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Transmission

The document outlines the assembly process for the automatic transaxle/transmission, including a list of special tools and parts required for the assembly. It provides detailed part numbers and descriptions for various components, such as the converter assembly, fluid pump, and various seals and gaskets. Additionally, it includes instructions for cleaning and inspecting the transmission case before assembly.
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© © All Rights Reserved
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0% found this document useful (0 votes)
39 views32 pages

Transmission

The document outlines the assembly process for the automatic transaxle/transmission, including a list of special tools and parts required for the assembly. It provides detailed part numbers and descriptions for various components, such as the converter assembly, fluid pump, and various seals and gaskets. Additionally, it includes instructions for cleaning and inspecting the transmission case before assembly.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

307-01-1 Automatic Transaxle/Transmission 307-01-1

ASSEMBLY
Transmission Special Tool(s)
Alignment Set, Fluid Pump
Special Tool(s) 307-S039 (T74P-77103-X)

Adjustment Set, Transmission


Band
307-S022 (T71P-77370-A)

Aligner, Fluid Pump Handle


307-431

Holding Fixture, Transmission


307-003 (T57L-500-B)

Aligner, Fluid Pump Pilot


307-432

Depth Micrometer
303-D026 (D80P-4201-A) or
equivalent

Gauge Bar
307-400

Alignment Gauge, TR Sensor


307-351 (T97L-70010-A)

Compressor, Servo Cover


307-402

Installer, Transmission
Extension Housing Oil Seal
307-038 (T74P-77052-A)

Installer, Shift Shaft Fluid Seal


307-050 (T74P-77498-A)

Sizer, Piston Seal


307-338 (T95L-70010-G)

Handle, Torque Converter


307-091 (T81P-7902-C)

(Continued)

(Continued)

Copyright  2006, Ford Motor Company


Last updated: 6/19/2006 2007 Mustang, Mustang GT 8/2006
307-01-2 Automatic Transaxle/Transmission 307-01-2
ASSEMBLY (Continued)
Special Tool(s) Special Tool(s)
Compressor, Cushion Spring Installer, Drive Pinion flange
307-401 205-479

Aligner, Valve Body Installer, Output Shaft Flange


307-334 (T95L-70010-C) 307-404

Alignment Pins, Transmission


Pump Material
307-399 Item Specification
MERCON V Automatic MERCON V
Transmission Fluid
XT-5-QM (or XT-5-QMC)
(US); CXT-5-LM12
(Canada)
Aligner, Flex Plate
307-403 Multi-Purpose Grease ESB-M1C93-B
XG-4 and/or XL-5

Air Test Plate and Gaskets,


Transmission
307-433-01, 307-433-2,
307-433-3

(Continued)

2007 Mustang, Mustang GT 8/2006


307-01-3 Automatic Transaxle/Transmission 307-01-3
ASSEMBLY (Continued)

2007 Mustang, Mustang GT 8/2006


307-01-4 Automatic Transaxle/Transmission 307-01-4
ASSEMBLY (Continued)

2007 Mustang, Mustang GT 8/2006


307-01-5 Automatic Transaxle/Transmission 307-01-5
ASSEMBLY (Continued)

