Mechanical Engineering Electives
Mechanical Engineering Electives
MECHANICAL ENGINEERING ELECTIVES FOR VI SEMESTER Code No. ME1001 ME1002 ME1003 ME1004 ME1005 MA1251 ME1006 Course Title Unconventional Machining Processes Marketing Management Refrigeration and Air-conditioning Vibration and Noise Control Renewable Sources of Energy Numerical Methods Quality Control and Reliability Engineering ELECTIVES FOR VII SEMESTER Code No. ME1007 ME1008 ME1009 ME1010 ME1011 ME1012 ME1013 ME1014 Course Title Process Planning and Cost Estimation Robotics Design of Jigs, Fixtures and Press Tools Nuclear Engineering Computational Fluid Dynamics Modern concepts of Engineering Design Thermal Turbo Machines Composite Materials ELECTIVES FOR VIII SEMESTER Code No. ME1015 ME1016 ME1017 ME1018 ME1019 ME1020 Course Title Production Planning and Control Advanced Strength of Materials Product Design and Costing Operations Research Maintenance Engineering Entrepreneurship Development L 3 3 3 3 3 3 T 0 0 0 0 0 0 P 0 0 0 0 0 0 M 100 100 100 100 100 100 L 3 3 3 3 3 3 3 T 0 0 0 0 0 0 0 P 0 0 0 0 0 0 0 M 100 100 100 100 100 100 100 L 3 3 3 3 3 3 3 T 0 0 0 0 0 0 0 P 0 0 0 0 0 0 0 M 100 100 100 100 100 100 100
ME1001
3 0 0 100
OBJECTIVE 1. This course will give a good perspective with adequate depth to understand the unconventional machining processes; its relative advantages were conventional techniques. INTRODUCTION 5
Unconventional machining Process Need clarification Brief overview of all techniques. 2. MECHANICAL ENERGY BASED PROCESSES 10
Abrasive Jet Machining Water Jet Machining Ultrasonic Machining. (AJM, WJM and USM). Working Principles equipment used Process parameters MRR-Variation in techniques used Applications. 3. ELECTRICAL ENERGY BASED PROCESSES 8
Electric Discharge Machining (EDM)- working Principles-equipments-Process Parameters-MRR- electrode / Tool Power Circuits-Tool Wear Dielectric Flushing Wire cut EDM Applications. 4. CHEMICAL AND ELECTRO-CHEMICAL ENERGY BASED PROCESSES 12
Chemical machining and Electro-Chemical machining (CHM and ECM)-Etchants-maskant-techniques of applying maskants-Process Parameters MRR-Applications. Principles of ECM-equipments-MRR-Electrical circuit-Process Parameters-ECG and ECH Applications. 5. THERMAL ENERGY BASED PROCESSES 10
Laser Beam machining (LBM), plasma Arc machining (PAM) and Electron Beam Machining (EBM). Principles-Equipment-Types-Beam control techniques Applications. TOTAL : 45 TEXT BOOK 1. Vijay.K. Jain Advanced Machining Processes Allied Publishers Pvt. Ltd., New Delhi (2002) ISBN 81-7764-294-4. REFERENCES 1. 2. (1980). 3. Benedict. G.F. Nontraditional Manufacturing Processes Marcel Dekker Inc., New York (1987). Pandey P.C. and Shan H.S. Modern Machining Processes Tata McGraw-Hill, New Delhi Mc Geough, Advanced Methods of Machining Chapman and Hall, London (1998). Paul De Garmo, J.T.Black, and Ronald.A.Kohser, Material and Processes in Manufacturing Prentice Hall of India Pvt. Ltd., New Delhi (8th Edition) (2001) ISBN 81-203-1243-0. ME1002MARKETING MANAGEMENT 3 0 0 100 (Common to Mechanical, Production and Mechatronics) OBJECTIVE To understand the various processes involved in Marketing and its Philosophy. To learn the Psychology of consumers. To formulate strategies for advertising, pricing and selling
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1. MARKETING PROCESS
Definition, Marketing process, dynamics, needs, wants and demands, marketing concepts, environment, mix, types. Philosophies, selling versus marketing, organizations, industrial versus consumer marketing, consumer goods, industrial goods, product hierarchy 2. BUYING BEHAVIOUR AND MARKET SEGMENTATION 9
Cultural, demographic factors, motives, types, buying decisions, segmentation factors - demographic -Psycho graphic and geographic segmentation, process, patterns. 3. PRODUCT PRICING AND MARKETING RESEARCH 9
Objectives, pricing, decisions and pricing methods, pricing management. Introduction, uses, process of marketing research. 4. MARKETING PLANNING AND STRATEGY FORMULATION 9
Components of marketing plan-strategy formulations and the marketing process, implementations, portfolio analysis, BCG, GEC grids. 5. ADVERTISING, SALES PROMOTION AND DISTRIBUTION 9
Characteristics, impact, goals, types, and sales promotions- point of purchase- unique selling proposition. Characteristics, wholesaling, retailing, channel design, logistics, and modern trends in retailing. TOTAL : 45 TEXT BOOKS 1. 2. Ramasamy and Nama kumari, Marketing Environment: Planning, implementation and control the Indian context, 1990. Govindarajan. M, Industrial marketing management, Vikas Publishing Pvt. Ltd, 2003. REFERENCES 1. 2. 3. 4. 5. Philip Kolter, Marketing Management, Pearson Education 2001. Green Paul.E.and Donald Tull, Research for marketing decisions, Prentice Hall of India. 1975. Donald S. Tull and Hawkins, Marketing Reasearch, Prentice Hall of Inida-1997. Philip Kotler and Gary Armstrong Principles of Marketing Prentice Hall of India, 2000. Steven J.Skinner, Marketing, All India Publishers and Distributes Ltd. 1998. REFRIGERATION AND AIR CONDITIONING 3 0 0 100
ME1003 OBJECTIVE 1.
To integrate the thermodynamic concepts into the analysis of refrigeration cycles. Awareness to students on parameter to be considered for designing Refrigeration & Air Conditioning. To enable the student to design air conditioning system for building. REFRIGERATION CYCLE 9
Review of thermodynamic principles of refrigeration. Concept of Aircraft refrigeration system. Vapour compression refrigeration cycle - use of P-H charts - multistage and multiple evaporator systems - cascade system - COP comparison. Vapor absorption refrigeration system. Ammonia water and Lithium Bromide water systems. Steam jet refrigeration system.
