Draft Checklist 1
Draft Checklist 1
To,
As per list,
Sir/ Madam
hetdcea@nic.in
Encl: As above
Yours faithfully,
(Shyam Singal)
Asst. Director
To:
Copy to:
1. SA to Chairperson, CEA.
2. SA to Member (Hydro), CEA.
3. IT Division, CEA - with a request to upload a copy on the website
General Information on using the checklist
Please note :-
1 Question that require answering in Yes/No may be answered accordingly.
2 Details may be provided in questions wherever asked.
3 Remarks column may be used for providing clarification/ additional information, if any.
4 Questions shall be answered based on documentary evidence supporting the arguments.
5 The relevant documents may be asked to be reproduced at the time of safety audit.
Biodata
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Checklist for Power House Electro Mechanical Equipments and Various Floors
A. Safety Aspects of Floors
Sl No. Items to be Checked / verified Status Remarks, if any
1 General Aspects
Whether emergency numbers are displayed at prominent locations all over Yes/ No
1.1
power house?
Whether there is proper display of Exit path & Exit door used for emergency Yes/ No
1.2
situation at prominent locations all over power house?
1.3 Whether any scrap/Hazardous material stored on on any location/floor? Yes/ No
1.4 Status of Various awareness programs conducted on safety for manpower?
1.5 What is the competency level of mapower? Are they aware about safety at
1.6 Whether display has self luminescence (visible in dark)?
Safety Aspects w.r.t all Main floors, Auxiliary/Annexe bay floors, Connecting
2
galleries & Tunnels of Power House Complex:
2.1 Whether all floor cutouts are covered Yes/ No; give details
2.2 Whether Handrails are provided wherever needed and their condition Yes/ No; give details
2.3 Whether any abnormality / deformation noticed in floor Yes/ No; give details
Status of healthiness of support structure for following equipmetns for each
2.4
floor
i Cable & Cable support structure Yes/ No
ii Ventilation /A.C. ducts & their support structure Yes/ No
iii Water/Air/Oil pipelines and their support structure Yes/ No
2.5 Leakage from any equipment/piping Yes/ No; give details
2.6 Proper working of drainage systems of the concerned area Yes/ No; give details
Clear pathway is provided on upstream & downstream of generating unit on Yes/ No; give details
2.7 floors areas without any obstructions of piping/duct/cable
trays/hangers/panel etc.
Clear Passage for movement of Vehicle/Man/equipment is provided in Yes/No
2.8
Service Bay and in case of Main Access Tunnel (MAT)
2.9 Proper Ventilation is available and working Yes/No;give details
2.10 Whether proper platforms are provided wherever required Yes/No
Any unwarranted equipment/tools lying on floor apart from approved layout Yes/ No
2.11
plan.
2.12 Proper hatch Covers are provided at appropirate location Yes/ No
Checking of records for the healthiness/past performance of the following
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Electro-Mechanical equipments as per O&M Manual
3.1 Generator & Core, Rotor, Generator Guide Berarings, Thrust Bearings, Give details
Excitation System, Brakes & Jack Assembly, Alignment, Balancing &
Vibrations etc.
3.2 Turbine (Turbine Guide Bearings, Servo Motors, Operating Machanism, Give details
Butterfly Valve/MIV, Top cover leakages, shaft, shaft seal, vibrations,
Governor System etc.
3.3 Transformers and their protections (Power Transformers, Unit Auxiliary Give details
Transformers, Station Auxiliary Transformer etc.)
3.4 IPBD/SPBD/ NSPBD and its accessories Give details
3.5 Switchyard equipment/ Pothedyard / GIS (Circuit Breakers, CTs, PTs, LAs, Give details
Earth Switches, 132/220/400kV feeders equipment within switchyard area
and safety aspects etc.)
3.6 Drainage and Dewaterig System (pumps, motors, pipe lines, valves etc.) Give details
3.7 Cooling Water System (pumps, motors, pipe lines, valves, straines, Heat Give details
Exchangers etc.)
