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Xoom Xtec 125

The Hero MotoCorp XOOM XTEC 125 is designed for optimal environmental performance and complies with the latest emission regulations. This owner's manual provides essential information on vehicle operation, maintenance, and safety, emphasizing the importance of proper care for longevity and performance. Key features include an automatic headlamp for safety, and the manual outlines specifications, safety tips, and guidelines for safe riding and maintenance.

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Wave Zac
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
1K views110 pages

Xoom Xtec 125

The Hero MotoCorp XOOM XTEC 125 is designed for optimal environmental performance and complies with the latest emission regulations. This owner's manual provides essential information on vehicle operation, maintenance, and safety, emphasizing the importance of proper care for longevity and performance. Key features include an automatic headlamp for safety, and the manual outlines specifications, safety tips, and guidelines for safe riding and maintenance.

Uploaded by

Wave Zac
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PREFACE

Thank you for selecting a Hero MotoCorp XOOM XTEC 125. We wish you many miles of
continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest BS6 STAGE-II (OBD STAGE II-A) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes/pads and engine
gaskets which are environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XOOM XTEC 125. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PUBLISHING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘XOOM XTEC 125’ COMPLIES WITH THE LATEST EMISSION
NORMS.
CONTENTS
Pg. No. Pg. No.
VEHICLE IDENTIFICATION 1 BODY PARTS REMOVAL 56
VEHICLE SPECIFICATION 2 • Center compartment 56
VEHICLE SAFETY 5 • Center cover/Body cover 57
• Important safety information 5 • Rear view mirror 58
• Protective apparel 6 • Front handlebar cover 59
• Load limits and guidelines 8 • Headlamp focus adjustment 59
• Accessories and modifications 9 PRE-RIDE INSPECTION 60
SAFE RIDING TIPS 10 ANTI-THEFT TIPS 61
TIPS FOR HEALTHY ENVIRONMENT 11 STARTING THE ENGINE 61
VEHICLE VIEWS 12 RUNNING IN/RIDING 63
PART FUNCTIONS 17 PARKING/TOOL KIT/FIRST AID KIT 68
• Instruments and indicators 17 CLEANING OF VEHICLE/WASHING OF VEHICLE 69
• LCD panel 20 MAINTENANCE 71
• Low fuel indicator 25 SAFETY PRECAUTIONS 72
MAJOR COMPONENTS 25 MAINTENANCE SCHEDULE 73
• Brakes (Integrated braking) 25 AIR CLEANER ELEMENT 76
• Rear brake 29 AIR CLEANER DRAIN TUBE CLEANING 78
• Fuel 30 THROTTLE OPERATION 78
• Tyres (Tubeless) 32 ENGINE OIL 79
ESSENTIAL INDIVIDUAL COMPONENTS 35 FINAL DRIVE OIL REPLACEMENT 81
• Ignition switch 35 SPARK PLUG 82
HANDLEBAR SWITCHES CONTROL 36 BRAKE SHOE WEAR 83
FEATURES 37 BATTERY 84
• i3s (Idle stop start system) 37 FUSE REPLACEMENT 86
• Eco mode 39 SUSPENSION 87
• Hero App 40 BULB REPLACEMENT 87
• Steering lock 49 CATALYTIC CONVERTER 88
• Fuel filler cap/lock/Seat lock 49 EVAPORATIVE EMISSION CONTROL SYSTEM 89
• Helmet holder/Center compartment 50 POLISHING OF VEHICLE 89
• Document compartment/First aid kit/ REMOVING ROAD SALT 89
Tool kit holder 51 STORAGE GUIDE 89
• Boot lamp/Boot lamp switch 51 BASIC TROUBLESHOOTING 91
• USB charger 52 ROAD SIGNS 94
• Luggage hook/Inner rack or Front box 53 NAVIGATION SIGNS 96
• Side stand indicator 54 WARRANTY
• Side stand switch/Side stand 54 HERO GENUINE PARTS
• Pillion footrest 55 ZONAL/REGIONAL/AREA OFFICES
VEHICLE IDENTIFICATION

JF1
MBLJFW51# ####7#E#M#
######## #

Vehicle Identification Number (VIN) Engine No.


Location: Stamped on the lower right side of Location: Stamped on the lower side of
the frame, visible from the window provided the left crankcase.
on right floor side cover.
VIN: MBLJFW51#########
MBL JFW51 # # # # #####
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: JF17EM########
JF17EM # # # #####
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: XOOM XTEC 125
Variants VIN Engine
Disc/Cast wheel/Integrated brake JFW51 JF17EM
Drum/Cast wheel/Integrated brake JFW50 JF17EM
VIN and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
1
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 1978 mm
Overall width Disc variant 749 mm
Drum variant 739 mm
Overall height 1131 mm
Wheelbase 1327 mm
Saddle height 777 mm
Ground clearance 164 mm
Weight
Kerb weight Disc variant 121 kg
Drum variant 120 kg
Hydraulic brake fluid DoT 3 or DoT 4
Payload 130 kg
Capacities
Engine oil 0.80 litre at disassembly and 0.70 litre at draining
Transmission oil 0.12 litre at disassembly
0.10 litre at draining
Fuel tank 5.0 litres
Engine
Maximum power 7.3 kW @ 7250 r/min
Maximum torque 10.4 N-m @ 6000 r/min
Bore and stroke 52.4x57.8 mm
Compression ratio 10±0.2:1
Displacement 124.6 cc
Spark plug Champion-RG8YC (Federal Mogul)
Spark plug gap 0.8-0.9 mm
Valve clearance Intake (cold) 0.14 mm
Exhaust (cold) 0.14 mm
Idle speed 1500±100 r/min
2
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Chassis and suspension
Chassis type High rigidity under bone type
Front suspension Telescopic, hydraulic shock absorber
Rear suspension Unit swing with spring loaded hydraulic damper
Caster angle 25°
Tyre size Front 110/80-14 53 P (Tubeless tyre)
Rear 120/70-14 55 P (Tubeless tyre)
Front (Disc variant) Dia 220 mm
Brakes Front (Drum variant) Internal expanding shoe type (Dia. 130 mm)
Rear (Drum variant) Internal expanding shoe type (Dia. 130 mm)
Transmission
Primary reduction Variomatic drive, (2.650-0.77)
Final reduction 10.11 (51/19X49/13)
Clutch system Dry, automatic centrifugal clutch
Electricals
Battery 12V-4Ah/ETZ-5 *MF battery
Alternator 125 W @ 5000 r/min
Starting system Kick/Electric start
Headlamp (High/Low) 13.6W/6.8W
Tail/Stop lamp 0.2W/1.36Wx2
Turn signal lamp Disc variant Sequential- 0.75W per winker
Drum variant Non Sequential- 0.75W per winker
Position lamp 2.5W
Boot lamp 12V-435mW (LED)
* MF stands for Maintenance Free

3
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
LCD illumination LED (White)
Turn signal indicator (RH+LH) LED (Green)
Hi beam indicator LED (Blue)
Licence plate lamp 3W
Side stand indicator LED (Red)
Programmed-Fi Malfunction indicator lamp (MIL) LED (Amber)
i3s indicator LED (Blue)
Low fuel indicator LED (Amber)
Main fuses 15A, 10A, 10A and 10A
Fuse Spare fuses 15A and 10A

4
VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of
service and pleasure if you take responsibility Ride defensively
for your own safety and understand the Always pay due attention to other vehicles
challenges you can meet on the road. around you, and do not assume that other
There is much that you can do to protect drivers see you. Be prepared to stop quickly or
yourself when you ride. You will find many perform an evasive maneuver.
helpful recommendations through out this Make yourself easily visible
manual. Following are a few that we consider Some drivers do not see vehicles because they
most important. are not looking for them. To make yourself
Always wear a helmet more visible, wear bright reflective clothing,
It is a proven fact, helmet significantly reduces position yourself so that others can see you,
the number and severity of head injuries. So signal before turning or changing lanes, and
always wear a helmet and make sure your use horn which will help others to notice you.
pillion rider does the same. We also Ride within your limits
recommend that you wear eye protection, Pushing the limits is another major cause of
sturdy boots, gloves and other protective gear vehicle accidents. Never ride beyond your
(page 7). personal abilities or faster than conditions
Before riding your vehicle demand. Remember that fatigue and
Make sure that you are physically fit, mentally negligence can significantly reduce your ability
focused and free of alcohol and drugs. Check to make good judgements and ride safely.
that you and your pillion are both wearing an Do not drink and ride
approved vehicle helmet and protective Riding under the influence of alcohol or drugs
apparel. Instruct your pillion on holding onto is dangerous. Alcohol can reduce your ability
the grab rail or your waist, leaning with you in to respond to changing conditions and reduce
turns, and keeping their feet on the footrest the reaction time. Do not drink and ride.
even when the vehicle is stopped.
Take time to learn & practice your Keep your vehicle in safe condition
vehicle For safe riding, its important to inspect your
Even if you have ridden other vehicles, vehicle before every ride and perform all
practice riding in a safe area to become recommended maintenance. Never exceed
familiar with how this vehicle works and load limits, and use accessories that have been
handles, and to become accustomed to the recommended by Hero MotoCorp for this
vehicle's size and weight. vehicle. See (page 8) for more details.
5
If you are involved in a crash ! WARNING
Personal safety is your first priority. If you or • Not wearing a helmet increases the chance of
anyone else has been injured, take time to serious injury or death in a crash.
assess the severity of the injuries and whether • Be sure you and your pillion always wear a
it is safe to continue riding. Call for emergency helmet, eye protection and other protective
assistance if needed. Also follow applicable apparel when you ride.
laws and regulations if another person or
vehicle is involved in the crash. Helmets and eye protection
If you decide to continue riding, first evaluate Your helmet is your most important piece of
the condition of your vehicle. If the engine is riding gear because it offers the best
still running, turn it off. Inspect for fluid leaks, protection against head injuries. A helmet
check the tightness of critical nuts and bolts, should fit your head comfortably and securely.
and check the handlebar, brake levers, brakes, A bright coloured helmet can make you more
and wheels. Ride slowly and cautiously. Your noticeable in traffic, as can reflective strips.
vehicle may have suffered damage that is not An open-face helmet offers some protection,
immediately apparent. Have your vehicle but a full-face helmet offers more. Always
thoroughly checked at a qualified service wear face shield or goggles to protect your
facility as soon as possible. eyes and help your vision.
PROTECTIVE APPAREL Additional riding gear
For your safety, we strongly recommend that In addition to a helmet and eye protection, we
you always wear an approved helmet (ISI also recommend:
marked), eye protection, boots, gloves, long • Sturdy boots with non-slip soles to help
pants and a long sleeve shirt or jacket protect your feet and ankles.
whenever you ride. Take care of loose/ • Leather gloves to keep your hands warm
hanging clothes while solo/pillion riding. and help prevent blisters, cuts, burns, and
Although complete protection is not possible, bruises.
wearing proper gear can reduce the chance of • A two wheeler riding suit or jacket for
injury when you ride. comfort as well as protection. Bright
Following are suggestions to help you choose coloured reflective clothing can help make
proper riding gear. you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.

6
PROTECTIVE APPAREL
Always wear HELMET
Wear a face shield or goggles

Wear bright or
reflective clothing

Wear gloves

Shoes should be close fitting,


low heels and offer ankle protection
7
LOAD LIMITS AND GUIDELINES Putting too much weight in individual storage
Your vehicle has been designed to carry you, compartments can also affect stability and
one pillion and limited amount of cargo. When handling. So be sure to stay within the limits
you add cargo or carry a passenger, you may given below:
feel some difference during acceleration and Maximum weight:
braking. But so long as you keep your vehicle Center compartment : 10 kg
well maintained, with good tyres and brakes, Inner rack or Front box : 1.5 kg
you can safely carry loads within the limits and Rear luggage hook : 1.5 kg
guidelines.
However exceeding the weight limit or
carrying an unbalanced load can seriously
affect your vehicle's handling, braking and
stability. Non Hero MotoCorp accessories,
modifications, and poor maintenance can
reduce your safety margin.
The following pages give more specific 1 2
information on loading, accessories and
modifications. 3
Loading
How much weight you put on your vehicle, (1) Center compartment (inside)
and how you load it, are important to your (2) Inner rack or front box
safety. Anytime you ride with a pillion or cargo (3) Rear luggage hook
you should be aware of the following
information. Loading guidelines
! WARNING Your vehicle is primarily intended for
• Overloading or improper loading can cause a transporting you and a pillion. If you wish to
crash and you can be seriously injured. carry more cargo, check with your Authorised
• Follow all load limits and other loading Hero MotoCorp workshop for advice and be
guidelines in this manual. sure to read the information regarding
accessories on (page 9).
Load limits Improperly loading your vehicle can affect its
Following are the load limits for your vehicle: stability and handling. Even if your vehicle is
Maximum weight capacity: 130 Kg properly loaded, you should ride at reduced
Includes the weight of the rider, pillion, all speeds whenever carrying cargo.
cargo and all accessories.
8
Follow these guidelines whenever you carry a Check with your dealer for assistance and
pillion or cargo: always follow these guidelines:
• Check that both tyres are properly inflated. • Make sure the accessories does not obstruct
• To prevent loose items from creating a any lamps, reduce ground clearance and
hazard, make sure the center compartment banking angle, limit suspension travel or
is closed and that any other cargo is securely steering travel, alter your riding position or
tied down before you ride away. interfere with operating any controls.
• Place cargo weight as close to the center of • Be sure electrical equipment does not
the vehicle as possible. exceed the vehicle's electrical system
• Balance cargo weight evenly on both sides. capacity (page 3). A blown fuse can cause
ACCESSORIES AND MODIFICATIONS loss of lights.
• Do not pull a trailer or sidecar with your
Modifying your vehicle or using non Hero vehicle. This vehicle is not designed for
MotoCorp accessories can make your vehicle these attachments, and their use can
unsafe. Before you consider making any seriously impair your vehicle handling.
modifications or adding any accessory, be sure Modifications
to read the following information. We strongly advise you not to remove any
! WARNING original equipment or modify your vehicle in
• Improper accessories or modifications can
any way that would change its design or
cause a crash in which you can be seriously operation. Such changes could seriously
hurt or killed. impair your vehicle's handling, stability and
• Follow all instructions in this owner's manual braking, making it unsafe to ride.
regarding accessories and modifications. Removing or modifying your lamps, muffler,
emission control system or other equipment
Accessories can also make your vehicle not meeting the
We strongly recommend that you use only emission standards.
genuine Hero MotoCorp accessories that
have been specifically designed and tested for
your vehicle. Hero MotoCorp cannot test all
other accessories, you must be personally
responsible for proper selection, installation
and use of non Hero MotoCorp accessories.