2007 Mustang, Mustang GT 8/2006


307-01-6 Automatic Transaxle/Transmission 307-01-6
ASSEMBLY (Continued)
Item Part Number Description Item Part Number Description
1 7045 Converter-to-flexplate nut 26 7C492 Overdrive/intermediate band
(attaches the converter adjusting screw
assembly to the flexplate) 27 71000 Overdrive/intermediate
(4.0L only) locking nut
2 7902 Converter assembly 28 7L669 Overdrive brake band drum
3 N800750 Converter-to-adapter plate nut assembly
(attaches the converter 29 7A548 Direct and overdrive piston
assembly to the adapter plate) outer seal
(8 required) (4.6L only)
30 7D404 Direct and overdrive piston
4 N800750 Adapter plate-to-flexplate nut inner seal
(attaches adapter plate to the
flexplate) (4 required) (4.6L 31 7A262 Direct and overdrive clutch
only) piston
5 6K374 Adapter plate assembly (4.6L 32 7A480 Direct and overdrive clutch
only) piston spring
6 7902 Converter assembly 33 7A527 Clutch piston spring retainer
(2 required)
7 7017 Input shaft
34 E860125 Retaining ring (retains 7D041
8 7A248 Front fluid pump seal to drum) (2 required)
assembly
35 7B442 Coast clutch external splined
9 7A248 Front fluid pump seal plate (steel) (2 required)
10 W704892 Screw and washer assembly 36 7B164 Coast clutch internal splined
— M8 x 35 internal lobe friction plate (2 required)
(attaches pump to case) (8
required) 37 7B066 Coast and direct clutch
pressure plate (2 required)
11 7G178 Fluid pump cover assembly
38 E860126 — Coast and direct clutch plates
12 7B472 Fluid pump adapter plate E860129 retaining ring (select fit) (2
13 7A136 Front fluid pump gasket required)
14 W701431 Fluid pump shaft-to-inner 39 7660 Coast clutch to overdrive
gear O-ring seal (also in carrier adapter
pump assembly) 40 7D063 Overdrive sun gear
15 7L323 Stator support seal 41 7B446 Overdrive planetary gear
16 7A108 Front pump support assembly carrier (with trigger wheel)
17 7H416 O-ring 42 7L495 Overdrive planet thrust
18 7H411 Fluid pump control valve bearing No. 2
19 7A103 Fluid pump assembly 43 7A153 Overdrive ring gear
20 W701429 M8 x 1 x 35 internal lobe 44 7A089 Center shaft one-way clutch
screw (attaches pump support assembly
to pump assembly) (6 45 7A658 Overdrive center shaft
required) 46 W702037 Retaining ring (retains 7686
21 7D025 Overdrive brake drum seal to 7653)
22 7D014 Fluid pump input thrust 47 7L678 Hub and ring gear assembly
washer No. 1 (includes 7C109, 7A153,
23 7D029 Intermediate and overdrive 7A658, W702037)
brake band anchor strut (2 48 7M153 Center shaft and forward
required) clutch cylinder bearing
24 7D034 Intermediate and overdrive assembly No. 3, No. 5, No. 8
brake band (2 required) and No. 9 (4 required)
25 7D029 Intermediate and overdrive 49 W702465 Retaining ring
brake band apply strut (2 50 7A130 Center support assembly
required) (Continued)
(Continued)