3.8 D.C. Batteries & D.C. Distribution Boards, Charger Give details
3.9 Oil Presssure Units, AC Distributoration Board, Pump, Motors, Strainer etc. Give details
4.1.1 Separate System for fire protection of following equipments as per CEA
safety regulations
a Generator Transformer & Other Station/Unit Transformer Yes/No
b Shunt Reactor Yes/No
c Lubricating / Insulating Oil Plant Room (if Oil storage is provided therein) Yes/No
d OPU's of Governor & MIV Yes/No
e Control Room Area Yes/No
f Any other equipments Yes/No
4.1.2 Water Hydrant System & Hose reels on all floors at appropriate locations Yes/No
4.1.3 Portable Fire Extigushers on all floors at appropriate locational Yes/No
4.1.4 Placement fo Sand Buckets Yes/No
4.1.5 Fire Detection System Yes/No
a Hooter Cum Strobe Yes/No
b Smoke/Heat Detectors Yes/No
c Linear Heat Detectos Yes/No
d Air Duct Smoke Detector Yes/No
e LHS Cable Yes/No
f Any other Detector Yes/No
4.1.6 Fire Dampers in ducts of Ventilation System Yes/No
4.1.7 Cladding of fire resistant material on IPBD / GIS duct & fire resistant tiles on Yes/No
roof of transformers/shunt reactor
4.1.8 Fire resistant wall between each Generator Transformers & Shunt reactor Yes/No
4.1.9 Provision of dedicated water tank/reliable source for fire fighting system Yes/No
with suitable redundancy
4.1.10 Requisite number of safety kits & self containing breathing apparatus Yes/No
4.1.11 Requisite self illuminating fluoroscent directional signals for direction to Yes/No
escape routes/stairs
4.1.12 First Aid Box with essential medicines Yes/No
4.1.13 Respiratory Kits Yes/No
4.2 Flood Protection System - Checking of provisions as per CEA regulation Yes/No
a Healthiness of Pumps & Motors for the system Yes/No
b Provision of suitable number of stand by pump motor sets Yes/No
c Periodic checking of the systmes / equipment Yes/No
d Provison of Float / Inundation switches is power House for alarm Yes/No
e Check discharge of flood water pipe above HFL of Project Yes/No
f Any other equipments Yes/No
4.3 Security & Surveillance System Yes/No
4.3.1 Provision of CCTV cameras with suitable night vision covering all major areas Yes/No
of P.H. including all floors, MAT, B.F.V. Chambers, TRT areas, Dam areas,
Surge Shaft / Chambers, Staircases / Elevators etc.
4.3.2 Provision of CCTV monitors in control room and security room for Yes/No
simulataneous feed
4.4 Public Address and communication system Yes/No
4.4.1 Provison of Public Address System including loud speakers/microphone in all Yes/No
main zones of power house areas with control from Main Control Room,
Field Handset station
4.4.2 Provision of Communication system including walkie - talkie & corded Yes/No
landline telephone system
4.4.3 Video Management system Yes/No
4.4.4 Video Storage Unit Yes/No
B. Safety Aspects of Turbine
2.3 Are there any cavities? Ensure if all floor cavities Yes/ No
are covered.
2.4 The condition of the hangers and supports of all Yes/ No; give details
critical piping? Is any replacement required?
3 Turbine Vibrations
3.1 What are the Main Turbine Vibration readings? give details
Please give Unit wise readings.
3.2 Is Main Turbine vibration protection available in Yes/ No; give details
each unit? Please mention brief about the Main
Turbine vibration protection.
10.2 Is hydro test of lube oil system carried out? What is Yes/ No; give details
the periodicity of checking?
12 Miscellaneous
12.1 Is there any oil leakage? Yes/ No
12.6 During rainy season, whether there is dripping of Yes/ No; give details
water in the machine hall? If yes, whether treatment
of roof (in case of surface power house) done? In
case of underground power house, what measures
taken to avert dripping of water and outcome of
same?
1 General Aspects
1.1 Status of Various awareness programs conducted on safety for Generator Yes/ No
manpower?
