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Instrument Cluster

The document provides detailed information about the instrument cluster of a vehicle, including its description, operation, specifications, tools, and circuit diagrams. It outlines the various warning lights, gauges, and displays that inform the driver about the vehicle's status and potential issues. Additionally, it includes diagnostic and testing procedures, as well as a terminal list for the instrument cluster connections.

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jonas
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© © All Rights Reserved
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0% found this document useful (0 votes)
59 views80 pages

Instrument Cluster

The document provides detailed information about the instrument cluster of a vehicle, including its description, operation, specifications, tools, and circuit diagrams. It outlines the various warning lights, gauges, and displays that inform the driver about the vehicle's status and potential issues. Additionally, it includes diagnostic and testing procedures, as well as a terminal list for the instrument cluster connections.

Uploaded by

jonas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 80

INSTRUMENT CLUSTER

GENERAL INFORMATION 39-3 B1101-11 39-21


Description 39-3 B1101-15 39-21
Operation 39-4 B1103-00 39-26
Specifications 39-4 U0151-87 39-26
Tools 39-4 B1104-41 39-31
Circuit Diagram 39-5 U0100-87 39-33
Instrument Cluster Terminal List 39-8 U0101-87 39-38
U0126-87 39-43
DIAGNOSIS & TESTING 39-9
U0129-87 39-47
Problem Symptoms Table 39-9
U0131-87 39-52
Diagnosis Tools 39-11
U0140-87 39-56
Diagnostic Help 39-11
U0214-87 39-59
Intermittent DTC Troubleshooting 39-12
U0073-88 39-64
Ground Inspection 39-12
U1300-55 39-75
Diagnosis Procedure 39-12
Diagnostic Trouble Code (DTC)  ON-VEHICLE SERVICE 39-77
Chart 39-14 Instrument Cluster 39-77
B1100-13 39-15 Removal 39-77
B1100-16 39-15 Installation 39-78
B1100-17 39-15

39

Chery Automobile Co., Ltd. 39–1


39

39–2 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

GENERAL INFORMATION
INSTRUMENT CLUSTER

Description

25 26 27 28 29 30 1 2 3 4 5 67 8 9

24
P 10
23 EPC 08:30

OFF
11
22 + -

21
X1000
rpm
km/h
12
123 km
C H E F

20 19 18 17 16 15 14 13
39
RM16390010

1 - Left Turn Signal Indicator 2 - Multi-information Display


3 - Right Turn Signal Indicator 4 - SRS Warning Light
5 - Driver Seat Belt Reminder Light 6 - Transmission Malfunction Warning Light (for CVT
Model)
7 - Brake System Warning Light 8 - ABS Warning Light
9 - Front Passenger Seat Belt Reminder Light 10 - Parking Brake Indicator
11 - ESP OFF Indicator 12 - Low Fuel Level Warning Light
13 - Speedometer 14 - Low Tire Pressure Warning Light
15 - Fuel Gauge 16 - Electric Steering System Warning Light (if
equipped)
17 - Cruise Indicator (if equipped) 18 - Tachometer
19 - High Coolant Temperature Warning Light 20 - Engine Coolant Temperature Gauge
21 - Low Engine Oil Pressure Warning Light 22 - Charging System Warning Light
23 - Position Indicator 24 - Front Fog Indicator
25 - Rear Fog Indicator 26 - Headlight High Beam Indicator
27 - Engine Immobilizer System Warning Light 28 - EPC Warning Light
29 - Engine Malfunction Warning Light 30 - Maintenance Indicator

Chery Automobile Co., Ltd. 39–3


39 - INSTRUMENT CLUSTER

This vehicle is equipped with pointer type instrument cluster. The instrument cluster is a highly integrated
electronic instrument display system and mainly consists of engine coolant temperature gauge, tachometer,
fuel gauge, speedometer, multi-information display and warning indication symbols. The multi-information
display mainly displays vehicle information, which contains the following items: clock, trip, total mileage,
instantaneous fuel consumption and speed.

Operation
Instrument cluster is located above the upper left of instrument panel assembly, which is used to monitor
and display the operation status of each system and component in vehicle. Instrument cluster receives
signals from each sensor and switch, and displays the operation status of each system through meters,
multi-information display, indicators and warning lights. It also reminds and informs driver by flashing lights
and sounding buzzer. As a result, it will be helpful for driver to eliminate possible troubles in time, thus
avoiding malfunctions or accidents efficiently.

Specifications
Torque Specifications

Description Torque (N·m)


Instrument Cluster Fixing Screw 1.5 ± 0.5
Instrument Cluster Trim Cover Assembly Fixing
2 ± 0.5
Screw

Tools
39 Special Tool
ཽ⪔⊳䖜

X-431 3G Diagnostic Tester

RCH0000001

General Tool

Digital Multimeter

RCH0000002

39–4 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Circuit Diagram
Instrument Cluster (Page 1 of 3)

BATTERY IGNITION SWITCH


ON OR START

B2 INSTRUMENT
ENGINE
COMPARTMENT PANEL FUSE
EF07 RF20 RF05 BOX (A/B/C/D)
FUSE AND
30A RELAY BOX (B) 10A 10A I-009 I-010
B-021 I-012 I-011
B4 D3 C6 A1
TO CAN
SYSTEM
R

RGr
12 RG

OB
Br

O
B-047 I-014
I-021

11 13 3 30 29
CAN-H2 CAN-L2

REGULATOR TRANSCEIVER
T/M S/M
KL30b KL15b

ICM

FRONT FOG INDICATOR


INSTRUMENT
REAR FOG INDICATOR
EEPROM CLUSTER
LCD DRIVER
I-001
39
SHIFT REGISTER 1

POSITION INDICATOR

KL30b
LCD DISPLAY
HIGH BEAM BUZZER
KL30b
L TURN INDICATOR KL30b KL30b
POINTER/DIAL LCD ILLUMINATION
R TURN INDICATOR ILLUMINATION
PARKING INDICATOR

KL30b

1 2 3 4 5 6 7 8 B1 B2 B3 B4 B5
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
B6 B7 B8 B9 B10

B-047
I-001 W B-021
L Y

A1 A2 A3 A4 A5 A6 A7 A8 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10

I-009 I-012
A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 W C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 W

D1 D2 D3 I-011 B1 B2 I-010
R B3 B4 W
EM16390010

Chery Automobile Co., Ltd. 39–5


39 - INSTRUMENT CLUSTER

Instrument Cluster (Page 2 of 3)

ENGINE
COMPARTMENT
FUSE AND
RELAY BOX (E/F/G/H)
E-017 B-022
E4 F3 F1 E6 G16 H5 B-020 Q-017
GrR

GrR

BGr

BGr
Y

G
1 1
1 OIL COOLANT A/C INTEGRATED
PRESSURE LEVEL SWITCH
SWITCH SENSOR I-046
ALTERNATOR E-003 Q-002
2 D5 D1

Br
E-008
TO ILLUMINATION

Q-003

WGr
B-045

GBr
WB
5 4 7
I-015
GrR

BGr
G

16 9 2 1 32 12
INDICATOR
CHARGE

INSTRUMENT
R1

ICM CLUSTER
KL15a
I-001

39
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 14 15 16 17 18 19 20 21 22 23 24 25 26

E-003
I-001 B-045 B
L B

E1 E2 E3 E4 E5 E6 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 H1 H2 H3 H4 H5 H6 H7 H8

E7 E8 E9 E10 E11 E12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 H9 H10 H11 H12 H13 H14 H15 H16

E-017 B-022 Q-017


W W W

D1 D2 D3 D4 D5 D6 D7 D8

G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 D9 D10 D11 D12 D13 D14 D15 D16

G21 G22 G23 G24 G25 G26 G27 G28 G29 G30 G31 G32 G33 G34 G35 G36 G37 G38 G39 G40

I-046
B

1 2 3 E-008 1 2 Q-002
B-020 B
Gr
W
EM16390020

39–6 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Instrument Cluster (Page 3 of 3)