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Compressors - reciprocating & rotary (elementary treatment.) - condensers - evaporators - cooling towers. Refrigerants - properties - selection of refrigerants, Alternate Refrigerants, Refrigeration plant controls testing and charging of refrigeration units. Balancing of system components. Applications to refrigeration systems - ice plant - food storage plants - milk -chilling plants refrigerated cargo ships. 3. PSYCHROMETRY 9
Psychrometric processes- use of psychrometric charts - - Grand and Room Sensible Heat Factors - bypass factor - requirements of comfort air conditioning - comfort charts - factors governing optimum effective temperature, recommended design conditions and ventilation standards. 4. COOLING LOAD CALCULATIONS 9
Types of load - design of space cooling load - heat transmission through building. Solar radiation infiltration - internal heat sources (sensible and latent) - outside air and fresh air load - estimation of total load - Domestic, commercial and industrial systems - central air conditioning systems. 5. AIRCONDITIONING 9
Air conditioning equipments air cleaning and air filters - humidifiers - dehumidifiers - air washers condenser cooling tower and spray ponds - elementary treatment of duct design - air distribution system. Thermal insulation of air conditioning systems. - applications: car, industry, stores, and public buildings TOTAL : 45 TEXT BOOKS 1. 2. Manohar Prasad, "Refrigeration and Air Conditioning", Wiley Eastern Ltd., 1983. Arora. C.P., "Refrigeration and Air Conditioning", Tata McGraw-Hill New Delhi, 1988. REFERENCES 1. 2. 3. Roy.J Dossat, Principles of Refrigeration, Pearson Education 1997. Jordon and Prister, Refrigeration and Air Conditioning, Prentice Hall of India PVT Ltd., New Delhi, 1985. Stoecker N.F and Jones, "Refrigeration and Air Conditioning", TMH, New Delhi, 1981. 3 0 0 100
The student will be able to understand the sources of vibration and noise in automobiles and make design modifications to reduce the vibration and noise and improve the life of the components 1. BASICS OF VIBRATION 9
Introduction, classification of vibration: free and forced vibration, undamped and damped vibration, linear and non linear vibration, response of damped and undamped systems under harmonic force, analysis of single degree and two degree of freedom systems, torsional vibration, determination of natural frequencies. 2. BASICS OF NOISE 9
Introduction, amplitude, frequency, wavelength and sound pressure level, addition, subtraction and averaging decibel levels, noise dose level, legislation, measurement and analysis of noise, measurement environment, equipment, frequency analysis, tracking analysis, sound quality analysis.
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Noise Characteristics of engines, engine overall noise levels, assessment of combustion noise, assessment of mechanical noise, engine radiated noise, intake and exhaust noise, engine accessory contributed noise, transmission noise, aerodynamic noise, tyre noise, brake noise. 4. CONTROL TECHNIQUES 9
Vibration isolation, tuned absorbers, untuned viscous dampers, damping treatments, application dynamic forces generated by IC engines, engine isolation, crank shaft damping, modal analysis of the mass elastic model shock absorbers. 5. SOURCE OF NOISE AND CONTROL 9
Methods for control of engine noise, combustion noise, mechanical noise, predictive analysis, palliative treatments and enclosures, automotive noise control principles, sound in enclosures, sound energy absorption, sound transmission through barriers TOTAL : 45 TEXT BOOKS 1. 2. Singiresu S.Rao - Mechanical Vibrations - Pearson Education, ISBM 81-297-0179-0 - 2004. Kewal Pujara Vibrations and Noise for Engineers, Dhanpat Rai & Sons, 1992. REFERENCES 1. 2. 3. Bernard Challen and Rodica Baranescu - Diesel Engine Reference Book - Second edition SAE International - ISBN 0-7680-0403-9 1999. Julian Happian-Smith - An Introduction to Modern Vehicle Design- Butterworth-Heinemann, ISBN 0750-5044-3 - 2004 John Fenton - Handbook of Automotive body Construction and Design Analysis - Professional Engineering Publishing, ISBN 1-86058-073- 1998. 3 0 0 100
ME1005RENEWABLE SOURCES OF ENERGY (Common to Mechanical and Production) OBJECTIVE This subject will enable the student
1.
To understand the principle of working and the components of different nonconventional sources of energy and their utilization. To get an exposure on the power plants working with non conventional energy ENERGY AND ENVIRONMENT 9
Primary energy sources - world energy resources-Indian energy scenario-energy cycle of the earth environmental aspects of energy utilisation, CO2 emissions and Global warmingrenewable energy resources and their importance. Potential impacts of harnessing the different renewable energy resources. 2. SOLAR ENERGY 9
Principles of solar energy collection -.solar radiation - measurements - instruments - data and estimationtypes of collectors - characteristics and design principles of different type of collectors - performance of collectors - testing of collectors. Solar thermal applications - water heaters and air heaters - performance and applications - simple calculations - solar cooling - solar drying - solar ponds - solar tower concept solar furnace.
3.