9
SAFE RIDING TIPS
Do's: Don'ts:
• Always conduct simple pre-ride inspection • Never use cell phone while riding the
(page 60). vehicle.
• Always wear a helmet (ISI marked) with • Avoid sudden acceleration, braking and
chin strap securely fastened and insist on a turning of your vehicle.
helmet for your pillion rider.
• While riding, keep your leg closed and sit in • Never touch any part of the hot exhaust
a comfortable position. system like muffler.
• Ride defensively and at a steady speed • Never ride under the influence of alcohol or
(between 40-50 km/hr). drugs.
• To stop the vehicle (in integrated brake • Concentrate on the road and avoid talking
system), press the integrated brake lever for
the application of front and rear brakes • to the pillion rider or others on the road.
Do not litter the road.
simultaneously. However, for more effective • Do not cross the continuous white/yellow
braking, it is advised to apply both front and
rear brake simultaneously, keeping the line in the center of the road, while
throttle in close position. overtaking.
• Respect road signs and obey traffic rules for • Do not attach large or heavy items to the
your own safety and that of others on the handlebars.
road (page 94). • Never take your hands off the steering
• During night time, dip headlamps of your handle while riding.
vehicle for oncoming traffic, or when • Do not move the side stand (optional) down
following another vehicle.
• Give way to others on the road and signal while riding, as engine will get stop (page
before you make a turn. 55) (Wheel locking leading to accident,
• To make yourself more visible, wear bright part damage etc.).
reflective clothing that fits well. • Navigation system (Disc variant) assists you
• Take care of loose/hanging clothes while
solo/pillion riding. to reach your destination, don't be distracted
• Get your vehicle serviced regularly by the while driving. Drive safely and always obey
Authorised Hero MotoCorp workshop. traffic rules.
• Before riding make sure in which mode you
are riding whether with i3s switch “ON” or
“OFF”.
10
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
• Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
• Regular servicing: Get your vehicle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
• Genuine spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
• Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MB) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km (with
top up every 3000 km) to keep the engine fit and environment healthy.
• Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
• Emission pollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 6 months or as notified by the government from time to time.
• Fuel saving & Reduce pollution: Switch "OFF" the engine while waiting at traffic
signal points to save fuel and reduce pollution, if the waiting period is long.
• BS-VI grade fuel: Always use BS-VI grade fuel to adhere BS-VI norms.
11
FRONT VIEW VEHICLE VIEWS
4

3 5

6
2 7
2
1
8

(1) Position lamp (5) Front left turn signal lamp


(2) Headlamp (High beam) (6) CCB valve (inside)#
(3) Front right turn signal lamp (7) Headlamp (Low beam)
(4) Front visor (8) Front fender #
Disc variant
*Accessories and features shown may not be part of standard fitment.
12
REAR VIEW VEHICLE VIEWS

4 5

3 6

2 7
1 8

(1) Licence plate lamp (6) Right tail/stop lamp


(2) Rear left turn signal lamp (7) Rear right turn signal lamp
(3) Left tail/stop lamp (8) Rear reflex reflector
(4) Left rear view mirror (9) Rear fender
(5) Right rear view mirror
*Accessories and features shown may not be part of standard fitment.
13
TOP VIEW VEHICLE VIEWS
5 6 7 8 9 10

4
11
3 12
2 13
14
1 15

(1) USB charger (inside) (9) Front brake master# cylinder/


(2) Horn switch Reservoir (inside)
(3) Turn signal switch (10) i3s switch
(4) Integrated brake lever (11) Front brake lever
(5) Dimmer switch/Passing switch (12) Throttle grip
(6) Set button (13) Starter switch
(7) Mode button (14) Ignition switch with steering lock
(8) LCD panel of meter console. Refer (15) QR code sticker
instruments and indicators (page 17)
for fuel gauge, speedometer and other
features of console #
Disc variant
*Accessories and features shown may not be part of standard fitment.
14
LEFT SIDE VIEW
11 10 9

1 2 3 4 5 6 7 8
(1) Front brake disc## (5) Main stand (9) Boot lamp (inside)##
(2) Caliper assembly (6) Left pillion step (10) Seat
(3) Side stand##switch## (7) Kick starter pedal (11) Luggage hook
(4) Side stand (8) Hugger fender
#
Disc variant ##
Optional
*Accessories and features shown may not be part of standard fitment.
15
RIGHT SIDE VIEW
7 6 5

1 2 3 4
(1) Exhaust muffler (5) Center compartment (inside)
(2) Oil level dipstick (6) Document compartment (inside)
(3) Right pillion step (7) Rear grip
(4) Inner rack or Front box
*Accessories and features shown may not be part of standard fitment.
16
PARTS FUNCTION
INSTRUMENTS AND INDICATORS
The indicators are in the speedometer panel. The functions are as below :

Av 1
0.0
km/l
DTE 2
14 15 16 17 0km

13
Serv
F
3
12 E
ECO 241.6 km
to go
km /h

11 AM
PM
SERVICE ODO
km
4
5

10 9 8 7 6

17
S.No. Description Function
It indicates the current mileage of the vehicle (in km/
1 Real time mileage
indicator (RTMI) litre). The indication will change after every 3 seconds
depending upon the driving condition (page 23).
2 Indicates how many kilometers are left before the
DTE (Distance to empty) complete fuel is consumed in the fuel tank during riding.
Indicates how many kilometer are left before the
3 Next service distance next service is due. It appears for few seconds when the
ignition switch is turned “ON” ( ) (page 24).
4 Odometer Shows accumulated distance travelled (page 21).
5 i3s indicator Indicator glows for 2 seconds and turns “OFF” indicating
that i3s system is functional.
6 Turn signal indicators Flashes when turn signal switch is operated.
7 Low fuel indicator Light glows when the fuel quantity is low (page 25).
8 High beam indicator Light glows when headlamp is in high beam.
Light glows when the vehicle is parked on the side stand.
9 Side stand indicator Side stand indicator glows continuously, if any fault
detected in the side stand system.
When the ignition switch is turned “ON” the
programmed-FI malfunction indicator lamp (MIL) glows
Programmed-FI continuously until the vehicle starts. It indicates that
10 malfunction indicator programmed FI system is OK. If MIL remains “ON” even
lamp (MIL) if the vehicle is started, there is an abnormality in the
programmed FI system. It is recommended to reduce the
speed and drive to the Authorised Hero MotoCorp
workshop for check-up.
18
S.No. Description Function
11 Set button To adjust clock, date & tripmeter.
When long pressed, resets tripmeter to zero.
12 Mode button To change the mode (tripmeter-1 & 2, navigation mode
{Disc variant}, RTMI & DTE mode), clock and date adjust.
Indicates approximate fuel available in the form of
13 Fuel gauge digital segments. The digital segments will swing to
maximum scale on the meter console once the ignition
switch is turned “ON” ( ) (page 23).
14 Digital clock Indicates time in hour and minute (12 hr format as
AM/PM).
15 Service reminder indicator Displays when the next service is due (page 24).
16 Speedometer Indicates driving speed.
17 Eco mode Indicates that vehicle is running in the fuel economy
range which gives better mileage (page 39).

19
LCD PANEL 3
(a) Digital clock
Digital clock (1) shows hour and minute. To
adjust the time, proceed as follows :
• Turn the ignition switch "ON" ( ).
Trip 1
F 241.6 km
Avg

• Press and hold set button (2) and mode


ECO 45.1 km/h
E km /h Time
ODO 1h 06m

button (3) simultaneously for more than 2


PM km

seconds. The clock will be set in the adjust


mode with the hour's digit display blinking.
3
(3) Mode button
• Press the set button (2). The minutes
F
Trip 1
241.6 km
Avg
display starts blinking.
ECO 45.1 km/h
E km /h Time
AM ODO 1h 06m
km

Trip 1
F 241.6 km

2 1
Avg
ECO 45.1 km/h
E km /h Time
ODO 1h 06m

(1) Digital clock (2) Set button


PM km

(3) Mode button


• To set the hour, press mode button (3) until
the desired hour is displayed. 2
• The time is advanced by 1 hour (2) Set button
each time the button is pressed.
• The time advances fast when the • To set the minute press mode button (3) until
button is pressed and held. the desired minute is displayed. The minute
• "AM" will change to "PM" (after midday). display will return to " " when " " is
• PM will change to AM (before midday). reached without affecting the hour display.
• The time advances by 1 minute, each
time the button is pressed.
• The time advances fast when the button is
pressed and held.
20
3 Tripmeter displays following parameters:
• Distance: distance covered in a trip.
• Avg Speed: it indicates the average
running speed of the vehicle with respect to
F
Trip 1
241.6 km
km covered per hour throughout the trip.
• Trip time: time taken to complete a trip.
Avg
ECO 45.1 km/h
E km /h Time
ODO 1h 06m

When tripmeter is selected, long press (more


PM km

than 2 seconds) the set button (4) to reset


tripmeter to zero. The odometer can be
displayed from "0 to 999999" km.
3 2
(3) Mode button Trip 1
• To end the adjustment press set button (2). 241.6 km
The display will stop flashing automatically
and it will return to its pervious value if the Trip 1

Avg
button is not pressed for 30 seconds or F 241.6 km
Avg
ECO 45.1 km/h

more.
E km /h Time
AM ODO
km
1h 06m

45.1 km/h
NOTE Time
The clock will reset “AM: “ if the battery is 1h 06m
disconnected. 4 1
(b) Odometer/Tripmeter (1) Odometer (2) Tripmeter
The odometer (1) shows accumulated (3) Mode button (4) Set button
distance travelled. (c) Date
The tripmeter (2) shows distance travelled It display the current date, day, month & year
since trip meter was reset last time. There are (1).
two tripmeters, “Trip-1” and “Trip-2”.
Push the mode button (3) to select “Trip-1” Date will display in bluetooth mode (2)
and “Trip-2”. “Trip-1” and “Trip-2” can be screen.
displayed upto "999.9" km. Push the mode button (3) until the bluetooth
If the tripmeter exceeds "999.9" km it will mode appear on the meter console.
return to "0.0" km automatically.

21
3 2 • Now to set year, press set button (1) until
BLE the desired year is displayed.
F

ECO
BLE

Thursday
YEAR
E

AM
km /h
ODO
km
30 Aug

Thursday CALENDER
2022
F

30 Aug E
ECO
km /h
YEAR
2022

YEAR
AM ODO
km

1 2024
(1) Date (2) Bluetooth mode
(3) Mode button 1 3
To update the date proceed as follows : (1) Set button (3) Calender display
• Turn the ignition switch "ON" ( ).
• Press and hold set button (1) and mode • To set month, press the mode button (2) to
button (2) simultaneously for more than 2 switch from year to month display. Now
seconds. The clock display will start blinking press the set button (1) until the desired
(page 20). month is displayed.
• Keep pressing and releasing mode button 2
(2) until calender display (3) appear.
2 3
F
BLE
30 Aug
ECO
Thursday
E km /h 30 Aug
ODO
BLE
CALENDER AM
km

YEAR
Thursday
ECO
E km /h
2022
30 Aug

AM ODO
km
30 Sep
1
(1) Set button (2) Mode button
1
(1) Set button (2) Mode button
(3) Calender display
22
• To set date, press the mode button (2) date (d) Fuel gauge
will start blinking. Now press the set button The fuel gauge (1) indicates approximate fuel
(1) until the desired date is displayed. available in the form of digital segments.
2 The digital segments (2) will swing to
maximum scale on the meter console once the
ignition switch is turned “ON” ( ). If all the
30 Sep segments are displayed it means fuel quantity
F
BLE

in the fuel tank is approximately 5.0 litres.


E

AM
ECO
km /h
ODO
km
Thursday
30 Sep
2

28 Sep F
Trip 1
241.6 km

1 E
ECO
km /h
Avg
45.1 km/h
Time

(1) Set button (2) Mode button AM ODO


km
1h 06m

• To set day, press the mode button (2) day


will start blinking. Now press the set button
(1) until the desired day is displayed.
2 1
(1) Fuel gauge (2) Segments
(e) Real time mileage indicator (RTMI)
BLE
Thursday showsrealthetime
The mileage indicator (RTMI) (1)
current mileage of the vehicle in
km/litre and is refreshed after every 3
F

ECO
Thursday
E km /h 28 Sep
AM ODO
km

seconds. Press the mode button (2) until


RTMI is displayed.
Friday When the ignition switch is turned “ON” ( )
position, the real time mileage indicator will
1 temporarily show the digit “0.0” km/litre
(1) Set button (2) Mode button The display range is from (km/litre).
• To end the adjustment press the mode the The fuel consumption shall be displayed when
button (2) until date display stops blinking. speedspeed of the vehicle is 5±2 km/hr. If the
is less then 5±2 km/hr “0.0” km/litre
will be displayed.
23
The RTMI shows a minimum value of “0.0” 2
km/litre and maximum value of “99.9”
km/litre.
During coasting with throttle fully closed, the Av

fuel consumption is very minimal and hence F 0.0


km/l

1
the display can go up to “99.9” km/litre. E

AM
ECO
km /h
ODO
km
DTE

0km

2 1

Av

F 0.0
ECO DTE
km/l

(1) Distance to empty (DTE)


(2) Mode button
E km /h
ODO
0km
AM
km

(g) Service reminder indicator


The service reminder indicator (1) is to
indicate the user to bring the vehicle to an
Authorised Hero MotoCorp workshop for
(1) Real time mileage indicator (RTMI) service. The indicator shall start blinking when
(2) Mode button the vehicle covers kilometers as specified in
(f) DTE (Distance to empty) the maintenance schedule. The indicator will
Distance to empty indicator “DTE” (1) shows keep on blinking throughout the kilometer
how many kilometres are left before the interval for a particular service and will stay
complete fuel is consumed in the fuel tank ‘‘ON’’ thereafter.
during riding. Press the mode button (2) until Meter console also displays the next service
“DTE” is displayed. distance (2). It indicates how many kilometers
are left before the next service is due. It
appears for few seconds when the ignition
switch is turned “ON” ( ).
The service reminder indicator can be reset at
an Authorised Hero MotoCorp workshop.

24
! CAUTION
SERVICE Serv Please ensure the vehicle is not used with low
fuel indicator glowing continuously. It will not
only result in the vehicle running out of fuel, it
may also cause serious damage to the fuel
pump. Please ensure fuel is filled up as soon as
Serv
F

241.6 km
the low fuel indicator starts glowing.
ECO 241.6 km
E to go
km /h
AM
PM
SERVICE
km
ODO

to go

NOTE
1 2 To check the fuel level indication, the vehicle
(1) Service reminder indicator should be on levelled surface and in stationary
(2) Next service distance condition.
NOTE MAJOR COMPONENTS
After getting the vehicle serviced, make sure (Information you need to operate this
that the service reminder indicator has been vehicle)
reset. BRAKES (INTEGRATED BRAKING)
LOW FUEL INDICATOR Brakes are items of personal safety and should
Low fuel indicator (1) is a warning indicator always be maintained with proper adjustments.
for the user to fill the fuel as soon as possible. Your vehicle is equipped with integrated
braking system.
When one applies the left brake lever, front &
rear brakes activate jointly.
Serv
F

ECO 241.6 km
E to go
km /h
AM SERVICE ODO
PM km

1
(1) Low fuel indicator
25
! WARNING The level decreases gradually due to piston
• Independent use of only the front or rear movement to compensate pad wear. If the
brake increases stopping distance. level decreases abruptly, check for leakage in
• Extreme braking may cause wheel locking the brake system and contact your Authorised
Hero MotoCorp workshop.
and reduce control over the vehicle. 1
• Wherever possible, reduce speed or apply
brake before entering a turn, closing the
throttle or braking in mid turn may cause
wheel slip. Wheel slip will reduce control
over the vehicle.
• When riding in wet or rainy conditions, or on
loose surfaces the ability to stop the vehicle
reduces.
• All your actions should be smooth under
these conditions. Sudden acceleration,
braking or turning may cause loss of control. 2
For your safety, exercise extreme caution (1) Master cylinder (2) "MIN" mark
when braking, accelerating or turning.
(a) Front brake system (Disc variant) NOTE
Front brake fluid Always contact your Authorised Hero
MotoCorp workshop for refilling of master
Master cylinder/Reservoir cylinder when necessary. Do not mix DoT 3
Location: Right handlebar and DoT 4 brake fluid.
To access the master cylinder (1) remove the
front handlebar cover (page 59). (b) Brake pad wear (Disc variant)
NOTE Brake pad wear depends upon the severity of
Avoid application of brake fluid (DOT-4) on
usage, the type of riding & road conditions.
the hot foiling area of the upper case. Generally, the pads will wear faster on wet &
dirty roads. Inspect the pads at each regular
Brake fluid recommended: DoT 3 or DoT 4 maintenance interval.
Fluid level: Ensure that the brake fluid level Inspection
does not fall below “MIN” mark (2) on the • Check the wear indicator grooves (1) on
master cylinder, when checked with the each pad.
master cylinder parallel to the ground.
26
• Check the brake pads for wear by 1
examining the wear limit grooves on each
pad.
• Replace the pads if worn out to the bottom 3
of the groove.
• Always replace both the pads as a set.

(1) Front brake lever


(3) Free play:14-22 mm
2

1 3
(1) Wear indicator groove
• Visit your Authorised Hero MotoCorp
workshop for the brake pad replacement.
(c) Front brake system (Drum variant)
The distance, the front brake lever (1) and
integrated brake lever (2) moves before each
brake starts to engage is called free play (3). (2) Integrated brake lever
Measured at the tip of brake levers, free play (3) Free play:14-22 mm
should be maintained at 14-22 mm.