ICM

RESERVE RESERVE EPS INDICATOR

RESERVE
SHIFT REGISTER 2

GEAR FAILURE TPMS INDICATOR

SHIFT REGISTER 4
SHIFT REGISTER 3
FUEL WARNING PASSENGER SEAT BELT MIL INDICATOR

LOW OIL PRESSURE CRUISE INDICATOR EPC INDICATOR


INSTRUMENT
CLUSTER
HIGH COOLANT TEMP SEAT BELT WARNING ABS INDICATOR I-001
RESERVE BRAKE FAILURE SRS INDICATOR

IMMOBILIZER INDICATOR ESP INDICATOR


KL15b
MAINTENANCE INDICATOR ESP OFF INDICATOR

KL15b KL15b

26 21 22 5 19 18 31
LY

Br

W
L

I-015 9 8 7 14 8 I-014

WR
LW
B-045 B-047
LG
LY

Br

W
L

2 3 4 1 1 12
BRAKE DRIVER PARKING
FLUID
LEVEL
SEAT BELT
SWITCH
BRAKE
SWITCH
SPIRAL
CABLE 39
SENSOR FUEL I-004
LEVEL B-054 I-022
B-001
1 SENSOR 2 3
Br

Br

Br
B-056

2
B-052 I-021
B-052

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5
16 15 14 13 12 11 10 9

I-004 B-056
I-001 B
L W

8 7 6 5 4 3 2 1
13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 1 2 1 1 2
26 25 24 23 22 21 20 19 18 17 16 15 14

I-014 B-001 I-022 B-054


W B B B
I-015
B

EM16390030

Chery Automobile Co., Ltd. 39–7


39 - INSTRUMENT CLUSTER

Instrument Cluster Terminal List


Terminal No. Definition Terminal No. Definition
1 SLD Input 17 -
2 Coolant Level Signal Input 18 Parking Brake Switch Signal
Driver Seat Belt Unfasten Indication
3 Power Ground 19
Signal
4 - 20 -
5 Fuel Level Sensor Ground 21 Fuel Level Signal Input
6 - 22 Fuel Level Auxiliary Signal Input
7 - 23 -
8 - 24 -
Engine Oil Pressure Indication
9 25 -
Signal Input
10 - 26 Brake Fluid Level Signal Input
11 Battery Power Supply 27 -
12 Backlight Illumination Input 28 -
13 Ignition Switch Power Supply 29 CAN-L2
14 - 30 CAN-H2

39 15 - 31 Steering Wheel Key Input


Charging System Indication Signal
16 32 SLD OFF Indication Output
Input

39–8 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

DIAGNOSIS & TESTING


Problem Symptoms Table
HINT:
Use symptoms table below to help determine cause of problem. Check each suspected area in sequence.
Repair or adjust faulty components, or replace as necessary.

Symptom Suspected Area See page


Fuse 53-36
Entire instrument cluster does not operate Wire harness or connector -
Instrument cluster 39-77
Wheel speed sensor -
Vehicle speed display abnormal Wire harness or connector -
Instrument cluster 39-77
Engine speed sensor -
Wire harness or connector -
Tachometer abnormal
Instrument cluster 39-77
Engine Control Module (ECM) 06-281
Fuel level sensor -
Fuel gauge abnormal Wire harness or connector - 39
Instrument cluster 39-77
Position light switch (combination light
36-90
switch assembly)

Position indicator abnormal Wire harness or connector -


Body Control Module (BCM) -
Instrument cluster 39-77
Turning light switch (combination light
36-90
switch assembly)

Turn signal indicator abnormal Wire harness or connector -


Body Control Module (BCM) -
Instrument cluster 39-77
High beam switch (combination light switch
36-90
assembly)

High beam indicator abnormal Wire harness or connector -


Body Control Module (BCM) -
Instrument cluster 39-77
Rear fog light switch (combination light
36-90
switch assembly)

Rear fog indicator abnormal Wire harness or connector -


Body Control Module (BCM) -
Instrument cluster 39-77

Chery Automobile Co., Ltd. 39–9


39 - INSTRUMENT CLUSTER

Symptom Suspected Area See page


Front fog light switch (combination light
36-90
switch assembly)

Front fog indicator abnormal Wire harness or connector -


Body Control Module (BCM) -
Instrument cluster 39-77
Alternator 16-12
Charging system warning light abnormal Wire harness or connector -
Instrument cluster 39-77
Engine oil level -

Low engine oil pressure warning light Oil pressure switch 13-16
abnormal Wire harness or connector -
Instrument cluster 39-77
ABS/ESP control module assembly 25-88
ABS warning light abnormal CAN line or connector -
Instrument cluster 39-77
Fuel amount in tank -
Fuel level sensor -
Low fuel level warning light abnormal
39 Wire harness or connector -
Instrument cluster 39-77
Coolant level -
Extremely high engine coolant temperature -

Coolant temperature warning light Coolant temperature sensor -


abnormal Wire harness or connector -
Engine Control Module (ECM) 06-281
Instrument cluster 39-77
CAN line or connector -
Engine malfunction warning light abnormal Engine Control Module (ECM) 06-281
Instrument cluster 39-77
CAN line or connector -
SRS warning light abnormal SRS control module assembly 32-96
Instrument cluster 39-77
Driver seat belt buckle switch -
Driver seat belt reminder light abnormal Wire harness or connector -
Instrument cluster 39-77
Front passenger seat belt buckle switch -
Front passenger seat belt reminder light
Wire harness or connector -
abnormal
Instrument cluster 39-77

39–10 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Symptom Suspected Area See page


Low brake fluid level -
Parking brake switch assembly 27-10
Brake system warning light abnormal
Wire harness or connector -
Instrument cluster 39-77
constant speed cruise control sawitch
35-21
(multi-function switch)
Cruise indicator (if equipped) abnormal
Wire harness or connector -
Instrument cluster 39-77
TCU 18-118
Transmission malfunction warning light
CAN line or connector -
abnormal
Instrument cluster 39-77
Low or high tire pressure (tire pressure is
-
Low tire pressure warning light abnormal not within specified range)
Instrument cluster 39-77
Electric Power Steering (EPS) -
Electric steering system warning light (if
CAN line or connector -
equipped) abnormal
Instrument cluster 39-77
CAN line or connector -
Engine immobilizer system warning light (if
Engine Control Module (ECM) 06-281
39
equipped) abnormal
Instrument cluster 39-77

Diagnosis Tools
X-431 3G Diagnostic Tester
When connecting X-431 3G diagnostic tester:
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC) for communication
with the vehicle.
 DLC is located on the driver side instrument panel crossmember.
 DLC uses a trapezoidal design, which can hold 16 terminals.

Digital Multimeter
When using digital multimeter:
 Troubleshoot electrical malfunctions and wire harness system.
 Look for basic malfunction.
 Measure voltage, current and resistance.

Diagnostic Help
1. Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
2. Confirm that malfunction is current, and carry out diagnostic test and repair procedures.
3. If DTC cannot be deleted, the malfunction is current.
4. Only use a digital multimeter to measure voltage of electronic system.
5. Refer to any Technical Bulletin that may apply to the malfunction.

Chery Automobile Co., Ltd. 39–11


39 - INSTRUMENT CLUSTER

6. Visually check the related wire harness.


7. Check and clean all instrument cluster control system ground related to the latest DTC.
8. If multiple trouble codes were set, use the circuit diagrams to look for any common ground circuit or power
supply circuit applied to the DTC.

Intermittent DTC Troubleshooting


If malfunction is intermittent, perform the followings:
 Check if connectors are loose.
 Check if wire harnesses are worn, pierced, pinched or partially broken.
 Wiggle related wire harnesses and connectors and observe if signal is interrupted in the related circuit.
 If possible, try to duplicate the conditions under which DTC was set.
 Look for the data that has changed or the DTC to reset during wiggle test.
 Look for broken, bent, protruded or corroded terminals.
 Inspect the mounting areas of instrument cluster, wire harness or wire harness connector and so on for
damage, foreign matter, etc. that will cause incorrect signals.
 Check and clean all wire harness connectors and ground points related to DTC.
 Remove the instrument cluster from the malfunctioning vehicle and install it to a new vehicle and perform a
test. If DTC cannot be cleared, the instrument cluster is malfunctioning. If DTC can be cleared, reinstall the
instrument cluster to original vehicle.
 If multiple trouble codes were set, use circuit diagrams to look for any common ground circuit or power
supply circuit applied to the DTC.
 Refer to any Technical Bulletin that is applied to the malfunction.

39 Ground Inspection
Groundings are very important to entire circuit system, which are normal or not can seriously affect the entire
circuit system. Ground points are often exposed to moisture, dirt and other corrosive environments. Corrosion
(rust) and oxidation can increase load resistance. In such cases, the normal circuit operation will be seriously
affected. Check the ground points as follows:
1. Remove the ground bolt or nut.
2. Check all contact surfaces for tarnish, dirt and rust, etc.
3. Clean as necessary to ensure that the contacting is in good condition.
4. Reinstall the ground bolt or nut securely.
5. Check if add-on accessories interfere with ground circuit.
6. If several wire harnesses are crimped into one ground eyelet terminal, check if they are installed correctly.
Make sure all wire harnesses are clean, securely fastened and providing a good ground path.

