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Navod Tempo

The document provides technical information about the TEMPO range of automatic vending machines designed for espresso coffee and instant beverages. It includes details on machine components, installation, maintenance, and operational specifications, such as power supply and product capacities. Additionally, it outlines the definitions of key terms and the technical characteristics of the machines, including programmable features and component descriptions.

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tombullock00
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© © All Rights Reserved
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0% found this document useful (0 votes)
23 views43 pages

Navod Tempo

The document provides technical information about the TEMPO range of automatic vending machines designed for espresso coffee and instant beverages. It includes details on machine components, installation, maintenance, and operational specifications, such as power supply and product capacities. Additionally, it outlines the definitions of key terms and the technical characteristics of the machines, including programmable features and component descriptions.

Uploaded by

tombullock00
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 43

Technical information

TEMPO

Avda. San Silvestre, s/n


31350 Peralta (Navarra) Spain
Tel.: +34 948 709 709
www.sat.azkoyen.com
2

INDEX

1. INTRODUCTION

1.1. DEFINITIONS

1.2. RANGE

1.3. PRINCIPLE TECHNICAL CHARACTERISTICS

2. DESCRIPTION OF COMPONENTS

2.1. PRINCIPLE COMPONENTS

2.2. HYDRAULIC CIRCUIT FOR ESPRESSO COFFEE

2.3. HYDRAULIC CIRCUIT FOR INSTANT PRODUCTS

3 INSTALLATION AND SWITCHING ON


3.1. UNPACKING

3.2. SWITCHING ON

3.3. ERROR MESSAGES SHOWN ON THE DISPLAY

3.4. CONTROL POINTS

4. CLEANING AND MAINTENANCE

5. WORKING CONDITIONS AND NORMS

6. DIMENSIONS

1ª 10012 - E 02 - 2006
3

1. INTRODUCTION
The automatic vending machines in the TEMPO range are destined to the elaboration and sale
of espresso coffee and instant beverages that consist of the mixture of hot water and soluble
powder or granules. The product is served in a plastic cup.

In the rest of this document the following elements will be called:

The machines in the TEMPO range, machine or machines. The


espresso coffee infusion element, infusion element. The electro valve, EV or
EVs

1.1. DEFINITIONS

Espresso coffee: infusion of coffee elaborated according to the following conditions:

- 7 g of ground coffee.

- The temperature of the infusion water between 92º C and 96º C.

- The water pressure at 8 kg/cm².

- The infusion time of the coffee between 20 and 28 seconds.

- The volume of water in the infusion 40 ml.

Volume dosage: this dosage system measures the volume of water that is used for the
espresso infusion.

Water pump: an electro magnetic system for pumping the infusion water and giving it the
correct pressure.

Infusion: this is the name given to the process of passing hot water through the ground
coffee to extract its oils and essences.

- Volumetric infusion: when the process of infusion uses a constant volume of water.

Coffee tablet: the residual compressed coffee grounds after the infusion process.

Programming mode: when the machine is ready for any of its functions or parameters to be
programmed.

Working mode: when the machine is in the working state and ready to prepare any of the
services it offers.

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1.2. RANGE

The TEMPO range is comprised of the M, Mz, L and Lz series. The cabinets of the Mz and Lz
series are narrower than those in the M and L series. Each of the four series have models that
elaborate espresso coffee and instant products.

• The models with espresso coffee elaborate instant products as well.

• The models with instant products only elaborate instant products

• The L range has a Fresh brew model destined to the elaboration of tea infusions

1.3. PRINCIPLE TECHNICAL CHARACTERISTICS

Ô Super automatic function: the press of a button is sufficient to elaborate a


magnificent espresso coffee.

Ô It grinds the coffee at the moment it is ordered.

Ô Products that each machine can elaborate:

Tempo Coffee Sugar Instant Decaffeinated Milk Chocolate Tea


beans coffee
MI Yes Yes Yes Yes
ME Yes Yes Yes Yes
MzI
MzE
LI Yes Yes Yes Yes Yes Yes
LE
LzI
LzE Yes Yes Yes Yes Yes
Ô The water temperature is programmable.

Ô The ground coffee dose is programmable between 5 g and 8 g.

Ô The switching on and off of the machine is automatic and programmable.

Ô Water pump for water pressure incorporated in the machine.

Ô Volume dosage of water in the different espresso coffee services is programmable.

Ô The infusion element is thermo compensated.

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Ô Power supply:

TEMPO instant Voltage Power Length


Mains voltage 230 Vac / 50 Hz
Heating element 230 Vac / 50 Hz 1500 W
Average daily consumption 3500 W
Mains flex 3700 mm

TEMPO espresso Voltage Power Length


Mains voltage 230 Vac / 50 Hz
Heating element 230 Vac / 50 Hz 1500 W
Average daily consumption 3000 W

Mains flex 3700 mm

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6

2. DESCRIPTION OF COMPONENTS

2.2. PRINCIPLE COMPONENTS

A1 A2 A3 A4 A5 A6 A7 A8 A9

A1. Residue liquid bucket

It collects all the residue liquids that the machine generates. It has a capacity of 8 litres.
When it reaches a determined level a float device is activated to put the machine out of order
until it is emptied.

A2. Coffee residue bucket

It collects the solid residue that the machine generates. It has a capacity for the residue of
7500 grams of ground and elaborated coffee beans.

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A3. Infusion element


Made of resin, it is the element that the machine uses to make the espresso coffee.

Between the piston and its support there is a spring and a espacer that, depending how it is
placed, will vary the capacity of ground coffee the chamber will hold.

The spacer should be placed between the piston and its support when the dosage is set for 5
to 6.5 g of ground coffee. When the dosage is set for 7 to 8 g of ground coffee, the space
should be placed on the piston support.

