Data
Data
In accordance with ISO 14025 and EN 15804:2012+A2:2019 for
Programme: The International EPD® System, www.environdec.com
1. Introduction 2
6. References 17
Tata Steel Limited, a flagship company of Tata Group is a multinational steel-making company headquartered in
Mumbai (Maharashtra, India). The company is one of the world’s most geographically diversified steel producing
company. It was established in India as Asia’s first integrated private steel company in 1907 and today the
company, together with its subsidiaries, associates and joint ventures, has its presence across five continents
with key operations in India, Netherlands and The United Kingdom. Tata Steel is among the top steel producing
companies in the world with an annual crude steel capacity of 34 million tonnes per annum globally. The
company is the second largest steel company in India and its largest steel plant is located in Jamshedpur,
Jharkhand (India). The company’s operations in India are fully integrated from mining to finished steel
production and it also has captive iron ore and coking coal mines in India. Tata Steel group recorded a
consolidated turnover of INR 1,56,294 crore in the financial year ending 31 March, 2021.
Thinkstep Sustainability Solutions Pvt. Ltd, a Sphera Company (formerly thinkstep AG) has been entrusted to
review the life cycle assessment study carried out by Tata Steel and to develop an Environmental Product
Declaration document based on the Life Cycle Assessment study carried out by Tata Steel Limited as per ISO
14040/44. The LCA model was created using the GaBi ts Software system for life cycle engineering, developed by
Sphera (formerly thinkstep AG).
2
3
This EPD provides information for the Steel Rebar Product manufactured by Tata Steel Limited at its Jamshedpur
facility as well as from its subsidiaries and external steel processing centres in India. The EPD is in accordance with ISO
14025 and EN 15804+A2. EPD of construction products may not be comparable if they do not comply with EN
15804+A2. The Life Cycle Assessment (LCA) study carried out for developing this EPD for steel products is done as per
ISO 14040 and ISO 14044 requirements.
Product Category Rules (PCR) for the assessment of the environmental performance of steel products is PCR for
‘Construction Products and Construction Services’ 2019:14, Version 1.11.
This PCR is applicable to the Steel Rebar Product complying with the standard EN 15804+A2 (Sustainability of
construction works - Environmental product declarations - Core rules for the product category of construction
products).
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Figure 1: Steel Rebar Product from Tata Steel Ltd.
2 Merchant Mill, Tata Steel Jamshedpur (TSJ) Steel Works Tata Steel Limited
*Steel Processing centres are third-party contract manufacturers who produces the product on behalf of Tata Steel Limited
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6 – 40 mm
Specification, wt%
Grade
Cmax Mn max S max P max S+P max N, max Cu. Min CE
Fe500 CRSD 0.25 1.8 0.04 0.04 0.075 0.012 0.4 0.5
Above product do not contain any substances that can be included in “Candidate List of Substances of Very High
Concern for Authorization".
6
Figure 2 given below represents system boundary diagram of the study.
Transportation
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Tata Steel was established in India as Asia’s first integrated private steel company in 1907 and has started its operation
at Jamshedpur steel works facility in 1911. The technology used for producing steel rebars at Tata Steel Limited
represents 100% Blast Furnace (BF) with Basic Oxygen Furnace (BOF) route comprising older to modern blast furnaces.
In this BF-BOF technology, iron ore in the form of hematite is reduced in blast furnace through the addition of carbon
source which is of internally produced Coke and some purchased quantities of metallurgical Coke and pulverized
Coal. Gangue or impurities in the form of alumina and silica present in the Iron Ore is removed as blast furnace slag by
the addition of Limestone, Pyroxenite and Quartz. 100% of Iron Ore used in the processes are from Tata Steel’s captive
Iron Ore mines and 39% of Coking Coal are from captive mines while fluxes (Limestone, Dolomite, etc.,) are purchased
100% from outside. The company has in-house processing units for the production of Coke, Sinter and Pellet which are
the key raw materials for hot metal production in Blast Furnaces. Hot metal is the primary output of the blast furnace
operation along with the generation of blast furnace gas and blast furnace slag. While BF slag is processed further
externally to produce Ground Granulated Blast Furnace Slag (GGBS) that gets used in concrete production or gets
directly used in slag cement production, BF gas generated is predominantly used within the steel works for heating
and power generation applications. Hot metal produced from blast furnace is collected in torpedo ladles and sent to
steel melting shops (SMS / LD shops) where steel billets are produced in caster. Steel Billets (also known as Crude Steel)
are the intermediate steel product and a key raw material for the manufacturing of Steel Rebars.