27
Right hand front brake cable (A) on “1” Left hand front brake cable (B) on “2”
side side.
Adjustment • Push the integrated brake arm (4) by hand
• Push the integrated brake arm (4) by hand in the direction as shown.
in the direction as shown. • Turn the second adjuster nut (6) until a gap
• Turn the first adjuster nut (5) till you cannot is created between joint (7) and the slot on
turn it by hand. the first side in integrated brake arm.
• Check the free play of right lever. • After ensuring the gap, turn the second
FREE PLAY: 14-22 mm adjuster nut counterclockwise by half
• If the free play is more than 22 mm further rotation.
turn the adjuster nut to obtain desired free 4 77
play.

4 (ii)
1

(ii) 2

(i) 2
1
(i)
6 B
(6) Second adjuster nut (7) Joint
5 A (i) Decrease free play (ii) Increase free play
(4) Integrated brake arm (5) First adjuster nut NOTE
(i) Decrease free play (ii) Increase free play “1” & “2” is marked on integrated brake arm.
NOTE
“1” & “2” is marked on integrated brake arm.

28
REAR BRAKE
• Make free play adjustment by turning the
adjuster nut (1) in the brake arm (2). X ü
• Check the free play of integrated brake
lever.
FREE PLAY: 14-22 mm
2
4 3 4 3
(A) Cut-out not seated (B) Cut-out seated
(3) Adjusting nut (4) Brake joint pin
(i) If proper adjustment cannot be obtained by
(ii) this method, visit your Authorised Hero
MotoCorp workshop.
1
Other checks:
(1) Adjuster nut (2) Brake arm
Check brake cable for kinks or signs of wear
(i) Decrease free play (ii) Increase free play
that could cause sticking or failure.
Make sure the brake arm spring and fasteners
• If the free play is more than 22 mm further are in good condition.
turn the adjuster nut to obtain desired free NOTE
play.
Make sure the cut-out on the adjusting nut Apply the brake several times and check for
free wheel rotation after the brake lever is
(3) is seated on the brake joint pin (4) after released.
making final free play adjustment.

29
FUEL
(a) Fuel tank
The fuel tank is located under the seat.
The fuel tank capacity is 5.0 litres (Be sure
to fill the fuel tank when low fuel indicator
glows). 4
To open the fuel filler cap (1), insert the
ignition key (2) in ignition switch, push it in 3
and turn the ignition key to “FUEL OPEN”
position (page 35), the fuel filler cap will (3) Fuel (4) Filler neck
open as shown in the picture.
PU
SH
FUEL
O PE N 2 1
PUSH

IGNITION
PRESS

(1) Fuel filler cap (2) Ignition key We recommend that you use unleaded petrol
because the muffler in the vehicle is fitted with
Lift the fuel filler cap by hand while refuelling. a catalytic convertor, it also produces lesser
Do not overfill the tank. There should be no deposits in engine and on spark plug, which
fuel (3) in the filler neck (4). extends the life of exhaust system and other
After refuelling, press the fuel filler cap gently components.
for locking until a click sound is heard.

30
NOTE 1
If "Spark knock" or "pinking" occurs at a
steady engine speed under normal load,
change petrol brand. If the same still persists,
consult your Authorised Hero MotoCorp
workshop. Failure to do so is considered
misuse, and damage caused by misuse is not
covered under Hero MotoCorp warranty policy. 2
! WARNING
After filling petrol, if the fuel filler cap is not
closed and remain open, and the ignition (1) E20 sticker (2) Inner cover
switch is turned to “ON” position, a warning
buzzer will sound till either the fuel filler cap is ! CAUTION
shut/closed, or the ignition switch is turned to Please ensure the vehicle is not used with low
“OFF” condition. fuel indicator glowing continuously. It will not
(b) Petrol containing alcohol only result in the vehicle running out of fuel, it
Fuel available at your location may contain pump.also may cause serious damage to the fuel
Please ensure fuel is filled up as soon as
ethanol. Ethanol is a form of alcohol and the
is generally mixed with petrol to reduce low fuel indicator starts glowing.
emissions.
E 20 sticker on inner cover indicates that the ! WARNING
vehicle parts are compliant up to the blend of • Petrol is highly flammable and explosive.
You can be burned or seriously injured when
“20% ethanol with petrol”. handling fuel.
It is recommended not to use petrol containing • Stop the engine and keep heat, sparks and
more than 20% of ethanol to avoid any flame away.
damage to engine and other parts of the • Refuel only outdoors.
vehicle. • Wipe off spills immediately.
If you observe any problem related to the
operational performance of the vehicle,
contact your Authorized Hero MotoCorp
workshop.

31
TYRES (TUBELESS)
The tyres fitted on your vehicle are of 1
TUBELESS type.
To safely operate your vehicle, the tyres
must be of the proper type and size in good
condition with adequate tread and correctly
inflated for the load you are carrying. The
following pages give more detailed
information on how and when to check the
air pressure, how to inspect the tyres for
damage and what to do when tyres need to be (1) Air pressure gauge
repaired or replaced. Tubeless tyres have some self-sealing ability if
! WARNING they are punctured. However, because
• Riding on tyres that are excessively worn or leakage is often very slow, you should look
improperly inflated can cause a crash in closely for punctures whenever a tyre is not
which you can be seriously hurt or killed. fully inflated.
• Follow all instructions in this owner's Always check air pressure when your tyres are
manual regarding tyres inflation and "cold"-when the vehicle has been parked for
maintenance. at least three hours. If you check air pressure
Air pressure when your tyres are "warm"-when the vehicle
has been ridden for even a few kilometers, the
Keeping tyres properly inflated provides the readings
best combination of handling, tread life and "cold". This will be higher than if the tyres were
riding comfort. Generally, under-inflated tyres the is normal, so do not let air out of
tyres to match the recommended cold air
wear unevenly, adversely affect handling and pressures given below. If you do, the tyres will
are more likely to fail from being overheated. be under-inflated.
Over-inflated tyres make your vehicle ride
harshly are more prone to damage from road The recommended “cold” tyre pressures are:
hazards and wear unevenly. Rider only Rider and Pillion
We recommend that you visually check tyres
before every ride and use a air pressure gauge Front 1.50 kgf/cm2 (22 psi) 1.50 kgf/cm2 (22 psi)
(1) to measure air pressure at least once a 2 2
month or any time you think the tyre pressure Rear 2.00 kgf/cm (29 psi) 2.00 kgf/cm (29 psi)
is low.
32
! CAUTION
Over inflation/Under inflation will affect the
performance.
Inspection
Whenever you check the tyre pressure, you
should also examine tyre treads & side walls
for wear, damage & foreign objects.
Look for:
• Bumps or bulges in the side of the tyre or
the tread. Replace the tyre if you find any
bumps or bulges. • Carefully inspect the tyres for any damage,
• Cuts, splits or cracks in the tyre. Replace the if the vehicle hits a pothole or hard object.
tyre if you can see fabric or cord. Tread wear
Replace tyres immediately when the wear
indicator (1) appears on the tyre. The tread
limits are :
Minimum tread depth:
Front: 0.8 mm Rear: 0.8 mm
Check the tread wear indicator for tyre wear.
1

• Excessive tread wear. 1

TWI
2

(1) Tread wear indicator (2) Arrow mark

33
Unidirectional tyres ! WARNING
Whenever the tyre is removed and put back in • Operation with excessively worn tyres is
case of puncture, ensure the arrow mark (2) hazardous and will adversely affect traction
on the tyre is in the same direction as that of and handling.
forward rotation of wheel. • Under-inflation may result in the tyre
Tyre repair slipping on or tyre coming off the rim.
Repairing a puncture or removing a wheel • Always use the size and type of tyres
requires special tools and technical expertise. recommended in this owner's manual.
If a tyre is punctured or damaged, it is advised NOTE
to visit nearest tyre manufacture, Hero The imported tyre(s) if fitted without ISI mark;
MotoCorp authorised dealer/workshop or the
tyre repair shop who has expertise in are in compliance of BIS standard and Central
Motor Vehicle Rules 1989, as declared by the
repairing methods of tubeless tyre. Tyre manufacturer.
A tyre that is repaired either temporarily or The recommended tyre for your vehicle are:
permanently, will have lower speed and Front : 110/80-14 M/C 53P
performance limits than a new tyre. After an
emergency repair, always have the tyre Rear : 120/70-14 M/C 55P
inspected/replaced at our authorised dealer Important safety reminders
and replace the tyre if suggested. • Do not install a tube inside a tubeless tyre on
You should not exceed 70 km/hour for the this vehicle. Excessive heat buildup can
1st 24 hours or 105 km/hour at any time cause the tube to burst.
thereafter. In addition, you may not be able to • Use only tubeless tyres on this vehicle. The
safely carry as much load as with a new tyre. rims are designed for tubeless tyres and
If you decide to have a tyre replace be sure the during hard acceleration or braking, a tube-
wheel is balanced before you ride. type tyre could slip on the rim and cause the
Tyre replacement tyre to rapidly deflate.
The tyres that were installed on your vehicle NOTE
were designed to match the performance
capabilities of your vehicle and provide the For repair and replacement of tyre it is advised
best combination of handling, braking, to visit your Authorised Hero MotoCorp
durability and comfort. workshop.

34
ESSENTIAL INDIVIDUAL COMPONENTS
Ignition switch
The ignition switch (1) is on the right side
below the steering.
“ON” ( ) “FUEL OPEN”
Position Position
PU
SH
FUEL
OPEN 5 1

H
PUS
“OFF” ( )

OPEN
SEAT

K C
LO
FUEL IG
SH O PE N
PU
Position/Lock Open 4 3 2
(1) Ignition switch

PUSH
“SEAT OPEN” (2) Ignition key
Position (3) Steering lock position
IGNITION

“LOCK” Position
(4) Seat open
(5) Fuel open
Key Position Function Key removal
The LCD panel illuminates & initial display of
multi function digital segments are displayed.
The fuel gauge segment will swing to the
maximum scale once and back to its normal
“ON” ( ) lamp,position. The engine can be started. turn signal Key cannot be removed
horn, tail/stop lamp, fuel gauge will be
functional. Programmed FI malfunction indicator
lamp (MIL) illuminates continuously and i3s
indicator glows for 2 seconds.
“OFF” ( ) Engine cannot be started and cannot be operated. Key can be removed
“LOCK” Steering can be locked by pushing the key in Key can be removed
and rotating it counterclockwise.
Seat can be opened by rotating the key Key can be removed
“SEAT OPEN” counterclockwise.
“FUEL OPEN” Fuel tank lid can be opened by pushing the key Key can be removed
in and rotating it clockwise.
35
HANDLEBAR SWITCHES CONTROLS Right handlebar controls
Left handlebar controls (1) Electric starter switch ( )
1. Dimmer switch/Passing switch The electric starter switch (1) is next to the
Press the switch upwards for high beam throttle grip.
“ ” downwards for low beam “ ”. When the starter switch is pressed, the starter
Press the switch to “PASS” position to motor cranks the engine. See (page 61) for
operate the passing lamp. the starting procedure.
2. i3s switch
2. Turn signal switch ( ) There is an i3s switch (2) provided to enable
Shift the turn signal switch sideways for the rider for turning i3s mode “ON” or “OFF”
right/left indications and leave it to come back based on the traffic conditions.
to its normal position on its own.
IMPORTANT: To switch “OFF” the turn
signal after completing the turn, gently push
inside as directed on the switch. 2
3. Horn switch ( )
Press the switch to operate the horn.
1

1 (1) Electric starter switch (2) i3s switch


2 NOTE
• When cranking the engine by using brake &
3 starter switch or brake & slight throttle,
cranking of engine will stop after 5 seconds,
if engine does not start. After that, brake &
starter switch or brake & slight throttle is
(1) Dimmer switch/Passing switch required to crank the engine.
(2) Turn signal switch • In case the engine gets started, cranking
(3) Horn switch (starter relay engagement) of engine will
stop after engine reaches 900 r/min.

36
FEATURES • Start the engine and allow it to run at idle
(a) i3s (Idle stop start system) r/min.
Starting & Warm up the engine: Ensure that the r/min should not cross
• Turn the ignition key to “ON” ( ) position. 2200.
• The i3s indicator (1) will glow on the meter 2
console for 2 seconds and turn “OFF”. For
the activation of i3s system, start the engine
and let it idle till the engine gets warmed up
(Engine oil temperature read by ECU shall
be more than 75°C).

Serv
F

E
ECO
km /h
241.6 km
to go (2) i3s switch
The i3s indicator will be continuously “ON”
AM ODO


SERVICE
PM km

for 8 seconds before engine cuts-off by i3s


system (Engine oil temperature read by
1
ECU shall be more than 75°C). After
(1) i3s indicator engine cuts-off by i3s, i3s indicator will
blink for 500 seconds, waiting user input to
Initial activation of the i3s system: start engine by pressing brake & slight
• Keep the i3s switch (2) to “ON” position. throttle, brake & electric start or kick.
• Turn the ignition key to “ON” ( ) position. During this 500 seconds interval, if the
• The i3s indicator on the meter console will vehicle is pushed at speed greater than or
glow for 2 seconds and turns “OFF”. equal to 5 km/h, vehicle can be started by
• Put the vehicle in stand still condition on its applying slight throttle only.
main stand (Speedometer pointer is on 0 After 500 seconds, i3s indicator will be
km/h). “OFF” and the vehicle can only be started
by using kick or brake & electric starter.
37
• If engine is stopped by any means other • If engine is stopped by any means other than
than i3s function, i3s indicator lamp will not i3s function, i3s indicator lamp will not
glow/blink in the meter console after glow/blink in the meter console after engine
engine stop. In this condition, vehicle will stop. In this condition, vehicle will not start
not start by brake & slight throttle. Vehicle by brake & slight throttle. Vehicle can only
can be started by using kick or electric start. be started by using kick or self start.
• If i3s switch is put on “OFF” position once
NOTE the engine is stopped by the i3s system then
• If for the first time vehicle is started and rider vehicle can only be started by using kick or
crosses 20 km/h speed. After that, vehicle brake & electric starter.
is kept in idle (Engine r/min less than 2200 • After engine is cut-off by i3s, if side stand
r/min), vehicle is in stationery condition position is changed from "Up" to “Down”
(Speedometer pointer is on 0 km/h), Engine and then again "Down" to "Up" in the same
is warmed up (Engine oil temperature read ignition cycle, then i3s functionality will be
by ECU shall be more than 75°C) then the disabled in the vehicle. Hence, after that,
engine will be turned “OFF” in 8 seconds. vehicle cannot be started by brake & slight
• The i3s indicator will be continuously “ON” throttle. But, if the engine is started by brake
for 8 seconds before engine cuts-off by i3s & electric start or kick, the i3s operation will
system (Engine oil temperature read by ECU be enabled if all i3s conditions are met.
shall be more than 75°C). After engine cut-
off by i3s, i3s indicator will blink for 500 Driving with i3s switch in “ON” position:
seconds, waiting user input to start engine by in If the engine is stopped by i3s and it remains
pressing brake & slight throttle, brake & seconds “OFF” condition for more than 500
electric start or kick. During this 500 brake & electric then vehicle can only be started with
seconds interval, if the vehicle is pushed at starter switch or kick.
speed greater than or equal to 5 km/h,
vehicle can be started by applying slight
throttle only.
After 500 seconds, i3s indicator will be
“OFF” and the vehicle can only be started by
using kick or brake & electric starter.