2007 Mustang, Mustang GT 8/2006


307-01-7 Automatic Transaxle/Transmission 307-01-7
ASSEMBLY (Continued)
Item Part Number Description Item Part Number Description
51 E826160 Nut and cage assembly 80 7C122 Output shaft ring gear
(attaches center support to retaining ring
case) 81 7D019 Output shaft hub seal
52 W705407 Bolt 82 7H027 Low/intermediate sun gear
53 7D014 Intermediate clutch drum bearing assembly
bearing No. 4 83 7C498 Reverse brake drum and
54 7D044 Intermediate brake drum clutch assembly (includes
assembly OWC)
55 7B442 Direct clutch external splined 84 7D095 Low/reverse band assembly
steel plates (5 required) 85 7R205 Output shaft bearing
56 7B164 Direct clutch internal splined 86 7B368 Output shaft thrust washer
friction plates (5 required) No.11
57 7A360 Forward clutch cylinder 87 7A233 Transmission parking gear
58 7A262 Forward clutch piston assembly
assembly 88 7060 Output shaft
59 7G299 Forward clutch support and 89 7A441 Parking pawl
spring assembly
90 7D070 Parking pawl return spring
60 E860109 Forward clutch piston and
spring retaining ring in 91 7D071 Parking pawl shaft
forward clutch cylinder 92 7086 Extension housing gasket
61 7B442 Forward clutch external spline 93 7A039 Extension housing
steel plate (5 required) 94 W500311 M8 x 1.25 extension
62 7B164 Forward clutch internally housing-to-case screw (5
spline friction plate (5 required)
required) 95 7052 Extension housing seal
63 7B066 Forward clutch pressure plate 96 7089 Output shaft flange
64 7D483 Retaining ring 141.45 x 1.37 97 W701357 Output shaft flange nut
internal (select fit)
98 7D273 Fluid tube connector
65 7D234 Forward ring gear hub thrust assembly (2 required)
bearing No. 6A
99 7H074 Ring overdrive servo retainer
66 7D090 Forward clutch thrust washer
No. 6B 100 W703119 Overdrive servo cover seal (2
required)
67 7G375 Forward clutch hub retainer
ring 101 7D027 Overdrive servo cover
68 7B067 Forward ring gear hub 102 7D021 Overdrive servo piston and
rod
69 7D392 Forward ring gear
103 7D028 Intermediate/overdrive servo
70 7F374 Forward planet thrust bearing piston spring (2 required)
No. 7
104 W702777 Ring intermediate servo
71 7A398 Forward planetary retainer
72 7A019 Shell and sun gear assembly 105 W702969 Intermediate servo cover seal
73 7C167 Low and reverse spacer gear 106 7D027 Intermediate servo cover
74 W702775 Reverse carrier drum snap 107 7D021 Intermediate servo piston and
ring rod
75 7D006 Reverse planet assembly 108 7005 Case assembly
76 7B176 Output shaft sleeve 109 7034 Case vent assembly
77 E860527 External retainer ring 110 W708389 Speed sensor-to-case screw
78 7A153 Output shaft ring gear (M6 x 19)
79 7D164 Output shaft hub (Continued)
(Continued)

2007 Mustang, Mustang GT 8/2006


307-01-8 Automatic Transaxle/Transmission 307-01-8
ASSEMBLY (Continued)
Item Part Number Description Item Part Number Description
111 7H103 Output shaft speed, turbine 138 W500102 Main control valve body
shaft speed and intermediate screws (18 required)
shaft speed sensors 139 W702791 Main control valve body
112 W702981 Speed sensor-to-case O-ring screw
seal 140 7E332 Manual valve detent spring
113 7A179 Reverse brake drum lever 141 W500100 Screw detent spring
114 7D433 Reverse band actuating lever 142 W706672 Main control valve body
shaft screw
115 7A232 Parking pawl actuating rod 143 7A100 Main control valve body
116 390318 Pipe plug 144 W705928 Solenoid body connector
117 W703001 Manual lever shaft outer and O-ring seal
inner nut 145 7G391 Transmission control solenoid
118 7A115 Manual valve inner lever body
119 7B498 Manual control lever seal 146 W702921 Transmission control solenoid
120 7A256 Manual control lever body screw
121 7F293 Digital transmission range 147 W703189 Transmission control solenoid
(TR) sensor body screws (7 required)
122 W500015 Digital TR sensor screw and 148 7A098 Transmission fluid pan filter
washer (2 required) 149 W705559 Transmission fluid pan filter
123 6026 Fluid fill plug screws
124 7B210 Manual lever shaft pin 150 7L027 Transmission fluid pan
retainer magnet
125 7B193 Reverse servo assembly 151 7A191 Transmission fluid pan gasket
126 7D372 Reverse servo plate 152 7A194 Transmission fluid pan
127 7D466 Reverse servo accumulator 153 6734 Transmission fluid pan drain
spring plug gasket
128 7D189 Reverse servo piston and seal 154 7A010 Transmission fluid pan drain
plug
129 7423 Reverse servo piston O-ring
seal 155 W500213 Transmission fluid pan screw
130 7D036 Reverse servo cover 156 W707919 Transmission fluid pan drain
tube plug (short hex)
131 W702359 Reverse servo piston-to-case
screw (4 required) 157 — Overdrive/coast clutch
assembly
132 7D321 Control valve spring retainer
158 — Direct clutch assembly
133 7A270 Main fluid pressure spring
regulator valve 159 — Forward clutch assembly
134 7D488 Reverse servo check valve 160 — Overdrive servo
135 W701099 Main control valve body 161 — Intermediate servo
separating plate screw
136 7Z490 Main control valve body 1. Thoroughly clean the transmission case and
separating plate (bonded) extension housing in solvent and blow dry with
137 7A101 Lower main control valve compressed air.
body
(Continued)