Diagnosis Procedure
HINT:
Use following procedures to troubleshoot the instrument cluster system.

1 Vehicle brought to workshop

NEXT

39–12 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

2 Check battery voltage

Standard voltage: 11 to 14 V
If voltage is below 11 V, recharge or replace the battery before proceeding to next step.

NEXT

3 Customer problem analysis

NEXT

4 Check for DTCs (current DTC and history DTC)

DTC
For current DTC, go to step 6
occurs

No 
For history DTC, go to step 7
DTC

5 Problem repair (no DTC), then go to step 8

39
NEXT

6 Troubleshoot according to Diagnostic Trouble Code (DTC) chart, then go to step 8

NEXT

7 Troubleshoot according to Problem Symptoms Table, then go to step 8

NEXT

8 Adjust, repair or replace

NEXT

9 Conduct test and confirm malfunction has been repaired

NEXT

10 End

Chery Automobile Co., Ltd. 39–13


39 - INSTRUMENT CLUSTER

Diagnostic Trouble Code (DTC) Chart


DTC Code DTC Definition
B1100-13 Power Supply Circuit Open
B1100-16 Power Supply Circuit Voltage Below Threshold
B1100-17 Power Supply Circuit Voltage Above Threshold
B1101-11 Fuel Sensor Fault Circuit Short to Ground
B1101-15 Fuel Sensor Fault Circuit Short to Battery or Open
B1103-00 LED Airbag Fault No Subtype Information
B1104-41 EEPROM Checksum Error
U0100-87 Lost Communication with EMS
U0101-87 Lost Communication with TCM
U0114-87 Lost Communication with TMM
U0126-87 Lost Communication with SAM
U0127-87 Lost Communication with TPM
U0129-87 Lost Communication with BSM
U0131-87 Lost Communication with EPS
U0140-87 Lost Communication with BCM
U0151-87 Lost Communication with ICM
39
U0167-87 Lost Communication with IMMO
U0214-87 Lost Communication with PEPS
U0073-88 CAN Bus Off
U1300-55 Software Configuration Error, Not Configured

39–14 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

DTC B1100-13 Power Supply Circuit Open

DTC B1100-16 Power Supply Circuit Voltage Below Threshold

DTC B1100-17 Power Supply Circuit Voltage Above Threshold

39

Chery Automobile Co., Ltd. 39–15


39 - INSTRUMENT CLUSTER

BATTERY IGNITION SWITCH


ON OR START

INSTRUMENT
B2 PANEL FUSE
ENGINE
COMPARTMENT BOX (A/B/C/D)
EF07 FUSE AND RF20 RF05 I-009
30A RELAY BOX (B) 10A 10A I-012
B4 B-021 D3 C6 A1 I-010
I-011
R

RGr
RG
12

B-047 I-014

11 13

INSTRUMENT
CLUSTER
I-001

Br
39 I-021

B1 B2 B3 B4 B5

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B1 B2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B3 B4
B6 B7 B8 B9 B10

I-010 B-021
I-001 W Y
L

A1 A2 A3 A4 A5 A6 A7 A8 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10

A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22

I-009 I-012
W W

1 2 3 4 5 6 7 8
D1 D2 D3
9 10 11 12 13 14 15

I-011 B-047
R W EM16390040

39–16 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition

Power Supply Circuit


B1100-13
Open

Power Supply Circuit  Charging system


B1100-16 Voltage Below Ignition switch ON  Wire harness or connector
Threshold  Instrument cluster
Power Supply Circuit
B1100-17 Voltage Above
Threshold

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1. 39
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Check battery voltage

a. Using a digital multimeter, measure voltage between positive battery terminal and negative battery
terminal.
b. Battery voltage should be between 11 and 14 V.

NG Recharge or replace battery

OK

2 Check battery terminals

a. Check if battery terminals are loose or corroded.

NG Tighten or replace battery terminals

Chery Automobile Co., Ltd. 39–17


39 - INSTRUMENT CLUSTER

OK

3 Check body wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-021 and
B-047.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-021 and B-047 B1 B2 B3 B4 B5

according to the table below.


B6 B7 B8 B9 B10

Multimeter Specified
Condition
Connection Condition B-021

B-021 (B4) -
Always Continuity
B-047 (12)
1 2 3 4 5 6 7 8

9 10 11 12 13 14 15
NG Repair or replace body wire harness and
connector
B-047
RM16390200

OK

39
4 Check instrument panel wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connector
I-001. V
+ -
d. Connect the negative battery cable.
e. Turn ignition switch to ON.
f. Using a digital multimeter, measure the voltage between
instrument panel wire harness connector I-001 and body 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
ground according to the table below to check whether the 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

system power supply control circuit is normal.

Multimeter Specified I-001


Condition
Connection Condition
I-001 (11) - Body
Ignition switch ON 11 to 14 V
ground
I-001 (13) - Body RM16390210
Ignition switch ON 11 to 14 V
ground

39–18 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

g. Turn ignition switch to LOCK.


h. Disconnect the negative battery cable.
i. Disconnect the instrument panel wire harness connectors
I-001 and I-009.
+ -
j. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-009 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (13) - I-009
Always Continuity
(A1)
A1 A2 A3 A4 A5 A6 A7 A8

A9 A10 A11 A12 A13 A14 A15 A16 A17 A18

I-009 RM16390220

k. Disconnect the instrument panel wire harness connectors


I-001 and I-012.
l. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-012 according to the table below. + -

Multimeter Specified
Condition 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Connection Condition 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
39
I-001 (11) - I-012
Always Continuity
(C6)
I-001

C1 C2 C3 C4 C5 C6 C7 C8 C9 C10

C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22

I-012
RM16390230

m. Disconnect the instrument panel wire harness connectors


I-011 and I-014.
n. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-011 and I-014
according to the table below. + -

Multimeter Specified
Condition
Connection Condition D1 D2 D3

I-011 (D3) - I-014


Always Continuity
(12) I-011

8 7 6 5 4 3 2 1

15 14 13 12 11 10 9

I-014
RM16390240

Chery Automobile Co., Ltd. 39–19


39 - INSTRUMENT CLUSTER

o. Disconnect the instrument panel wire harness connector


I-001 and ground point I-021.
p. Using a digital multimeter, check for continuity between
instrument panel wire harness connector I-001 and
ground point I-021 according to the table below. + -

Multimeter Specified
Condition
Connection Condition
I-001 (3) - I-021 Always Continuity 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

NG Repair or replace instrument panel wire


harness and connector I-001

I-021
RM16390250

OK

5 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
39 c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

Result Proceed to
DTCs B1100-13, B1100-16, B1100-17 are output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39–20 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

DTC B1101-11 Fuel Sensor Fault Circuit Short to Ground

DTC B1101-15 Fuel Sensor Fault Circuit Short to Battery or Open

ICM

INSTRUMENT

SHIFT REGISTER 2
CLUSTER
FUEL WARNING I-001

KL15b

21 22 5
Br
L

I-015 I-014
8 7 14
B-045 B-047
LG

Br
L

3 4 39
FUEL
LEVEL
SENSOR
B-056

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5

I-001 B-056
L B

13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14 15 14 13 12 11 10 9

I-015 I-014
B W

EM16390050

Chery Automobile Co., Ltd. 39–21


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition

Fuel Sensor Fault


B1101-11
Circuit Short to Ground  Fuel level sensor
Ignition switch ON  Wire harness or connector
Fuel Sensor Fault
 Instrument cluster
B1101-15 Circuit Short to Battery
or Open

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

39 CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Check fuel level sensor wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the fuel level sensor and fuel pump assembly connector B-056.
d. Check wire harness, connector and terminal for deformation, bend or damage.

NG Repair of replace fuel level sensor wire


harness and connector

OK

39–22 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

2 Check fuel level sensor

a. Connect the negative battery cable.


b. Turn ignition switch to ON.
c. Read the remaining fuel amount segments from fuel
gauge in the instrument cluster. + -
d. Turn ignition switch to LOCK.
e. Disconnect the negative battery cable. 5 4 3 2 1

f. Disconnect the fuel level sensor and fuel pump assembly


connector B-056.
g. Using a digital multimeter, measure the resistance RM16390090
between fuel level sensor terminals 2 and 3.
h. Check if fuel level sensor is normal according to the
correspondence between oil amount segments and
standard resistance of fuel level sensor shown in the
table below.