Energy from the wind - general theory of windmills - types of windmills - design aspects of horizontal axis windmills - applications. Energy from tides and waves working principles of tidal plants and ocean thermal energy conversion plants - power from geothermal energy - principle of working of geothermal power plants. 4. BIO ENERGY 9
Energy from bio mass & bio gas plants -various types - design principles of biogas plants - applications. Energy from wastes - waste burning power plants - utilization of industrial and municipal wastes - energy from the agricultural wastes. 5. OTHER RENEWABLE ENERGY SOURCES 9
Direct energy conversion (Description, principle of working and basic design aspects only) Magneto hydrodynamic systems (MHD) - thermoelectric generators thermionic generators - fuel cells - solar cells types, Emf generated, power output, losses and efficiency and applications. Hydrogen conversion and storage systems TOTAL : 45 TEXT BOOKS 1. Rai G.D, Non conventional Energy sources (1999) Khanna Publishers, New Delhi REFERENCES 1. 2. 3. 4. 5. Sukhatme, S.P., Solar Energy, 2nd edition, TMH, 2003 Sulton, Direct Energy Conversion, McGraw-Hill, 1966. Duffie and Beckmann, Solar Energy Thermal Processes, John Wiley, 1974. Garg. H. P and Prakash. J., Solar Energy - Fundamentals and applications, TMH, New Delhi, 1997. Ashok V Desai, Non-conventional Energy, Wiley Eastern Ltd, New Delhi, 1990
3 1 0 100
With the present development of the computer technology, it is necessary to develop efficient algorithms for solving problems in science, engineering and technology. This course gives a complete procedure for solving different kinds of problems occur in engineering numerically. OBJECTIVES At the end of the course, the students would be acquainted with the basic concepts in numerical methods and their uses are summarized as follows: i. The roots of nonlinear (algebraic or transcendental) equations, solutions of large system of linear equations and eigen value problem of a matrix can be obtained numerically where analytical methods fail to give solution. When huge amounts of experimental data are involved, the methods discussed on interpolation will be useful in constructing approximate polynomial to represent the data and to find the intermediate values. The numerical differentiation and integration find application when the function in the analytical form is too complicated or the huge amounts of data are given such as series of measurements, observations or some other empirical information. Since many physical laws are couched in terms of rate of change of one/two or more independent variables, most of the engineering problems are characterized in the form of either nonlinear ordinary differential equations or partial differential equations. The methods introduced in the solution of ordinary differential equations and partial differential equations will be useful in attempting any engineering problem. SOLUTION OF EQUATIONS AND EIGENVALUE PROBLEMS 9
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iii.
iv.
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Linear interpolation methods (method of false position) Newtons method Statement of fixed point theorem Fixed point iteration: x=g(x) method Solution of linear system by Gaussian elimination and Gauss-Jordon methods - Iterative methods: Gauss Jacobi and Gauss-Seidel methods - Inverse of a matrix by Gauss Jordon method Eigen value of a matrix by power method. 2. INTERPOLATION AND APPROXIMATION 9
Lagrangian Polynomials Divided differences Interpolating with a cubic spline Newtons forward and backward difference formulas. 3. NUMERICAL DIFFERENTIATION AND INTEGRATION 9
Derivatives from difference tables Divided differences and finite differences Numerical integration by trapezoidal and Simpsons 1/3 and 3/8 rules Rombergs method Two and Three point Gaussian quadrature formulas Double integrals using trapezoidal and Simpsonss rules. 4. INITIAL VALUE PROBLEMS FOR ORDINARY DIFFERENTIAL EQUATIONS 9
Single step methods: Taylor series method Euler and modified Euler methods Fourth order Runge Kutta method for solving first and second order equations Multistep methods: Milnes and Adams predictor and corrector methods.
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DIFFERENTIAL 9
Finite difference solution of second order ordinary differential equation Finite difference solution of one dimensional heat equation by explicit and implicit methods One dimensional wave equation and two dimensional Laplace and Poisson equations. L = 45 T = 15 Total = 60 TEXT BOOKS 1. 2. C.F. Gerald and P.O. Wheatley, Applied Numerical Analysis, Sixth Edition, Pearson Education Asia, New Delhi, 2002. E. Balagurusamy, Numerical Methods, Tata McGraw Hill Pub.Co.Ltd, New Delhi, 1999.
REFERENCE BOOKS 1. 2. P. Kandasamy, K. Thilagavathy and K. Gunavathy, Numerical Methods, S.Chand Co. Ltd., New Delhi, 2003. R.L. Burden and T.D. Faires, Numerical Analysis, Seventh Edition, Thomson Asia Pvt. Ltd., Singapore, 2002.
ME1006QUALITY CONTROL AND RELIABILITY ENGINEERING 3 0 0 100 (Common to Mechanical, Automobile and Production- VI semester core) OBJECTIVE UNIT I To introduce the concept of SQC To understand process control and acceptance sampling procedure and their application. To learn the concept of reliability. INTRODUCTION AND PROCESS CONTROL FOR VARIABLES 10
Introduction, definition of quality, basic concept of quality, definition of SQC, benefits and limitation of SQC, Quality assurance, Quality cost-Variation in process- factors process capability process capability studies and simple problems Theory of control chart- uses of control chart Control chart for variables X chart, R chart and chart. UNIT II PROCESS CONTROL FOR ATTRIBUTES 8
Control chart for attributes control chart for proportion or fraction defectives p chart and np chart control chart for defects C and U charts, State of control and process out of control identification in charts. UNIT III ACCEPTANCE SAMPLING 9
Lot by lot sampling types probability of acceptance in single, double, multiple sampling techniques O.C. curves producers Risk and consumers Risk. AQL, LTPD, AOQL concepts-standard sampling plans for AQL and LTPD- uses of standard sampling plans. UNIT IV LIFE TESTING - RELIABILITY 9
Life testing Objective failure data analysis, Mean failure rate, mean time to failure, mean time between failure, hazard rate, system reliability, series, parallel and mixed configuration simple problems.
Maintainability and availability simple problems. Acceptance sampling based on reliability test O.C Curves. UNIT V QUALITY AND RELIABLITY 9
Reliability improvements techniques- use of Pareto analysis design for reliability redundancy unit and standby redundancy Optimization in reliability Product design Product analysis Product development Product life cycles. TOTAL : 45 Note : Use of approved statistical table permitted in the examination. TEXT BOOKS 1. 2. Grant, Eugene .L Statistical Quality Control, McGraw-Hill, 1996. L.S.Srinath, Reliability Engineering, Affiliated East west press, 1991. REFERENCES 1. 2. 3. 4. 5. 6. Monohar Mahajan, Statistical Quality Control, Dhanpat Rai & Sons, 2001. R.C.Gupta, Statistical Quality control, Khanna Publishers, 1997. Besterfield D.H., Quality Control, Prentice Hall, 1993. Sharma S.C., Inspection Quality Control and Reliability, Khanna Publishers, 1998. Danny Samson, Manufacturing & Operations Strategy, Prentice Hall, 1991 Connor, P.D.T.O., Practical Reliability Engineering, John Wiley, 1993 ME1007PROCESS PLANNING AND COST ESTIMATION 3 0 0 100 (Common to Mechanical, Metallurgy and Production - core) OBJECTIVE 1. To introduce the process planning concepts To make cost estimation for various products after process planning WORK STUDY AND ERGONOMICS 10
Method study Definition Objectives-Motion economy- Principles Tools and Techniques-Applications Work measurements- purpose use procedure tools and techniques- Standard time Ergonomics principles applications. 2. PROCESS PLANNING 10
Definition Objective Scope approaches to process planning- Process planning activities Finished part requirements- operating sequences- machine selection material selection parameters- Set of documents for process planning- Developing manufacturing logic and knowledge- production time calculation selection of cost optimal processes. 3. INTRODUCTION TO COST ESTIMATION 7
Objective of cost estimation- costing cost accounting- classification of cost- Elements of cost. 4. COST ESTIMATION 8
Types of estimates methods of estimates data requirements and sources- collection of cost- allowances in estimation. 5. PRODUCTION COST ESTIMATION 0
Estimation of material cost, labour cost and over heads, allocation of overheads Estimation for different types of jobs.