At Tata Steel’s Jamshedpur steel works facility, steel billets are produced in LD #1 and gets used in ten different rolling
mills in India to produce steel rebars. Scope of this EPD covers 9 rolling mills representing 92% of total steel rebar
produced during the year April 2020 – March 2021.
Sinter Plant
Coal
Coke Ovens
Iron Ore
Pellet Plant
Limestone
Blast Furnace
Lime Plant
Dolomite
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It is important that data quality is in accordance with the requirements of the LCA’s goal and scope. This is essential to
the reliability of LCA and achievement of the intended application. The quality of the LCI data for modelling the life
cycle stages have been assessed according to ISO 14040:2006. Data quality is judged by its precision (measured,
calculated or estimated), completeness (e.g. are there unreported emissions?), consistency (degree of uniformity of
the methodology applied on an LCA serving as a data source) and representativeness (geographical, time period,
technology). Primary data collected using data collection questionnaires was used for the study and for upstream
processes GaBi 9.2 professional database 2021 was used.
Steel is completely recyclable. Therefore, it is important to consider recycling in LCA studies involving steel, namely
the steel scrap that is recycled from a final product at the end of its life. In addition, steel is a vital input to the
steelmaking process, and this input of steel scrap should also be considered in LCA studies. Accounting for all these,
the End-of -life credit for recycling is applied over 85% of steel* (850 kg in 1 tonne of steel products) . The landfill is
considered as 15% of steel (150 kg in 1 tonne of steel products).
The declared unit for the EPD is 1 tonne of average Steel Rebar manufactured by Tata Steel Ltd in its own facility as
well as through external steel processing centres in India.
9 *
World Steel Methodology Report, 2020
Table 5. Environmental impacts indicators for EN15804+A2:2019
Impact category Indicator Unit
Climate change – total Global Warming Potential total (GWP-total) kg CO2 eq.
Climate change - fossil Global Warming Potential fossil fuels (GWP-fossil) kg CO2 eq.
Climate change – biogenic Global Warming Potential biogenic (GWP-biogenic) kg CO2 eq.
Global Warming Potential land use and land
Climate change – luluc kg CO2 eq.
use change (GWP-luluc)
Depletion potential of the stratospheric ozone
Ozone Depletion kg CFC-11 eq.
layer (ODP)
Acidification potential, Accumulated
Acidification Mole of H+ eq.
Exceedance (AP)
Eutrophication aquatic Eutrophication potential, fraction of nutrients
kg PO4 eq.
freshwater reaching freshwater end compartment (EP-freshwater)
Eutrophication potential, fraction of nutrients
Eutrophication aquatic marine kg N eq.
reaching marine end compartment (EP-marine)
Eutrophication potential, Accumulated
Eutrophication terrestrial Mole of N eq.
Exceedance (EP-terrestrial)
Photochemical ozone formation Formation potential of tropospheric ozone (POCP) kg NMVOC eq.
Depletion of abiotic resources Abiotic depletion potential for
kg Sb eq.
- minerals and metals non-fossil resources (ADP- minerals & metals)
Depletion of abiotic resources - Abiotic depletion for fossil resources potential
MJ
fossil fuels (ADP-fossil)
Water (user) deprivation potential, deprivation
Water Scarcity m³ world eq.
-weighted water consumption (WDP)
The consumption of natural resources per declared or function unit is reported in the EPD. Input parameters,
according with EN15804+A2, describing resource use are shown in Table 6.
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Hazardous waste disposed (HWD) kg
Non-hazardous waste disposed (NHWD) kg
Radioactive waste disposed (RWD) kg
Components for re-use (CRU) kg
Materials for recycling (MFR) kg
Materials for energy recovery (MER) kg
Exported electrical energy (EEE) MJ
Exported thermal energy (EET) MJ
Potential incidence of disease due to PM
Particulate matter emissions Disease incidences
emissions (PM)
Potential Human exposure efficiency relative to
Ionising radiation kBq U235 eq.
