Fan 2001
Fan 2001
laser processing
                               Laser ablation is widely used in micromachining, manufacturing, thin-film formation, and bioengineering
                               applications. During laser ablation the removal of material and quality of the features depend strongly
                               on the optical breakdown region induced by the laser irradiance. The recent advent of amplified
                               ultrafast lasers with pulse durations of less than 1 ps has generated considerable interest because of the
                               ability of the lasers to process virtually all materials with high precision and minimal thermal damage.
                               With ultrashort pulse widths, however, traditional breakdown models no longer accurately capture the
                               laser–material interaction that leads to breakdown. A femtosecond breakdown model for dielectric
                               solids and liquids is presented that characterizes the pulse behavior and predicts the time- and position-
                               dependent breakdown region. The model includes the pulse propagation and small spatial extent of
                               ultrashort laser pulses. Model results are presented and compared with classical breakdown models for
                               1-ns, 1-ps, and 150-fs pulses. The results show that the revised model is able to model breakdown
                               accurately in the focal region for pulse durations of less than 10 ps. The model can also be of use in
                               estimating the time- and position-resolved electron density in the interaction volume, the breakdown
                               threshold of the material, shielding effects, and temperature distributions during ultrafast processing.
                               © 2001 Optical Society of America
                                  OCIS codes: 320.0320, 140.3390, 140.3440, 140.7090, 320.2250, 320.7120.
                                                                                           冋           冉 冊册
et al.30 has been successfully applied in the
                                                                                                             2
nanosecond-and-longer-pulse regime, disagreement                                                        t
between experiments and predictions for low picosec-                     P共t兲 ⫽ P max exp 共⫺4 ln 2兲              ,    (1)
                                                                                                        p
ond 共⬍10-ps兲 and femtosecond pulses has been re-
ported.19,28,31 In this paper we present a revised
breakdown model to characterize optical breakdown             where Pmax is the maximum pulse power and p is the
initiated by ultrashort laser pulses in terms of the          full width at half-maximum pulse duration. The
time- and position-dependent breakdown region.                maximum laser power Pmax can be related to the
E p ⫽ P max
              兰 冋
               ⬁
              ⫺⬁
                   exp 共⫺4 ln 2兲        冉 冊册
                                        t
                                        p
                                             2
dt ⫽ 1.064P max p.
(2)
                                冉 z2
                   w共 z兲 ⫽ w 0 1 ⫹ 2
                                  zR
                                                 冊   1兾2
                                                           ,              (3)
                                                                                Fig. 1. Comparison of focal region and laser pulse length 共not to
                                    2                                           scale兲: 共a兲 length of the focal region 共Rayleigh range兲, 共b兲 1-ns
                              nw 0                                             pulse, 共c兲 150-fs pulse.
                       zR ⫽         ,                                     (4)
                                
where w共z兲 is the beam radius at position z and  is                            Values of Nz ⬎⬎ 1 imply that the laser pulse is
the laser wavelength. Thus the irradiance of laser                              much larger than the focal region, and the spatial
pulses I共t, z兲 can be expressed as                                              variation in the pulse shape can be ignored. For
                                                                                Nz ⬍⬍ 1, however, the pulse length is relatively
          I共t, z兲 ⫽
                       P max
                      w 共 z兲
                         2          冋
                              exp 共⫺4 ln 2兲
                                            t
                                            p
                                                               冉 冊册
                                                                 2
                                                                      ,   (5)
                                                                                small, and hence propagation of the pulse within
                                                                                the focal volume must be considered in the break-
                                                                                down model. From the preceding example, a 1-ns
where w2共z兲 is the irradiated area at axial location                           pulse 共 ⫽ 800 nm兲 with a 20-m focused beam
z and t is time, with t ⫽ 0 corresponding to the pulse’s                        waist yields Nz ⬇ 190, whereas a 150-fs pulse pro-
peak intensity. In this expression, laser power P is                            duces Nz ⬇ 0.03.