TOTAL : 45 TEXT BOOKS 1. Sinha.B.P., "Mechanical Estimating and Costing", Tata McGraw-Hill, Publishing Co., 1995 REFERENCES
1. 2. 3.
Phillip.F Ostwalal and Jairo Munez, "Manufacturing Processes and systems", John Wiley, 9th Edition, 1998 Russell.R.S and Tailor, B.W, "Operations Management", PHI, 4th Edition, 2003. Chitale.A.V. and Gupta.R.C., "Product Design and Manufacturing", PHI, 2nd Edition, 2002. 3 0 0 100 (Common to Mechanical, Automobile and Production - core)
ME1008ROBOTICS OBJECTIVES
To introduce the basic concepts, parts of robots and types of robots To make the student familiar with the various drive systems for robot, sensors and their applications in robots, programming of robots To discuss about the various applications of robots, justification, implementation and safety of robot FUNDAMENTALS OF ROBOT 7
1.
Robot Definition Robot Anatomy Co-ordinate Systems, Work Envelope, types and classification Specifications Pitch, Yaw, Roll, Joint Notations, Speed of Motion, Pay Load Robot Parts and Their Functions Need for Robots Different Applications 2. ROBOT DRIVE SYSTEMS AND END EFFECTORS 10
Pneumatic Drives Hydraulic Drives Mechanical Drives Electrical Drives D.C. Servo Motors, Stepper Motor, A.C. Servo Motors Salient Features, Applications and Comparison of all these Drives End Effectors Grippers Mechanical Grippers, Pneumatic and Hydraulic Grippers, Magnetic Grippers, Vacuum Grippers; Two Fingered and Three Fingered Grippers; Internal Grippers and External Grippers; Selection and Design Considerations 3. SENSORS AND MACHINE VISION 10
Requirements of a sensor, Principles and Applications of the following types of sensors Position of sensors (Piezo Electric Sensor, LVDT, Resolvers, Optical Encoders, Pneumatic Position Sensors), Range Sensors (Triangulation Principle, Structured, Lighting Approach, Time of Flight Range Finders, Laser Range Meters), Proximity Sensors (Inductive, Hall Effect, Capacitive, Ultrasonic and Optical Proximity Sensors), Touch Sensors, (Binary Sensors, Analog Sensors), Wrist Sensors, Compliance Sensors, Slip Sensors Camera, Frame Grabber, Sensing and Digitizing Image Data Signal Conversion, Image Storage, Lighting Techniques. Image Processing and Analysis Data Reduction, Segmentation, Feature Extraction, Object Recognition, Other Algorithms. Applications Inspection, Identification, Visual Serving and Navigation. 4. ROBOT KINEMATICS AND ROBOT PROGRAMMING 10
Forward Kinematics, Inverse Kinematics and Differences; Forward Kinematics and Reverse Kinematics of Manipulators with Two, Three Degrees of Freedom (In 2 Dimensional), Four Degrees of Freedom (In 3 Dimensional) Deviations and Problems
Teach Pendant Programming, Lead through programming, Robot programming Languages VAL Programming Motion Commands, Sensor Commands, End effecter commands, and Simple programs 5. IMPLEMENTATION AND ROBOT ECONOMICS 8
RGV, AGV; Implementation of Robots in Industries Various Steps; Safety Considerations for Robot Operations; Economic Analysis of Robots Pay back Method, EUAC Method, Rate of Return Method. TOTAL : 45 TEXT BOOK 1. M.P.Groover, Industrial Robotics Technology, Programming and Applications, McGraw-Hill, 2001 REFERENCES 1. 2. 3. Fu.K.S. Gonzalz.R.C., and Lee C.S.G., Robotics Control, Sensing, Vision and Intelligence, McGraw-Hill Book Co., 1987 Yoram Koren, Robotics for Engineers, McGraw-Hill Book Co., 1992 Janakiraman.P.A., Robotics and Image Processing, Tata McGraw-Hill, 1995
ME1009DESIGN OF JIGS, FIXTURES AND PRESS TOOLS 3 0 0 100 (Common to Mechanical, Automobile and Production V semester core) OBJECTIVE 1. To understand the principles, functions and design practices of Jigs, Fixtures and dies for press working To understand the Principles of jigs and fixtures design, locating principles, locating elements and clamping Devices. 8
Tool design objectives - Production devices - Inspection devices - Materials used in Jigs and Fixtures Types of Jigs - Types of Fixtures-Mechanical actuation-pneumatic and hydraulic actuation-Analysis of clamping force-Tolerance and error analysis. 2. JIGS 9
Drill bushes different types of jigs-plate latch, channel, box, post, angle plate, angular post, turnover, pot jigs-Automatic drill jigs-Rack and pinion operated. Air operated Jigs components. Design and development of Jigs for given components. 3. FIXTURES 9
General principles of boring, lathe, milling and broaching fixtures- Grinding, planning and shaping fixtures, assembly, Inspection and welding fixtures- Modular fixtures. Design and development of fixtures for given component.
4.