Pull out the clip Remove the piston

B1. Infusion element inferior

B2. Loading funnel

B3. Pistón

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8

The possible regulation of the capacity of the infusion element, using the washer, and the
position of the dosage handle are shown in the table below:

Dose Piston washer position Dosage position


5g Under 1
Under
5.5 g 2
Under
6g 3
Under
6.5 g 4
Over
7g 5
Over
7.5 g 6
Over
8g 7
The infusion element has moving parts that are activated by a 24 Vdc motor that moves a
crank which moves the coffee from the dosage element to the piston. At the same time it also
moves a lever that activates a micro switch; this indicates the position of the infusion element
to the control board.

At rest, the infusion element cannot move from its position as it is held by the piston. Before
extracting the piston the black extraction button (C7) should be pressed (with the machine
switched on). On pressing the extraction button the infusion element will position itself in the
coffee loading position. After this the two levers that hold it can be turned and it can be
removed with ease.

In the infusion element support there is another micro switch that deactivates when the
infusion element is removed. This way, the control board knows whether the infusion element
is correctly positioned or not.

To replace the infusion element into the machine it may be in any position and it does not
matter if it moves while out of the machine. It only needs to be replaced and the two holding
levers fixed. When the presence micro switch is activated, the infusion element motor will
position it correctly.

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C1. Piston
C2. Spring
C3. Washers
C4. Infusion element
C5. Lever
C6. Holding handle
C7. Extraction button
C8. Position micro switch
C9. Presence micro switch
C10. Infusion element
movement handle
C11. Filter

A4. Beaters

The mixing of the products with hot water from the boiler is done with these elements.

Technical characteristics:

Make of motor Mabuchi


Voltage 24 Vdc
Power 20 w
Speed 16 rpm
The EVs of the instant beverages are an important part of the beating process. They control
the hot water from the boiler to the beaters for the elaboration of the instant beverages.

They are fitted to a thermo compensated brass support that provides a constant temperature
by means of a tube through which hot water from the boiler flows. This circulation is produced
by convention; the water cools in the brass support and drops while the hot water from
the boiler enters at the top. This way, during the elaboration of the instant beverages, the
hot water that goes to the beaters does not suffer excessive temperature losses.

The working voltage of the EVs is 24 Vdc


Maximum pressure they accept is 15 Kg/cm²

1ª 10012 - E 02 - 2006
10

The EVs are positioned horizontally and correspond to the following products:

Tempo ME
D1. Decaffeinated
D2. Coffee
D3. Milk y chocolate
Tempo MI
D1. Coffee and decaffeinated
D2. Milk
D3. Chocolate

Tempo LE
D1. Descafeinado
D2. Milk and chocolate
D3. Coffee
D4. Tea
Tempo LI
D1. Tea
D2. Chocolate
D3. Milk
D4. Coffee and decaffeinated

Order of the EVs looking from the exterior of the machine

A5. Ground coffee dosage element

Situated on the side of the grinder, its function is to measure the quantity of ground coffee for
each service, and later put a dose into the infusion element.

The principle function is based on a moving wall that the ground coffee moves and a micro
switch that is activated by the moving wall. On activating the micro switch, the grinder stops
and the EV drops the ground coffee into the infusion element.

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Technical characteristics:

Voltage 24 Vdc
Regulation Minimum 5g and maximum 8g
Regulation lever 7 points: Point 1 is 5 g
Point 7 is 8 g

E1. Micro switch

E2. Solenoid

E3. Micro activated flap

E4. Regulation lever

A6. Coffee bean hopper

The capacity is:

Series ME 1.3 kg
Series LE 2.2 kg

A7. Instant product hoppers

The capacities are:


Series ME and MI
1.6 litres
Series LE and LI
3 litres
The approximate weight of the product is:

Capacity in grams
Product Series ME Series MI Series LE Series LI
Instant coffee
280 280 525 525
Decaffeinated coffee
280 280 525 525
Milk
700 700 1300 1300
Chocolate
800 800 1500 1500
Tea
1000 1000 2000 2000
Soup
1600 1600 3000 3000
Sugar
1400 1400 2600 2600

1ª 10012 - E 02 - 2006
12

A8. Programming box

This element is used for programming the machine.

A9. Extractor systems for cups, sugar and spoons

The three systems are mounted in the one support.

The MI and LI series, standard, do not have a container for spoons

To remove the extractors from the machine, follow these steps:

1st Disconnect the wiring loom from the cup extractor board.

2nd Unscrew the screws indicated in the photo.

3rd Pull the extractors upwards until freeing them from the clips in the support.

screw

Wiring Cup extraction system

Tempo door: cup extraction system disassembly

First the wiring loom should be disconnected by removing the cover that protects the cup
extractor. The sugar and spoon extractor can be separated from the cup extractor by freeing
the clip indicated in the photo and pulling upwards.

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F1. Clip
F2. Sugar and spoon extractor motor
F3. Cup extractor motor
F4. Cup container movement motor
F5. Cup support arm
F6. Cup arm motor
F7. Control board
F8. Cup extraction button
F9. Cup presence photocells
F10. Hopper position micro
F11. Sugar and spoon extractor
connector

Cup extractor characteristics:

Cup container
ME and MI Series LE, LI and LFB Series
Quantity 500 700
Ø of cups 70 to 71 mm 70 to 71 mm
Voltage to motor 24 Vdc 24 Vdc

There is a cup extractor designed for cups of 73 mm.

The cups should be opaque so the infrared detectors can detect them

1ª 10012 - E 02 - 2006
14

• The cup container is divided into 5 separate columns. When one of them runs out of cups,
the motor turns the container until the next column is situated over the extractor. After the
motor turns for 6.5 seconds and the photocells do not detect a new column of cups, the
machine will go out of order and the display will show “Out of cups”.

• The cup container holder has a button to extract a cup when it is pressed.