38
Driving with i3s switch in “OFF” • If the vehicle has fallen down, i3s function
position: will be deactivated. Before restarting the
While driving in very dense traffic where the engine you must turn the ignition switch to
vehicle has to encounter a stop and go “OFF” ( ) position and then back to “ON”
situation, the i3s switch can be put to “OFF” ( ) position.
position. Once this is done, the i3s system will • i3s system will be deactivated if the vehicle
not work and the vehicle will be in normal battery is low/dead or driven without battery.
operating conditions as other vehicles and no • If vehicle diagnoses with any problem in
special functions will be performed. electronic control unit (ECU) the i3s function
NOTE will not work.
• The i3s system will not function if rider puts • If the battery is in healthy condition and the
the i3s switch to “OFF” position. i3s system does not work properly, it is
• If the battery voltage is low and engine MotoCorp recommended to visit your Authorised Hero
r/min is less than 2200, there will be 3 workshop.
continuos blinks after every 6 secs. (b) ECO mode
• If the low battery voltage is detected while ECO mode assists the rider to achieve
the ignition key is in “ON” position or engine optimum fuel efficiency.
is in running condition, the i3s function will 1
be deactivated until the rider turns the
ignition switch to “OFF” ( ) position and
then back to “ON” ( ) position. The rider Serv

can start vehicle by using kick. F

If the vehicle is driven without battery or ECO 241.6 km

• E km /h
to go

with the dead battery and the engine r/min


AM SERVICE ODO
PM km

is less than 2200. The i3s indicator on the


speedometer will blink continuously at every
1.5 secs. The rider can start vehicle by using
kick.
(1) Eco mode
ECO mode (1) will display when the vehicle
speed is in between 20 to 60 km/hr .
39
(c) Hero App NOTE
Application: • Compatibility and performance of Hero App
Hero App is available in the google play store may vary based on your device and software
(for androids) or App Store (for iOS), which version.
can be installed in your device to access • Application needs GPS signal, internet and
bluetooth, incoming calls alerts, missed call bluetooth connectivity to perform the
alerts, mobile battery status, message alert and desired navigation functionality.
navigation features. • After successful verification, select vehicle
To connect your device proceed as follows: screen (3) will be replicated on mobile
• Open Hero App on your smartphone. screen. Tap on the vehicle image to
• Application asks the user to login (1) using continue.
registered mobile number. • Select the vehicle and click on “Continue”
• Now user will receive the 6-digit OTP on (4).
registered mobile number.
• User required to enter the 6-digit OTP (2)
and verify.

***

70539***95

1 2
(1) Login (2) Enter OTP 4
3
(3) Select vehicle screen (4) Continue

40
• For first time pairing, allow the application e f
to access:
a. Device location.
b. Bluetooth connectivity.
c. App background running (optional). ALLOW
d. Phone call logs on your device.
e. Contacts.
f. Make and manage phone calls.
g. Send and view SMS messages.
a b g

ALLOW
ALLOW

c d Bluetooth:
Your vehicle is equipped with bluetooth
connectivity feature by which you can pair your
smartphone with the meter console of your
ALLOW
XOOM XTEC 125 vehicle through Hero
App.
After successful login to Hero App (page 40)
To connect your device to bluetooth proceed
as follows:
• After selecting the vehicle, user can view the
Dashboard (1) with Connect button visible.
• After clicking on ‘Connect’ (2).
41
1 3

4 5 7 6
(1) Dashboard (2) Connect (3) Bluetooth searching screen
• User will be redirect to the Bluetooth (4) Select the device
searching screen (3). (5) Update your name
(6) Save and connect
• The application searches for a while and (7) Connect
displays all compatible nearby devices.
Select the device (4). • Now application will send paring request
• Update your name (5) (if required) and notification (8). Click on the notification
select either save and connect (6) or • Now meter console will display paring pin
connect (7) to proceed. (9).
• Enter the pin in application screen and
select “Pair” (10).

42
• Now application asks the user to give the
Pair
smart mode permission (android) (13) for
PIN
DND mode, where phone will be in vibrate
mode from ringing.
• After granting permission (14) user will be
XXXXXX
able to access the DND feature.

8 9 10
(8) Pairing request notification
(9) Pin (10) “Pair”
• Disclaimer popup (11) instruction will
show, click on “Ok” (12) to dismiss the
popup.

14
13
(13) Smart mode permission
(14) Grant permission
11
• On pairing, meter console displays
“Connected” (15) below bluetooth symbol
in bluetooth mode (16).
• If any error occurs during the course of
pairing process, then meter console will
display “Not found” (17) below bluetooth
12
symbol. Repeat the above steps and keep
your smartphone closer to the vehicle to
(11) Disclaimer popup (12) Ok reconnect.
43
16 NOTE
Pair
• Always keep your smartphone close to your
vehicle during the course of pairing,
autopairing and navigation.
F
Pair
• Application need to be running in the
E
ECO
km /h
ODO
Connected
background.
Various features of Hero App are as
AM
km

follows:
Connected • Incoming call alert
15 When smartphone is paired with the meter
(15) Bluetooth connected console of your vehicle via bluetooth (page
(16) Bluetooth mode 41), then you will get all the incoming calls
16 alerts (1) on the meter console. It will display
Pair the name of the caller if it is stored in your
compatible smartphone. For example: If
caller’s number is stored in your compatible
smartphone by name of Vijay, then your
F

ECO
Pair
meter console will display Vijay calling (1).
E km /h
NOT FOUND
AM ODO

Call
km

NOT FOUND
17 F

ECO
Call

(26) Bluetooth mode (17) Not found


E km /h
Vijay
ODO
Calling
AM
km

Autopairing Vijay
Your vehicle is equipped with autopairing Calling
feature by which if you turn ''OFF'' vehicle's 1
ignition switch after successful pairing with
Hero App, it will reconnect automatically once (1) Incoming call alert by name
ignition switch is turned ''ON''. If the number is not saved in your device by
name or your device is an iOS, then it will
display “unknown calling” (2).
44
Call

Call
F

ECO
E km /h
Unknown
ODO
Calling
AM
km

Unknown 3
Calling
2
(2) Incoming call alert by unknown number
• Missed call alert
When your smartphone is paired with the (3) Missed call count on Hero App
meter console of your vehicle via bluetooth • Message alert
(page 41), then you will get all the missed When your smartphone (android) is paired
calls alerts (1) in bluetooth mode (2) and in with the meter console of your vehicle via
dashboard of Hero App (3) it will show bluetooth (page 41), then you will get all the
missed call count. message alerts (1) in bluetooth mode (2).
2
BLE 2
BLE

Call
BLE
F

30 Aug Call
BLE

30 Aug
ECO
E km /h
Unknown F

ODO
Calling
AM
km 30 Aug

30 Aug
ECO
E km /h
Unknown
ODO
Calling
AM
km

1
(1) Missed call alert on meter console 1
(2) Bluetooth mode (1) Message alert on meter console
(2) Bluetooth mode

45
• Phone battery status
When your smartphone is paired with the
meter console of your vehicle via bluetooth
(page 41), then it will display phone battery
status (1) of your smartphone in bluetooth
mode (2) and in dashboard of Hero App (3).
In meter console:
4 bar display – 80-100%
3 bar display – 60-79%
2 bar display – 40-59%
1 bar display – 20-39% 3
1 bar blink with outer line display – 1-19%.
2 (3) Phone battery status on Hero App
• Phone network strength
80-100% When your smartphone is paired with the
meter console of your vehicle via bluetooth
Call
BLE
60-79% (page 41), then you will display phone
F

ECO 30 Aug

40-59% network strength (1) of your smartphone in


bluetooth mode (2) and in dashboard of Hero
E km /h
Unknown
ODO
Calling
AM
km

20-39% App (3).


1-19% 2
BLE
1
(1) Phone battery status on meter console
(2) Bluetooth mode F
Call
BLE

30 Aug

30 Aug
ECO
E Unknown

In dashboard of Hero App:


km /h
ODO
Calling
AM
km

Battery status will display in %.


1
(1) Phone network strength on meter console
(2) Bluetooth mode
46
DND mode (android) (1) in which your
smartphone will be on vibrate mode and if you
receive any call and SMS will be trigger and
sent to the person who is calling stating “I’m
riding bike, Please call me later”.
• Navigation (Disc variant)
To use navigation feature proceed as follows:
• Connect your vehicle with your Hero App
via bluetooth (page 41).
• Click on navigation (1) in the dashboard of
3 Hero App.
(3) Phone network strength on Hero App
• Do not disturb (DND) mode
When your smartphone is paired with the
meter console of your vehicle via bluetooth
(page 41), then you can switch “ON” the

(1) Navigate on Hero App


• User will search the destination (2) on the
Hero App.
1
(1) DND mode on Hero App
47
3
2

4
(2) Search the destination (3) Search result (4) Navigate
• Application shows the search result (3) of 7 5
the addresses, User can select the address to
find and check the route. Nav Nav Nav

Once route found user have to click on 1.2 km


F 1.2 km

• E
ECO

1.2 km
km /h
7:32 pm

‘Navigate’ (4) and the route suggestion will


AM ODO
km

show in the map.


• Now user can view the turn by turn
navigation in navigation mode (5) on meter No Signal
console of the vehicle. 7:32 pm 7:32 pm
• After clicking on navigate, meter console
will display the direction (6), distance for 8 6 9
next move (7) and estimated time of arrival (5) Navigation mode (6) Direction
(ETA) (8). Estimated time of arrival will be (7) Distance for next move (8) ETA
displayed in "am"or "pm". Hero App and (9) No signal
meter console of your vehicle will display
step by step navigation guidance/direction
through navigation signs (page 96).

48
NOTE (e) Fuel filler cap/lock
At any point, if Navigation system loses signal, The fuel filler cap lock is provided with ignition
then it displays "No Signal" (9) on meter switch (1).
console when vehicle is in navigation mode. To open the filler cap, insert the key (2) while
pushing in and turn it clockwise to “FUEL
! WARNING OPEN” position. The filler cap will release
Navigation system assists you to reach your from its latch.
destination, don't be distracted while driving. To lock the filler cap push down gently until it
Drive safely and always obey traffic rules. locks and hear a click sound to ensure the fuel
filler cap is secured before riding.
(d) Steering lock CAUTION
To lock the steering, turn the handle bar all the Gently close the! filler
way to the left, turn the key (1) to "LOCK" dropping of the fillercapcapby may hand. Sudden
result in
position while pushing in and remove the key. breaking the filler cap lock and malfunction of
the lock.
(f) Seat lock
The seat lock is provided along with the
ignition switch (1).
To lift the seat, insert the key (2) and turn it
anti-clockwise to unlock the seat. The seat
A will release from its catch.
To lock the seat, push down until it locks.
B Make sure the seat is secured before riding.
1
(1) Ignition switch ! CAUTION
(A) Push in (B) Turn to lock Gently close the seat by hand. Sudden
dropping of the seat may result in breaking the
! CAUTION seat lock and malfunction of the lock.
Do not try to turn the key to "LOCK" position
while riding the vehicle, which may lead to loss
of vehicle control.

49
2 Make sure the seat is secure before riding.
! CAUTION
Gently close the seat by hand. Sudden
dropping of the seat may result in breaking the
seat lock and malfunction of the lock.
To release the helmet from the holder.
• Open the seat.
• Remove the helmet from the holder and
1 close the seat.
(1) Ignition switch (2) Ignition key ! WARNING
(g) Helmet holder • Riding with a helmet attached to the holder
can interfere with the objects and could
Two helmet holders (1) are located under the cause a loss of control/crash in which you
seat. can be seriously hurt.
To access the holder or to secure a helmet (2) • Use the helmet holder only while parked. Do
to the holder. not ride with a helmet secured by the holder.
• Open the seat.
• Attach/Hook the helmet strap or ring to the NOTE
helmet holder and close the seat. Place the helmet inside the center
compartment if you wish to carry along with
2 1 the vehicle.
(h) Center compartment
The center compartment (1) is below the seat.
Opening and closing the seat lock, see
(page 49).
MAXIMUM WEIGHT LIMIT: 10 kg
Never exceed the maximum weight limit,
handling and stability may be severely
affected. The center compartment may
become heated by the engine. Do not store
(1) Helmet holder (2) Helmet food and other articles which are flammable or
susceptible to heat damage.
50
Do not direct pressurised water spray against
the center compartment as water may enter
into the compartment.
(i) Document compartment/First aid
kit/Tool kit holder
The document compartment (2) and first aid
kit/tool kit holder (3) is located in the center
compartment below the seat. 3
1
(3) First aid kit/Tool kit holder
(j) Boot lamp/Boot lamp switch
(Optional)
A boot lamp (1) is provided in the center
compartment. This boot lamp will be
functional only when the seat is open.
2 Opening and closing the seat lock, see
(1) Center compartment (page 49).
(2) Document compartment An automated switch (2) is provided on the
center compartment, which enables the boot
The owner's manual, other documents and lamp to glow when the seat is in open
first aid kit/tool kit can be stored in it. condition and goes off automatically when the
NOTE seat is closed.
When washing your vehicle, be careful not to
flood this area with water.
! CAUTION
Before the vehicle is pressure washed the items
kept inside the center compartment should be
removed to prevent consequential damage.

51
2 To connect a mobile phone to the charger,
first dismount the USB charger from the inner
rack.
Open the cap (1) from the USB charger (2)
and then plug in the charger cable to it.
Mount the USB charger into to the inner rack.
Hero MotoCorp will not be responsible for
damages caused due to use of non-standard
USB cable.
1 1
(1) Boot lamp (2) Switch
(k) USB charger
A USB charger (1) located inside the inner
rack (2) is provided in your vehicle to charge
your mobile phone safely while riding.
Use of non-standard USB cable may cause
damage to the mobile phones.
2 2
(1) Cap (2) USB charger
! CAUTION
• Always place the device in a safe and secure
condition to avoid any damage due to road
shocks while riding.
• Multiple charging of USB devices has to be
avoided, simultaneous charging may lead to
1 slow or no charging.
• USB port is for charging compatible USB
(1) USB charger (2) Inner rack devices.
• Do not leave the USB device and USB cable
in the vehicle when the vehicle is parked.

52
! CAUTION
• Charge your device when the engine is
operational/while riding.
• USB charger will not be covered under
warranty in case of USB charger cap damage.
NOTE
• Do not apply any soap solution, oil or grease
inside the USB charger.
• Any personal belongings have to be removed 1
before water washing to avoid damage. (1) Luggage hook
• Always keep the USB port cap closed after
use to prevent dust or water entry during ! WARNING
rains/water wash. • Do not exceed the maximum weight limits
• Do not direct water jet towards the port even for the luggage hook.
with cap closed to avoid any short circuit. • Do not hang large luggage to the hook that
Always dry the area using a dry cloth or would hang out from the vehicle and or
moisture free compressed air before use. interfere with the movement of your feet.
• Press the cap slightly for proper locking of
USB charger cap. (m) Inner rack or Front box
• The charging time of mobile may vary, The inner rack (1) is provided to carry some
depending on the mobile's battery state of items, documents, etc.
the charge, mobile make and conditions. MAXIMUM WEIGHT LIMIT: 1.5 kg
(l) Luggage hook Never exceed the maximum weight limit of
Luggage hook (1) is located below the front the inner rack otherwise handling and stability
end of the seat. To use the hook, turn the may be severely affected.
hook from its position and open the hook by
turning the upper lever as shown. The upper
lever will close automatically. After using the
hook, push it back to its position.
MAXIMUM WEIGHT LIMIT: 1.5 Kg

53
(o) Side stand switch/Side stand
(Optional)
A side stand switch (2) is provided in the side
stand, when the side stand is down (ignition
switch “ON”), the switch enables the side
stand indicator lamp to glow on the
speedometer panel.
• Check the side stand for proper function
and the spring (3) for damage or loss of
tension and the side stand assembly for free
1 movement.
(1) Inner rack • Check whether the side stand indicator (1)
glows when the side stand is down.
(n) Side stand indicator • When the side stand is up, the side stand
For the safety of the customer a side stand indicator (1) should not glow.
indicator (1) is provided. If the side stand is 2
down (ignition switch “ON”), an indicator
lamp glows in the speedometer panel.
3
Serv
F

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E to go
km /h
AM SERVICE ODO
PM km

(2) Side stand switch (3) Side stand spring


1
• If the side stand indicator (1) does not
(1) Side stand indicator
operate as described in above steps, please
visit your Authorised Hero MotoCorp
workshop.
! CAUTION
Ensure that adequate care should be taken
while cleaning the side stand switch.
54
Your vehicle is equipped with “Side WARNING
stand engine kill” feature for safety • If "Side stand! engine kill” feature has any
purpose. fault, side stand indicator will glow
This feature has following functions: continuously and “Side stand engine kill”
• It prevents starting the engine when side feature will not work.
stand is down. • Regularly inspect the functionality of "Side
• It stops the running engine when side stand stand engine kill” feature and in case of any
is moved down.
To inspect the functionality of this feature, malfunction visit Authorised Hero
park the vehicle on its main stand and check MotoCorp workshop.
all the conditions described in the inspection (p) Pillion footrest
flow diagram: Move the left and right (1 & 2) footrest in the
INSPECTION FLOW DIAGRAM direction shown by arrows to open. Folding
can be done by moving footrest in the reverse
1. Press the electric starter switch (with side direction.
stand is “down” and side stand indicator
is “ON”).
YES Visit Authorised
Does engine start? Hero MotoCorp
NO Workshop

2. Then put the side stand “Up” (side stand


indicator is “OFF”) and start the engine.
1
NO Visit Authorised (1) Left footrest
Does engine start? Hero MotoCorp
YES Workshop
SYSTEM IS OK

55
2 • Lift the center compartment and disconnect
boot lamp connector (3).