U235 (IRP)
Potential Comparative Toxic Unit for
Eco-toxicity (freshwater) CTUe
ecosystems (ETP - fw)
Human toxicity, Potential Comparative Toxic Unit for
CTUh
cancer effects humans (HTP - c)
Human toxicity, Potential Comparative Toxic Unit for
CTUh
non-cancer effects humans (HTP - nc)
Land use related impacts / Soil
Potential soil quality index (SQP) Pt
quality potential
Criteria were set out in the original study for the recording of material flows and to avoid the need to pursue trivial
inputs/outputs in the system. These are outlined below:
1. All energetic inputs to the process stages were recorded, including fuels, electricity, steam and compressed air
2. Each excluded material flow must not exceed 1% of mass, energy or environmental relevance, for each unit
process. Accordingly, 99% of the material flow were accounted
3. The sum of the excluded material flows in the system must not exceed 5% of mass, energy or environmental
relevance and it has been complied
The study is a cradle-to-gate with additional modules LCA study. It covers the stages from production of raw materials
to the End of Life of the product, excluding the use phase of the product. The scope covers raw material production
(A1), inbound transportation (A2), manufacturing (A3), product dismantling (C1), transport of dismantled product to
EoL site (C2), waste processing (C3), disposal (C4) as well as the end of life stage recycling (D) considerations. The
scenarios included are currently in use and are representatives for one of the most likely scenario alternatives.
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C2 Transport to EoL site - Transport of the dismantled product to the EoL site
- Steel is a 100% recyclable material and as per World Steel Data 85%
D EoL Credit
recoverability is observed. Thus 85% is considered for EoL credit
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100% of this study is a representative of Blast Furnace with Basic Oxygen Furnace route for which the key raw materi-
als are iron ore and coal.
The LCA model was created using the GaBi 9.2 Software system for life cycle engineering, developed by Sphera
Solutions Inc. The GaBi database provides the life cycle inventory data for several of the raw and process materials
obtained from the upstream system. Detailed database documentation for GaBi datasets can be accessed at:
https://gabi.sphera.com/international/support/gabi/gabi-database-2021-lci-documentation%20/.
According to the standards, EPDs do not compare the environmental performance of products in the sector. Any
comparison of the declared environmental performance of products lies outside the scope of these standards and is
suggested to be feasible only if all compared declarations follow equal standard provisions.
Modules of the life cycle included as per PCR is given in Table 10.
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
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Parameter Unit A1 A2 A3 C1 C2 C3 C4 D
Climate Change kg CO2 eq. 2.52E+03 2.16E+00 2.05E+02 6.10E+00 4.08E+00 0.00E+00 7.18E+00 -1.48E+03
Climate Change
kg CO2 eq. 2.52E+03 2.16E+00 2.05E+02 6.11E+00 4.08E+00 0.00E+00 7.40E+00 -1.48E+03
(fossil)
Climate Change
kg CO2 eq. -4.88E-01 -6.56E-04 -3.04E-02 -3.80E-03 -8.38E-04 0.00E+00 -2.20E-01 -2.12E+00
(biogenic)
Climate Change
(land use kg CO2 eq. 4.34E-01 3.99E-03 1.94E-01 3.16E-04 2.11E-04 0.00E+00 7.20E-03 4.22E-02
change)
Ozone depletion kg CFC-11 eq. 4.46E-09 4.33E-15 4.53E-13 3.03E-16 2.02E-16 0.00E+00 1.64E-14 3.23E-12
Acidification Mole of H+ eq. 5.89E+00 2.68E-02 1.98E+00 7.26E-03 3.47E-02 0.00E+00 2.38E-02 -3.30E+00
Eutrophication
kg P eq. 2.04E-04 1.71E-06 8.54E-05 1.29E-06 8.59E-07 0.00E+00 5.67E-06 -8.38E-04
freshwater
Eutrophication
kg N eq. 1.05E+00 3.70E-03 2.20E-01 8.39E-04 1.57E-02 0.00E+00 5.78E-03 -6.01E-01
marine
Eutrophication
Mole of N eq. 1.15E+01 3.70E-03 2.45E+00 9.27E-03 1.72E-01 0.00E+00 6.34E-02 -6.09E+00
terrestrial
Photochemical
ozone formation kg NMVOC eq. 2.86E+00 1.02E-02 9.12E-01 3.84E-03 2.99E-02 0.00E+00 1.83E-02 -2.48E+00
- human health
Resource use,
mineral and kg Sb eq. 1.65E-04 1.16E-07 5.87E-06 6.33E-08 4.22E-08 0.00E+00 5.00E-07 -2.40E-02
metals
Resource use,
MJ 2.48E+04 2.31E+01 1.68E+03 8.14E+01 5.43E+01 0.00E+00 1.06E+02 -1.27E+04
energy carriers
