XF Series Diesel Counterbalanced Trucks

with capacities of 8,000 to 12,000kg

ZHEJIANG HANGCHA IMP. & EXP. CO., LTD.

2021 VERSION 1/COPYRIGHT 2021/02

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Factory site: 666 Xiangfu Road,
Hangzhou, Zhejiang, China (311305)

Tel: +86-571-88926735 88926755 HANGCHA trucks conform

to the European Safety
Fax: +86-571-88926789 88132890 ISO14001:2015 ISO9001:2015 Requirements.

HANGCHA GROUP CO., LTD. reserves the right to make any changes without notice concerning
sales@hcforklift.com
www.hcforklift.com
colors, equipment, or specifications detailed in this brochure, or to discontinue individual
models. The colors of trucks, delivered may differ slightly from those in brochures. The World of Hangcha
 HANGCHA be with you at every stage Simple/
Efficient, reliable solutions for your demands
Solid/
Smart
With Hangcha you can meet all Stage V emissions standards which provides customer demands for value,
innovation and performance. The technologies include ,TCI+CR+EGR+DOC+DPF+SCR. Designed and optimised
to every engine model, our forklift truck maximises efficiency and reliability.

DEUTZ

Interactive instrument: The instrument adopts

LCD display with four interactive buttons, and
has one CAN bus communication function. The
communication protocol is compatible with
CANopen and SAE J1939 standards.

HANGCHA Forklift with StageV

No. Capacity Series Manufacturer Engine Drive power Model Emission Std. Transmission Power (kw/rpm) Service brake

1 8.0t XF DEUTZ TCD3.6 L4 Diesel CPCD80-XW96G Stage V ZF 85/2200 Hydraulic

2 10t XF DEUTZ TCD3.6 L4 Diesel CPCD100-XW96G Stage V ZF 85/2200 Hydraulic
3 12t XF DEUTZ TCD3.6 L4 Diesel CPCD120-XXW96 Stage V TCM 85/2200 Hydraulic

Note: Stage V applied for European Union also including Israel and Turkey
Comfortable
Operation
In developing the new XF 8-12t series,comfort
and easy operation is always considered, for
example, inproved vibrating levels, compound
engine damper and full floationg seat and
cabin are applied.
Comfortable also contribute to increased
productivity.

Wider

Softly

Wider 30%

In addition to the soft landing system, the soft lifting The extra foot space is provided to reduce operator
system is adopted (front lifting cylinders of triplex fatigue significantly. The new wide-open, non-slip
mast and full free duplex mast), as a result, the noise step makes getting in and out easy and safe.
and shock of the mast significantly decreases.
The optional Electro-hydraulic proportional control
system contributes more sensitive and precise load
handling. The easy-to-operate levers provide total load
handling operation. An armrest is provided to reduce
Wider fatigue.

The new design mast provides broad forward visibility

due to outside located hydraulic pipes of fork
positioner.
Environmental Environmentally friendly material, low
Productivity
exhaust emission, and low noise level,
Friendliness Thanks to the series technological
all these are considered at the beginning
of the product development. innovations, the efficiency of the
truck is improved, the energy
Special developed engine is applied for optimum balance of power and consumption is reduced.
superior environmental performance. AII diesel engines are in com-pliance
The new efficiency LED lighting system and new type reflector
with EU stage-lll control regulation.
reduce energy consumption, improve illumination performance
The environment friendly materials, such as non-asbestosbrake shoe and and prolong working life.

new type sealing gasket, are adopted entirely to meet environmental safety.
By optimizing transmission design,
15%
the power train provides higher 15%

efficiency, and the Max. driving Hydraulic

oil

speed is increased 20% old design XF series

old design XF series

The applied optimized exhaust

The new patent dynamic load sensing hydraulic steering system
muffler, intake muffler and the
contributes to reduce loss of hydraulic, improve energy
noise shield technologies are
consumption and increase 15% lifting speed.
reduced 3dB at the driver's ear 4
noise level.
15mm

Comfortable
Operation 2

1. The new, relocated easy-to-see LCD meter lets the operator check on all aspects of
operational status at a glance. 1

2. The new automobile-style light/turn-signal lever and forward-reverse lever are

3
ergonomically designed and arranged to improve comfort and productivity.