Fuel Gauge Multimeter


Specification (Ω)
Display Connection
Terminal 3 -
E 275 ± 5
Terminal 2
Terminal 3 -
1/4 165 ± 4
Terminal 2

1/2
Terminal 3 -
97 ± 4
39
Terminal 2
Terminal 3 -
3/4 79 ± 3
Terminal 2
Terminal 3 -
F 32 ± 3
Terminal 2

3 Check body wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-045 and
B-056.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-045 and B-056
according to the table below. 1 2 3 4 5

Multimeter Specified
Condition B-056
Connection Condition
B-045 (8) - B-056
Always Continuity
(3) 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26

B-045

RM16390260

Chery Automobile Co., Ltd. 39–23


39 - INSTRUMENT CLUSTER

e. Disconnect the body wire harness connectors B-047 and


B-056.
f. Using a digital multimeter, check for continuity between
body wire harness connectors B-047 and B-056
according to the table below. + -

Multimeter Specified
Condition
Connection Condition 1 2 3 4 5

I-047 (7) - B-056


Always Continuity B-056
(4)
I-047 (14) - B-056
Always Continuity
(2) 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

NG Repair or replace body wire harness and


connector B-047

RM16390270

OK

4 Check instrument panel wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
39 c. Disconnect the instrument panel wire harness connectors
I-001 and I-015.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and I-015
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (21) - I-015
Always Continuity
(8)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14

I-015
RM16390280

39–24 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

e. Disconnect the instrument panel wire harness connectors


I-001 and I-014.
f. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-014 according to the table below. + -

Multimeter Specified
Condition 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Connection Condition 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-001 (5) - I-014


Always Continuity
(14)
I-001
I-001 (22) - I-014
Always Continuity
(7) 8 7 6 5 4 3 2 1

15 14 13 12 11 10 9
NG Repair or replace instrument panel wire
harness and connector
I-014
RM16390290

OK

5 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON. 39
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

Result Proceed to
DTCs B1101-11 and B1101-15 are output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

Chery Automobile Co., Ltd. 39–25


39 - INSTRUMENT CLUSTER

DTC B1103-00 LED Airbag Fault No Subtype Information

DTC U0151-87 Lost Communication with ICM

ICM

INSTRUMENT

SHIFT REGISTER 4
CLUSTER
I-001
SRS INDICATOR

KL15b
CAN-H2 CAN-L2
30 29

OB
O

1-27 1-28

BCM (1/2)
I-008
B-048
CAN-H1 CAN-L1
39 2-15 2-16

B-045
23 24
I-015
OB
O

C11 C12
CAN-H1 CAN-L1

SRS CONTROL MODULE (C) I-003

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-008
I-001 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L

1 2 3 4 5 6 7 8 9 10 11 12 13
B-045
14 15 16 17 18 19 20 21 22 23 24 25 26
B
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
B-048
L

C1 C4 C7 C10 C17 C20

C2 C5 C8 C11 C13 C15 C18 C21 I-003


C3 C6 C9 C12 C14 C16 C19 C22
Y

EM16390060

39–26 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
LED Airbag Fault No
B1103-00  Airbag system
Subtype Information
Ignition switch ON  Wire harness or connector
Lost Communication
U0151-87  Instrument cluster
with ICM

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and 39
component information.

Diagnosis Procedure

1 Check airbag

a. Remove the airbag from the malfunctioning vehicle and install it to a new vehicle and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of airbag.

NG Replace airbag

OK

2 Check SRS control module assembly

a. Remove the SRS control module assembly from the malfunctioning vehicle and install it to a new vehicle
and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of SRS control module assembly.

NG Replace SRS control module assembly

Chery Automobile Co., Ltd. 39–27


39 - INSTRUMENT CLUSTER

OK

3 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the SRS control module assembly connector I-003.
d. Check wire harness, connector and terminal for deformation, bend or damage.

NG Repair or replace connector and terminal

OK

4 Check CAN line (instrument cluster - BCM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

39 Multimeter Specified
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(27)

I-008
NG Repair or replace CAN line RM16390320

OK

39–28 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

5 Check CAN line (BCM - SRS control module assembly)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-048 and
B-045.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-048 and B-045
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Multimeter Specified
Condition
Connection Condition
B-048
B-048 (15) -
Always Continuity
B-045 (23)
B-048 (16) - 1 2 3 4 5 6 7 8 9 10 11 12 13
Always Continuity
B-045 (24) 14 15 16 17 18 19 20 21 22 23 24 25 26

B-045 RM16390300

e. Disconnect the instrument panel wire harness connectors


I-015 and I-003.
f. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-003 according to the table below. + -
39
Multimeter Specified
Condition C1 C4 C7 C10 C17 C20
Connection Condition
C2 C5 C8 C11 C13 C15 C18 C21
I-015 (23) - I-003
Always Continuity C3 C6 C9 C12 C14 C16 C19 C22
(C11)
I-003
I-015 (24) - I-003
Always Continuity
(C12)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14
NG Repair or replace CAN line

I-015
RM16390310

OK

6 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.

Chery Automobile Co., Ltd. 39–29


39 - INSTRUMENT CLUSTER

h. Read DTC.

Result Proceed to
DTCs B1103-00 and U0151-87 are output NG
No DTCs are output OK

NG Replace instrument cluster

OK

System is normal

39

39–30 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

DTC B1104-41 EEPROM Checksum Error

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
EEPROM Checksum
B1104-41 Ignition switch ON  Instrument cluster
Error

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION
39
 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Reconfirm DTCs

a. Use X-431 3G diagnostic tester (the latest software) to clear DTCs stored in instrument cluster control
system.
b. Turn ignition switch to LOCK and wait for a few seconds.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
e. Read DTC.

Result Proceed to
DTC B1104-41 is output NG
No DTC is output OK

NG Replace instrument cluster

Chery Automobile Co., Ltd. 39–31


39 - INSTRUMENT CLUSTER

OK

System is normal

39

39–32 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

DTC U0100-87 Lost Communication with EMS

ECM
CAN-L1 CAN-H1 B-002
17 1

OB

O
B-035
13 4 I-031

OB

O
I-015
24 23
B-045

OB

O
2-16 2-15
CAN-L1 CAN-H1 BCM(1/2)
I-008
CAN-L2 CAN-H2 B-048
1-28 1-27
OB

29 30
CAN-L2 CAN-H2 INSTRUMENT
CLUSTER
I-001
39

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I-008
G

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
B-002
B

I-001
L

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
18 17 16 15 14 13 12 11 10 26 25 24 23 22 21 20 19 18 17 16 15 14

I-031 I-015
B-048
W B
L
EM16390070

Chery Automobile Co., Ltd. 39–33


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
 Engine Control Module (ECM)
Lost Communication
U0100-87 Ignition switch ON  Instrument cluster
with EMS
 CAN communication

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
39 component information.

Diagnosis Procedure

1 Check Engine Control Module (ECM)

a. Remove the Engine Control Module (ECM) from the malfunctioning vehicle and install it to a new vehicle
and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of Engine Control Module (ECM).

NG Replace Engine Control Module (ECM)

OK

2 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the Engine Control Module (ECM) connector B-002.
d. Check wire harness, connector and terminal for deformation, bend or damage.

NG Repair or replace connector and terminal

39–34 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

OK

3 Check CAN line (instrument cluster - BCM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(27)

I-008
NG Repair or replace CAN line RM16390320

OK

39
4 Check CAN line (BCM - ECM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-048 and
B-045.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-048 and B-045
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Multimeter Specified
Condition
Connection Condition
B-048
B-048 (15) -
Always Continuity
B-045 (23)
B-048 (16) - 1 2 3 4 5 6 7 8 9 10 11 12 13
Always Continuity
B-045 (24) 14 15 16 17 18 19 20 21 22 23 24 25 26

B-045 RM16390300

Chery Automobile Co., Ltd. 39–35


39 - INSTRUMENT CLUSTER

e. Disconnect the body wire harness connectors B-002 and


B-035.
f. Using a digital multimeter, check for continuity between
body wire harness connectors B-002 and B-035
according to the table below. + -
1 2 3 4 5 6 7 8 9

Multimeter Specified 10 11 12 13 14 15 16 17 18
Condition
Connection Condition
B-035
B-002 (1) - B-035
Always Continuity
(4)
B-002 (17) - 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

Always Continuity 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
B-035 (13) 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B-002
RM16390430

g. Disconnect the instrument panel wire harness connectors


I-015 and I-031.
h. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-031 according to the table below. + -