(2) Right footrest


BODY PARTS REMOVAL 3
(a) Center compartment (3) Boot lamp connector
Removal • Remove the center compartment (4).
• Open the seat (page 49).
• Remove the five center compartment bolts
(1).
• Remove the four center compartment
screws (2).
2

4
(4) Center compartment
Installation
Installation is in the reverse order of removal.
1
(1) Bolts (2) Screws

56
NOTE 2
Park the vehicle on its main stand when
servicing the vehicle with the center
compartment removed.
(b) Center cover
Removal
• Remove the two screws (1) from the center
cover.
• Remove the center cover (2) by releasing 1
the tabs from the slots. (1) Screw (2) Bolt
• Remove the screw (3).
• Remove the allen key screw (4).
2 4

(1) Screws (2) Center cover


Installation 3
Installation is in the reverse order of removal. (3) Screw (4) Allen key screw
(c) Body cover
Removal • Remove the screw (5).
• Remove center compartment (page 56).
• Remove center cover (page 57).
• Remove the screw (1) from left body cover.
• Remove the bolt (2) from left body cover.

57
(d) Rear view mirror
Removal
• Slide the dust cover up (1).
• Loosen the special nut (2) until it will no
longer turn.
• Loosen the rear view mirror (3) and
remove it.
3

5
(5) Screw 1
• Remove the left body cover (6) by releasing
the tab from the slot.

2
(1) Dust cover (2) Special nut
(3) Rear view mirror
Installation
• Install the rear view mirror until it will
no longer turn.
• Adjust the rear view mirror.
6 • Tighten the special nut.
(6) Left body cover NOTE
Similarly remove the right body cover. • To open the right side rear view mirror the
Installation threads are to be loosened in clockwise
Installation is in the reverse order of removal. direction and tightened in counter clockwise
direction.
• To open the left side rear view mirror the
threads are to be loosened in counter
clockwise direction and tightened in
clockwise direction.
58
(e) Front handlebar cover • Pull the front handlebar cover (4) slightly
Removal up, carefully.
• Remove the rear view mirror (page 58). • Disconnect the turn signal lamp connectors
• Remove the two allen key screws (1) from (5) and remove the front handlebar cover.
the front side. 5
1

(1) Allen key screws (4) Front handlebar cover


(5) Turn signal lamp connectors
• Remove the two allen screw (2) and four Installation
screws (3) from the rear side. Installation is in the reverse order of removal.
2 (f) Headlamp focus adjustment
Vertical adjustment
Headlamp focus is factory preset. However in
case of adjustment required please follow the
steps as given below.
• Park the vehicle on its main stand on a
3 level surface in front of a wall.
• Turn the ignition switch to “ON” ( )
position and start the engine.
• Adjust the headlamp beam by loosening or
(2) Allen key screws (3) Screws tightening the headlamp adjusting screw
located behind the headlamp assembly for
correct focus adjustment.
59
• Engine oil level-Add engine oil if required
(page 79). Check for leaks.
• Fuel level-Ensure sufficient fuel is available
in your fuel tank for journey (page 30).
Check for leaks.
• Low fuel indicator-Vehicle should not be
operated with low fuel indicator glowing
1 continuously (page 25).
• Front brake (Disc variant)-Check for
(1) Adjustment screw
correct brake fluid level in the master
cylinder (page 26).
! WARNING • Front and Integrated brakes (Drum
An improperly adjusted headlamp may blind variant)-Check operation and if necessary,
oncoming driver or it may fail to light the road adjust free play (pages 27).
for safe distance. • Rear brake-Check operation and if
PRE-RIDE INSPECTION necessary, adjust free play (pages 29).
For your safety, it is very important to take a • Tyres-Check condition and pressure
few moments before each ride to walk around (page 32).
your vehicle and check its condition. If you • Throttle-Check for smooth opening and
detect any problem, be sure you take care of it full closing in all steering positions.
or have it corrected by your Authorised Hero • Lamps and horn-Check that headlamp,
MotoCorp workshop. position lamp, tail/stop lamp, turn signal
lamps, indicators and horn function
! WARNING properly.
• Improper maintenance or failing to correct a • Rear view mirror-Ensure that the rear
problem before riding can cause a crash in view mirror gives a good rear view when
which you can be seriously injured. you are sitting on the vehicle.
• Always perform a pre-ride inspection before • i3s switch-Make sure whether the i3s
every ride and correct if any problem. switch is in “ON” or “OFF” position
(page 36).
60
• i3s system-Make sure that i3s system is STARTING THE ENGINE
functional properly (page 37). Always follow the proper starting procedure
• Fitting & fasteners-Check & tighten if described below. This vehicle has a fuel
necessary. injected system.
• Steering-Check for smooth action for easy Operate the kick starter or electric starter
maneuverability. switch for slightly longer than usual without
• Programmed FI malfunction indicator opening the throttle if the vehicle has been left
lamp (MIL)-When the ignition switch is standing for a long time or when the fuel tank
turned “ON” the programmed-FI has just been refilled.
malfunction indicator lamp (MIL) glows NOTE
continuously until the vehicle starts. When cranking the engine by using brake &

• Side stand (Optional)-Check for proper starter switch or brake & slight throttle,
functionality (page 54). cranking of engine will stop after 5 seconds,
if engine does not start. After that, brake &
starter switch or brake & slight throttle is
ANTI-THEFT TIPS required to crank the engine.
• Always lock the steering and never • In case the engine gets started, cranking
(starter relay engagement) of engine will
leave the key in the ignition switch. This stop after engine reaches 900 r/min.
sounds simple but people do forget. Your vehicle's exhaust contains poisonous
• Be sure the registration information for your carbon monoxide gas. High levels of carbon
vehicle is accurate and current. monoxide can collect rapidly in enclosed areas
• Park your vehicle in a locked garage such as a garage. Do not run the engine with
whenever possible. the garage door closed. Even with the door
• Use an additional anti-theft device of good open, run the engine only long enough to
quality. move your vehicle out of the garage.
• Never park your vehicle in an isolated area. ! CAUTION
Park as far as possible in a designated • Do not attempt to start the engine and run
parking area. the vehicle without a battery. This may lead
• Keep a note in your vehicle all the time with to electrical and electronic components
your name, address and contact details. failure.
• This vehicle is equipped with a side stand
engine kill feature (page 55).
61
• Park the vehicle on its main stand. 3
• The electric starter will only work when the
front or integrated brake lever is operated.
• Turn the ignition switch (1) to “ON” ( )
position.
2

(3) i3s switch


• Use starter switch:
With the throttle closed, press the starter
switch.
1
(1) Ignition switch (2) Programmed FI
malfunction indicator lamp (MIL)
• Confirm that the programmed FI
malfunction indicator lamp (MIL) (2) glows
continuously and then should go “OFF”
once the engine is started.
NOTE
If MIL remains “ON” even if the vehicle is
started, there is an abnormality in the
programmed FI system. It is recommended to NOTE
reduce the speed and drive to the Authorised
Hero MotoCorp workshop for check-up. The engine will not start if the throttle is fully
opened as programmed FI system will cut off
• Make sure whether the i3s switch (3) is the fuel supply.
in “ON” or “OFF” position.

62
• Use kick starter: Ignition cut off
With the throttle closed, operate the kick Your vehicle is designed to automatically stop
starter with a rapid and continuous motion. the engine & fuel pump, if vehicle falls down.
• Continue warming up the engine until it (Bank angle sensor cuts off the ignition).
runs smoothly and responds to the throttle.
NOTE
! WARNING If the vehicle has fallen down, before restarting
• Do not leave the vehicle unattended while the engine you must turn the ignition switch to
the engine is warming up. “OFF” ( ) position and then back to “ON”
• Snapping the throttle or fast idling for more ( ) position.
than 5 minutes at normal air temperature
may cause exhaust pipe discolouration. RUNNING-IN
Starting procedure Ensure your vehicle's future reliability and
performance by paying extra attention to how
At any ambient temperature, turn the ignition you ride during the first 500 km.
switch to “ON” position and press the During this period, avoid full-throttle starts
integrated/rear brake lever, now press the and rapid acceleration.
starter switch with the throttle completely RIDING
closed. Review vehicle safety (pages 5) before you
NOTE ride.
• This vehicle has a fuel-injected engine with • Make sure the throttle is closed and
an idle air control valve (IACV). the integrated brake is locked before
• It is not recommended to start engine with moving the vehicle off the main stand.
throttle. The rear wheel must be locked when
• The engine will not start if the throttle is
open because the Electronic control unit moving the vehicle off the main stand or it
(ECU) cuts-off the fuel supply. may result in loss of control.
• Stand on the left side of the vehicle and
push it forward off the main stand
gripping below the seat using the right
hand as shown.

63
! WARNING
Avoid excessive throttle opening/snapping
during idling. It may lead to uncontrolled
vehicle movement.

BYBRE
• Mount the vehicle from the left side
keeping at least one foot on the ground
to steady the vehicle.

• To accelerate, open the throttle (1)


gradually, the vehicle will move forward.
Do not "BLIP" the throttle (open and close
rapidly) as the vehicle will move forward
suddenly, causing possible loss of control
and loss of fuel economy.
Do not accelerate with the brakes applied,
BYB
RE

this may lead to premature wear of brakes


and transmission parts.
• Before starting, indicate your direction • To decelerate, close the throttle.
with the turn signals, and check for safe
traffic conditions. Grab the handlebars
firmly with both hands. Never attempt one-
handed operation, this could lead to loss of
vehicle control.

64
CLOSE OPEN CLOSE

1 1
(1) Throttle (1) Throttle
• When slowing down the vehicle, 3 2
coordination of the throttle (1), front brake
lever (2) and integrated brake lever (3) is
lever (2) and integrated brake lever (3) is
most important. To stop the vehicle (in F

E
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Serv

241.6 km
to go

IBS), press the integrated brake lever for the


AM SERVICE ODO
PM km

application of front brake and integrated


brake simultaneously. However, for more
effective braking, it is advised to apply both
front brake and integrated brake
simultaneously, keeping the throttle in close (2) Front brake lever
position.
Excessive brake application may cause the (3) Integrated brake lever
wheels to lock, reducing control over the
vehicle.

65
• When approaching a corner or turn, • After completing the turn, open the
close the throttle (1) fully, and slow down throttle gradually to accelerate the
the vehicle by applying both front brake vehicle.
lever (2) and integrated brake lever (3)
brakes at the same time.

CLOSE

1
(1) Throttle

3 2

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(2) Front brake lever


(3) Integrated brake lever

66
• When descending a steep gradient, Avoid continuous use of the brakes, which
close throttle (1) fully and by applying both may result in overheating and reduction of
front brake lever (2) and integrated brake braking efficiency.
lever (3) brakes at the same time.
3 2
CLOSE
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1
(1) Throttle (2) Front brake lever
(3) Integrated brake lever

67
• When riding on wet or loose surfaces, be HOW TO USE MAIN STAND
cautious.
When riding in wet or rainy conditions or on
loose surfaces, the ability to manoeuvre and
stop will be reduced.
• For your safety:
• Exercise extreme caution when braking,
accelerating or turning.
• Ride at slower speeds and allow for extra
stopping distance.
• Keep the vehicle as upright as possible.
• Be cautious when riding over slippery
surfaces such as railway tracks, iron

BYBR
E
plates, manhole covers, painted lines, etc.
PARKING
• After stopping the vehicle turn the
ignition switch to “OFF” ( ) position.

BYBR
E
• Use the main stand to support the vehicle
while parked, lock and remove the key.
• Lock the steering to prevent theft.
NOTE TOOL KIT/FIRST AID KIT
• Park the vehicle on firm, level surface to The tool kit (1) is located in the center
prevent it from falling over. compartment (3).
• If you must park on a slight incline, aim the Some roadside repairs, minor adjustments and
front of the vehicle uphill to reduce the parts replacement can be performed with the
possibility of rolling off the main stand or tools available in the kit.
overturing. • Tool bag -1 No
CAUTION • +,-No. 2 driver-1 No
!
The exhaust pipe and muffler become very hot • Grip-1 No
during operation and remain sufficiently hot to • Wrench plug 16 mm-1 No
inflict burns if touched even after turning off • Spanner 12-14 mm-1 No
the engine. • Service tool panel floor-1 No

68
3 Avoid cleaning products that are not
specifically designed for vehicle or automobile
surfaces. They may contain harsh detergents
or chemical solvents that could damage the
metal, paint and plastic parts on your vehicle.
1 If your vehicle is still warm from recent
2 operation, give time for the engine and
exhaust system to cool down.
We recommend avoiding the use of high
pressure water spray.
(1) Tool kit (2) First aid kit
(3) Center compartment ! CAUTION
• Our authorised dealership take all above
The first aid kit (2) is located in the center
compartment (3) along with the tool kit. For mentioned
detergents
precautions like recommended
and usage of muffler caps/plugs
some emergency first aid can be performed by during wash to ensure quality wash.
medicine available in the kit. • High pressure water (or air) can damage
• Antiseptic cream-1 No. certain parts of the vehicle.
• Sterilised dressing-1 No.
• Water proof plaster-1 No. WASHING OF VEHICLE
• Elastic bandage-1 No. • Rinse the vehicle thoroughly with water to
• Gauze (Rolled bandage)-1 No. remove loose dirt.
• Sterilised elastic plaster-1 No. • Clean the vehicle with a sponge or soft cloth
• First aid bag-1 No. using water.
• Hemostatic agent-1 No. • Avoid directing water to muffler outlets and
CLEANING OF VEHICLE on electrical parts.
• Clean the plastic parts using a cloth or
Clean your vehicle regularly to protect the sponge dampened with a solution of mild
surface finishes and inspect for damage, wear detergent and water. Rub the soiled area
and oil leakage. gently rinsing it frequently with fresh water.

69
NOTE TEST BRAKES
• Take care to keep brake fluid or chemical
solvents off the vehicle. They will damage
the plastic and painted surfaces.
• The inside of the headlamp lens may be
Serv

ECO 241.6 km
E to go
km /h
AM SERVICE ODO
PM km

clouded immediately after washing the


vehicle. Moisture condensation inside the
headlamp lens will disappear gradually by
lighting the headlamp in high beam.
• After cleaning, rinse the vehicle thoroughly
with plenty of clean water. Strong
detergent residue can corrode alloy parts.
• Dry the vehicle with pressurized air, start
the engine and let it run for several minutes.
BYB
RE

• Braking efficiency may be temporarily


impaired immediately after washing the
vehicle.
• Test the brakes before riding the vehicle. • Anticipate longer stopping distance to avoid
Several applications may be necessary to a possible accident.
restore normal braking performance.