PRESS WORKING TERMINOLOGIES AND ELEMENTS OF DIES AND STRIP LAY OUT 10 Press working terminology-Presses and press accessories-Computation of capacities and tonnage requirements. Elements of progressive combination and compound dies:Die block-die shoe. Bolster platepunch plate-punch holder-guide pins and bushes strippers knockouts-stops pilots-Selection of standard die sets strip lay out-strip lay out calculations 5. DESIGN AND DEVELOPMENT OF DIES 9
Design and development of progressive and compound dies for Blanking and piercing operations. Bending dies development of bending dies-forming and drawing dies-Development of drawing dies. Design considerations in forging, extrusion, casting and plastic dies TOTAL : 45 (Use of approved design data book is permitted) TEXT BOOKS 1. 2. Edward G Hoffman, Jigs & Fixture Design, Thomson Delmar Learning, Singapore 2004 Donaldson. C, Tool Design, Tata McGraw-Hill, 1986 REFERENCES 1. 2. 3. 4. 5. Kempster, Jigs & Fixtures Design, The English Language Book Society, 1978 Joshi, P.H., Jigs & Fixtures, Second Edition, Tata McGraw-Hill Publishing Company Limited, New Delhi 2004 Hiram E Grant, Jigs and Fixture Tata McGraw-Hill, New Delhi, 2003 Fundamentals of Tool Design, CEEE Edition, ASTME, 1983 Design Data Handbook PSG College of Technology, Coimbatore 3 0 0 100
To gain some fundamental knowledge about nuclear physics, nuclear reactor, nuclear fuels, reactors and safe disposal of nuclear wastes. 1. NUCLEAR PHYSICS 9
Nuclear model of an atom-Equivalence of mass and energy-binding- radio activity-half life-neutron interactions-cross sections. 2. NUCLEAR REACTIONS AND REACTION MATERIALS 9
Mechanism of nuclear fission and fusion- radio activity- chain reactions-critical mass and compositionnuclear fuel cycles and its characteristics-uranium production and purification-Zirconium, thorium, beryllium. 3. REPROCESSING 9
Reprocessing: nuclear fuel cycles-spent fuel characteristics-role of solvent extraction in reprocessingsolvent extraction equipment. 4. NUCLEAR REACTOR 9
Nuclear reactors: types of fast breeding reactors-design and construction of fast breeding reactors-heat transfer techniques in nuclear reactors- reactor shielding. Fusion reactors. 5. SAFETY AND DISPOSAL 9
Safety and disposal: Nuclear plant safety-safety systems-changes and consequences of accident-criteria for safety-nuclear waste-types of waste and its disposal-radiation hazards and their prevention-weapons proliferation. TOTAL : 45 TEXT BOOKS 1. Thomas J.Cannoly, Fundamentals of nuclear Engineering John Wiley 1978.
REFERENCES 1. 2. Collier J.G., and Hewitt G.F, Introduction to Nuclear power, Hemisphere publishing, New York. 1987 Wakil M.M.El., Power Plant Technology McGraw-Hill International, 1984. 3 0 0 100
To introduce numerical modeling and its role in the field of heat transfer and fluid flow. To enable the students to understand the various discretization methods and solving methodologies. To create confidence to solve complex problems in the field of heat transfer and fluid dynamics by using high speed computers. GOVERNING EQUATIONS AND BOUNDARY CONDITIONS 9
Basics of computational fluid dynamics Governing equations of fluid dynamics Continuity, Momentum and Energy equations Chemical species transport Physical boundary conditions Time-averaged equations for Turbulent flow - Turbulence -Kinetic -Energy Equations mathematical behavior of PDEs on CFD: Elliptic, Parabolic and Hyperbolic equations. 2. DISCRETIZATION AND SOLUTION METHODOLOGIES 9
Methods of Deriving the Discretization Equations - Taylor Series formulation Finite difference method Control volume Formulation Spectral method. Solution methodologies: Direct and iterative methods, Thomas algorithm, Relaxation method, Alternating Direction Implicit method. 3. HEAT CONDUCTION 9
Finite difference and finite volume formulation of steady/transient one-dimensional conduction equation, Source term linearization, Incorporating boundary conditions, Finite volume formulations for two and three dimensional conduction problems 4. CONVECTION AND DIFFUSION 9
Finite volume formulation of steady one-dimensional convection and Diffusion problems, Central, upwind, hybrid and power-law schemes - Discretization equations for two dimensional convection and diffusion. 5. CALCULATION OF FLOW FIELD 9
Representation of the pressure - Gradient term and continuity equation - Staggered grid - Momentum equations - Pressure and velocity corrections - Pressure - Correction equation, SIMPLE algorithm and its variants. Turbulence models: mixing length model, Two equation (k-) models. TOTAL : 45 TEXT BOOKS 1. 2. Versteeg, H.K, and Malalasekera, W., An Introduction to Computational Fluid Dynamics: The Finite Volume Method, Longman, 1998 Ghoshdastidar, P.S., "Computer Simulation of flow and heat transfer", Tata McGraw-Hill Publishing Company Ltd., 1998. REFERENCES 1. Patankar, S.V., Numerical Heat Transfer and Fluid Flow, McGraw-Hill, 1980. Ane-Books2004 Indian Edition.
2. 3. 4. 5.
Muralidhar, K and Sundarajan .T., Computational Fluid Flow and Heat Transfer, Narosa Publishing House, New Delhi, 1995. Bose, T.K., Numerical Fluid Dynamics, Narosa publishing House, 1997. Muralidhar, K and Biswas Advanced Engineering Fluid Mechanics, Narosa Publishing House, New Delhi, 1996. Anderson, J.D., Computational fluid dynamics the basics with applications, 1995. 3 0 0 100
To provide an overview of the integrated design process with a practical bias. To prepare the student to understand and develop a design process leading to a realizable product with an appreciation of the economics, environmental concerns, manufacturability and product life cycle management. PRODUCT DESIGN PROCESS 9
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Importance of product design-Design process - Design considerations-Morphology of design - Marketing Organisation for design - Computer aided engineering-Codes and standards-Design review-Technological innovation and design process-Product and process cycles-Societal considerations in design. 2. PRODUCT PLANNING AND SPECIFICATION 9 planning-customer 9 need
Opportunities identification-evaluation-resource allocation-preproject identification -establishing target specification-setting the final specification. 3. CONCEPT GENERATION, SELECTION AND TESTING
Activity of concept generation, Clarification of problem-External and internal searches-Concept exploration-Result analysis-Overview of selection methodologies-Concept screening-Concept scoringConcept testing-Choice of survey population-Survey formats-measurement of customer responseInterpretation and analysis of results. 4. PRODUCT ARCHITECTURE, INDUSTRIAL DESIGN, DESIGN FOR MANUFACTURE AND PROTOTYPING 9
Product architecture-implications-establishment-platform planning-system level design-Need for industrial design and its impact-The Industrial design process and its management-Assessment of quality-Overview of Design for Manufacture process-Steps in DFM-Basics principles of prototyping-Prototyping technologies-Planning for prototypes. 5. ROBUST DESIGN AND PRODUCT INTELLECTUAL PROPERTY RIGHTS DEVELOPMENT ECONOMICS AND 9
Design of experiments-Steps in the robust design process-Elements of economic analysis-Steps in economic analysis process-Overview of patents-Utility patents-Steps in preparing disclosure. TOTAL : 45 TEXT BOOKS 1. Ulrich KT., and Eppinger S. D, Product Design and Development, McGraw-Hill Book Company, International Edition 2003. ISBN 007 123 273 7 REFERENCES 1. 2. Dieter G. E., Engineering Design, McGraw-Hill Book Company, International Edition, 2000. ISBN 007 116 204 6 (Unit I) Ullman D.G, The Mechanical Design Process, McGraw-Hill Book Co, Third Edition, 2003. ISBN 007 112281 8
3. 4.