• The electrical connections for the infrared photocell terminals that are used to detect the
cups are:

PHOTODIODE

BROWN RED
(Detection of cups) (Detection of cups)

CATHODE ANODE

TERMINAL CUT
PHOTOTRANSISTOR

BLACK YELLOW
(Detection of cups) (Detection of cups)

COLLECTOR EMITTER

Spoon extractor characteristics:

Spoon container
ME and MI Series LE, Li and LFB Series
Quantity 250 350
Standard spoon measurement 90 x 9 x 1.5 mm 90 x 9 x 1.5 mm
Motor voltage 24 Vdc 24 Vdc

There is a Spoon extractor designed for spoons of 110 x 9 x 1.5 mm

Sugar extractor characteristics:

Sugar extractor
ME and MI Series LE and LI Series
Capacity 1400 2600
Motor voltage 24 Vdc 24 Vdc

1ª 10012 - E 02 - 2006
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A10. Product extractors

Technical characteristics:

Motor manufacturer Mabuchi


Voltage 24 Vdc
Speed 40 rpm

A11. Coin system

All the models in the TEMPO L range use coin changers with Executive or MDB
communication protocol.

The models in the TEMPO M range use a coin validator. It is always “exact amount”; no
change given.

On the left of the door there is a space for the coin changer which is held with three screws.
The connectors are situated on the upper part. When the machine is connected, it will
automatically detect if it has a coin changer with MDB or Executive communication protocol.

Executive coin changer MDB coin changer

1ª 10012 - E 02 - 2006
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G1. Conector for MDB communication protocol coin


system
G2. Conectors for communication executive
protocol coin system

A12. Coffee grinder

It has the model M03 from Azkoyen installed, although before they had the grinder from
Componenti installed

Componenti M03

1ª 10012 - E 02 - 2006
17

Technical characteristics:

Componenti M03
Voltage 230 Vca 230 Vca
Nominal power 65 w 350 w
Speed 1.250 rpm 1390 rpm
Diameter of the grinders 45 mm 63 mm
Grind points 0,026 mm 0,026 mm
Moving the handle anticlockwise gives a coarser grind and moving it clockwise gives a finer
grind.

A13. Button panel and display

These machines have an innovative system for the product selection buttons. The system is
based on capacitive detection. To request a product it is not necessary to actually press the
button, it is enough to put your finger near the button and the machine will detect its presence
and start the elaboration of the requested beverage. All the product selections have a red led
diode that lights when the machine is elaborating that beverage. There is a panel with a label
of all the available products in the machine between the Perspex protection and the circuit
board of the buttons.

On the circuit board there is also an alphanumeric display with two 16-character lines.

The panel with the product labels can be removed by pulling downwards. It is held
between two grooves on both sides of the circuit board so to replace it is necessary to
insert it in the grooves.

H1. Reject button


H2. Exterior panel
H3. Product labels
H4. Button circuit board

H5. Grooves for product labels


H6. Display
H7. Leds
H8. Protector
H8 H7 H6 H5 H4 H3 H2 H1

To help in the process of fitting the product label panel, the button circuit board that is held
with eight screws can be removed.

1ª 10012 - E 02 - 2006
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A14. Product door

Made of polycarbonate, its main purpose is to prevent the entry of insects into the machine. It
can be removed by removing the holding plate on the interior of the machine.

A15. Water inlet EV

It allows the entry of water from the mains to the cold water deposit. It works at 230 Vac.
This EV is only fitted to machines that are connected to the mains water supply.

unblock

It has a security block system for cases where, for lime scale or any solids from the main
water supply, the EV does not close properly. This system activates when the level in the
residue bucket is excessively high.

To unblock the EV, switch off the water pressure from the mains. If this is not possible, tap the
EV with a blunt object, for example an Allen key, on the inside of the hole on the top part of
the EV as shown in the photograph.
It you may also unblock the EV by tapping it with something like the handle of a screw driver.

A16. Volumetric counter

Its function is to measure the quantity of water that is pumped for the elaboration of the
espresso coffee.

A17. Water pump

This element has the job of pumping water from the cold water deposit to the hot water boiler;
the cold water pushes the hot water towards the EVs for the instant products or towards the
infusion element for making espresso coffee.

1ª 10012 - E 02 - 2006
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K1. By-pass
K2. Anti return valve

When an espresso coffee is elaborated, the water pressure needed is quite high to be able to
pass through the compressed ground coffee in the infusion element. This resistance the coffee
offers makes the water pressure in the boiler increase up to a pressure of 9 Kg/cm². At this
pressure the by-pass (2) opens allowing a small amount of water to return; sufficient to
prevent the water pressure from going over the 9 Kg/cm².

The by-pass is a small hole covered with a ball that is held in place by a spring. This spring
will hold a pressure of 9 Kg/cm², but over this pressure it compresses and allows the
water to pass.

The pressure of 9 Kg/cm² is considered the ideal for elaborating espresso coffee.

When the instant beverages are elaborated, there is no resistance offered and so during there
elaboration the water pump works at lower pressures than when elaborating espresso coffees.

Technical characteristics:

Voltage Pulsing 110 V


Power 70 w
Working pressure 8 Kg/cm²
Maximum pressure 12 Kg/cm²
The pump has an anti return valve that prevents the return of water from the boiler.

1ª 10012 - E 02 - 2006
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A18. Cold water deposit


Made of polypropylene, It has the capacity of 500 cc. It is at atmospheric pressure
and temperature. From this deposit is taken the water to elaborate the espresso coffee and
instant beverages.
The water level in the deposit is controlled by a float that activates a magnetic switch.

A19. Hot water boiler


The boiler works under pressure and has a capacity of 0.5 litres of water. The water for
elaborating espresso coffee and instant beverages is heated in this deposit.