Multimeter Specified
Condition 9 8 7 6 5 4 3 2 1
Connection Condition
39 18 17 16 15 14 13 12 11 10

I-015 (23) - I-031


Always Continuity
(4) I-031

I-015 (24) - I-031


Always Continuity
(13)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14
NG Repair or replace CAN line

I-015
RM16390420

OK

5 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

39–36 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Result Proceed to
DTC U0100-87 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39

Chery Automobile Co., Ltd. 39–37


39 - INSTRUMENT CLUSTER

DTC U0101-87 Lost Communication with TCM

TCU
CAN-L1 CAN-H1 B-031
42 41

OB

O
B-035
13 4 I-031

OB

O
I-015
24 23 B-045

OB

O
2-16 2-15
CAN-L1 CAN-H1 BCM(1/2)
I-008
CAN-L2 CAN-H2 B-048
1-28 1-27
OB

29 30
CAN-L2 CAN-H2 INSTRUMENT
CLUSTER
I-001

39

9 8 7 6 5 4 3 2 1
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
18 17 16 15 14 13 12 11 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

I-031
W
B-031
B

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B-048 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-001
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L

13 12 11 10 9 8 7 6 5 4 3 2 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-008 I-015
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 G 26 25 24 23 22 21 20 19 18 17 16 15 14 B

EM16390080

39–38 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC Code DTC Definition Possible Cause
Condition
 Transmission Control Unit (TCU)
Lost Communication
U0101-87 Ignition switch ON  Instrument cluster
with TCM
 CAN communication

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information. 39

Diagnosis Procedure

1 Check Transmission Control Unit (TCU)

a. Remove the Transmission Control Unit (TCU) from the malfunctioning vehicle and install it to a new vehicle
and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of Transmission Control Unit (TCU).

NG Replace Transmission Control Unit (TCU)

OK

2 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the Transmission Control Unit (TCU) connector B-031.
d. Check wire harness, connector and terminal for deformation, bend or damage.

NG Repair or replace connector and terminal

Chery Automobile Co., Ltd. 39–39


39 - INSTRUMENT CLUSTER

OK

3 Check CAN line (instrument cluster - BCM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(27)

I-008
NG Repair or replace CAN line RM16390320

OK
39
4 Check CAN line (BCM - TCU)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-048 and
B-045.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-048 and B-045
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Multimeter Specified
Condition
Connection Condition
B-048
B-048 (15) -
Always Continuity
B-045 (23)
B-048 (16) - 1 2 3 4 5 6 7 8 9 10 11 12 13
Always Continuity
B-045 (24) 14 15 16 17 18 19 20 21 22 23 24 25 26

B-045 RM16390300

39–40 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

e. Disconnect the body wire harness connectors B-031 and


B-035.
f. Using a digital multimeter, check for continuity between
body wire harness connectors B-031 and B-035 according
to the table below. + -

Multimeter Specified 1 2 3 4 5 6 7 8 9
Condition
Connection Condition 10 11 12 13 14 15 16 17 18

B-031 (41) -
Always Continuity B-035
B-035 (4)
B-031 (42) -
Always Continuity
B-035 (13) 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

B-031

RM16390440

g. Disconnect the instrument panel wire harness connectors


I-015 and I-031.
h. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-031 according to the table below. + -

Multimeter Specified
Condition 9 8 7 6 5 4 3 2 1
Connection Condition 18 17 16 15 14 13 12 11 10
39
I-015 (23) - I-031
Always Continuity
(4) I-031

I-015 (24) - I-031


Always Continuity
(13)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14
NG Repair or replace CAN line

I-015
RM16390420

OK

5 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

Chery Automobile Co., Ltd. 39–41


39 - INSTRUMENT CLUSTER

Result Proceed to
DTC U0101-87 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39

39–42 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

INSTRUMENT CLUSTER

DTC U0126-87 Lost Communication with SAM

STEERING ANGLE
SENSOR
CAN-L1 CAN-H1 I-018
1 2

OB

O
I-015
24 23 B-045

OB

O
2-16 2-15
CAN-L1 CAN-H1 BCM(1/2)
I-008
CAN-L2 CAN-H2 B-048
1-28 1-27
OB

29 30
CAN-L2 CAN-H2 INSTRUMENT
CLUSTER
I-001

39

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-008
I-001
G
L

13 12 11 10 9 8 7 6 5 4 3 2 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 26 25 24 23 22 21 20 19 18 17 16 15 14 6 5 4 3 2 1

B-048 I-015 I-018


L B B

EM16390090

Chery Automobile Co., Ltd. 39–43


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC DTC Definition Possible Cause
Condition
 Spiral cable
Lost Communication
U0126-87 Ignition switch ON  Instrument cluster
with SAM
 CAN communication

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
39 component information.

Diagnosis Procedure

1 Check spiral cable

a. Remove the spiral cable from the malfunctioning vehicle and install it to a new vehicle and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of spiral cable.

NG Replace spiral cable

OK

2 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the angle sensor connector I-018.
d. Check wire harness, connector and terminal for deformation, bend or damage.

NG Repair or replace connector and terminal

39–44 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

OK

3 Check CAN line (instrument cluster - BCM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(27)

I-008
NG Repair or replace CAN line RM16390320

OK
39
4 Check CAN line (BCM - angle sensor)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-048 and
B-045.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-048 and B-045
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Multimeter Specified
Condition
Connection Condition
B-048
B-048 (15) -
Always Continuity
B-045 (23)
B-048 (16) - 1 2 3 4 5 6 7 8 9 10 11 12 13
Always Continuity
B-045 (24) 14 15 16 17 18 19 20 21 22 23 24 25 26

B-045 RM16390300

Chery Automobile Co., Ltd. 39–45


39 - INSTRUMENT CLUSTER

e. Disconnect the instrument panel wire harness connectors


I-015 and I-018.
f. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-018 according to the table below. + -

Multimeter Specified
Condition
Connection Condition
6 5 4 3 2 1
I-015 (23) - I-018
Always Continuity
(2) I-018

I-015 (24) - I-018


Always Continuity
(1)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14
NG Repair or replace CAN line

I-015
RM16390400

OK

5 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
39 c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

Result Proceed to
DTC U0126-87 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39–46 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

DTC U0129-87 Lost Communication with BSM

ESP(ABS)
B-009
CAN-L1 CAN-H1
4 26

OB

O
B-035
13 4 I-031

OB

O
I-015
24 23
OB B-045

O
2-16 2-15
CAN-L1 CAN-H1 BCM(1/2)
I-008
CAN-L2 CAN-H2 B-048
1-28 1-27
OB

29 30
CAN-L2 CAN-H2 INSTRUMENT
CLUSTER
I-001
39

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-008 I-001
G L

12 11 10 9 8 7 6 5 4 3 2
13 1
24 23 22 21 20 19 18 17 16 15 14 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
38 25
37 36 35 34 33 32 31 30 29 28 27 26

B-009 B-048
B L

9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 26 25 24 23 22 21 20 19 18 17 16 15 14

I-031 I-015
W B
EM16390100

Chery Automobile Co., Ltd. 39–47


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC DTC Definition Possible Cause
Condition
 ESP (ABS) control module
Lost Communication
U0129-87 Ignition switch ON  Instrument cluster
with BSM
 CAN communication

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
39 component information.

Diagnosis Procedure

1 Check ESP (ABS) control module

a. Remove the ESP (ABS) control module from the malfunctioning vehicle and install it to a new vehicle and
perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of ESP (ABS) control module.

NG Replace ESP (ABS) control module

OK

2 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect ESP (ABS) control module connector B-009.
d. Check the wire harness, connector and terminal for deformation, bend or damage.