treated as uniform in the focal volume and depends                                To account for the small spatial extent and propa-
only on time, whereas the intensity depends on both                             gation of ultrashort pulses, a femtosecond breakdown
the time-dependent power and the irradiated area.                               model is presented in which the incoming laser power
Note that the spatial propagation of the laser pulse in                         becomes both time and position dependent. Thus
the classical model is neglected.                                               the laser intensity takes the form
                                                                                                              冋            冉         冊册
B.     Femtosecond Breakdown Model                                                                                                     2
                                                                                                  P max                t ⫺ z兾c
For a laser pulse, the spatial extent of the pulse can                               I共t, z兲 ⫽           exp 共⫺4 ln 2兲                     .   (7)
be characterized by the pulse length, lp ⫽ cp, where                                            w 共 z兲
                                                                                                    2
                                                                                                                          p
c is the speed of light in the medium. For a long
laser pulse, e.g., p ⬎ 1 ns, the pulse length is much                          Compared with Eq. 共5兲, the additional z兾c term in the
larger than the focal region. Thus, compared with                               exponential agrument represents the pulse propaga-
the spatial extent of the pulse, the focal region can be                        tion time in the medium, which becomes significant
treated as a point and the incoming laser power be-                             in the femtosecond regime. Point z ⫽ 0 represents
comes time dependent only, which is the basis for the                           the position of the peak pulse intensity when t ⫽ 0.
classical breakdown model.30 For example, a laser
pulse with  ⫽ 800 nm and w0 ⫽ 20 m yields zR ⬃                                3. Results and Discussion
1.6 mm. As the pulse duration approaches the fem-                               The existing breakdown model of Docchio et al.30 suc-
tosecond regime, however, the pulse will not fill the                           cessfully described the interaction between nanosec-
entire focal region but rather will occupy only a small                         ond laser pulses in an aqueous medium. However,
fraction of the focal region at any given instant, e.g.,                        disagreement between experiment and predictions
lp ⬃ 45 m for a 150-fs pulse 共Fig. 1兲, and the laser                           was recently reported when this model was applied in
intensity varies dramatically as a function of position                         the low picosecond 共⬍10-ps兲 and femtosecond re-
in the focal region.                                                            gimes.19,28,31
   The parameter Nz is used to characterize the ratio                             Referring to the classical model, i.e., Eq. 共5兲, we plot
of the pulse length to the focal region 共Rayleigh                               in Fig. 2 the variation in laser intensity in the focal
range兲19:                                                                       volume, with Pmax ⫽ 1010 W and w0 ⫽ 20 m, for
                                                                                several times. The top of the figure shows the beam
                               l p c p                                         profile near the focal point located at z ⫽ 0, and the
                        Nz ⫽      ⫽     .                                 (6)
                               zR   zR                                          time-varying intensity distribution in the corre-
. (9)
                                                                                                                    ⫺1
                                                                                                                           1兾2
. (10)
than the focal region, the power variation is time                 The location for breakdown formation is plotted in
dependent only, with a peak value at t ⫽ 0, whereas                Fig. 3 by use of Eqs. 共9兲 and 共10兲. Also, the maxi-
the spatial variations in intensity are due simply to              mum extent of the breakdown region can be obtained
the changes in irradiated area of the laser beam.                  as t ⫽ 0:
                                                                                         z max ⫽ z R 冑  ⫺ 1.
  The ratio of peak pulse intensity to the breakdown
                                                                                                                                     (11)
threshold of a material, , is defined as
                                                                   It should be noted here that absorption by the
                          P max I max                              plasma, i.e., the shielding effect, is not considered in
                     ⫽        ⫽      .                      (8)   this model.
                          P th   I th                                For an ultrashort laser pulse 共⬍1 ps兲, however,
                                                                   both time- and position-dependent breakdown will
For a given laser power Pmax, a larger value of                   take place because of the small spatial extent of the
represents a lower breakdown threshold. Break-                     pulse and its finite propagation speed, and the exist-
down is assumed to occur once the breakdown thresh-                ing breakdown model will no longer accurately cap-
old is exceeded. In Fig. 2 we have chosen two                      ture the breakdown. In the femtosecond regime,
arbitrary breakdown thresholds to demonstrate the                  breakdown starts up the beam path and then propa-
occurrence of breakdown; both of them are plotted as               gates toward the focus at a later time,19,31 a process
dashed lines:  ⫽ 2 and  ⫽ 6. For  ⫽ 6, the                      that is not captured with the existing breakdown
breakdown starts at the focal point 共z ⫽ 0兲 with                   model. Noack and Vogel28 presented a rate equation
t兾p ⫽ ⫺0.8 and then expands outward. The extent                   model to predict the breakdown threshold of water by
of the breakdown region can be determined by the                   applying a time-dependent laser intensity from
portion of intensity above the threshold value 共the                which lower breakdown predictions are obtained for
dashed line兲. As can be seen, the peak intensity is                femtosecond pulses. Also, less-dense plasma and
always located at the focal point 共 z ⫽ 0兲, resulting in           lower temperature in the breakdown region have
breakdown that starts from the focus and expands                   been reported.19,34 The proposed model, however,
away from this region. Such behavior of a long-                    provides an alternative description of these findings.