L1. 1500 W heating element


L2. Security thermostat 120º C
L3. Temperature sensor (PTC)
L4. Triac
L5. Electrovalves

The boiler is made of brass and does not need any device to control the level of water as the
boiler fills automatically from the moment the machine is switched on. After this the water that
is used is replaced with water from the cold deposit so the boiler is always full.
There are three outlets; one through a 3-way EV for the elaboration of espresso coffee. This
EV has an outlet from the boiler, another goes to the infusion element, and the third that, at
rest, allows the infusion element to be at atmospheric pressure.

1ª 10012 - E 02 - 2006
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M1. Solenoid
M2. Valve
M3. 3º outlet

When the machine is in the espresso coffee making process, the third is closed while the
outlet from the boiler and the inlet to the infusion element are open to each other.

N1. 3rd closed


N2. To the infusion element
N3. From the boiler

When the machine finishes elaborating an espresso coffee, the EV goes to rest state and
closes the outlet from the boiler leaving the infusion element open to the third outlet. In this
way the water that did not pass through the coffee and was retained in the infusion element
goes out through the third outlet to the residue bucket.
The water recedes back from the infusion element towards the third outlet because of the
pressure it was submitted to by the pump in the infusion process.

P1. 3ª open
P2. Infusion element joined to atmospheric
pressure
P3. Boiler water closed

The other two outlets are connected to the instant beverage EV. When the machine is at
rest, these outlets allow the circulation of water, through convection, between the boiler
and the brass support of the instant beverage EV. This way the support is thermo
compensated and the water that reaches the beaters is always at the correct temperature.

1ª 10012 - E 02 - 2006
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Technical characteristics:

Heating element voltage 230 Vac


Power 1.500 w
Temperature programming 40 a 99º C
Safety protection with manual reset 120º C
Voltage of EVs 24 Vac
Power of instant EV 8w
Power of espresso coffee 10 w
Maximum pressure of EVs 15 Kg./cm²
Working temperature of EVs -10º C a 140º C

Control of the heating element is done with a triac that is situated on the boiler support.
Always respect the position of the connection cables.

Q1. White
Q2. Black
Q3. Brown

Temperature control of the water in the boiler is done with a PTC100. The following
table shows the resistance values that the PT100 gives according to the temperature
that it is submitted.

1ª 10012 - E 02 - 2006
23

ºC 0 1 2 3 4 5 6 7 8 9
0 100,00 100,39 100,78 101,17 101,56 101,95 102,34 102,73 103,12 103,51
10 103,90 104,29 104,68 105,07 105,46 105,85 106,24 106,63 107,02 107,40
20 107,79 108,18 108,57 108,96 109,35 109,73 110,12 110,51 110,90 111,28
30 111,67 112,06 112,45 112,83 113,22 113,61 113,99 114,38 114,77 115,15
40 115,54 115,93 116,31 116,70 117,08 117,47 117,85 118,24 118,62 119,01
50 119,40 119,78 120,16 120,55 120,93 121,32 121,70 122,09 122,47 122,86
60 123,24 123,62 124,01 124,39 124,77 125,16 125,54 125,92 126,31 126,69
70 127,07 127,45 127,84 128,22 128,60 128,98 129,37 129,75 130,13 130,51
80 130,89 131,27 131,66 132,04 132,42 132,80 133,18 133,56 133,94 134,32
90 134,70 135,08 135,46 135,84 136,22 136,60 136,98 137,36 137,74 138,12
100 138,50 138,88 139,26 139,64 140,02 140,39 140,77 141,15 141,53 141,91
110 142,29 142,66 143,04 143,42 143,80 144,17 144,55 144,93 145,31 145,68
120 146,06 146,44 146,81 147,19 147,57 147,94 148,32 148,70 149,07 149,45
130 149,82 150,20 150,57 150,95 151,33 151,70 152,08 152,45 152,83 153,20
140 153,58 153,95 154,32 154,70 155,07 155,45 155,82 156,19 156,57 156,94
150 157,31 157,69 158,06 158,43 158,81 159,18 159,55 159,93 160,30 160,67
160 161,04 161,42 161,79 162,16 162,53 162,90 163,27 163,65 164,02 164,39
170 164,76 165,13 165,50 165,87 166,24 166,61 166,98 167,35 167,72 168,09
180 168,46 168,83 169,20 169,57 169,94 170,31 170,68 171,05 171,42 171,79
190 172,16 172,53 172,90 173,26 173,63 174,00 174,37 174,74 175,10 175,47
200 175,84 176,21 176,57 176,94 177,31 177,68 178,04 178,41 178,78 179,14
210 179,51 179,88 180,24 180,61 180,97 181,34 181,71 182,07 182,44 182,80
220 183,17 183,53 183,90 184,26 184,63 184,99 185,36 185,72 186,09 186,45
230 186,82 187,18 187,54 187,91 188,27 188,63 189,00 189,36 189,72 190,09
240 190,45 190,81 191,18 191,54 191,90 192,26 192,63 192,99 193,35 193,70
250 194,07 194,44 194,80 195,16 195,52 195,88 196,24 196,60 196,96 197,33
260 197,69 198,05 198,41 198,77 199,13 199,49 199,85 200,21 200,57 200,93
270 201,29 201,65 202,01 202,36 202,72 203,08 203,44 203,80 204,16 204,52
280 204,88 205,23 205,59 205,95 206,31 206,67 207,02 207,38 207,74 208,10
290 208,45 208,81 209,17 209,52 209,88 210,24 210,59 210,95 211,31 211,66
300 212,02 212,37 212,73 213,09 213,44 213,80 214,15 214,51 214,86 215,22
310 215,57 215,93 216,28 216,64 216,99 217,35 217,70 218,05 218,41 218,76
320 219,12 219,47 219,82 220,18 220,53 220,88 221,24 221,59 221,94 222,29
330 222,65 223,00 223,35 223,70 224,06 224,41 224,74 225,11 225,46 225,81
340 226,17 226,52 226,87 227,22 227,57 227,92 228,27 228,62 228,97 229,32
350 229,67 230,02 230,37 230,72 231,07 231,42 231,77 232,12 232,47 232,82
360 233,17 233,52 233,87 234,22 234,56 234,91 235,26 235,60 235,96 236,31
370 236,65 237,00 237,35 237,70 238,04 238,39 238,74 239,09 239,43 239,78
380 240,13 240,47 240,82 241,17 241,51 241,86 242,20 242,55 242,90 243,24
390 243,59 243,93 244,28 244,62 244,97 246,69 245,31 245,66 246,00 246,35
400 247,04

1ª 10012 - E 02 - 2006
24

A20. Extractor

The steam and vapour that is generated by the beaters can reach the product containers and
if they become damp they form lumps in the powder. This consequently results in the
irregular extraction of the product. To avoid this, the extractor is used to remove the steam
and vapour
from the interior of the machine. It works on 230 Vac.