NG Repair or replace connector and terminal

39–48 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

OK

3 Check CAN line (instrument cluster - BCM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Always Continuity
(27)

I-008
NG Repair or replace CAN line RM16390320

OK
39
4 Check CAN line (BCM - ESP (ABS))

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-048 and
B-045.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-048 and B-045
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Multimeter Specified
Condition
Connection Condition
B-048
B-048 (15) -
Always Continuity
B-045 (23)
B-048 (16) - 1 2 3 4 5 6 7 8 9 10 11 12 13
Always Continuity
B-045 (24) 14 15 16 17 18 19 20 21 22 23 24 25 26

B-045 RM16390300

Chery Automobile Co., Ltd. 39–49


39 - INSTRUMENT CLUSTER

e. Disconnect the body wire harness connectors B-009 and


B-035.
f. Using a digital multimeter, check for continuity between
body wire harness connectors B-009 and B-035
according to the table below. + -

1 2 3 4 5 6 7 8 9
Multimeter Specified
Condition 10 11 12 13 14 15 16 17 18
Connection Condition
B-035
B-009 (26) -
Always Continuity
B-035 (4)
B-009 (4) - B-035 12 11 10 9 8 7 6 5 4 3 2
Always Continuity 13 1
(13) 24 23 22 21 20 19 18 17 16 15 14

38 25
37 36 35 34 33 32 31 30 29 28 27 26

B-009
RM16390450

g. Disconnect the instrument panel wire harness connectors


I-015 and I-031.
h. Using a digital multimeter, check for continuity between
instrument pane wire harness connectors I-015 and I-031
according to the table below. + -

Multimeter Specified
Condition 9 8 7 6 5 4 3 2 1
Connection Condition
39 18 17 16 15 14 13 12 11 10

I-015 (23) - I-031


Always Continuity
(4) I-031

I-015 (24) - I-031


Always Continuity
(13)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14
NG Repair or replace CAN line

I-015
RM16390420

OK

5 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

39–50 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Result Proceed to
DTC U0129-87 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39

Chery Automobile Co., Ltd. 39–51


39 - INSTRUMENT CLUSTER

DTC U0131-87 Lost Communication with EPS

EPS
CAN-L1 CAN-H1 I-016
B3 B2

OB

O
I-015
24 23 B-045

OB

O
2-16 2-15
CAN-L1 CAN-H1 BCM(1/2)
I-008
CAN-L2 CAN-H2 B-048
1-28 1-27
OB

29 30
CAN-L2 CAN-H2 INSTRUMENT
CLUSTER
I-001

39

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-001 I-008
L G

13 12 11 10 9 8 7 6 5 4 3 2 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B5 B4 B3 B2 B1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 26 25 24 23 22 21 20 19 18 17 16 15 14
B10 B9 B8 B7 B6

B-048 I-015 I-016


L B B

EM16390110

39–52 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC DTC Definition Possible Cause
Condition
 Electronic Power Steering (EPS)
Lost Communication
U0131-87 Ignition switch ON  CAN communication
with EPS
 Instrument cluster

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information. 39

Diagnosis Procedure

1 Check Electronic Power Steering (EPS)

a. Remove the Electronic Power Steering (EPS) from the malfunctioning vehicle and install it to a new vehicle
and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of Electronic Power Steering (EPS).

NG Replace Electronic Power Steering (EPS)

OK

2 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the Electronic Power Steering (EPS) connector I-016.
d. Check wire harness, connector and terminal for deformation, bend or damage.

NG Repair or replace connector and terminal

Chery Automobile Co., Ltd. 39–53


39 - INSTRUMENT CLUSTER

OK

3 Check CAN line (instrument cluster - BCM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(27)

I-008
NG Repair or replace CAN line RM16390320

OK
39
4 Check CAN line (BCM - EPS)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-048 and
B-045.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-048 and B-045
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Multimeter Specified
Condition
Connection Condition
B-048
B-048 (15) -
Always Continuity
B-045 (23)
B-048 (16) - 1 2 3 4 5 6 7 8 9 10 11 12 13
Always Continuity
B-045 (24) 14 15 16 17 18 19 20 21 22 23 24 25 26

B-045 RM16390300

39–54 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

e. Disconnect the instrument panel wire harness connectors


I-015 and I-016.
f. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-016 according to the table below. + -

Multimeter Specified B5 B4 B3 B2 B1
Condition
Connection Condition B10 B9 B8 B7 B6

I-015 (23) - I-016


Always Continuity I-016
(B2)
I-015 (24) - I-016
Always Continuity
(B3)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14
NG Repair or replace CAN line

I-015
RM16390390

OK

5 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON. 39
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

Result Proceed to
DTC U0131-87 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

Chery Automobile Co., Ltd. 39–55


39 - INSTRUMENT CLUSTER

DTC U0140-87 Lost Communication with BCM

BCM
I-008
CAN-L2 CAN-H2
1-28 1-27

OB

29 30
CAN-L2 CAN-H2
INSTRUMENT
CLUSTER

39
I-001

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-008 I-001
G L

EM16390120

39–56 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC DTC Definition Possible Cause
Condition
 Body Control Module (BCM)
Lost Communication
U0140-87 Ignition switch ON  CAN communication
with BCM
 Instrument cluster

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information. 39

Diagnosis Procedure

1 Check Body Control Module (BCM)

a. Remove the Body Control Module (BCM) from the malfunctioning vehicle and install it to a new vehicle and
perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of Body Control Module (BCM).

NG Replace Body Control Module (BCM)

OK

2 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the Body Control Module (BCM) connector I-008.
d. Check wire harness, connector and terminal for deformation, bend or damage.

NG Repair or replace connector and terminal

Chery Automobile Co., Ltd. 39–57


39 - INSTRUMENT CLUSTER

OK

3 Check CAN line (instrument cluster - BCM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(27)

I-008
NG Repair or replace CAN line RM16390320

OK
39
4 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

Result Proceed to
DTC U0140-87 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39–58 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

DTC U0214-87 Lost Communication with PEPS

PEPS

CAN-L1 CAN-H1 B-033


5 6

OB

O
B-035
13 4 I-031

OB

O
24 23 I-015
B-045
OB

2-16 O
2-15
CAN-L1 CAN-H1 BCM(1/2)
I-008
CAN-L2 CAN-H2 B-048
1-28 1-27
OB

29 30
CAN-L2 CAN-H2 INSTRUMENT
CLUSTER
I-001
39

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-008 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-001
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B-048 B-033
8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L Gr

16 15 14 13 12 11 10 9

9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1
I-031 I-015
18 17 16 15 14 13 12 11 10 W 26 25 24 23 22 21 20 19 18 17 16 15 14 B

EM16390130

Chery Automobile Co., Ltd. 39–59


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC DTC Definition Possible Cause
Condition
 PEPS
Lost Communication
U0214-87 Ignition switch ON  Instrument cluster
with PEPS
 CAN communication

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
39 component information.

Diagnosis Procedure

1 Check PEPS

a. Remove the PEPS from the malfunctioning vehicle and install it to a new vehicle and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of PEPS.

NG Replace PEPS

OK

2 Check connector and terminal

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the PEPS connector B-033.
d. Check wire harness, connector and terminal for deformation, bend or damage.

NG Repair or replace connector and terminal

39–60 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

OK

3 Check CAN line (instrument cluster - BCM)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(27)

I-008
NG Repair or replace CAN line RM16390320

OK
39
4 Check CAN line (BCM - PEPS)

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-048 and
B-045.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-048 and B-045
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Multimeter Specified
Condition
Connection Condition
B-048
B-048 (15) -
Always Continuity
B-045 (23)
B-048 (16) - 1 2 3 4 5 6 7 8 9 10 11 12 13
Always Continuity
B-045 (24) 14 15 16 17 18 19 20 21 22 23 24 25 26

B-045 RM16390300

Chery Automobile Co., Ltd. 39–61


39 - INSTRUMENT CLUSTER

e. Disconnect the body wire harness connectors B-033 and


B-035.
f. Using a digital multimeter, check for continuity between
body wire harness connectors B-033 and B-035
according to the table below. + -
1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18
Multimeter Specified
Condition
Connection Condition B-035

B-033 (6) - B-035


Always Continuity
(4)
B-033 (5) - B-035
Always Continuity 8 7 6 5 4 3 2 1
(13)
16 15 14 13 12 11 10 9

B-033

RM16390460

g. Disconnect the instrument panel wire harness connectors


I-015 and I-031.
h. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-031 according to the table below. + -

Multimeter Specified
Condition 9 8 7 6 5 4 3 2 1
Connection Condition
39 18 17 16 15 14 13 12 11 10

I-015 (23) - I-031


Always Continuity
(4) I-031

I-015 (24) - I-031


Always Continuity
(13)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14
NG Repair or replace CAN line

I-015
RM16390420

OK

5 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

39–62 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

Result Proceed to
DTC U0214-87 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39