1.2 What is the competency level of manpower? Are they aware about safety at Yes/ No; give
workplace? details
2 Upkeep of Generator Floor
2.1 Overall Healthiness of Generator Floor: Poor / Satisfactory / Excellent Give details
2.2 Are there any cavities? Ensure if all floor cavities are covered. Yes/ No
2.4 What about the hangers and supports of all critical piping? Is any replacement Yes/ No
required?
2.5 Condition of Support systems, pipings? Yes/ No
2.6 Whether proper platform are available for Maintenance? Yes/ No
3 Generator
3.1 General
3.1.1 Is Generator complies with the requirement of latest version of IS/IEC? Yes/ No
3.1.2 Is Generator capable of withstanding the maximum stresses during normal Yes/ No
operation, run-away speed conditions, two phase or three phase short circuit
condition, single phase earth fault, out of phase synchoronisation etc.
3.1.3 Is the insulation of Rotor Pole checked perodically? Yes/ No
3.1.4 Whether surge arrestors are provided? Yes/ No
3.1.5 Whether Resistance Temperature detectors or any other type of temperature Yes/ No
sensors are provided at suitable locations?
3.1.6 Whether suitable arrangement for Rotor winding temperature is provided? Yes/ No
3.1.7 Whether Dynamic Braking is provided in addition to mechanical brakes in case Yes/ No
prime mover is pelton turbine
3.2 Bearing Arrangement
3.2.1 What type of bearings are provided? give details
3.2.2 What is the limiting temperature of bearings? give details
3.3 Fire Protection System
3.3.1 what type of fire supression system is provided? give details
3.3.2 Is fire supression system checked perodically? Yes/ No
3.4 Generator Bus Duct
3.4.1 Whether generator bus duct complies the requirement of relevant IS or IEC Yes/ No
3.4.2 What type of Bus duct is provided? give details
3.4.3 what type of arrangement is provided to prevent moisture? give details
3.4.4 Whether bus duct is designed to carry the maximum continous current under Yes/ No
normal site conditions without exceeding temperature rise limits
3.5 Generator Neutral Grounding Terminal Equipment
3.5.1 Whether Generator Neutral grounding equipment is capable of maximum Yes/ No
permissible operating voltage?
3.5.2 Whether System Earthing is possible to provide earth fault protection with proper Yes/ No
discrimination?
3.6 Machine Condition Monitoring
3.6.1 Whether Online Air Gap monitoring is provided? Yes/ No
3.6.2 Whether Online Vibration Monitoring is provided? Yes/ No
3.6.3 Whether Online Partial discharge Monitoring System is provided? Yes/ No
3.6.4 Whether Generator seal oil system is in good condition? Yes/ No
3.6.5 How many DG sets with capacity in KVA are in working condition? Give details
3.6.6 How much load in KW at 0.8 pf can be fed individually and collectively by DG Give details
sets?
3.6.7 Whether Eyewash System is available in Battery Room Yes/ No
D. Safety Aspect of Transformer Remarks, if any
1 Whether Transfomer comply with the requirements of Latest Version of relevant IS/IEC? Yes/ No
2 What type of Transformer is used; Single Phase ot Three Phase give details
5 Whether Surge Arrestor provided on HV side, if Transformer is located in Open Area? Yes/ No
6 Whether Fire Wall provided as per guidelines of BIS? Yes/ No
7 What type of Protections are provided? give details
9 Whether protections in compliance with the CEA (Technical Standard for Construction of Yes/ No
Electric plants and Electric Lines) Regulation, 2022
10 Any other system associated with Step Up transformer or any other issue related to
safety of Transformer
E. DC Supply System
2 Whether battery capable to meet the load in addition to 3 hours of Uninterrupted give details
Emergency Illumination as per CEA (Technical Standard for Construction of Electric plants
and Electric Lines) Regulation, 2022
3 Whether battery charger capable to work in both modes i.e. Float as well as Boost mode? Yes/ No
4 Location of DC batteries, Charger & DC Boards. Are they located as per CEA (Technical Yes/ No
Standard for Construction of Electric plants and Electric Lines) Regulation, 2022
F. Grounding System
3 How much minimum points of grounding for each equipment specially High Voltage give details
Equipment is provided?