3. Only 90N parking brake force is required.

4. The small diameter steering wheel with tilt adjustment provides the ideal operating
position. The superior responsiveness of the steering wheel optimizes maneuverability
even in narrow spaces. 5

5. The automobile-style suspended pedals provide more ergonomic operation.

Reliability Easy
By focusing on enhancing reliability, reducing downtime,the Maintenance
XF series is able to make the greater productivity for customer.

The patent plated-fin type There're four levels shock absorption

aluminum radiator is applied,the applied to reduced the vibration from
heat exchanging is approved,and the road to the driver. The damping pad
improves the capability for is applied reduce the vibration, Like
operation in severe environments. between the steering axle and the
chassis, The engine, torque convertor
and the chassis, the overhead guard
and the chassis. And the suspension
seat is another vibration reduction.

Careful design facilitates The location of the air-filter is easy to reach,and it's very
easy to replace the filter.
High strength chassis,mast and
front/rear axle are to make sure the
All the controllers,relays,and safety
fuses are allocated in the controller
inspection and servicing. Brake drum is installed outside of wheel hub, easy to remove
reliability of the truck,even for high
strength application.
box, free to water and dust.
The main electronic components are
Easy maintenance reduces and install when we replace the brake shoes.

All the locations of the engine oil level dipstick, filter of

waterproof, which is capable operater
in severe environment.
the amount of downtime hydraulic,water separator are easy to reach,and very easy for
and helps to reduce cost also. engineer to check.

There's gas spring support for the front cover of radiator,and

it can auto-open when the rear cover of radiator is opened.

The new stamped air cleaner

featuring tangential intake, Safety
double seal with safety filter
is durable, corrosion-free and A wide range of technologies are applied
vibration-resistant, provides to ensure absolute safety for both the
better filter efficiency and
operator and those in the surrounding.
lower intake resistance than 1
the previous. Independent braking and steering circuit 2
without interference.

The battery is located above There's an energy accumula-

the fuel tank, there's battery tor applied in the braking
box and adiabatic plate system, which means when
between them to prolong the engine is shut down,it
the battery's workling life. can also provides more than 1. The seat sensor system incorporates lifting/tilting and
4 times emergency brake. traveling locking function.When the operator leaves the
seat,the system automatically locks lifting/tilting and
The locking device of the disables traveling to ensure safety.
engine hood damper and
parking brake help add to 2. A throttling device is adopted to avoid the mast being
safety. out of control even some pipes are broken.
Add return oil filter of gearbox and
multi-valve, improving the cleaness of
transmission and hydraulic oil..
 8.0~10t XF series mast: (pneumatic)
Standards Overall height
Free lift Load distance,
Titl range Load capacity
Load capacity at 600mm
Max.fork Extended Without centre of drive

Type
height Lowered Without FWD/BWD Double tire
Model backrest axle to fork
Transmission Steering Chassiss Control Hydraulic backrest 8t 10t
mm mm mm mm mm (°) Kg Kg
/ Suspension transmission / Full hydraulic power steering / Skidproof pedal / Power steering / Dynamic load sending control valve X80M250 2500 2450 3710 200 714 6/12 8000 /
X80M270 2700 2550 3910 200 714 6/12 8000 /
/ Oil filter / Smaller diameter steering wheel / Rubber pedal / Suspension pedal / Hydraulic oil filter
X80M300 3000 2700 4210 200 714 6/12 8000 /
/ Dipstick / Adjuster of steering wheel / Engine hood spring / Integrated combination switch / Tilt cylinder self-lock valve X80M330 3300 2850 4510 200 714 6/12 8000 /
/ Oil cooler / Shock absorber of steering axle / Parking brake / Hydraulic oil dipstick X80M350 3500 2950 4710 200 714 6/12 8000 /
X80M360 3600 3000 4810 200 714 6/12 8000 /
/ Non-asbesttos bake / Accumulator
X80M400 4000 3200 5210 200 714 6/12 8000 /
/ Drum brake / Hydraulic oil radiator X80M430 4300 3400 5510 200 714 6/6 8000 /
/ Wet brake (W75) X80M450 4500 3500 5710 200 714 6/6 8000 /
X80M480 4800 3650 6010 200 714 6/6 8000 /
X80M500 5000 3750 6210 200 714 6/6 8000 /