2007 Mustang, Mustang GT 8/2006


307-01-9 Automatic Transaxle/Transmission 307-01-9
ASSEMBLY (Continued)
2. Inspect the transmission case for the following: 5. WARNING: Make sure the lockpin on
• Stripped bolt hole threads. bench-mounted holding fixture is secure.
• Gasket and mating surfaces for burrs or Failure to follow these instructions may
nicks. result in personal injury.
• Obstructions to vent and fluid passages. Using the special tool, install the transmission
into the bench with the converter housing
• Cracks or warpage. facing up.

3. Inspect the extension housing for cracks, burrs 6. Using the special tool, install the manual
or warpage. control lever shaft seal and lubricate it with
petroleum jelly.

4. Inspect the case bearing for damage. If damage


to the case bearing is indicated, install a new 7. Install the parking lever rod.
case.

2007 Mustang, Mustang GT 8/2006


307-01-10 Automatic Transaxle/Transmission 307-01-10
ASSEMBLY (Continued)
8. Install the manual control lever. 11. Install the manual valve inner lever onto the
manual shaft and loosely install the nut.

9. Assemble the manual valve inner lever and


parking lever actuating rod as shown. 12. CAUTION: Use care not to damage
the fluid pan rail surface when installing the
retaining pin.
NOTE: Align the manual control lever shaft
alignment groove with the manual control lever
shaft spring pin bore in the transmission case.
Install the manual control lever shaft spring pin.
• Tap the manual control lever shaft spring
pin into the transmission case.

10. CAUTION: Align the flats on the


manual valve inner lever with the flats on
the manual control lever shaft.
Install the manual control lever shaft.

2007 Mustang, Mustang GT 8/2006


307-01-11 Automatic Transaxle/Transmission 307-01-11
ASSEMBLY (Continued)
13. CAUTION: To avoid damage, do not
allow the wrench to strike the manual valve
inner lever pin.
Tighten the nut.
• Tighten to 48 Nm (35 lb-ft).

16. Install the output shaft and park gear.

14. CAUTION: The tabs on the output


shaft thrust washer (No. 11) point into the
case. Make sure the thrust washer is
correctly seated.
Install the output shaft thrust washer (No. 11).
• Coat the output shaft thrust washer with
petroleum jelly.
17. Install the low/reverse brake drum.
• Rotate the low/reverse brake drum clockwise
to install.

15. Install the park gear on the output shaft.

2007 Mustang, Mustang GT 8/2006


307-01-12 Automatic Transaxle/Transmission 307-01-12
ASSEMBLY (Continued)
18. CAUTION: Make sure band is resting 21. Install the No. 10 needle bearing into the case.
on the 2 anchor pins in the case.
Install the low/reverse band over the reverse
drum.

22. CAUTION: Do not damage the seal


against the case during assembly.
Install the output shaft ring gear, hub and seal.
19. NOTE: The reverse band actuating lever must
fit into the notches in the band.
Install the reverse band actuating lever into the
reverse band.

23. CAUTION: Always install a new


output shaft retaining ring.
Install a new output shaft retaining ring.

20. Install the reverse band actuating lever shaft


into the case and into the reverse band actuating
lever.