G. Illumination System
3 How many power supply sources are provided for illumination, in case of Emergency? give details
3 Are Control cables & Power cables laid on separate trays/tiers? Yes/ No
4 Is proper ventilation & heat dissipation for cables are provided? Yes/ No
I. DG System
5 Is the DG system available? What is the periodicity of checking? Yes/ No; give details
1 When was the Load Testing of EOT crane, checking of Limit switches etc. last conducted. Give details
2 Is handrail provided besides walking platform (Beside rails) approach to EOT? Yes/ No
3 Is designated place marked for EOT Crane marking? Yes/ No
4 Is SWL for each hook mentioned over crane and hooks? Yes/ No
5 Is anti-collision device of both EOT crane functional? Yes/ No
6 Is limit switches of both hooks tested? Yes/ No
7 Is designated crane operator available for operation of EOT crane? Yes/ No
8 Are the Hooters & lights of EOT crane functional? Yes/ No
9 Is load cell operational? Yes/ No
10 Condition of DSL, any water dripping? Yes/ No
Annex- A Emergency Management Plan
1.27 What are the observations of fire mock drills for the last 6 months indicate details
and their compliance status?
1.28 Are portable fire extinguishers installed and maintained as per IS Yes/ No
2190?
1.29 Are all the PFEs (Portable Fire Extinguishers) accessible? Are the Yes/ No
PFEs obstructed by storage of materials and numbered for easy
identification?
1.3 Is use of Fire extinguishers training given to Staff including Yes/ No
security guards?
1.31 whether sprinkler system is provided as per the requirement? Yes/ No
1.32 Yes/ No
whether sprinkler valve and flow switch are available and tested?
1.33 whether Sprinkler heads are missing / plugged? Yes/ No
1.34 whether Sprinkler piping and heads spacing are as per the Yes/ No
requirement of IS 15105?
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Annex B
1.35 Are the trained personnel available at all times for operating the Yes/ No
hydrant system and fire-fighting system?
1.37 whether the space above the false ceiling and the space under Yes/ No
the raised flooring are provided with smoke detectors? Are the
response indicators provided for these detectors? Access
available for detectors provided above false ceiling?
1.38 whether FDA system is interlocked with HVAC blower, Fire Yes/ No
dampers and access control system?
1.39 whether FDA alarm hooter is provided in all areas? Yes/ No
1.4 whether Manual Call Point is provided in all Entry / Exit at each Yes/ No
floor?
1.42 whether Manual release and Abort switches are provided at the Yes/ No
facility entry and easily accessible?
1.43 whether adequate pressure available in the cylinder and Audio Yes/ No
visual alarm provided?
1.44 whether Smoke extraction system is provided and interlocked with Yes/ No
FDA system?
1.45 Are the fire protection and detection system maintained as per the Indicate dates and
standard requirement? Mention the last date of maintenance and details
servicing agency name - Fire Hydrant system - Sprinkler system -
Gas suppression system - Fire detection and alarm system -
Smoke extraction system
1.48 whether Fire doors are provided for Electrical panel room ? Fire Yes/No
doors are provided for Emergency Exits and Duct inspection
doors?
1.49 Yes/ No
whether false floor and ceiling are made of fire retardant material?
1.5 whether vertical and horizontal opening between floors of a Yes/ No
building and rooms are sealed to prevent spread of smoke and
fire?
1.52 Whether Electrical Panels / Cabinets are protected by adequate Yes/ No
detection and suppression system ?
1.53 Whether Cable trenches / Cable ducts / Cable Cellar are Yes/ No
protected with detection and suppression system ?
1.57 Whether adequate Fire Prevention / Suppression system is Yes/ No
provided for Oil filled Transformers ?
2 Any other issues in Fire Detection, Protection and Maintenance System
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