Otto, K.N., and Wood, K.L., Product Design-Techniques in Reverse Engineering and New product Development, Pearson Education, First Indian Reprint, 2004. ISBN 81 2970271 1 Yousef Haik, Engineering Design Process Vikas Publishing House, 1999. 3 0 0 100
To appreciate the unified theory applicable for all classes of turbo machines To gain the fundamental knowledge about the design variations of thermal turbo machines. To perform the design of the thermal turbo machines. INTRODUCTION TO TURBO MACHINES 9
Turbines, Pumps, Compressors, Fans and Blowers Stages of Turbo machines Energy transfer between fluid and rotor Stage velocity triangles Thermal Turbo machines Classification General energy equation Modified to turbo machines compression and expansion process Velocity triangles Work T-S and H-S diagram, Total to Total and Total to Static efficiencies. Dimensional analysis Non dimensional parameters of compressible flow Turbo machines Similarity laws, applications and limitations. 2. CENTRIFUGAL FANS AND BLOWERS 9
Definition, selection and classifications Types of blading design-velocity triangles - Stage Parameters Flow analysis in impeller blades Design parameter- Volute and Diffusers Efficiencies and Losses Fan noises Causes and remedial measures. Centrifugal Compressors: - Constructional details Stage velocity triangles Stage work Stage pressure rise Stage efficiency Degree of reaction Slip factor H-S diagram Efficiencies Performance characteristics. 3. AXIAL FANS AND PROPELLERS 9
Definition and classifications Stage parameters Types of fan stages-performance characteristics. Cascade of blades Cascade tunnel - Blade geometry-Cascade variables-Energy transfer and loss in terms of lift and drag - Axial Flow Compressors: definition and classifications Constructional details Stage velocity triangles Stage work Stage pressure rise H-S diagram Stage efficiencies and losses- Degree of reaction Radial equilibrium-Surging and Stalling Performance characteristics. 4. AXIAL FLOW TURBINES 9
Construction details 90 IFR turbine- Stage work Stage Velocity triangles Stage pressure rise Impulse and reaction stage Effect of degree of reaction H-S diagram Efficiencies and Losses Performance characteristics.
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Constructional details Stage velocity triangles H-S diagram Stage efficiencies and losses Performance characteristics. Wind turbines: definition and classifications Constructional details Horizontal axis wind turbine- Power developed Axial thrust Efficiency. TOTAL : 45 TEXT BOOKS 1. 2. Yahya, S.H., Turbines, Compressors and Fans, Tata McGraw-Hill Publishing Company, 1996. Dixon S.L Fluid Mechanics, Thermodynamics of turbomachines-2nd Edition, Pergamon press 1990. REFERENCES 1. 2. Kadambi V and Manohar Prasad- An Introduction to energy conversion - Vol. III, Turbomachines- Wiley Eastern India Ltd, 1977. Shepherd D.H. Principles of Turbomachinery- The Macmillan Company, 1969.
ME1014COMPOSITE MATERIALS 3 0 0 100 (Common to Mechanical, Production, Automobile and Metallurgy- core) OBJECTIVE This subject introduces to the students the different types of composite materials, their properties and applications. 1. INTRODUCTION TO COMPOSITES 8
Fundamentals of composites - need for composites Enhancement of properties - classification of composites Matrix-Polymer matrix composites (PMC), Metal matrix composites (MMC), Ceramic matrix composites (CMC) Reinforcement Particle reinforced composites, Fibre reinforced composites. Applications of various types of composites. 2. POLYMER MATRIX COMPOSITES 12
Polymer matrix resins Thermosetting resins, thermoplastic resins Reinforcement fibres Rovings Woven fabrics Non woven random mats various types of fibres. PMC processes - Hand lay up processes Spray up processes Compression moulding Reinforced reaction injection moulding - Resin transfer moulding Pultrusion Filament winding Injection moulding. Fibre reinforced plastics (FRP), Glass fibre reinforced plastics (GRP). 3. METAL MATRIX COMPOSITES 9
Characteristics of MMC, Various types of Metal matrix composites Alloy vs. MMC, Advantages of MMC, Limitations of MMC, Metal Matrix, Reinforcements particles fibres. Effect of reinforcement - Volume fraction Rule of mixtures. Processing of MMC Powder metallurgy process - diffusion bonding stir casting squeeze casting. 4. CERAMIC MATRIX COMPOSITES 9
Engineering ceramic materials properties advantages limitations Monolithic ceramics - Need for CMC Ceramic matrix - Various types of Ceramic Matrix composites- oxide ceramics non oxide ceramics aluminium oxide silicon nitride reinforcements particles- fibres- whiskers. Sintering - Hot pressing Cold isostatic pressing (CIPing) Hot isostatic pressing (HIPing).
5.
ADVANCES IN COMPOSITES
Carbon /carbon composites Advantages of carbon matrix limitations of carbon matrix Carbon fibre chemical vapour deposition of carbon on carbon fibre perform. Sol gel technique. Composites for aerospace applications. TOTAL : 45 TEXT BOOKS
1.
2.
Mathews F.L. and Rawlings R.D., Composite materials: Engineering and Science, Chapman and Hall, London, England, 1st edition, 1994. Chawla K.K., Composite materials, Springer Verlag, 1987 REFERENCES
1. 2. 3. 4.