Extractor

A21. Transformer

Technical characteristics:

Primary 230 Vac


Secondary (blue-blue) 24 Vac
Secondary (black-black) 230 Vac
Power 96 w

A22. Circuit boards

All the models in the City range have 5 circuit boards. The main module is the one that
provides the power supply to the other boards and takes the decisions for the correct working
of the machine. The other four boards control independently a determined number of elements
in the machine.

1ª 10012 - E 02 - 2006
25

Black
220Vac
Black
Blue
24Vac
Blue

R1. Main module


R2. Payment module
R3. infusion module
R4. IDU module
R5. Cup module

The five boards are joined by one loom of 6 strands called a CAN bus. Two of these wires are
used for the transmission of 34 volts, another two for 8 volts and the remaining two are used
for the communication between boards. The colour and the function of each of the wires are
the following:

PIN 1. Orange Positive 34 volts


PIN 2. Grey Negative 34 volts
PIN 3. Red Positive 8 volts
PIN 4. Yellow Communication
PIN 5. Green Communication
PIN 6. Black Negative 8 volts

1ª 10012 - E 02 - 2006
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2.2. HYDRAULIC CIRCUIT OF THE ESPRESSO COFFEE

In the following diagram are represented all the elements of the machine that are needed to
control and make the water reach the infusion element or the instant beverage beaters.

S1. Water inlet


S2. Inlet electro valve
S3. Cold water deposit
S4. Flowmeter
S5. Water pump
S6. Security valve
S7. Electrovalves
S8. Hot water boiler

2.3. HIDRAULIC CIRCUIT OF THE FRESH BREW MODEL

S1. Water inlet


S2. Inlet electro valve
S3. Flowmeter
S4. Pressure regulador
S5. Manometer
S6. Security valve
S7. Electrovalves
S8. Hot water boiler

This model will only work when connected to a mains water supply with a minimum pressure of
2 kg/cm². The machine comes with a pressure regulator of 2 kg/cm² and this is the pressure
that all the instant beverages and the teas are elaborated.

The pressure of the regulator can be modified by lifting the cover and turning it to the left or
right. Once regulated, push down the cover again. The manometer will show the pressure you
have set.

The tea is infused in the same way as in an infusion group for the espresso coffee machines.
The tea that has been infused goes to the instant tea beater, once the whole infusion process
is finished, and then an electro-valve is opened to let the infusion go to the cup. With this
1ª 10012 - E 02 - 2006
27

method the infusion reaches the cup from a lesser height than the height of the outlet tube of
the infusion group, and thus avoiding bubbles in the tea.

T2
T1

T1. Container for green tea


(Infusion)
T2. Instant tea beater
T3. Electro-valve for tea
outlet

T3

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3. INSTALLATION AND SWITCHING ON

3.1. UNPACKING

The power supply of the machine requires a socket, or another system, that allows its disconnection.

The method used must guarantee the complete disconnection of both poles.

Elemental safety requirements:

a) Never touch any mechanisms with wet hands or feet.

b) Never connect or use the machine barefoot.

c) Never pull on the flex to unplug the machine.

d) Never leave the machine exposed to the elements: sun, rain, snow, etc.

3.2. SWITCHING ON

Site the machine in its place and level it using the regulating feet.

3.2.1. Water connection

The machine can be used connected to the mains or with an autonomous water deposit. To
connect the machine to the mains use a ¾” male connection. The mains supply must provide
drinking water at a minimum of 5 litres/minute and a pressure of between 0.5 and 10 kg/cm².
For the Fresh brew model, the minimum pressure is 2 kg/cm².
The connection hose for the mains is not supplied with the machine.

U1. Water

U2. Socket distance minimum


1 metre

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29

Models LE and LI are prepared for connection to the mains water supply in the factory,
so no additional parts are necessary.
However, for models ME and MI, it is necessary to add: an electro valve for the
mains connection, a cold water deposit, a water level gauge and the connection hoses.
The reference of this connection kit that includes this set is 41511891-0.

Depending on the quality of the water, hardness, chlorine, bleach, etc, the connection should be
complemented with a filter.

If the machine is fitted with a filter, the minimum water pressure should be 1 Kg/cm².

3.2.2. Electrical connection

The machine works with 230 Vac (50 Hz). The installation must have:

• An earthed socket

• A minimum power rating of 2500 w

• The installation site must have a breaker switch and a good earth connection

3.2.3. Connecting a Coin Validator (Ranges MI/ME)

The Tempo ME and Tempo MI models are factory prepared to install a coin validator, which can
be from Azkoyen or another manufacturer. The validator is not supplied with the machine.

The fitting of the validator is simple; it is clipped into the bracket.

The wiring loom for the validator is connected to JP8 on the MDP circuit board. The machine
only works with exact change.

Azkoyen A6 2i validator

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3.2.4. Installing the coin changer with Executive or MDB protocol

The Tempo LE and Tempo LI models admiten cualquier monedero con protocolo MDB o
Ejecutivo. Se fija mediante tres tornillos al soporte situado en la puerta. Este soporte es el
mismo para los dos modelos de monedero.