Chery Automobile Co., Ltd. 39–63


39 - INSTRUMENT CLUSTER

DTC U0073-88 CAN Bus Off

STEERING ANGLE
SENSOR
CAN-L1 CAN-H1 I-018

CAN-H1 CAN-L1
C11
O 1 2

SRS CONTROL
MODULE C12 OB

CAN-H1 CAN-L1
I-003

OB

O
OB B3
O EPS
O
B2 I-016
OB

I-015
24 23 B-045

2-16 2-15
CAN-L1 CAN-H1 BCM(1/2)
I-008
14 6 CAN-L2 CAN-H2 B-048
CAN-H2 CAN-L2

CAN-L1 CAN-H1 O 1-28 1-27


3
DIAGNOSTIC
INTERFACE 11 OB
I-013
CAN-H2 CAN-L2

C2 O

AUDIO SUB CAN-H2 CAN-L2


C3 OB
CONNECTOR
39 I-044
OB
O
A22
AUTOMATIC
A/C CONTROL
A9 MODULE (A/B)
I-042
OB

29 30
CAN-L2 CAN-H2 INSTRUMENT
CLUSTER
I-001

B5 B4 B3 B2 B1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 B10 B9 B8 B7 B6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
I-016
B

I-008
I-001
G
L
C8 C7 C6 C5 C4 C3 C2 C1
C16 C15 C14 C13 C12 C11 C10 C9
13 12 11 10 9 8 7 6 5 4 3 2 1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13
26 25 24 23 22 21 20 19 18 17 16 15 14 I-044
A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 B

C1 C4 C7 C10 C17 C20


I-042
W I-015 C2 C5 C8 C11 C13 C15 C18 C21
B
C3 C6 C9 C12 C14 C16 C19 C22

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I-003
16 15 14 13 12 11 10 9 Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
8 7 6 5 4 3 2 1
I-018
6 5 4 3 2 1 B
B-048 I-013
L B EM16390140

39–64 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

PEPS

CAN-L1 CAN-H1 B-033

CAN-H1 CAN-L1
5 6

OB

O
26 O
ESP(ABS)
4 OB

CAN-H1 CAN-L1
B-009
OB 42
TCU
O 41 B-031

CAN-H1 CAN-L1
1 O
ECM
B-002 17 OB
B-035
13 4 I-031

B-045
24 23 I-015
2-16 2-15
CAN-L1 CAN-H1 BCM(1/2)
I-008
CAN-L2 CAN-H2 B-048
1-28 1-27
OB

O
29 30
CAN-L2 CAN-H2 INSTRUMENT
CLUSTER
I-001

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
39
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-008
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
G

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
B-002
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
B

12 11 10 9 8 7 6 5 4 3 2
13 1
24 23 22 21 20 19 18 17 16 15 14 I-001
B-009 L
38 25 B
37 36 35 34 33 32 31 30 29 28 27 26

8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B-048 16 15 14 13 12 11 10 9
18 17 16 15 14 13 12 11 10
L

I-031
W B-033
Gr

13 12 11 10 9 8 7 6 5 4 3 2 1
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
26 25 24 23 22 21 20 19 18 17 16 15 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

B-031 I-015
B B EM16390150

Chery Automobile Co., Ltd. 39–65


39 - INSTRUMENT CLUSTER

Self-diagnosis Detection Logic

DTC Detection
DTC DTC Definition Possible Cause
Condition
 Engine Control Module (ECM)
 Transmission Control Unit (TCU)
 ESP (ABS) control module
 Electronic Power Steering (EPS)
 Body Control Module (BCM)
 SRS control module assembly
U0073-88 CAN Bus Off Ignition switch ON
 Spiral cable
 PEPS
 Automatic A/C module
 No disc DVD
 Instrument cluster
 CAN communication

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
39  Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to circuit diagram for specific circuit and
component information.

Diagnosis Procedure

1 Check Engine Control Module (ECM)

a. Remove the Engine Control Module (ECM) from the malfunctioning vehicle and install it to a new vehicle
and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the Engine Control Module (ECM) operation.

NG Replace Engine Control Module (ECM)

OK

39–66 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

2 Check SRS control module assembly

a. Remove the SRS control module assembly from the malfunctioning vehicle and install it to a new vehicle
and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of SRS control module assembly.

NG Replace SRS control module assembly

OK

3 Check Transmission Control Unit (TCU)

a. Remove the Transmission Control Unit (TCU) from the malfunctioning vehicle and install it to a new vehicle
and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of Transmission Control Unit (TCU).

NG Replace Transmission Control Unit (TCU)

OK
39

4 Check spiral cable

a. Remove the spiral cable from the malfunctioning vehicle and install it to a new vehicle and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of spiral cable.

NG Replace spiral cable

OK

5 Check ESP (ABS) control module

a. Remove the ESP (ABS) control module from the malfunctioning vehicle and install it to a new vehicle and
perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of ESP (ABS) control module.

NG Replace ESP (ABS) control module

OK

Chery Automobile Co., Ltd. 39–67


39 - INSTRUMENT CLUSTER

6 Check Electronic Power Steering (EPS)

a. Remove the Electronic Power Steering (EPS) from the malfunctioning vehicle and install it to a new vehicle
and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of Electronic Power Steering (EPS).

NG Replace Electronic Power Steering (EPS)

OK

7 Check Body Control Module (BCM)

a. Remove the Body Control Module (BCM) from the malfunctioning vehicle and install it to a new vehicle and
perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of Body Control Module (BCM).

NG Replace Body Control Module (BCM)

39 OK

8 Check PEPS

a. Remove the PEPS from the malfunctioning vehicle and install it to a new vehicle and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of PEPS.

NG Replace PEPS

OK

9 Check automatic A/C module

a. Remove the automatic A/C module from the malfunctioning vehicle and install it to a new vehicle and
perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of automatic A/C module.

NG Replace automatic A/C module

OK

39–68 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

10 Check No Disc DVD

a. Remove the No Disc DVD from the malfunctioning vehicle and install it to a new vehicle and perform a test.
b. Connect all connectors.
c. Connect the negative battery cable, and turn ignition switch to ON.
d. Check the operation of No Disc DVD.

NG Replace No Disc DVD

OK

11 Check body wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the body wire harness connectors B-048 and
B-045.
+ -
d. Using a digital multimeter, check for continuity between
body wire harness connectors B-048 and B-045
according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Multimeter Specified
Condition
Connection Condition
B-048 39
B-048 (15) -
Always Continuity
B-045 (23)
B-048 (16) - 1 2 3 4 5 6 7 8 9 10 11 12 13
Always Continuity
B-045 (24) 14 15 16 17 18 19 20 21 22 23 24 25 26

B-045 RM16390300

e. Disconnect the body wire harness connectors B-009 and


B-035.
f. Using a digital multimeter, check for continuity between
body wire harness connectors B-009 and B-035
according to the table below. + -

1 2 3 4 5 6 7 8 9
Multimeter Specified
Condition 10 11 12 13 14 15 16 17 18
Connection Condition
B-035
B-009 (26) -
Always Continuity
B-035 (4)
B-009 (4) - B-035 12 11 10 9 8 7 6 5 4 3 2
Always Continuity 13 1
(13) 24 23 22 21 20 19 18 17 16 15 14

38 25
37 36 35 34 33 32 31 30 29 28 27 26

B-009
RM16390450

Chery Automobile Co., Ltd. 39–69


39 - INSTRUMENT CLUSTER

g. Disconnect the body wire harness connectors B-002 and


B-035.
h. Using a digital multimeter, check for continuity between
body wire harness connectors B-002 and B-035
according to the table below. + -
1 2 3 4 5 6 7 8 9

Multimeter Specified 10 11 12 13 14 15 16 17 18
Condition
Connection Condition
B-035
B-002 (1) - B-035
Always Continuity
(4)
B-002 (17) - 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

Always Continuity 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
B-035 (13) 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

B-002
RM16390430

i. Disconnect the body wire harness connectors B-031 and


B-035.
j. Using a digital multimeter, check for continuity between
body wire harness connectors B-031 and B-035
according to the table below. + -

Multimeter Specified 1 2 3 4 5 6 7 8 9
Condition
Connection Condition
39 10 11 12 13 14 15 16 17 18

B-031 (41) -
Always Continuity B-035
B-035 (4)
B-031 (42) -
Always Continuity
B-035 (13) 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

B-031

RM16390440

k. Disconnect the body wire harness connectors B-033 and


B-035.
l. Using a digital multimeter, check for continuity between
body wire harness connectors B-033 and B-035
according to the table below. + -
1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18
Multimeter Specified
Condition
Connection Condition B-035

B-033 (6) - B-035


Always Continuity
(4)
B-033 (5) - B-035
Always Continuity 8 7 6 5 4 3 2 1
(13)
16 15 14 13 12 11 10 9

NG Repair or replace body wire harness and


connector B-033

RM16390460

39–70 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

OK

12 Check instrument panel wire harness and connector

a. Turn ignition switch to LOCK.