Wide view Duplex mast

X80M550 5500 4050 6740 200 714 3/6 7400 /
X80M600 6000 4300 7240 200 714 3/6 7000 /
X80M650 6500 4600 7790 200 714 3/6 5800 /
Truck Power Electronics Mast X100M250 2500 2600 4055 200 726 6/12 / 10000
X100M270 2700 2700 4255 200 726 6/12 / 10000
X100M300 3000 2850 4555 200 726 6/12 / 10000
/ Traction device / Big capacity aluminum radiator / High-efficient front lights / Pre-heat indicator / Standard wide view duplex mast
X100M330 3300 3000 4855 200 726 6/12 / 10000
/ Hand grip / Whirlwind air cleaner / High-efficient LED rear lights / Charging indicator / Standard forks X100M350 3500 3100 5055 200 726 6/12 / 10000
/ Standard seat / Safety filter / Service-free start battery / Engine fuel pressure warning / Standard fork carriage X100M360 3600 3150 5155 200 726 6/12 / 10000
/ Floating overhead guard / High-efflcient intake muffler / Combination controller / Oil temperature / Mast speed limiting valve X100M400 4000 3350 5555 200 726 6/12 / 10000
X100M430 4300 3550 5855 200 726 6/6 / 10000
/ Waterproof cover on the guard / High-efflcient exhaust muffler / LCD display / Horn / Load safety valve
X100M450 4500 3650 6055 200 726 6/6 / 10000
/ Back view mirror / Neutual switch / Reversing buzzer / Mast down buffer device X100M480 4800 3800 6355 200 726 6/6 / 10000
/ Pneumatic tyres / Hour meter / Air-filter with jam sensor / Mast up buffer device X100M500 5000 3900 6555 200 726 6/6 / 10000
/ Toolbox / Fuel gauge / Emergency power off / Side roller X100M550 5500 4200 7055 200 726 3/6 / 9000
X100M600 6000 4450 7555 200 726 3/6 / 8000
/ Water temperature gauge / Fork positioner
X100M650 6500 4750 8055 200 726 3/6 / 6700
X80U230 2300 2350 3505 1145 719 6/12 8000 /
X80U250 2500 2450 3705 1245 719 6/12 8000 /
X80U270 2700 2550 3905 1345 719 6/12 8000 /
X80U300 3000 2700 4205 1495 719 6/12 8000 /

Full free duplex mast

X80U330 3300 2850 4505 1645 719 6/12 8000 /

Options
X80U360 3600 3000 4805 1795 719 6/12 8000 /
X80U400 4000 3200 5205 1995 719 6/12 8000 /
X100U230 2300 2500 3845 955 744 6/12 / 10000
X100U250 2500 2600 4045 1055 744 6/12 / 10000
X100U270 2700 2700 4245 1155 744 6/12 / 10000
Truck Transmission Power Hydraulic Electronics Mast X100U300 3000 2850 4545 1305 744 6/12 / 10000
X100U330 3300 3000 4845 1455 744 6/12 / 10000
/ Floating cabin / Wet brake / Upright exhaust system / Auxiliary hydraulic valve / OBD / Duplex wide view X100U360 3600 3150 5145 1605 744 6/12 / 10000
/ Cabin heater / Air pre-cleaner / Elecctro-hydraulic / Front working light free-lift mast X100U400 4000 3350 5545 1805 744 6/12 / 10000
X80N450 4500 2750 5775 1485 759 6/6 7000 /
/ Front window / Net cover of radiator / Proportional control system / Rear working light / Triplex wide view
X80N480 4800 2850 6075 1585 759 6/6 7000 /
/ Super elastic tyre / Spark arrester / Warning lamp free-lift mast X80N500 5000 2950 6360 1600 759 6/6 6500 /
/ Non-mark tyre(white/green) / Purified exhaust system / Special forks X80N550 5500 3100 6810 1800 759 3/6 6100 /

Full free triplex mast

/ Suspension seat / Fan protector / Wider fork carriage X80N600 6000 3250 7275 1985 759 3/6 5600 /
X80N650 6500 3530 7840 2200 759 3/6 5000 /
/ Extinguisher / Widerload back rest
X80N700 7000 3700 8310 2400 759 3/6 4200 /
/ Special given color X100N450 4500 2850 6055 1305 794 6/6 / 8500
/ Boot for tilt cylinder X100N480 4800 2950 6355 1405 794 6/6 / 8500
/ Counter weight net X100N500 5000 3050 6555 1505 794 6/6 / 8200
X100N550 5500 3200 7055 1655 794 3/6 / 7700
/ Seat sensor system
X100N600 6000 3350 7555 1805 794 3/6 / 7000
X100N650 6500 3630 8055 2085 794 3/6 / 6200
X100N700 7000 3800 8555 2255 794 3/6 / 5200

With sideshifter minus 500Kg,with integral sideshifter minus 400kg.