Clyne T.W. and Withers P.J., Introduction to Metal Matrix Composites, Cambridge University Press, 1993. Strong A.B., Fundamentals of Composite Manufacturing, SME, 1989. Sharma S.C., Composite materials, Narosa Publications, 2000. Short Term Course on Advances in Composite Materials, Composite Technology Centre, Department of Metallurgy, IIT- Madras, December 2001. ME1015PRODUCTION PLANNING AND CONTROL OBJECTIVE 1. To understand the various components and functions of production planning and control such as work study, product planning, process planning, production scheduling, Inventory Control. To know the recent trends like manufacturing requirement Planning (MRP II) and Enterprise Resource Planning (ERP). INTRODUCTION 9 3 0 0 100
Objectives and benefits of planning and control-Functions of production control-Types of production-jobbatch and continuous-Product development and design-Marketing aspect - Functional aspects-Operational aspect-Durability and dependability aspect-aesthetic aspect. Profit consideration-Standardization, Simplification & specialization-Break even analysis-Economics of a new design. 2. WORK STUDY 9
Method study, basic procedure-Selection-Recording of process - Critical analysis, Development Implementation - Micro motion and memo motion study - work measurement - Techniques of work measurement - Time study - Production study - Work sampling - Synthesis from standard data Predetermined motion time standards. 3. PRODUCT PLANNING AND PROCESS PLANNING 9
Product planning-Extending the original product information-Value analysis-Problems in lack of product planning-Process planning and routing-Pre requisite information needed for process planning-Steps in process planning-Quantity determination in batch production-Machine capacity, balancing-Analysis of process capabilities in a multi product system. 4. PRODUCTION SCHEDULING 9
Production Control Systems-Loading and scheduling-Master Scheduling-Scheduling rules-Gantt chartsPerpetual loading-Basic scheduling problems - Line of balance - Flow production scheduling-Batch production scheduling-Product sequencing - Production Control systems-Periodic batch control-Material requirement planning kanban Dispatching-Progress reporting and expediting-Manufacturing lead timeTechniques for aligning completion times and due dates.
5.
Inventory control-Purpose of holding stock-Effect of demand on inventories-Ordering procedures. Two bin system -Ordering cycle system-Determination of Economic order quantity and economic lot sizeABC analysis-Recorder procedure-Introduction to computer integrated production planning systemselements of JUST IN TIME SYSTEMS-Fundamentals of MRP II and ERP. TOTAL : 45 TEXT BOOK 1. Martand Telsang, Industrial Engineering and Production Management, S. Chand and Company, First edition, 2000. REFERENCES 1. Samson Eilon, Elements of production planning and control, Universal Book Corpn.1984 Wiley and Sons, 2000. K.C.Jain & L.N. Aggarwal, Production Planning Control and Industrial Management, Khanna Publishers, 1990. N.G. Nair, Production and Operations Management, Tata McGraw-Hill, 1996. S.N.Chary, Theory and Problems in Production & Operations Management, Tata McGraw Hill, 1995. S.K. Hajra Choudhury, Nirjhar Roy and A.K. Hajra Choudhury, Production Management, Media Promoters and Publishers Pvt. Ltd., 1998. 3 0 0 100
2. Elwood S.Buffa, and Rakesh K.Sarin, Modern Production / Operations Management, 8th Ed. John
3. 4. 5. 6.
To analyse the stresses and deformations through advanced mathematical models. To estimate the design strength of various industrial equipments. ANALYSIS OF PLATES 8
Mathematical modeling of plates with normal loads Point and Distributed Loads Support conditions Rectangular plates - Stresses along coordinate axes Plate deformations Axi-symmetric plates Radial and tangential stresses plate deflections. 2. THICK CYLINDERS AND SPHERES 10
Equilibrium and compatibility conditions - Lames Theorem Boundary conditions distribution of radial and tangential stresses compound cylinders Interference fits - Stresses due to temperature distributions. 3. ROTATING DISCS 10
Lame-Clayperon Theorem radial and tangential stresses in discs due to centrifugal effects boundary conditions solid and hollow discs Interference fit on shafts Strengthening of the hub residual stresses Autofrettege Discs of variable thickness Disc profile for uniform strength. 4. BEAMS ON ELASTIC FOUNDATION 8
Infinite beam subjected to concentrated load Boundary Conditions Infinite beam subjected to a distributed load segment Triangular load Semi infinite beam subjected to loads at the ends and concentrated load near the ends Short beams.
5.
Analysis of stresses in beams with large curvature Stress distribution in curved beams Stresses in crane hooks and C clamps Contact Stresses Hertz equation for contact stresses applications to rolling contact elements. TOTAL : 45 TEXT BOOKS 1. 2. Boresi A.P., Schmidt R.J., Advanced Mechanics of Materials, John Wiley and Sons, Sixth edition, 2003. Dally J.W. and Riley W.F, Experimental Stress Analysis, John Wiley and Sons 2003 REFERENCES 1. 2. Burr A. H., CheathAm J.B., Mechanical Analysis and Design, Prentice Hall of India, Second edition, 2001. Den-Hartog J.P., Strength of Materials, John Wiley and Sons.
ME1017PRODUCT DESIGN AND COSTING 3 0 0 100 (Common to Mechanical, Production, Mechatronics and Automobile) OBJECTIVE To enable the student to understand the several aspects of the design process and to apply them in practice. Also to train the student in the concept of product costing and other manufacturing economics in optimization of product design. 1. PRODUCT DESIGN AND DEVELOPMENT 8
Principles of creativity in design- integrated product development and concurrent engineering Product analysis Criteria for product design Market research Design for customer and design for manufacture Product life cycle. 2. ECONOMICS OF DESIGN 9
Breaks even point - Selection of optimal materials and processes Material layout planning Value analysis Re-engineering and its impact on product development. 3. PRODUCT MODELING 9
Product modeling Definition of concept - fundamental issues Role and basic requirement of process chains and product models Types of product models model standardization efforts types of process chains industrial demands. 4. PRODUCT COSTING 10
Bill of materials Outline Process charts Concepts of operational standard time - Work measurement by analytical estimation and synthesis of time Budgets times Labor cost and material cost at every stage of manufacture W.I.P. costing 5. RECENT ADVANCES AND CONCEPTS IN PRODUCT DESIGN 9
Fundamentals of FEM and its significance to product design Product life cycle management Intelligent information system Concept of Knowledge based product and process design. TOTAL : 45
TEXT BOOKS 1. 2. 3. Sameul Eilon Elements of Production Planning and Control McMillan and Company, 1962. Jones S.W., Product Dosing and Process Selection, Butterworth Publications, 1973 Karl T. Ulrich, Stephen D. Eppinger Product Design and Development, McGraw-Hill, 1994 REFERENCES
1. 2.