b. Disconnect the negative battery cable.
c. Disconnect the instrument panel wire harness connectors
I-001 and I-008.
+ -
d. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-008 according to the table below. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Multimeter Specified
Condition
Connection Condition
I-001
I-001 (29) - I-008
Always Continuity
(28)
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
I-001 (30) - I-008
Always Continuity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(27)

I-008
RM16390320

e. Disconnect the instrument panel wire harness connectors


I-001 and I-042.
f. Using a digital multimeter, check for continuity between
39
instrument panel wire harness connectors I-001 and 
I-042 according to the table below. + -

Multimeter Specified
Condition
Connection Condition 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-001 (29) - I-042


Always Continuity
(A22)
I-001
I-001 (30) - I-042
Always Continuity
(A9)
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13

A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26

I-042
RM16390330

Chery Automobile Co., Ltd. 39–71


39 - INSTRUMENT CLUSTER

g. Disconnect the instrument panel wire harness connectors


I-001 and I-044.
h. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-044 according to the table below. + -

Multimeter Specified C8 C7 C6 C5 C4 C3 C2 C1
Condition C16 C15 C14 C13 C12 C11 C10 C9
Connection Condition
I-044
I-001 (29) - I-044
Always Continuity
(C3)
I-001 (30) - I-044
Always Continuity 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
(C2) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-001

RM16390340

i. Disconnect the instrument panel wire harness connectors


I-001 and I-013.
j. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-001 and 
I-013 according to the table below. + -

16 15 14 13 12 11 10 9
Multimeter Specified
Condition 8 7 6 5 4 3 2 1
Connection Condition
39
I-001 (29) - I-013 I-013
Always Continuity
(11)
I-001 (30) - I-013
Always Continuity 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
(3) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I-001

RM16390350

k. Disconnect the instrument panel wire harness connectors


I-015 and I-013.
l. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-013 according to the table below. + -

Multimeter Specified
Condition 16 15 14 13 12 11 10 9
Connection Condition
8 7 6 5 4 3 2 1
I-015 (23) - I-013
Always Continuity
(6)
I-013
I-015 (24) - I-013
Always Continuity
(14)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14

I-015
RM16390370

39–72 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

m. Disconnect the instrument panel wire harness connectors


I-015 and I-016.
n. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-016 according to the table below. + -

Multimeter Specified B5 B4 B3 B2 B1
Condition
Connection Condition B10 B9 B8 B7 B6

I-015 (23) - I-016


Always Continuity I-016
(B2)
I-015 (24) - I-016
Always Continuity
(B3)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14

I-015
RM16390390

o. Disconnect the instrument panel wire harness connectors


I-015 and I-003.
p. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-003 according to the table below. + -

Multimeter Specified
Condition C1 C4 C7 C10 C17 C20
Connection Condition
C2 C5 C8 C11 C13 C15 C18 C21 39
I-015 (23) - I-003
Always Continuity C3 C6 C9 C12 C14 C16 C19 C22
(C11)
I-003
I-015 (24) - I-003
Always Continuity
(C12)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14

I-015
RM16390310

q. Disconnect the instrument panel wire harness connectors


I-015 and I-018.
r. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-018 according to the table below. + -

Multimeter Specified
Condition
Connection Condition
6 5 4 3 2 1
I-015 (23) - I-018
Always Continuity
(2) I-018

I-015 (24) - I-018


Always Continuity
(1)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14

I-015
RM16390400

Chery Automobile Co., Ltd. 39–73


39 - INSTRUMENT CLUSTER

s. Disconnect the instrument panel wire harness connectors


I-015 and I-031.
t. Using a digital multimeter, check for continuity between
instrument panel wire harness connectors I-015 and 
I-031 according to the table below. + -

Multimeter Specified
Condition 9 8 7 6 5 4 3 2 1
Connection Condition 18 17 16 15 14 13 12 11 10

I-015 (23) - I-031


Always Continuity
(4) I-031

I-015 (24) - I-031


Always Continuity
(13)
13 12 11 10 9 8 7 6 5 4 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14
NG Repair or replace instrument panel wire
harness and connector
I-015
RM16390420

OK

13 Reconfirm DTCs

a. Connect all connectors.


b. Connect the negative battery cable.
39 c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to record and clear DTCs stored in instrument cluster
control system.em.
e. Turn ignition switch to LOCK and wait for a few seconds.
f. Turn ignition switch to ON.
g. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
h. Read DTC.

Result Proceed to
DTC U0073-88 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39–74 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

DTC U1300-55 Software Configuration Error, Not Configured


Self-diagnosis Detection Logic

DTC Detection
DTC DTC Definition Possible Cause
Condition
Software Configuration
U1300-55 Ignition switch ON  Instrument cluster
Error, Not Configured

DTC Confirmation Procedure


Confirm that battery voltage is 11 to 14 V before performing following procedures.
 Turn ignition switch to LOCK.
 Connect X-431 3G diagnostic tester (the latest software) to Data Link Connector (DLC), and make it
communicate with vehicle electronic module through data network.
 Turn ignition switch to ON.
 Using X-431 3G diagnostic tester, record and clear DTCs stored in instrument cluster control system.
 Turn ignition switch to LOCK and wait for a few seconds.
 Turn ignition switch to ON, and then select Read Code.
 If DTC is detected, malfunction indicated by DTC is current. Go to diagnosis procedure - Step 1.
 If DTC is not detected, malfunction indicated by DTC is intermittent (See page 39-12).

CAUTION

 When performing circuit diagnosis and test, always refer to he circuit diagram for specific circuit and 39
component information.

Chery Automobile Co., Ltd. 39–75


39 - INSTRUMENT CLUSTER

Diagnosis Procedure

1 Reconfirm DTCs

a. Use X-431 3G diagnostic tester (the latest software) to clear DTCs stored in instrument cluster control
system.
b. Turn ignition switch to LOCK and wait for a few seconds.
c. Turn ignition switch to ON.
d. Use X-431 3G diagnostic tester (the latest software) to read DTCs stored in instrument cluster control
system again.
e. Read DTC.

Result Proceed to
DTC U1300-55 is output NG
No DTC is output OK

NG Replace instrument cluster

OK

System is normal

39

39–76 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

ON-VEHICLE SERVICE
Instrument Cluster
Removal

CAUTION

 Be sure to wear necessary safety equipment to prevent accidents, when removing instrument cluster.
 Operate carefully to prevent components from being damaged, when removing instrument cluster.
 DO NOT scratch interior and body paint when removing instrument cluster.

1. Turn off all electrical equipment and the ignition switch.


2. Disconnect the negative battery cable.
3. Lower the steering wheel and steering column to the limit
positions in the direction of arrow as shown in the
illustration.

39
RM16390020

4. Remove the instrument cluster cover assembly.


a. Using a screwdriver wrapped with protective tape, pry
up the clips on instrument cluster cover assembly and
remove the instrument cluster cover assembly.

RM16390030

5. Remove the instrument cluster.


a. Remove 2 fixing screws (arrow) from instrument
cluster.
(Tightening torque: 1.5 ± 0.5 N·m)

RM16390040

Chery Automobile Co., Ltd. 39–77


39 - INSTRUMENT CLUSTER

b. Using a screwdriver wrapped with protective tape, pry


off the clips from instrument cluster.

RM16390050

c. Disconnect the instrument cluster connector (arrow),


and remove the instrument cluster (1). 1

RM16390060

6. Remove the instrument cluster trim cover assembly.


a. Remove 5 fixing screws (arrow) from instrument
cluster trim cover assembly, and remove the
39 instrument cluster trim cover assembly.
(Tightening torque: 2 ± 0.5 N·m)

RM16390070

Installation
Installation is in the reverse order of removal.

CAUTION

 When installing instrument cluster, be sure to align instrument cluster positioning hole with instrument
panel dowel pin, and clamp clips in place.
 When installing instrument cluster, be sure to install connector in place.
 When installing instrument cluster, be sure to tighten fixing screws in place.
 Operate carefully to prevent other components from being damaged, when installing instrument cluster.

39–78 Chery Automobile Co., Ltd.


39 - INSTRUMENT CLUSTER

HINT:
When installing instrument cluster trim cover assembly,
2 3 4
install the fixing screw (3) on the middle of instrument cluster
trim cover assembly first, then install the fixing screw (2), (4),
(1) and (5). Install the fixing screws from inside to outside, so
1
that instrument cluster and instrument cluster trim cover 5
assembly will be fitted closely.

RM16390080

39

Chery Automobile Co., Ltd. 39–79


- MEMO -

39–80 Chery Automobile Co., Ltd.

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