V1. Soporte conexiones

V2. Soporte monedero

3.2.5. Filling the product containers

To put products in the containers, you should lift the cover of the machine. Otherwise it is
necessary to remove the container from the machine.

After filling the containers for instant beverages, it is advised to request a


service of each as the first time it is used, only a small quantity of product is
served

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31

W1. Coffee bean hopper


W2. Instant powder hoppers

W1 W2
Now the machine can be switched on.

3.2.6. Filling the hot water boiler


On connecting the machine the hot water boiler fills automatically. In the espresso coffee
machines the following process occur:

- The cold water deposit fills up, if it is empty.

- The volumetric counter is tested and the boiler is filled with the EVs closed. When the
counter stops spinning, the boiler is full. Then the instant product EVs open to let out
the air in the lines and boiler.

If the counter does not spin for 10 seconds while filling the boiler the
machine will go out of order as there is no water. To reset this state, just
switch the machine off and then back on

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32

3.3. ERROR MESSAGES SHOWN ON THE DISPLAY

The description of the incident, the corresponding message that the display shows and the
codes that in each case will be transmitted when using VTM or EVADTS communication
protocols are:

Notes:
►: The machine is “out of order”
nn: number of the element that is faulty

Description Message on the Display VTM EVADTS


Fault in a CHANGER, type of fault 1
nn ERROR CHANGER 08 EAN1
MDB: Sensor in tube defective

Fault in a CHANGER, type of fault 2


nn ERROR CHANGER 09 EAN2
MDB: Jam in tube

Fault in a CHANGER, type of fault 3 nn ERROR CHANGER 0A EAN3

Fault in a CHANGER, type of fault 4 nn ERROR CHANGER 0B EAN4


Fault in a CHANGER, type of fault 5 nn ERROR CHANGER 0C EAN5

Fault in the validator 0D EAL

MDB: Validator disconnected 00 ERROR VALIDATOR


MDB: Error of checksum ROM 01 ERROR VALIDATOR

MDB: Jam of coins 02 ERROR VALIDATOR

VALID: Error in signal of coins 03 ERROR VALIDATOR

► Fault in the module of recuperation ERROR RECUPERATION 0E EAB

Fault communication with the changer 11 EAR


MDB: Reply incorrect of the changer 02 ERROR CHANGER
MDB: Reply incorrect of the note reader 03 ERROR CHANGER

MDB: Reply incorrect of the card reader 04 ERROR CHANGER

MDB: Reply incorrect of the slave 05 ERROR CHANGER

MDB: Err. Product out of date (slave) 81 ERROR CHANGER


MDB: Err. Product sensor (slave) 82 ERROR CHANGER

MDB: Err. Keyboard in the slave 83 ERROR CHANGER

Fault button recuperation ERROR KEYBOARD 12 EGK

Fault keyboard selection 13 EGK


Number of button nn ERROR KEYBOARD

Fault cup extractor EB ERROR CUP

Fault Infusion EC ERROR INFUSION

Fault keyboard selection, no keyboard ERROR KEYBOARD 14 EGK

Fault in the card reader 15


MDB: Error in the circuit board 00 ERROR CARD READER.

MDB: Circuit board not valid 01 ERROR CARD READER

MDB: Tamper Error (Fraud?) 02 ERROR CARD READER

MDB: Error defined by the manufacturer 03 ERROR CARD READER

MDB: Error in communications 04 ERROR CARD READER


MDB: Repair reader 05 ERROR CARD READER

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Description Message on the Display VTM EVADTS

MDB: Not assigned 06 ERROR CARD READER


MDB: Error defined by the manufacturer 07 ERROR CARD READER

MDB: Error of the lector 08 ERROR CARD READER

MDB: Error in communications 09 ERROR CARD READER

MDB: Jam circuit board 0A ERROR CARD READER


MDB: Error defined by the manufacturer 0B ERROR CARD READER

MDB: Error refunding credit 0C ERROR CARD READER

Fault in the note reader


MDB: Motor defective 00 ERROR NOTE READER

MDB: Sensor defective 01 ERROR NOTE READER

MDB: Error checksum ROM 02 ERROR NOTE READER

MDB: Jam 03 ERROR NOTE READER

MDB: Store / Stacker not present 04 ERROR NOTE READER

MDB: Lector deactivated 05 ERROR NOTE READER

► Out of order because prices deprogrammed PRICE NOT PROGRAMMED 17 EAK

► Out of order for all coins inhibited COINS INHIBIT. 18 EAC

Fault in extraction grid, type of ERROR 1 19 ELZ1

Fault in extraction grid, type of ERROR 2 1A ELZ2

Fault in extraction grid, type of ERROR 3 1B ELZ3

Fault detector product (fault type 1) FAULT IDETECT 1C


Fault in temperature 1D EJJ
Fault in product out of date 1E EJH

Fault detector product (fault type 2) FAULT IDETECT 1F


Switch on of the machine 20 OEZN
Switch off of the machine 21 OEZF

Activation of infra red reception 22 OEZI


Communication AZKOYEN protocol 23 OEZA

Communication EVADTS protocol 25 OEZE

Communication VTM under SMS 26 OEZS

► Reset configuration Machine NOT CFG[F401] 30 ECZC

Reset program. Channels ,prices, etc 31 ECZP


Reset program. Messages 32 ECZM

Reset of accounting 33 ECZO

► Error in EEPROM ERROR EEPROM ‘Module’ 37 ECO

Power low VOLTAGE LOW 38 ECA


Total memory erase order 39 ECN

Error clock EA ECL


Error temperature probe FAULT SENSOR TEMPER EB EJK

Temperature probe open 01 OPEN SENSOR TEMP. AB

Temperature probe short circuited 02 OPEN SENSOR TEMP. CC

Error in system of door close DELIVERY DOOR OPEN 3D EGC

Gate closed 01 DELIVERY DOOR C


Gate open 02 DELIVERY DOOR A

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Description Message on the Display VTM EVADTS

Gate undefined position, both micros closed 03 DEL. DOOR P.D. MC


Gate undefined position, both micros closed 04 DEL. DOOR P.D. MA

Detected manipulation of collection hatch 05 DEL. DOOR MANIP.