3.
Harry Nystrom Creativity and Innovation, John Wiley & Sons, 1979 George E. Dieter, Engineering Design Materials and process approach, Tata McGrawHill, 1991 Donald E. Carter Concurrent Engineering, Addison Wesley, 1992
ME1018OPERATIONS RESEARCH 3 0 0 100 (Common to Mechanical, Metallurgy, Automobile and Mechatronics VI semester Elective) OBJECTIVE 1. To create awareness about optimization in utilization of resources. To understand and apply operations research techniques to industrial operations. LINEAR MODEL 9
The phases of OR study formation of an L.P model- graphical solution simplex algorithm artificial variables technique Big M method, two phase method. 2. TRANSPORTATION PROBLEM 9
Optimal solution by north west corner method- least cost method vogels approximation method optimality test MOBI method. Assignment problem formulation Hungarian method -unbalanced assignment problem. 3. NETWORK MODELS 9
Shortest route minimal spanning tree - maximum flow models project network- CPM and PERT network-critical path scheduling. 4. REPLACEMENT MODELS 9
Replacement of items that deteriorate with time value of money changing with time not charging with time optimum replacement policy individual and group replacement. Sequencing problem: models with n jobs with 2 machines problem with n jobs with 3 machines. 5. QUEUING THEORY: 9
Queuing models queuing systems and structures notation parameter single server and multiserver models Poisson input exponential service constant rate service infinite population. TOTAL : 45 TEXT BOOK 1. Taha H.A, Operation Research, Pearson Education sixth edition, 2003 REFERENCES 1. 2. 3. 4. Hira and Gupta Introduction to Operations Research, S.Chand and Co.2002 Hira and Gupta Problems in Operations Research, S.Chand and Co,2002. Panneerselvam, Operations Research Prentice Hall of India, 2003. Wagner, Operations Research, Prentice Hall of India, 2000.
3 0 0 100
To enable the student to understand the principles, functions and practices adapted in industry for the successful management of maintenance activities. To explain the different maintenance categories like Preventive maintenance, condition monitoring and repair of machine elements. To illustrate some of the simple instruments used for condition monitoring in industry. PRINCIPLES AND PRACTICES OF MAINTENANCE PLANNING 10
Basic Principles of maintenance planning Objectives and principles of planned maintenance activity Importance and benefits of sound Maintenance systems Reliability and machine availability MTBF, MTTR and MWT Factors of availability Maintenance organization Maintenance economics. 2. MAINTENANCE POLICIES PREVENTIVE MAINTENANCE 9
Maintenance categories Comparative merits of each category Preventive maintenance, maintenance schedules, repair cycle - Principles and methods of lubrication TPM. 3. CONDITION MONITORING 9
Condition Monitoring Cost comparison with and without CM On-load testing and off-load testing Methods and instruments for CM Temperature sensitive tapes Pistol thermometers wear-debris analysis 4. REPAIR METHODS FOR BASIC MACHINE ELEMENTS 10
Repair methods for beds, slideways, spindles, gears, lead screws and bearings Failure analysis Failures and their development Logical fault location methods Sequential fault location. 5. REPAIR METHODS FOR MATERIAL HANDLING EQUIPMENT 8
Repair methods for Material handling equipment - Equipment records Job order systems -Use of computers in maintenance. TOTAL : 45 TEXT BOOKS 1. 2. Srivastava S.K., Industrial Maintenance Management, - S. Chand and Co., 1981 Bhattacharya S.N., Installation, Servicing and Maintenance, S. Chand and Co., 1995 REFERENCES 1. 2. 3. 4. 5. 6. White E.N., Maintenance Planning, I Documentation, Gower Press, 1979. Garg M.R., Industrial Maintenance, S. Chand & Co., 1986. Higgins L.R., Maintenance Engineering Hand book, McGraw Hill, 5th Edition, 1988. Armstrong, Condition Monitoring, BSIRSA, 1988. Davies, Handbook of Condition Monitoring, Chapman &Hall, 1996. Advances in Plant Engineering and Management, Seminar Proceedings - IIPE, 1996.
3 0 0 100
Study of this subject provides an understanding of the scope of an entrepreneur, key areas of development, financial assistance by the institutions, methods of taxation and tax benefits, etc. 1. ENTREPRENEURSHIP 9
Entrepreneur Types of Entrepreneurs Difference between Entrepreneur and Intrapreneur Entrepreneurship in Economic Growth, Factors Affecting Entrepreneurical Growth. 2. MOTIVATION 9
Major Motives Influencing an Entrepreneur Achievement Motivation Training, self Rating, Business Game, Thematic Apperception Test Stress management, Entrepreneurship Development Programs Need, Objectives. 3. BUSINESS 9
Small Enterprises Definition, Classification Characteristics, Ownership Structures Project Formulation Steps involved in setting up a Business identifying, selecting a Good Business opportunity, Market Survey and Research, Techno Economic Feasibility Assessment Preparation of Preliminary Project Reports Project Appraisal Sources of Information Classification of Needs and Agencies. 4. FINANCING AND ACCOUNTING 9
Need Sources of Finance, Term Loans, Capital Structure, Financial Institution, management of working Capital, Costing, Break Even Analysis, Network Analysis Techniques of PERT/CPM Taxation Income Tax, Excise Duty Sales Tax. 5. SUPPORT TO ENTREPRENEURS 9
Sickness in small Business Concept, Magnitude, causes and consequences, Corrective Measures Government Policy for Small Scale Enterprises Growth Strategies in small industry Expansion, Diversification, Joint Venture, Merger and Sub Contracting. TOTAL : 45 TEXT BOOKS 1. S.S.Khanka Entrepreneurial Development S.Chand & Co. Ltd. Ram Nagar New Delhi, 1999.