70
MAINTENANCE Maintenance safety
Importance of maintenance This section includes instructions on some
A well-maintained vehicle is essential for safe, important maintenance tasks. You can
economical and trouble-free riding. It will also perform some of these tasks with the tools
help reduce air pollution. provided (if you have basic mechanical skills).
To help you to take proper care for your Other tasks that are more difficult and require
vehicle, the following pages include a special tools are best performed by
maintenance schedule and a maintenance professionals.
record for regular scheduled maintenance. It is recommended that wheel removal should
These instructions are based on the normally be handled by a Hero MotoCorp
assumption that the vehicle will be used authorised workshop
exclusively for its designed purpose. You will come across some of the most
Sustained high speed operation or operation important safety precautions in the following
in unusually wet or dusty conditions will pages of this manual.
require more frequent service than specified in However, we cannot warn you of every
the maintenance schedule. Consult your conceivable hazard that can arise in
Authorised Hero MotoCorp workshop for performing maintenance. Only you can decide
recommendations applicable to your whether or not you should perform a given
individual needs and use. task.
If your vehicle overturns or is involved in a ! WARNING
crash, be sure that you visit your Authorised Failure to follow maintenance instructions

Hero MotoCorp workshop for detailed
inspections. and precautions properly can seriously
injure you.
! WARNING • Always follow the procedures and
precautions in this owner's manual.
• Improperly maintaining this vehicle or
failing to correct a problem before you ride
can cause an accident in which you can be
seriously injured.
• Always follow the inspection and maintenance
recommendations and schedules in this
owner's manual.

71
SAFETY PRECAUTIONS
• Make sure the engine is “OFF” before you begin any maintenance or repair. This will help
to eliminate several potential hazards:
• Carbon monoxide poisoning from engine exhaust.
Be sure there is adequate ventilation whenever you operate the engine.
• Burns from hot parts.
Let the engine and exhaust system cool before touching.
• Injury from moving parts.
Do not run the engine unless instructed to do so.
• Read the instruction before you begin and make sure you have the tools and skills required.
• To help prevent the vehicle from falling over, park it on a firm, level surface on the main
stand.
• Be sure that the integrated brake is locked by lever lock (Drum variant) before running the
engine, while the vehicle is parked on the main stand. This will prevent the rear wheel from
rotating and avoid the possibility of someone being injured from contacting the wheel.
• To reduce the possibility of a fire or explosion, be careful when working around petrol or
batteries. Use only nonflammable solvent, not petrol, to clean parts. Keep cigarettes, sparks
and flames away from the battery and all fuel-related parts.
Remember that your Authorised Hero MotoCorp workshop knows your vehicle best and is
fully equipped to maintain and repair it.
To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts
for repair and replacement.

72
MAINTENANCE SCHEDULE
Perform the pre-ride inspection (page 60) at each scheduled maintenance period.
I: INSPECT C: CLEAN R: REPLACE A: ADJUST (IF REQUIRED) L: LUBRICATE
T: TOP UP E: EMISSION CHECK
The following maintenance schedule specifies all maintenance required to keep your vehicle in peak operating
condition. Maintenance work should be performed in accordance with standards and specifications of Hero
MotoCorp by properly trained and equipped technicians. Your Authorised Hero MotoCorp workshop meets
all of these requirements.
Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service,
whichever is earlier.
To be serviced by your Authorised Hero MotoCorp workshop unless the owner has the
relevant tools, technical information and is technically qualified.
In the interest of safety, we recommend that these jobs are carried out only by your Authorised
Hero MotoCorp workshop.
Note-1 : At higher odometer readings, repeat the frequency interval established here.
Note-2 : Throttle play to be checked and adjusted as per given specification.
Note-3 : Replace air cleaner element once in every 15000 km or early replacement may be required
when riding in dusty areas.
*At 12000 km inspect if air cleaner element (viscous type) is choked. If found choked, replace
the air cleaner element to keep the engine healthy.
*Replace at any point of time, if pre foam and viscous element found damaged.
Note-4 : Service more frequently when riding in rain or at full throttle.
Note-5 : Replace once in every 12000 km.
Note-6 : Replace engine oil once in every 6000 km. Top up if the oil level is at or near the lower level
mark.
Note-7 : Replace once in every 10000 km or once in a year, whichever is earlier. Replacement requires
mechanical skill.
Note-8 : Replace once in every two years or 30000 km, whichever is earlier.
Note-9 : Replace drive belt once in every 24000 km.
Note-10 : Replace the front fork oil once in every 2 years or 20000 km, whichever is earlier.
Note-11 : Inspect for any play in the rear suspension mounting bushes, replace if necessary.
Note-12 : Inspect the bearings free play, replace if necessary.
Note-13 : Check CO emission at idle.
Note-14 : Inspect the canister hoses for deterioration, damage or loose connections and canister for cracks
or other damages.
Note
• Always wipe the water from the vehicle after washing. Use clean soft cloth or pressurized air for completely
drying the water.
• Always replace gaskets, O-rings, circlips, rubber washers and cotter pins with new one once removed.
# Replacement of parts (e.g filters, etc.) and consumables (e.g engine oil, etc.) during paid or free service are
at customer’s expenses.
73
MAINTENANCE SCHEDULE
Dear Customer,
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. vehicle subjected to severe use or ridden in
dusty area will require more frequent servicing.
WHICHEVER # DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS Next
1st 60 100 Next Next Next
100 100 100
KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000
750 3500 6500 9500 12500
Fuel Lines I I I I I I
Throttle Operation Note-2 I, A I, A I, A I, A I, A I, A
i3s System I I I I I I
Fuel Tank Lid I, A I, A I, A I, A I, A I, A
Cover Operation
Air Cleaner Element Note-3 I, C I, C I, C I, R* I, C I, R* R
(Pre foam type)
Air Cleaner Element Note-3 I I I I, R* I I, R* R
(Viscous type)
Drain/Crankcase Note-4 I, C I, C I, C I, C I, C I, C
Breather Tube
Spark Plug Note-5 I, C, A I, C, A I, C, A I, C, A R I, C, A R
Valve Clearance I, A I, A I, A I, A I, A I, A
Engine Oil Note-6 R T R T R T R
Engine Oil Strainer C C C C
Screen
Final Drive Oil Note-7 R
Brake System C, L C, L C, L C, L C, L C, L
Front Brake Lever Free I, A I, A I, A I, A I, A I, A
Play (Drum variant)
Integrated Brake Lever I, A I, A I, A I, A I, A I, A
Free Play

74
WHICHEVER # DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS Next
1st 60 100 Next Next Next
100 100 100
KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000
750 3500 6500 9500 12500
Brake Shoe Wear I, A I, A I, A I, A I, A I, A
Brake Pad Wear I I I I I I
(Disc variant)
Brake Fluid (Disc variant) Note-8 I, T I, T I, T I, T I, T I, T
Lever Lock Operation I I I I I I
(Drum variant)
Battery Voltage I I I I I I
Stop Lamp Switch I I I I I I
Headlamp Focus I I I I I I
Belt Case/Kick C, L C, L C, L C, L C, L C, L
Starter Driven Gear
Drive Belt Note-9 I I I
Clutch Shoe Wear I I I
Nut, Bolt & Fasteners I I I I I I
Front Suspension/Oil Note-10 I I I I I I
Rear Suspension Note-11 I I I I I I
Wheel/Tyres I I I I I I
Wheel Bearings Note-12 I I I I I I
Steering Head Bearings I, A I, A I, A I, A I, L, A I, A I, L, A
Main Stand L L L L L L
Side Stand (Optional) L L L L L L
Side Stand Switch (Optional) I, C I, C I, C I, C I, C I, C
Muffler (Catalytic Converter) Note-13 I, E I, E I, E
Evaporative Emission Note-14 I I I I I I
Control System

75
AIR CLEANER ELEMENT 4
Refer to the safety precautions (page 72).
The air cleaner element is of pre foam and
viscous type, it should be replaced at regular
intervals (pages 73). Early replacement may
be required when riding in unusually wet or
dusty areas.
Removal
• Remove the air cleaner cover (1) by
removing the screws (2). 3
2 (3) Air cleaner element holder component
(4) Air cleaner sub assembly case
• Separate the pre foam element (5) from
the air cleaner assembly.
5

1
(1) Air cleaner cover (2) Screws
• Remove the air cleaner element holder 6
component (3) from air cleaner sub
assembly case (4).
(5) Pre foam element
(6) Viscous air cleaner element

76
Viscous air cleaner element inspection WASH IN KEROSENE
• Inspect the viscous air cleaner element (6)
for any dust or dirt accumulation.
• Replace the element, if found choked. Refer
maintenance schedule (page 73). SAE 90 Grade
! CAUTION
SQUEEZE
TO SPREAD OIL

! CAUTION
Do not wring the filter element with both
hands.
• Do not blow compressed air. NOTE
• Do not wash using any solvent. Replace air cleaner element once in every

15000 km or early replacement may be
Pre foam element required when riding in dusty areas.
The pre foam element should be serviced at • At 12000 km inspect if air cleaner element
regular intervals (page 73). Service more (viscous type) is choked. If found choked,
frequently when riding in unusually wet or replace the air cleaner element to keep the
dusty areas. engine healthy.
Cleaning • Replace pre foam element or viscous element
• Wash the pre foam element in kerosene. at any point of time, if found damage.
• Spread 5ml (4 to 5 drops) of SAE 90 Installation
grade at different locations on pre foam • Clean the air cleaner sub assembly case (4)
element. using a shop towel.
• Squeeze it in a manner so that oil will spread • Install the pre foam element.
on complete surface of pre foam element. • Install the air cleaner element holder
component (new, in case of replacement).
• Install the air cleaner cover.
77
AIR CLEANER DRAIN TUBE CLEANING Standard throttle grip free play (1) is
Refer to the safety precautions (page 72). approximately 2-6 mm of grip rotation.
• Remove the drain tube (1) from the air
cleaner assembly (2) and drain deposits in 1
to a suitable container.
• Reinstall the drain tube.

(1) Free play: 2-6 mm


Free play adjustment
1 (a) At handlebar side
(1) Drain tube (2) Air cleaner assembly Slide the boot (2), loosen the lock nut (3) and
Service more frequently when riding in rain, at turn the adjuster (4).
full throttle or after the vehicle is washed or
overturned. Service if the deposit level can be
seen in the transparent section of the drain
tube. A
THROTTLE OPERATION 3
Cable inspection
Check for smooth rotation of the throttle grip B
from the fully open to the fully closed position.
Check at full left and full right steering
positions. Inspect the condition of the throttle 2 4
cable from the throttle grip down to the (2) Boot (3) Lock nut
throttle body. (4) Adjuster
If the cable is kinked, chafed or improperly (A) Decrease free play (B) Increase free play
routed, it should be replaced or rerouted.
78
(b) At throttle body side Engine oil level check
Remove the center compartment (page 56). Check the engine oil level each day before
Loosen the lock nut (5). Turn the adjusting riding the vehicle.
nut (6) to obtain the specified free play. The level must be maintained between the
Tighten the lock nut and check the adjustment. upper (1) and lower (2) level marks on the oil
level dipstick (3).
3
1
A 2
6
B

5
(5) Lock nut (6) Adjusting nut
(A) Decrease free play (B) Increase free play (1) Upper level mark (2) Lower level mark
ENGINE OIL (3) Oil level dipstick
Use hero genuine engine oil or recommended • Park the vehicle on its main stand on a level
grade oil. surface.
BRAND : Hero 4T plus • Start the engine and let it idle for few
GRADE : SAE 10W 30 SL Grade minutes.
(JASO MB) • Stop the engine and wait for few seconds.
Manufactured by: • Remove the oil level dipstick, wipe it clean
• Tide Water Oil Co. (India) Ltd. and reinsert the oil level dipstick without
• Savita Oil Technologies Limited. screwing it in.
• Bharat Petroleum Corporation Limited. • Remove the oil level dipstick and check if
Oil Capacity: 0.80 litre at disassembly the oil level is between the upper and lower
: 0.70 litre at disassembly marks.
• If required, add recommended oil up to the
upper level mark. Do not overfill.
79
• Reinstall the oil level dipstick. Check for oil • Remove the oil strainer screen cap (3).
leaks.
NOTE
• Running the engine with insufficient oil may
cause engine damage.
• Top up if required after every 3000 km.
Engine oil replacement/
Oil strainer cleaning
Change the engine oil with the engine at
normal operating temperature and the vehicle 3
on its main stand to assure complete and rapid (3) Oil strainer screen cap
draining.
• Remove the oil level dipstick. • The spring (4) and oil strainer screen (5)
• Place an oil drain pan under the crankcase will come out when the oil strainer screen
and remove the oil drain bolt (1) and cap is removed.
sealing washer (2). • Clean the oil strainer screen.
1 • Check that the oil strainer screen, sealing
rubber and cap O-ring (6) are in good
condition.
5

4
6
2
(1) Drain bolt (2) Sealing washer

(4) Spring (5) Oil strainer screen (6) O-ring


80
• Install the oil strainer screen, spring and oil WARNING
strainer screen cap. Install the drain bolt with • Please dispose! used engine oil in a manner
new sealing washer. that is compatible with the environment. We
• Mount the rear brake cable to the guide. suggest you take it in a sealed container to
• Fill crankcase with the recommended grade your local recycling center or service station
of oil: for reclamation. Do not throw it in the trash
At draining: 0.70 litre or pour it on the ground or down a drain.
At engine disassembly: 0.80 litre • Used engine oil may cause skin disease if
• Install the oil level dipstick. repeatedly left in contact with the skin for
• Start the engine and let it idle for 2-3 prolonged periods. Although this is unlikely
minutes. Stop the engine and ensure that itunless you handle used oil on a daily basis,
is still advisable to thoroughly wash your
the oil level is at the upper level mark on the hands with soap and water as soon as
oil level dipstick with the vehicle upright on possible after handling used oil.
flat level surface. Ensure there are no oil
leaks. FINAL DRIVE OIL REPLACEMENT
! CAUTION
The final drive oil should be replaced as per
the maintenance schedule. Replacement
• Engine oil quality is the chief factor affecting requires mechanical skill. It is suggested to get
engine service life. Replace and top-up the it replaced by Authorised Hero MotoCorp
engine oil as specified in the maintenance workshop.
schedule (pages 73). • Park the vehicle on its main stand on a level
• When running in very dusty conditions, oil
changes should be performed more surface.
frequently than specified in the maintenance • Start the engine and let it idle for 3-5
schedule. minutes.
• Stop the engine and wait for 2-3 minutes.
• Remove the oil level check bolt (1) with
sealing washer (2).
• Remove the drain bolt (3) with sealing
washer (4), slowly turn the rear wheel and
drain the oil.
• After the oil is completely drained, install the
oil drain bolt with a new sealing washer.
81
2 SPARK PLUG
Refer to the safety precautions (page 72).
Recommended spark plug.
Champion-RG8YC (Federal Mogul)
1 • Remove the center compartment (page
3 4 56).
• Disconnect the noise suppressor cap (1)
from the spark plug.
(1) Check bolt (2) Sealing washer
(3) Drain bolt (4) Sealing washer
• Fill the transmission case with recommended
oil through the check bolt hole up to the
bottom edge of the bolt hole. 1
GRADE : SAE 10W 30 SL Grade
(JASO MB)
At draining : 0.10 Litre
At transmission disassembly: 0.12 Litre (1) Noise suppressor cap
• Install the oil level check bolt with a new
sealing washer and tighten it. • Clean any dirt around the spark plug base.
• Remove the spark plug using the
! WARNING wrench plug provided in the tool kit.
• While refilling the oil make sure that no • Inspect the electrodes and center
foreign material enters the final drive porcelain for deposits, erosion or carbon
transmission. fouling. If the erosion or deposit is heavy,
• Make sure that no oil gets on the tyre or replace the plug. Clean carbon or wet fouled
wheel. plug with a plug cleaner.
• Check the spark plug gap using a wire-type
feeler gauge. If adjustment is necessary,
bend the side electrode (2) carefully.
82
• With the plug washer attached, thread the BRAKE SHOE WEAR
spark plug in by hand to prevent cross Refer to the safety precautions (page 72).
threading. The front and integrated brakes are equipped
with brake wear indicators.
2 0.8-0.9 mm When the brake is applied, an arrow mark
(1) on the brake arm (2) moves towards a
reference mark (3) on the brake panel (4).
If the arrow aligns with the reference mark on
full application of the brake, the brake shoes
must be replaced. Visit your Authorised Hero
MotoCorp workshop for this service.
Front/Integrated brake (Drum variant)
(2) Side electrode 1
• Tighten a new spark plug 1/2 turn with a
wrench plug to compress the washer. If you
are reusing a plug, it should only take 1/8- 3
1/4 turn after the plug seats.
• Reinstall the noise suppressor cap.
! WARNING 2
• Never use a spark plug with an improper
heat range. Severe engine damage could 4
result.
• The spark plug must be securely tightened. (3) Reference mark (4) Integrated
(1) Arrow (2)
Brake panel
brake arm
An improperly tightened plug can become
very hot and possibly damage the engine.