Product collection hatch open 41 EGC

Received module software by EVADTS 50


Received module software by MDB 51

► Fault in system heater ERROR CALDERA 60 EDK

► Error in the temperature probe 01 ERROR PROBE TEMP.

► Error in the heating element 02 ERROR HEATING ELEMENT

► Fault in water entry ERR. WATER LEVEL 61 EFL

► Volume meter faulty 02 ERR: NO WATER

► Error in the water level (no water) 03 NO MAINS WATER

Fault arm: not in out position 62 EBI1

► Fault arm: not reached position ERROR ARM 63 EBI2

► Arm not reached cup position 01 ERROR ARM P. CUP

► Arm not reached liquid position 02 ERROR ARM P. LIQ.

► Arm not reached sugar position 03 ERROR ARM P. SUGAR

► Arm not reached stirrer position 04 ERROR ARM P. STIR.

► Fault arm 3 faults without reset 64 EBI3

Fault system extractor of cups ERROR SYS. COPS 65 EBM

► Error in the mfc of the cup hopper 01 ERROR CUP HOPPER

Cup hopper empty after 5 turns 02 NO CUPS

► Error in the mfc of the extractor of cups 04 ERROR EXTRAC. CUPS

► Cup arm turning 05 ARM HOP. TURNING

► Cup extractor turning 06 CUP EXTR. H. TURNING

► Cup hopper turning 07 HOPPER V. TURNING

Fault system extractor of stirrers ERROR STIRRERS 66 EDF

Stirrer arm turning 01 ARM STIR. TURNING


Fault in the espresso infusion group ERROR GRP. ESPRESSO 67 EE

Error in the mfc of the doser 01 ERROR DOS.


Error in the positioner of the group 02 ERR. POS. GROUP

No coffee in grinder 03 NO GROUND COFFEE

No infusion group 04 NO GROUP

Infusion time too long 05 LONG INF. TIME.

Retry of position of the group 06 RETRY. POS. GROUP

Retry of priming water pump in mach with deposit 07 RETRY PUMP PRIME

► Fault in waste drawer ERROR IN WASTE 68 EDZ

► Waste drawer full 00 WASTE DRAWER FULL

► No waste drawer fitted 01 WASTE DRAWER NOT PRES.

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3.4. Control points

Heating element

It is measured on the infusion board on the connector J12

Between pins 1 and 2 (black and brown) it will show 0 Vac when the heating element is
working. (Keeping in mind the 10 Amp fuse is correct)

Between pins 1 and 2 it will show 220 Vac when the heating element is not heating.

Infusion pump

It is measured on the infusion board on the connector J14

Between pins 1 and 4 it will show 200 Vac when the pump is working.

Water inlet electro-valve

It is measured on the infusion board on the connector J14

Between pins 2 and 4 it will show 200 Vac when the pump is working.

Motor of the infusion group

It is measured on the infusion board on the connector J15

Between pins 1 and 3 it will show 220 Vac when the group is working.

Dosage element

It is measured on the infusion board on the connector J15

Between pins 1 and 4 it will show 220 Vac when the dosage element is active.

Grinder

It is measured on the infusion board on the connector J15

Between pins 1 and 5 it will show 220 Vac when the grinder is working.

Transformer

It is measured on the PRI board on the connector JP1

Pins 1 and 2 = 220 Vac (black wires).

Pins 4 and 5 = 24 Vac (blue wires)

Infusion electro-valve

It is measured on the infusion board on the connector J9

Between pins 7 and 8 it will show 25 Vdc when the electro-valve is activated.

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Volume counter

It is measured on the infusion board on the connector J10.

The pin 3 corresponds to +, the pin 4 to ground and the pin 2 to signal.

When the counter spins, the reading will show 2.5 Vdc measuring between pins 2 and 4.

Water level buoy

It is measured on the infusion board on the connector J10.

Between pins 1 and 4 it will show 0 Vdc when the deposit is contains water.

Between pins 1 and 4 it will show 5 Vdc when the deposit is empty.

Micro-switch-switch for dosage element

It is measured on the infusion board on the connector J9.

Between pins 1 and 6 it will show 5 Vdc when the dosage element is full.

Between pins 1 and 6 it will show 0 Vdc when the dosage element is empty.

Micro-switch-switch for infusion group motor

It is measured on the infusion board on the connector J9.

Between pins 2 and 6 it will show 5 Vdc when the infusion group is in the coffee making
position.

Between pins 2 and 6 it will show 0 Vdc when the dosage element is in the loading
position.

Micro-switch-switch to detect infusion group presence

It is measured on the infusion board on the connector J9.

Between pins 3 and 6 it will show 0 Vdc when the infusion group is fitted in the machine.

Between pins 3 and 6 it will show 5 Vdc when the infusion group has been removed from
the machine.

Micro-switch for waste bucket

It is measured on the infusion board on the connector J11.

Between pins 1 and 2 it will show 5 Vdc when the waste bucket is full.

Between pins 1 and 2 it will show 0 Vdc when the waste bucket is not full.

Cup extractor motor

It is measured on the Cup Board on the connector J5.

Between pins 9 and 11 it will show 0 Vdc when the motor is at rest.

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Between pins 9 and 11 it will show 25 Vdc when the motor is working.

Motor for turning the cup container

It is measured on the Cup Board on the connector J5.

Between pins 7 and 10 it will show 30 Vdc when the motor is at rest.

Between pins 7 and 10 it will show 0 Vdc when the motor is working.

Motor for the sugar extractor

It is measured on the Cup Board on the connector J7.

Between pins 3 and 6 it will show 30 Vdc the motor is at rest.