pulse moving breakdown has been experimentally                       For an ultrafast laser system, the pulse duration
verified as well.30                                                generally is less than 1 ps, yielding Nz ⬍ 0.2; thus the
  For a higher breakdown threshold, e.g.,  ⫽ 2, the               laser pulse no longer completely fills the focal volume,
breakdown region starts at t兾p ⫽ ⫺0.5, which is                   and the propagation of the pulse must be taken into
later than that with  ⫽ 6. Additionally, the break-               account. By applying the modified intensity expres-
down region becomes smaller. Taking I共t, z兲 ⫽ Ith in               sion in Eq. 共7兲 one can obtain the pulse propagation in
the focal volume. As shown in Fig. 4共a兲, for  ⫽ 2, a                   even shorter pulse, e.g., p ⫽ 150 fs 共Nz ⫽ 0.03兲, this
1-ps pulse with a 20-m beam waist initiates break-                     effect becomes even more significant; the breakdown
down at z ⬇ ⫺1.5 mm when t兾p ⬇ ⫺5, which con-                          starts at t兾p ⬇ ⫺35 and z ⬇ ⫺1.5 mm, respectively,
tradicts the prediction from the classical model30 that                 as shown in Fig. 5. As can be seen, the spatial ex-
the breakdown will begin at the focus 共z ⫽ 0兲 at t兾p ⫽                 tent of the femtosecond pulse in Fig. 5共a兲 is much
⫺0.5 共Figs. 2 and 3兲. Because no pulse propagation                      shorter than the focal region. Such a short pulse
in the medium is considered, the classical model al-                    length localizes the electron formation and produces
ways predicts an identical result, no matter how                        a less-dense plasma, and thus less plasma absorp-
short the laser pulse.                                                  tion, in the breakdown region. Less absorption by
  To relate the time and position of the onset of                       the plasma, in turn, leads to a lower temperature in
breakdown, one sets I共t, z兲 ⫽ Ith in Eq. 共7兲; the                       the breakdown region, as has been reported in the
position-dependent time for the femtosecond-pulse                       literature.19,34
breakdown model becomes                                                    Once breakdown occurs, the absorption of the laser
                     再            冋冉            冊 册冎
                                                                        pulse by the plasma attenuates the pulse power that
                                                  ⫺1   1兾2
             z         1           z2                                   is responsible for further breakdown behind the ini-
    t B共 z兲 ⫽ ⫾  p        ln  1 ⫹ 2                        .   (12)   tial position; this is the so-called distributed shielding
             c      4 ln 2         zR
                                                                        effect.35 For nanosecond laser pulses, the shielding
Unfortunately, no explicit expression for the time-                     effect blocks the incoming laser behind the focus and
dependent breakdown position zB共t兲 exists, although                     leads to an asymmetric expansion of the breakdown
one can readily use numerical procedures to deter-                      region with respect to the focal point, with a shorter
mine zB共t兲.                                                             expansion occurring behind the focal region. Exper-
  For  ⫽ 2 and p ⫽ 1 ps, the dimensionless time for                   imental results by Docchio et al.30,35 indicate that
breakdown occurrence, tB兾p, is plotted in Fig. 4共b兲                    approximately half of the breakdown elongation pre-
versus axial position z. In this figure the solid and                   dicted by Eq. 共11兲 is due to plasma shielding. How-
dashed curves represent the breakdown region pre-                       ever, in the femtosecond regime, breakdown occurs in
dicted by the femtosecond breakdown and the classi-                     front of the focus, and the intensity increases as the
cal models, respectively. The enclosed regions                          pulse approaches the focus owing to the reduction in
indicate the time and location when breakdown oc-                       beam diameter expressed in Eq. 共3兲, which may offset
curs; however, the classical model 共dashed curve兲 is                    intensity decreases by plasma absorption. There-
no longer able to determine accurately the break-                       fore the classical model for characterization of the
down process induced by ultrashort pulses. For an                       shielding effect is no longer feasible. The present