83
Rear brake NOTE
1
This symbol on the battery means that
4 this product must not be treated as
3 household waste.
This symbol on the battery means the
old battery must be returned to your
2 Authorised Hero MotoCorp workshop
as it must be treated as recyclable
material.
• Battery is a Maintenance-Free (sealed) type
and can be permanently damaged if the
(1) Arrow sealing strip is removed.
(2) Brake arm • An improperly
(3) Reference mark (4) Brake panel harmful to the disposed battery can be
environment and human
BATTERY health. Always confirm local regulations for
battery disposal.
Refer to the safety precautions (page 72). Battery charging
Battery is located under the floor panel. Always visit your Authorised Hero MotoCorp
Specification: workshop if you see any symptom of battery
12V-4Ah/ETZ-5 *MF Battery discharge as earliest as possible to get the
It is not necessary to check the battery battery charged. The battery has a tendency to
electrolyte level or add distilled water as the discharge rapidly if any additional electrical
battery is of Maintenance-Free (sealed) accessories are fitted on your vehicle.
type. If your battery seems weak and/or Battery storage
electrolyte is leaking (causing hard starting or • If in case your vehicle is not used for more
other electrical troubles), contact your than a month remove the battery, fully
Authorised Hero MotoCorp workshop. charge and store in a cool and dry place.
*MF stands for Maintenance Free • If the battery is expected to be stored for
more than two months, ensure to fully
charge the battery once in a month.
• Always ensure the battery is fully charged
before installation.
84
• Ensure the battery leads are properly • Remove the battery clamp (4) by removing
connected to the battery terminals during its screws (5).
installation. • Disconnect the (-)ve terminal lead (6) from
Battery removal the battery first, then disconnect the (+)ve
• Remove the battery cover (1) by removing terminal lead (7).
its three mounting bolts (2). 6
1

2
5

4 7
(4) Battery clamp (5) Screws
(1) Battery cover (2) Bolts (6) (-)ve terminal (7) (+)ve terminal
• Remove the floor panel stay (3). • Remove the battery (8).
3

8
(3) Floor panel stay (8) Battery

85
Battery installation ! WARNING
• Reinstall in the reverse order of removal. Be
sure to connect the positive (+)ve terminal Never use a fuse with a different rating from
first, then the negative (-)ve terminal. that specified. It may lead to serious damage to
• Check the bolts and other fasteners are
the electrical system or a fire due to short
circuit.
secured.
FUSE REPLACEMENT
The fuse box (1) is placed adjacent to the
battery under the floor panel which consist of
main and spare fuses.
Main fuse (2) : 15A, 10A, 10A and 10A
Spare fuse (3) : 15A and 10A
2

3
! CAUTION
2 • Do not attempt to start or ride the vehicle
without a charged battery, it can cause
fusing of the LEDs and permanent damage
to certain electrical components.
1 • Turn the ignition switch "OFF" before
(1) Fuse box checking or replacing the fuse to prevent
(2) Main fuse : 15A, 10A, 10A & 10A accidental short-circuiting.
(3) Spare fuse: 15A & 10A • If the replacement fuse of the same rating
burns out in a short time, there is probably a
serious electrical problem on your vehicle.
Leave the blown fuse in that circuit and have
your vehicle checked by your Authorised
Hero MotoCorp workshop.

86
SUSPENSION Wear clean gloves while replacing the bulb. If
Inspection you touch the bulb with your bare hands, clean
• Check the front forks by locking the front it with a cloth moistened with alcohol to
brake and pumping the front fork up and prevent its early failure.
down vigorously. The suspension action • Be sure to turn the ignition switch “OFF”
should be smooth and there should be no oil when replacing the bulb.
leakage. • Do not use bulbs other than that specified.
Front Rear • After installing a new bulb, check that the
lamp operates properly.
Licence plate lamp bulb
• Remove the licence plate lamp cover (1) by
removing the screws (2)
2

• Check the rear shock absorber by pushing


hard downwards on rear grip while the
vehicle is not parked on stand. The vehicle
action should be smooth and there should
be no oil leakage. 1
BULB REPLACEMENT (1) Licence plate lamp cover (2) Screws
Refer to the safety precautions (page 72). • Remove the licence plate lamp bulb (3)
The bulb becomes very hot while the lamp is
“ON”, and remains hot for a while after it is from the bulb holder (4).
turned “OFF”. Be sure to let it cool down
before servicing.

87
4 1

3
(3) Bulb (4) Bulb holder (1) Catalytic converter
• Install a new licence plate lamp bulb in the Follow these guidelines to protect your
reverse order of removal. vehicle’s catalytic converter.
CATALYTIC CONVERTER • Always use unleaded petrol. Even a small
This vehicle is equipped with the catalytic amount of leaded petrol can contaminate
converter (1) in the muffler to meet the the catalyst metals, making the catalytic
emission norms. converter ineffective.
The catalytic converter contains precious • Keep the engine in good running condition.
metals that serve as catalysts, promoting A poorly running engine can cause the
chemical reactions to convert the exhaust catalytic converter to overheat.
gasses without affecting the metals. The • If your engine is misfiring, backfiring,
catalytic converter acts on HC, CO and NOx. stalling, or otherwise not running properly,
The catalytic converter must operate at a high stop riding and turn “OFF” the engine.
temperature for the chemical reactions to take Have your vehicle serviced as soon as
place. It can set on fire any combustible possible.
material that come near it. Park your vehicle
away from high grasses, dry leaves, or other
flammable material.
A defective catalytic converter contributes to
air pollution and can impair your engine’s
performance.
88
EVAPORATIVE EMISSION CONTROL POLISHING OF VEHICLE
SYSTEM After washing your vehicle, wax all painted
This vehicle is equipped with an evaporative surfaces (except matte painted surfaces) using
emission control system to meet emission a commercially available polish/quality liquid
standards. During warm weather, the petrol or paste wax to finish the job. Use only a non
vapours which contain HC evaporates easily abrasive polish or wax made specifically for
into the atmosphere from the fuel tank, if the automobiles. Apply the polish or wax
fuel system is unsealed or open. The according to the instructions on the container.
evaporative emission control system is used to NOTE
prevent petrol vapours from escaping into the Polishing or waxing is not applicable for
atmosphere from fuel tank. The canister (1) models having matte finish paint.
collects the fuel vapour from the fuel tank and
then the fuel vapour is drawn into the engine REMOVING ROAD SALT
for re-burning to avoid pollution caused by the The road may contain salt which was sprayed
fuel vapour diffused into the air. as an anti freezing agent during winter, and the
seawater are the causes of rust.
Wash your vehicle when run on such
conditions by the following the point
mentioned below, Clean the vehicle using cold
water (page 69). Do not use warm water.
This worsens the effect of the salt.
STORAGE GUIDE
Extended storage, such as for winter, requires
that you take certain steps to reduce the
effects of deterioration from non use of the
1 vehicle. In addition, necessary repairs should
(1) Canister be made before storing the vehicle, otherwise
these repairs may be forgotten by the time the
vehicle is removed from storage.

89
(a) Storage (d) Crank the engine several times to
• Change the engine oil. distribute the oil.
• Empty the fuel tank into an approved petrol (e) Reinstall the spark plug and noise
container using a commercially available suppressor cap.
hand siphon or an equivalent method. • Remove the battery. Store in an area
• Spray the inside of the tank with an aerosol protected from freezing temperatures and
rust inhibiting oil. direct sunlight. Charge the battery once a
• Reinstall the fuel filler cap on the tank. month.
• Wash and dry the vehicle. Wax all painted
! WARNING surfaces. Coat chrome plated parts with rust
Petrol is highly flammable and explosive. You inhibiting oil.
can be burned or seriously injured when • Inflate the tyres to their recommended
handling fuel. pressures. Park the vehicle on blocks to
• Stop the engine and keep heat, sparks, and raise both tyres off the ground.
flame away. • Cover the vehicle (don't use plastic or other
• Refuel only outdoors.
• Wipe up spills immediately. coated materials) and store in an unheated
area, free of dampness with a minimum of
• To prevent rusting in the cylinder, perform daily temperature variation. Do not store
the following: the vehicle in direct sunlight.
(a) Remove the noise suppressor cap from (b) Removal from storage
the spark plug. Using tape or string, • Uncover and clean the vehicle. Change the
secure the cap to any convenient plastic engine oil if the vehicle has been stored for
body part so that it is positioned away more than 4 months.
from the spark plug. • Check the battery voltage and charge the
(b) Remove the spark plug from the engine battery as required. Install the battery.
and store it in a safe place. Do not • Drain any excess aerosol rust inhibiting oil
connect the spark plug to the noise from the fuel tank. Fill the fuel tank with
suppressor cap. fresh petrol.
(c) Pour a tablespoon (15-20 ml) of clean • Perform all pre-ride inspection checks
engine oil into the cylinder, and cover (page 60). Test ride the vehicle at low
the spark plug hole with a piece of cloth. speeds in a safe riding area away from
traffic.
90
BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. Fuel System
Check fuel gauge Low fuel indicator glows Refill the fuel tank
Ok continuously
Check fuel lines Leakage
Ok Consult Authorised
Check fuel operating Hero MotoCorp Workshop
sound of fuel pump Broken fuel pump
Ok wire connector
Consult Authorised Hero MotoCorp Workshop

B. Side Stand Engine Kill System (Optional)


Check side stand engine kill feature (page 55) Side stand“Down” Move the side stand up
Side stand “Up”
Consult Authorised Hero MotoCorp Workshop

C. Electric Starter Not Working


Check fuse Fused Replace fuse (page 86)
Ok Consult Authorised
Inspect battery Weak Replace
Hero MotoCorp Bulbs
Workshop
Ok
Check connections, ignition switch/ Secure connections
starter switch/Stop switch Loose
Ok
Consult Authorised Hero MotoCorp Workshop
91
BASIC TROUBLESHOOTING
D. No Spark At Spark Plug
Check ignition switch “OFF” Turn ignition switch “ON”
Ok
Check spark plug for fouling/ Replace spark plug/adjust
Improper electrode gap No spark Spark plug gap (0.8-0.9 mm)
Ok
Check for poorly connected Secure properly
Or loose spark plug wire Loose contact
Ok
Consult Authorised Hero MotoCorp Workshop
2. ENGINE STARTS BUT STALLS
Check fuel lines Leakage/Air lock
Ok Consult Authorised
Check pre foam element Dirty/Clogged Hero MotoCorp Workshop
Ok
Check viscous element Dirty/Clogged
Ok
Consult Authorised Hero MotoCorp Workshop
3. POOR PICK UP
Spark plug loose in cylinder head Loose Tighten the spark plug
Ok
Check pre foam element Dirty/Clogged Consult Authorised
Ok Hero MotoCorp Workshop
Check air cleaner element Dirty/Clogged
Ok
Check brake binding Improper Adjustment Readjust free play of rear brake lever
Ok
Check tyre inflation pressure Under inflated Correct tyre pressure
Ok
Consult Authorised Hero MotoCorp Workshop
92
BASIC TROUBLESHOOTING
4. ELECTRICAL SYSTEM
Feeble horn sound or no light
Check fuse Fused Replace fuse
Ok Consult Authorised
Inspect battery Weak Replace
Hero MotoCorp Bulbs
Workshop
Ok
Check LEDs lamp funtioning Consult Authorised
Replace Bulbs
Ok Improper functioning Hero MotoCorp Workshop
Check connections Loose Secure connections
Ok
Consult Authorised Hero MotoCorp Workshop

5. i3s SYSTEM
Check i3s switch “ON”/“OFF” position Turn i3s switch “ON”
Ok
Inspect fuse Fused Replace fuse (page 86)
Ok Consult Authorised
Inspect battery Replace Bulbs
Workshop
Ok Weak/i3s indicator Hero MotoCorp
Consult Authorised blinking
Hero MotoCorp Workshop

93
ROAD SIGNS
Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain
stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by
the bright red circle with black and blue markings. It is imperative that all riders follow these signs as
they help avoid accidents. Their violation can be penalised under the Motor Vehicle Act.
Mandatory

Stop Give Way One Way No Horn No Bicycles No Automobiles

No Hand Cart No Pedestrians No Right Turn No ‘U’ Turn Overtaking Prohibited Speed Limit

No Stopping No Parking Length Limit High Limit Restriction Ends Compulsory-


or Standing Ahead Only

Compulsory-Turn Compulsory-Right Compulsory-Ahead Compulsory-Keep Compulsory-Bicycle Compulsory-Sound


Left Ahead or Turn Right Left Track Horn

94
ROAD SIGNS
Cautionary signs: These signs inform the driver/rider of the road conditions ahead.
Cautionary signs therefore serve as a warning. They are usually in a red triangle with black
pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about
dangers ahead. Cautionary road signs are as important as mandatory signs. However, the
violation of cautionary signs does not attract penalty.
Cautionary

Right Hand Curve Right Reverse Bend Incline Ahead Narrow Road Ahead Narrow Bridge Pedestrian Crossing

School Ahead Gap in Medium Cross Road Men at Work Roundabout Hump Road

ROAD SIGNS
Informatory signs: These are facility signs that provide important information about road directions
are maps of specific destinations. On highways, they provide information about the location of public
telephones, restaurants, hospitals, parking, petrol pumps, resting-places and more. These signs are
usually rectangular, with black or white pictures on a blue background.
Informatory
NAJAFGARH 3 Delhi
ROHTAK 58
NEW DELHI 40 Hospital First Aid
Post
Petrol
Pump
Eating
Place
Resting
Place
Public
Telephone
Place Identification
Place
NAJAFGARH
Bahadurgarh 10
NEW DELHI
ROHTAK
Rohtak 48

Destination Sign Light Taxi Stand Parking Both Parking This No Through No Through Re-assure Sign
Refreshment Sides Side Road Side Road
Signs and Signals are language of the road. Learn them, respect them.
95
NAVIGATION SIGNS
Navigation signs: Hero App and meter console of your vehicle will display step by step navigation
guidance/direction through below navigation signs when your vehicle is in navigation mode with your smartphone.