Optional 12t XF series mast: (pneumatic)

Overall height Free lift Titl range Capacity

Attachments Max.fork Extended

Without
Front Load capacity 600mm

Type
height Lowered Without overhang FWD/BWD Double tire
Model backrest
backrest 12t
mm mm mm mm mm (°) kg
/ Paper roll clamp / Sideshifter XX120M270 2700 2850 4405 200 739 6/12 12000
XX120M300 3000 3000 4705 200 739 6/12 12000
/ Rotating bale clamp / Rotating forks XX120M330 3300 3150 5005 200 739 6/12 12000
Wide view mast

XX120M360 3600 3300 5305 200 739 6/12 12000

/ Load stabilizer / Fork extensioner XX120M400 4000 3550 5705 200 739 6/12 12000
/ Multi-drum clamp / Load release device XX120M430 4300 3700 6005 200 739 6/6 12000
XX120M450 4500 3800 6205 200 739 6/6 12000
/ Bale clamp / Carton clamp XX120M480 4800 3950 6505 200 739 6/6 12000
/ Drum clamp / Push-pull device XX120M500 5000 4050 6705 200 739 6/6 12000
XX120M550 5500 4350 7205 200 739 3/6 10500
/ Dumping clamp / Bucket XX120M600 6000 4600 7705 200 739 3/6 9000
XX120M650 6500 4900 8205 200 739 3/6 7500
/ Crane arm / Hook
/ String Pole / Lengthened fork
XF series 8.0-12.0t forklift specification
1.1 Manufacturer HANGCHA GROUP CO.,LTD.

1.2 Manulacturer's type designation CPCD80-XW41B CPCD100-XW41B CPCD120-XXW41 CPCD80-XW75G CPCD100-XW75G CPCD120-XXW75 CPCD80-XW96G CPCD100-XW96G CPCD120-XXW96

1.3 Drive: electric (battery or mains), diesel, petrol, fuel gas Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel
Distinguishing

1.4 Operator type: hand, pedestrian, standing, seated, order-picker Seat Seat Seat Seat Seat Seat Seat Seat Seat
mark

1.5 Rated capacity/rated load Q (kg) 8000 10000 12000 8000 10000 12000 8000 10000 12000

1.6 Load centre distance c(mm) 600 600 600 600 600 600 600 600 600

1.8 Load distance, centre of drive axle to fork x(mm) 714 726 739 714 726 739 714 726 739

1.9 Wheelbase y(mm) 2500 2800 2800 2600 2800 2800 2600 2800 2800

2.1 Service weight kg 11200 13000 14300 12000 13800 14800 12000 13800 14800
Weight

2.2 Axle loading, laden front/rear kg 17280/1920 20940/2060 24100/2200 17980/2020 21515/2285 24500/2300 17980/2020 21515/2285 24500/2300

2.3 Axle loading, unladen front/rear kg 4480/6720 6040/6960 6220/8080 4820/7180 6430/7370 6400/8400 4820/7180 6430/7370 6400/8400

3.1 Tyres: solid rubber, superelastic, pneumatic, polyurethane pneumatic pneumatic pneumatic pneumatic pneumatic pneumatic pneumatic pneumatic pneumatic