Between pins 3 and 6 it will show 0 Vdc when the motor is working.

Motor for the stirrer extractor

It is measured on the Cup Board on the connector J7.

Between pins 3 and 5 it will show 30 Vdc the motor is at rest.

Between pins 3 and 5 it will show 0 Vdc when the motor is working.

Photocell for detecting cup presence

It is measured on the Cup Board on the connector J5.

Between pins 6 and 7 it will show 5 Vdc when there are cups between the photocells.

Between pins 6 and 7 it will show 0 Vdc when there are no cups.

Micro-switch of the cup container lever

It is measured on the Cup Board on the connector J5.

Between pins 3 and 7 it will show 5 Vdc when the lever is at rest.

Between pins 3 and 7 it will show 0 Vdc when the lever closes the micro-switch.

Micro-switch for the cup extractor motor

It is measured on the Cup Board on the connector J5.

Between pins 4 and 7 it will show 0 Vdc when the motor is at rest.

Between pins 4 and 7 it will show 5 Vdc when the motor turns to extract a cup.

Micro-switch sugar arm

It is measured on the Cup Board on the connector J7.

Between pins 2 and 3 it will show 5 Vdc when the arm is at rest.

Between pins 2 and 3 it will show 0 Vdc when the arm moves to deposit sugar in the cup,
it returns to 5 Vdc when it returns to its original position.
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Temperature probe

It is measured on the infusion board on the connector J2. It measures the resistance
values (see the table for the PTC values).

4. CLEANING AND MAINTENANCE

ˆ Daily

Ô Liquid residue bucket. Empty the waste water and rinse with clean water.

Ô Solid waste bucket. Empty the coffee residues and rinse with clean water.

Ô Liquid collector tray. Clean with a water and dish washing liquid solution.

Ô Beaters. Carry out various auto-cleaning operations by pressing button “B” on the
programming handset.

ˆ Weekly

Ô Infusion group. Remove it from the machine and rinse it under a tap to remove
coffee particles. Before replacing the group, dry it with a cloth.

Ô Beaters. Remove the beaters, the outlet tubes and the chamber from the machine,
and clean everything with a water and dish washing liquid solution. If necessary,
only use a soft cloth to clean so as not to scratch their surfaces.

Ô Product collection cover. Clean it with a water and dish washing liquid solution.

Ô Cup support arm. Remove and clean it with a water and dish washing liquid
solution.

ˆ Three monthly

Ô Product hoppers. Remove them from the machine and empty them. Clean them
with a water and dish washing liquid solution. Dry them before replacing into the
machine. Clean the supports where the hoppers are fitted.

Ô Coffee bean hopper. Carry out the same as with the product hoppers.

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ˆ Depending on the use of the machine

Ô Piston filter. Every 15,000 services, it is recommended to remove and clean it. If
necessary, it can be cleaned with a non metallic brush. If the holes are blocked, do
not introduce sharp objects into the holes to clean them. It is recommended to
replace the filter with a new one when is becomes blocked.

Ô Infusion group filter. Clean the infusion group filter at the same time as you clean
the piston filter. To remove the filter without damaging it, follow the guidelines
below: Move the group to the coffee cake extraction position. Hold the group and
the lever with one hand while loosening the filter screw with the other. On replacing
the screw it is recommended to use Loctite 243 or a similar product to keep it tight.

OK NO
Ô Piston seal. Substitute every 30,000 services

Ô Group seals. Substitute every 60,000 services. To get to these it is necessary to


remove the group filter. They are reachable by following the explanation below.

1. Remove the filter holder and the group filter as shown above.

2. Press the clips (one on each side) indicated in the following photo until the part
is released at the gaskets.

3. After replacing the gaskets, fit the cover and gaskets back on the group.

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Juntas

ˆ Maintenance tool

The maintenance tool is used in machines in the Tempo and City series to carry out various
advanced configuration and programming tasks.

The tool is micro-processor controlled and has a flash memory with a capacity to store at least
8 programme modules, 100 configurations or a combination of both.

The tool is connected directly to the machine to save or recuperate configurations. It can also
be connected to a PC to modify configurations or manage the module update programming a
small non metallic brush.

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5. WORKING CONDITIONS AND NORMS


The optimum working conditions of this equipment is achieved by fulfilling the following
requirements:

ˆ Temperatures:
Ô Storage: -25 to + 70ºC.

Ô Working: 0 to 50º C.

Ô Maximum relative humidity without condensation 85%

ˆ Norms that are met:


Ô The coffee machines meet the following EU directives: Directive 73/23/CEE electrical
safety and Directive 89/336/CEE electromagnetic compatibility.

Ô The mains connection cable has an earth wire as established in the electrical safety norm.

Ô The boiler has a temperature sensor that controls the connection and disconnection of
the heating element automatically.

Ô The boiler has a temperature clixon that disconnects the heating element when it reaches
120º C.

Ô EN 60335-2-63:96

Ô EN 60 335-1(88) + A2(88) + A5(89) + A6(89) + A51(91) + A52(92) + A53(92) +


A54(92) + A55(93)

Ô EN 55014-1

Ô EN 61000-3-2

Ô EN 61000-3-3

Ô EN 55014-2:98 (EN 61000-4-2, 4-3, 4-4, 4-5, 4-6, 4-7, 4-8 and 4-11)

Ô CE

ˆ For the correct working of all the elements, the maximum inclination the machine should
have on any of its axis should be ± 5º.

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6. DIMENSIONS
The measurements are in mm and the weights in Kg.

MACHINE

Tempo Width Height Depth Weight


X1 X2 X3

ME/MI 600 1620 620 49/44

LE/LI 600 1830 620 60/55

CABINET
Tempo Width Height Depth Weight
X1 X2 X3

ME/MI 410 865 500 16/16

LE/LI 480 890 530 19/19

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1ª 10012 - E 02 - 2006

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