Water scarcity m³ world equiv. 1.12E+02 2.13E-01 2.55E+01 1.88E-02 1.26E-02 0.00E+00 -7.97E-02 -1.12E+02
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy as raw materials;
PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary energy resources used as raw
Caption materials; PENRM = Use of non-renewable primary energy d as raw materials; PENRT = Total use of non-renewable primary energy resources; SM = Use of secondary material;
RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels;
FW = Use of net fresh water
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Parameter Unit A1 A2 A3 C1 C2 C3 C4 D
HWD = Hazardous waste disposed; NHWD = Non-hazardous waste disposed; RWD = Radioactive waste disposed; CRU = Components for re-use; MFR =
Materials for recycling; MER = Materials for energy recovery; EEE = Exported electrical energy; EET = Exported thermal energy
Biog. C in packaging
[kg] 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Caption Biog. C in packaging = Biogenic carbon content in packaging; Biog. C in product = Biogenic carbon content in product
IR kBq U235 eq. 2.39E+00 1.08E-02 1.06E+00 1.61E-03 1.07E-03 0.00E+00 1.78E-01 2.74E+01
ETF-fw CTUe 2.13E+03 2.55E+00 3.60E+02 2.80E+01 1.87E+01 0.00E+00 3.15E+01 -7.55E+01
HTP-c CTUh 4.21E-08 2.78E-10 2.51E-08 4.74E-10 3.21E-10 0.00E+00 3.62E-09 4.54E-07
HTP-nc CTUh 3.87E-06 1.75E-08 1.16E-06 1.52E-08 1.55E-08 0.00E+00 3.64E-07 -1.53E-05
PM = Particulate matter emissions; IR = Ionising radiation, human health; ETF= Eco-toxicity (freshwater); HTP-c = Human toxicity, cancer effects;
HTP-nc = Human toxicity, non-cancer effects; SQP = Soil quality potential/Land use related impacts
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The interpretation of the results for 1 tonne of Steel Rebar are presented in Table 16.
Resource use, energy carriers The total cradle to gate impact is 2.65E+04
MJ. In A1 – A3, the steel billet (93.58%) has the
highest impacts. A total credit of -1.27E+04
MJ is taken in module D.
Concluding, the study provides fair understanding of environmental impacts during the various life cycle stages of
steel rebar production. It also identifies the hot spots in the value chain where improvement activities can be
prioritised and accordingly investment can be planned. The scope covers the ecological information to be divided
into raw material production (A1), transportation (A2), manufacturing (A3), product dismantling (C1), transport of
dismantled product to EoL site (C2), waste processing (C3), waste disposal (C4) as well as the end of life stage recycling
(D) considerations.
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4.8.1 LCA Terminology
Cradle to Gate Scope of study extends from mining of natural resources to the completed
product ready for shipping from the manufacturing dispatch “gate”, known
as Modules A1-A3.
Cradle to Grave Scope of study extends from mining of natural resources to manufacture,
use and disposal of products at End of Life,
including all Modules A-D.
End of life Post-use phase life cycle stages involving collection and processing of
materials (e.g. scrap) and recycling or disposal, known as Modules C and D.
6. References
• EN 15804: 2012+A2:2019, Sustainability of construction works - Environmental product
declarations - Core rules for the product category of construction products
• GaBi 9.2 2021: Dokumentation der GaBi-Datensätze der Datenbank zur Ganzheitlichen Bilan zierung. LBP,
Universität Stuttgart und PE International, 2012
• GaBi 9.2 2021: Software und Datenbank zur Ganzheitlichen Bilanzierung. LBP, Universität Stuttgart und PE
International, 2012
• ISO 14040:2006 Environmental management- Life cycle assessment - Principles and framework
• ISO 14044:2006 Environmental management - Life cycle assessment - Requirements and guidelines.
• ISO/TR 14049:2012 Environmental management - Life cycle assessment - Illustrative examples on how to apply
ISO 14044 to goal and scope definition and inventory analysis.
• WSI and Eurofer’s Co-product Allocation Methodology 2014 - A methodology to determine the LCI of
Steel industry Co-products.
• World Steel Association - CO2 Data Collection User Guide, Version 9 (May 2019)
• World Steel Association – Life Cycle Inventory Methodology Report for Steel Products 2017
END OF DOCUMENT
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