3.2 Tyre size, front 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR
Tyres, chassis

3.3 Tyre size, rear 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR 9.00-20-14PR

3.5 Wheelsnumber front rear (x = driven wheels) 4x/2 4x/2 4x/2 4x/2 4x/2 4x/2 4x/2 4x/2 4x/2

3.6 Tread, front b10 (mm) 1628 1628 1628 1628 1628 1628 1628 1628 1628

3.7 Tread, rear b11 (mm) 1700 1700 1722 1700 1700 1722 1700 1700 1722

4.1 Tilt of mast/fork carriage forward/backward α/β(°) 6/12 6/12 6/12 6/12 6/12 6/12 6/12 6/12 6/12

4.2 Height, mast lowered h1 (mm) 2700 2850 3000 2700 2850 3000 2700 2850 3000

4.3 Free lift h2 (mm) 200 200 200 200 200 200 200 200 200

4.4 Lift h3 (mm) 3000 3000 3000 3000 3000 3000 3000 3000 3000

4.5 Height, mast extended h4 (mm) 4210 4555 4705 4210 4555 4705 4210 4555 4705

4.7 Height of overhead guard h6 (mm) 2580 2580 2580 2580 2580 2580 2580 2580 2580

4.8 Seat height h7 (mm) 1505 1505 1505 1505 1505 1505 1505 1505 1505

4.12 Coupling height h10 (mm) 505 505 505 505 505 505 505 505 505

4.19 Overall length l1 (mm) 5404 5736 5849 5504 5736 5849 5504 5736 5849

4.20 Length to face of forks l2 (mm) 3904 4236 4349 4004 4236 4349 4004 4236 4349
Dimensions

4.21 Overall width b1(mm) 2165 2165 2165 2165 2165 2165 2165 2165 2165

4.22 Fork dimensions s/e/l (mm) 75×160×1500 80×160×1500 80×200×1500 75×160×1500 80×160×1500 80×200×1500 75×160×1500 80×160×1500 80×200×1500

4.23 Fork carriage DIN 15173, class/type A, B / / / / / / / / /

4.24 Fork-carriage width b3 (mm) 2000 2000 2000 2000 2000 2000 2000 2000 2000

4.31 Ground clearance, laden, mast m1 (mm) 250 250 250 250 250 250 250 250 250

4.32 Ground clearance, centre of wheelbase m2 (mm) 339 339 339 339 339 339 339 339 339

4.34.1 Aisle width for pallets 1000 x 1200 crossways Ast (mm) 5544 5866 5979 5644 5866 5979 5644 5866 5979

4.34.2 Aisle width for pallets 800 x 1200 lengthways Ast (mm) 5744 6066 6179 5844 6066 6179 5844 6066 6179

4.35 Turning radius Wa (mm) 3630 3940 4040 3730 3940 4040 3730 3940 4040

4.36 Internal turning radius b13 (mm) 1327 1396 1396 1350 1396 1396 1350 1396 1396

5.1 Travel speed, laden/unladen km/h -/28.5 -/28.5 -/27 -/28.5 -/28.5 -/29 -/28.5 -/28.5 -/29

5.2 Lift speed, laden/unladen m/s 0.440/- 0.330/- 0.360/- 0.390/- 0.317/- 0.330/- 0.390/- 0.317/- 0.330/-
Performance data

5.3 Lowering speed, laden/unladen m/s 0.455/- 0.455/- 0.455/- 0.455/- 0.455/- 0.455/- 0.455/- 0.455/- 0.455/-

5.5 Drawbar pull,laden/unden N 65000/45000 65000/49000 65000/49000 65000/45000 65000/49000 65000/49000 65000/45000 65000/49000 65000/49000

5.7 Gradeability, laden/unladen % >20/- >20/- >20/- >20/- >20/- >20/- >20/- >20/- >20/-

5.10 Service brake Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

7.1 Engine manufacturer/type BB-6BG1TRC-06 BB-6BG1TRC-06 BB-6BG1TRC-06 TCD 3.6 L4 f TCD 3.6 L4 f TCD 3.6 L4 f TCD 3.6 L4 TCD 3.6 L4 TCD 3.6 L4
Combustion-

Engine standard G2 G2 G2 Stage IV Stage IV Stage IV Stage V Stage V Stage V

engine

7.2 Engine power according to DIN ISO 1585 kW 97.7 97.7 97.7 85 85 85 85 85 85

7.3 Rated speed r/min 2200 2200 2200 2200 2200 2200 2200 2200 2200

7.4 No. of cylinders/displacement (-)/(cm3) 6/6494 6/6494 6/6494 4/3600 4/3600 4/3600 4/3600 4/3600 4/3600

10.1 Operating pressure for attachments bar 195 195 215 195 195 215 195 195 215
Addition
data

10.2 Oil volume for attachments l/min 180 180 180 155 155 155 155 155 155

10.8 Towing coupling,type DIN 15170 Pin Pin Pin Pin Pin Pin Pin Pin Pin