Turn Left Turn Right Turn Slight Left Turn Slight Right Turn Sharp Left Turn Sharp Right

Straight Merge Keep Left Keep Right Ramp Left Ramp Right

Round About Round About U Turn Left U Turn Right Fork Left Fork Right
Left Right

Reroute

Ferry Ferry Train Destination Wrong way


Reached

96
Hero MotoCorp Ltd.
WARRANTY
Scope of warranty
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp’) warrants its XOOM XTEC 125
vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free
from any defect - both in material and workmanship, under normal use and conditions, subject
to the following terms & conditions.
Terms & conditions
a) XOOM XTEC 125 vehicle is warranted for a period of 5 years or 50000 Km,
whichever is earlier, from the date of purchase, emission warranty is separately covered
under the head of “Emission Warranty”.
b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s
authorized workshop as per the recommended schedule, to be eligible for warranty benefits.
Each paid service should be availed within 90 days from the date of previous service or as
per the recommended schedule, whichever is earlier.
c) If any problem is observed in XOOM XTEC 125 vehicle, Hero MotoCorp's only
obligation/ liability is to repair or replace that part/those parts which is/are considered to
be the cause of such problem, provided however that such problem has not resulted due to
misuse/improper handling etc. of the vehicle. Any XOOM XTEC 125 vehicle needing
repair should be brought to Hero MotoCorp's authorized workshop for necessary inspection
and carrying rectification job.
Hero MotoCorp Ltd.
LIMITATIONS OF WARRANTY
The warranty shall not apply—
(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's workshop.
(2) If any other engine oil which is non compatible with the product is used other than SAE 10W30 SL Grade (JASO MB).
(3) To normal wear & tear and ageing of components including (but not limited to) brake shoes/pads, clutch shoes, drive belt, bulbs,
electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber bellows, plastic parts
breakage, wheel rim for misalignment/bend, steering ball race & cone, control cables such as brake cable, fuses (all types),
steering handle for bend and sticker peel off.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be
responsible for malfunction/deterioration of the vehicle or modifications/ alterations are made to the vehicle which are not
permissible under applicable laws, or modifications, alterations, tampering or improper repair are undertaken at unauthorised
workshops.
(5) If any modifications/alterations/repairs are made to the vehicle which are (a) not as per applicable laws, and/or (b) are
undertaken at unauthorized workshops.
(6) If there has been any tampering or improper repair undertaken.
(7) If XOOM XTEC 125 vehicle has been used in any competitive events like races or rallies or for any commercial purposes or if
any damage results from misuse or use beyond the limitation of the intended purpose or any damage due to use under abnormal
conditions.
(8) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(9) For normal phenomena like noise, vibration, oil seepage etc., which do not affect the performance, quality and/or function, of
the vehicle.
(10) To any damage caused due to usage of improper oil/grease and/or non-genuine parts.
(11) If any defect crops or repairs needed as a result of using adulterated fuel.
(12) If any maintenance/repairs required due to bad road conditions or misuse of XOOM XTEC 125 vehicle or required due to
operation or use of the vehicle at any place or for such purpose for which the vehicle is not designed or manufactured.
(13) If any defect crops or repairs needed as a result of XOOM XTEC 125 vehicle meeting with some accident.
(14) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(15) If any damage results from repair, adjustment or maintenance operations by any method other than the methods specified by
Hero MotoCorp.
(16) If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
(17) To electrical components such as bulbs, fuses, electrical wiring cut due to external reasons (Rat bites etc.).
Hero MotoCorp Ltd.
(18) Any cost for periodic maintenance such as cleaning, inspection and adjustment.
(19) To any part of the XOOM XTEC 125 vehicle which has been tampered or repaired in such a manner which has resulted in
malfunction of the vehicle.
(20) For XOOM XTEC 125 vehicle not used in accordance with the guidelines given in this Owner's Manual.
(21) To proprietary items like tyres, tubes, batteries, etc, as they are subjected to the warranty terms & conditions of the respective
manufacturers and directly handled by them only.
(22) Any defect(s) developing on account of external factors such as environmental factors; including but not limited to
fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing & cracking, aluminum parts oxidation
and cracking & discoloring of control switches etc. or any damage resulting from soot and smoke, use of chemical, bird
droppings or damage by sea water, sea breeze or salt.
(23) If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
(24) If the odometer of XOOM XTEC 125 has been altered or tampered.
(25) If the Vehicle's Identification Number (VIN) or Engine number has been altered or removed, or any circumstances exist that
makes it difficult or impossible to establish the true history, origin and warranty coverage of the vehicle or part in question.
(26) If any damage is caused due to a force majeure event, such as flood, fire, terrorist act, etc.
Hero MotoCorp shall not be liable for (a) any incidental, indirect or consequential damages/loss of any kind whatsoever, and (b) any
delay in servicing beyond its control or the control of its authorised dealerships/workshops.
This warranty is only given by Hero MotoCorp and no employee, dealership, workshop or any other person is authorised to extend
the warranty provided herein. Hero MotoCorp’s obligation under this warranty shall be limited to repairing or replacing, free of cost,
those parts of the vehicle which upon examination by the Hero MotoCorp may prove to the satisfaction of Hero MotoCorp to have a
manufacturing defect.
Hero MotoCorp’s obligation under this warranty shall be limited to repairing or replacing, free of cost, those parts of the
vehicle which upon examination by Hero MotoCorp may prove to the satisfaction of Hero MotoCorp to have a
manufacturing defect. Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be
final and binding on all concern.
Subject to DELHI JURISDICTION only.
Hero MotoCorp Ltd.
BATTERY WARRANTY
Battery fitted in XOOM XTEC 125 is a proprietary product of the battery manufacturer and shall be fulfilled and handled
directly by the battery manufacturer; Hero MotoCorp shall not be liable for the same. The battery warranty shall be for the
period and governed by the terms and conditions as mentioned herein below:
Warranty Period:
The battery is warranted by the battery manufacturer for a period of 18 months from date of sale of vehicle or 20000 km
whichever is earlier.
Terms and conditions of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to
making good of defects rising solely from the use of faulty material or workmanship during manufacturing and
developing under proper use.
The warranty commences from the date of delivery to the original purchaser of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service station or
to the dealer. On inspection, battery will be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle purchase
invoice to enable processing.
4. The right to determine whether a battery needs repair or total replacement lies with the battery manufacturer. In case
where the battery is replaced, the defective battery becomes the property of the company and no scrap rebate will be
given for it. The warranty period on the battery being repaired/replaced shall commence from the date of sale of the
original battery as stated in the original warranty card.
5. All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery was
originally fitted and on the expiry of the warranty period as mentioned above.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, free of cost (FOC)
battery replacement/ repair includes cost of charging.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and filling,
improper handling of the battery by unauthorized dealers/auto electricians, maintenance, willful abuse, destruction by
fire, collusion, theft or recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported failure.
10. In case of tampering of the original wiring circuit in any manner whatsoever.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by you (the customer).
13. You (the customer) are deemed to have read, understood and agreed to these conditions at the time of purchase of the
vehicle.
Hero MotoCorp Ltd.
EMISSION WARRANTY
Scope of warranty
Hero MotoCorp Ltd. warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel partners, to
comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject to following
terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 km, whichever occurs
earlier, from the date of vehicle purchase.
b) The parts, which are covered under emission warranty are fuel injector, fuel pump, throttle body, ignition coil, oxygen sensor and
muffler (“Emission Related Component(s)”).
c) In case any defect is observed in any Emission-Related Component(s) which are covered under emission warranty, Hero
MotoCorp’s only obligation/liability shall be to repair and/or replace those part (s) which is/are considered to be the cause of
non-compliance with the emission standards.
d) The method (s) of examination to determine the warranty conditions of the Emission Related Component will be at the sole
discretion of Hero MotoCorp and / or its channel partners / service center and result of such examination shall be final and
binding. If on examination the warranty conditions of the Emission Related Component is / are not established, Hero
MotoCorpwill have the right to charge all, or part of the cost of such examination / service charges to you in addition to the cost
of the components.
e) Hero MotoCorp shall have the sole discretion to decide to replace the defective Emission Related Component or the entire
assembly or any other part required for such repair.
f) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained in accordance with the
maintenance schedule provided in the Owner's Manual.
g) You should follow the recommended parts replacement as per the maintenance schedule in order to avail the emission warranty.
h) If any Emission Related Component is/are tampered and/or repaired by unauthorized person/ workshops etc, then the emission
warranty shall stand cancelled.
i) Any Emission Related Component suffering from wear and tear under the normal course of running shall not be covered under the
emission warranty. Therefore, all such parts should be replaced by you from time to time, on payment basis, as per the
maintenance schedule provided in Owner's Manual and dealer's advice
Hero MotoCorp Ltd.
EMISSION WARRANTY
j) It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits. Please
ensure that each paid service is availed within 90 days from the date of previous services or as per the recommended schedule,
whichever is earlier.
k) It is mandatory to obtain a PUC certificate from the authorised PUC center. In case of non-compliance with the emission
standards please contact the channel partner/authorised workshop immediately along with the previous OK certificate, for the
necessary rectification. The manufacturer or the dealer is not responsible for any penalty levied on you on account of non-
compliance with the emission standards.
l) Emission warranty shall not be applicable if
• The vehicle has been subjected to abnormal use, abuse, neglect and improper maintenance or has met with an accident.
• The vehicle, or parts including the Emission Related Component(s) thereof, has been altered, tampered with or modified or
replaced in an unauthorized manner.
• The odometer is not functioning or the odometer and/or its reading has been changed/tampered with, so that the actual
distance covered cannot be readily determined.
• The vehicle has been used for competitions, races, and rallies or for the purpose of establishing records.
• If any damage results to the Emission Related Component(s) covered under from repair, adjustment or maintenance operations
by any method other than the methods specified by Hero MotoCorp.
• If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
• Any cost for periodic maintenance such as cleaning, inspection and adjustment.
• If any damage is caused to the Emission Related Component(s) due to a force majeure event, such as flood, fire, terrorist act, etc.
m) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp and shall be final binding on all
concerned.
Subject to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ?
• Assures long life
• Ensures economy for a long time
• Safety of vehicle and rider
• Peace of mind
• Value for money
• Assured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
• Poor performance
• Reduced life
Cam Chain Kit • Material used is inferior
• Damages other parts of clutch like, clutch center and
outer clutch
• Improper sealing
Gasket Cylinder Head •• Engine knocking
Leads to leakage and smoky exhaust
• Higher emission level
• Improper air filtration resulting in premature engine failure
Element Air Cleaner • Affects fuel efficiency
• Poor engine performance
• Frequent stalling of engine
• Higher emission level
Spark Plug • Poor engine performance
• Affects fuel efficiency
• Poor braking efficiency
Brake Pads/Shoes • Rider safety-an issue
• Discs/Drum wear out, resulting in subsequent repair cost
ZONAL/REGIONAL/AREA OFFICES
For any of your service related query/requirements you may contact the respective
Zonal/Regional/Area Offices
CENTRAL ZONE
Hero MotoCorp Ltd., No. 208, 209, 210- 2nd floor, Ganpati Plaza, M.I. Road, Jaipur-302001, (Rajasthan).
Tel: +91 141-2389031, 2389156, 2389252, E-mail: jaipur@heromotocorp.com
Hero MotoCorp Ltd., Office No. 705-706, 7th Floor, Manglam Fun Square, Durga Nursery Road, Udaipur -313001
(Rajasthan). Tel: +91 0294-2980578, 79, E-mail: udaipur@heromotocorp.com
Hero MotoCorp Ltd., Office. No.401, 4th Floor, Offizo, Magneto Mall, Labhandi, G.E. Road, Raipur -492 001, (Chhattisgarh)
Tel: +91-771-4034749, E-mail: raipur@heromotocorp.com
Hero MotoCorp Ltd., Office No. 55 to 59, 1st Floor, Maple High Street, Opposite Aashima Mall, Hoshangabad Road,
Bhopal-462026, India. Tel: +91-755-2994416, +91-755-2994398, E-mail: bhopal@heromotocorp.com
Hero MotoCorp Ltd., Maloo-01, 601-602, 6th Floor, Plot No. 26C, Scheme No. 94, Ring Road, Indore, M.P.-452010,
Tel: +91-731-4978269, 70, E-mail: indore@heromotocorp.com
EAST ZONE
Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091,
West Bengal, India. Tel : +91-33-44026841,+91-33-44026830, E-mail : kolkata@heromotocorp.com
Hero MotoCorp Ltd., Odyssa Business Centre, Plot no. 30, 30/982, 172/1030, 4th Floor Cuttack, Bhubaneshwar highway road,
Rasulgarh, Bhubaneswar-751010, Odisha, India. Tel: +91-674-2581161, 62, 63, 64, E-mail: bhubaneshwar@heromotocorp.com
Hero MotoCorp Ltd., Yash Heights, 1st Floor Bariatu Road, Above Basudeb Tata Showroom Ranchi-834009, Jharkhand,
India. Tel: +91-651-2542222, 2542224, 2542225, E-mail: ranchi@heromotocorp.com
Hero MotoCorp Ltd., Sai Corporate Park, A Block, 6th Floor, Rukanpura, Bailey Road Patna, Bihar – 800014
Tel: +910612-2590587/88/89 E-mail: patna@heromotocorp.com
Hero MotoCorp Ltd., 158, Christian Basti, Golden Heights, 3rd Floor, Reliance Trend Building, Adjacent Central Mall, G.S.
road, Kamrup, Assam-781005 Tel: 0361-2340058 E-mail: guwahati@heromotocorp.com
NORTH ZONE
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, Gurgaon -122002, Haryana,
India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com
Hero MotoCorp Ltd., 602, 6th Floor, Tower A, Plot No BW 58, Logix City Center, Sector-32, Noida – 201301. Uttar
Pradesh Tel: 0120-4631000, E-mail: noida@heromotocorp.com
Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
Tel: +91-172-2623773, 2623774, 2623775, E-mail: chandigarh@heromotocorp.com
NORTH ZONE
Hero MotoCorp Ltd., Kapoor Towers, Plot No- 284, 15-B, Rajpur Road, Dehradun-248001, Uttarakhand, India.
Tel:0135-2714661,2713662,2714663, E-mail: dehradun@heromotocorp.com
Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010,
India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com
Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra, Varanasi, Uttar Pradesh - 221010, India.
Tel: +91-0542- 2390949,2390241, E-mail: varanasi@heromotocorp.com
SOUTH ZONE
Hero MotoCorp Ltd., SKAV 909, 3rd Floor, 9/1, Lavelle Road, Bangalore-560001, India.
Tel: +91-80-46881000, E-mail: bangalore@heromotocorp.com
Hero MotoCorp Ltd., 3-6-289, 3rd Floor, Kareem Manzil, Hyderguda, Hyderabad-500029, India.
Tel:+91-40-23223735/3727, E-mail: hyderabad@heromotocorp.com
Hero MotoCorp Ltd., 9th Floor Seshachalam Centre No.636/1. Anna Salai, Nandanam, Chennai-600035, India.
Tel: +91-44- 24340974, 24340977, 24340978, E-mail: chennai@heromotocorp.com
Hero MotoCorp Ltd., 6-A, DD Trade Tower, (6th Floor), Kaloor-Kadavanthra Road, Kaloor-682 017, Kochi-682017,
India. Tel: +91-0484- 4039646 -7, E-mail: cochin@heromotocorp.com
Hero MotoCorp Ltd., No 1547, 2nd Floor Classic Towers, Trichy Road, Coimbatore - 641018
Tel: +91-422-2200058, 2200061, E-mail: coimbatore@heromotocorp.com
Hero MotoCorp Ltd., First Floor VA Kalburgi Mahalakshmi Mansion, Mandakini Hospital Road, New Cotton Market,
Hubli-580029, India. Tel: 0836-2269717, 2361038, E-mail: hubli@heromotocorp.com
Hero MotoCorp Ltd., D.NO. 54-11-18 E, 2nd Floor, Sai Oddessey Building, Opp Executive Club, Near NH-5,
Vijayawada-520008, Andhra Pradesh, India. Tel: +91-866-2546859, E-mail: vijayawada@heromotocorp.com
WEST ZONE
Hero MotoCorp Ltd., Chrome Building, Sr. No. 33, Hissa-A-1/1/2, Plot - 2, Viman Nagar Avenue 2, Nagar Road,
Pune-411014, India. Tel: +91-020-71903500, E-mail: pune@heromotocorp.com
Hero MotoCorp Ltd., 604, Gunjan Tower, Off Alembic Gorwa Road, Baroda-390023, India.
Tel: +91-265-2286569/2286570, E-mail: baroda@heromotocorp.com
Hero MotoCorp Ltd., Ground Floor, Block No.2, Vishnu Vaibhav Complex, 222, Palm Road, Civil Lines, Nagpur-440001,
India. Tel: +91-712-2545990-91, E-mail: nagpur@heromotocorp.com
Hero MotoCorp Ltd., Classic Stripes House, 3rd Floor76/79, Makwana Lane, Takpada Off. Andheri-Kurla Road Marol,
Andheri Easta, Mumbai-400059, India. Tel: +91-22-28562071, E-mail: mumbai@heromotocorp.com
Hero MotoCorp Ltd., B-201, 2nd floor, Pride Corporate Royal Park, Kalavad Road, Rajkot -360001
Tel: 0281-2460622, 2460623, E-mail: rajkot@heromotocorp.com

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