2007 Mustang, Mustang GT 8/2006


307-01-13 Automatic Transaxle/Transmission 307-01-13
ASSEMBLY (Continued)
24. NOTE: Install the output shaft sleeve with the 27. CAUTION: The low/reverse brake
cone facing up. This sleeve will snap into place drum must be pulled forward to install the
when correctly installed. low/reverse planet retaining ring.
Install the output shaft sleeve. Install the retaining ring.

25. Install low/reverse planetary carrier needle 28. Install the No. 8 thrust bearing.
bearing (No. 9) onto the output shaft ring gear
and hub assembly.

29. Install the spacer on the input shell, using


petroleum jelly to hold it in place.
26. CAUTION: Make sure the needle
bearings stay in place.
Install the low/reverse planetary assembly.

2007 Mustang, Mustang GT 8/2006


307-01-14 Automatic Transaxle/Transmission 307-01-14
ASSEMBLY (Continued)
30. Install the input shell and sun gear assembly. 33. Install the No. 6B forward clutch thrust washer
onto the forward ring gear hub.

31. NOTE: The No. 13 bearing must be correctly


seated in the forward planet assembly so the 34. Install the forward ring gear and hub as an
sun gear can be installed correctly. assembly.
Install the forward planetary assembly.

35. Install the No. 6A forward ring gear hub thrust


32. Install the No. 7 forward planet thrust bearing bearing into the forward ring gear and hub.
into the forward ring gear and hub assembly.
Use petroleum jelly to hold the bearing in
place.

2007 Mustang, Mustang GT 8/2006


307-01-15 Automatic Transaxle/Transmission 307-01-15
ASSEMBLY (Continued)
36. Install the forward clutch cylinder.

40. Install the direct clutch drum.

37. Install the No. 5 thrust bearing.

41. Using a depth micrometer with an 8-inch


extension, measure from the top of the gauge
38. Install the intermediate servo piston and spring. bar to center support ledge in the case at 4
• Lubricate the servo bore with clean places 90 degrees apart.
automatic transmission fluid. • Add the 4 measurements, divide by 4, and
record as dimension A.

39. Using the special tool, install the retaining ring.

2007 Mustang, Mustang GT 8/2006


307-01-16 Automatic Transaxle/Transmission 307-01-16
ASSEMBLY (Continued)
42. CAUTION: The torque specifications 43. NOTE: Align the disc holes on special tool
are critical for this procedure. Failure to use with the slot in gauge bar for correct
the correct torque specifications may cause measurement.
transmission damage. Measure the distance from the top of the gauge
Install the special tool. bar to the drum bearing surface through the
hole in the disc and record as dimension B.
1 Install the special tool and the bolts using
Repeat the measurement 180 degrees on the
the 2 pump screw locations at
opposite side of the special tool and record as
approximately 6 and 12 o’clock positions.
dimension C.
X Tighten to 15 Nm (11 lb-ft).
2 Tighten the center screw.
X Tighten to 1.13 Nm (10 lb-in).

44. Add dimension B to C, divide by 2, and record


as dimension D.

45. Subtract A from D and record as dimension E.

46. Select bearing from the following chart, using


dimension E.

Service Part Number


Dimension E (7D014) Bearing Thickness Identification (Notches)
1.69-1.87 mm XW4Z-CA 2.65-2.80 mm None
(0.066-0.074 in) (0.104-0.110 in)
1.88-2.04 mm XW4X-DA 2.83-2.98 mm One
(0.073-0.080 in) (0.111-0.116 in)
2.05-2.22 mm XW4Z-EA 3.01-3.16 mm Two
(0.081- 0.088 in) (0.118-0.124 in)
2.23-2.43 mm XW4Z-FA 3.21-3.36 mm Three
(0.088-0.096 in) (0.126-0.132 in)

2007 Mustang, Mustang GT 8/2006


307-01-17 Automatic Transaxle/Transmission 307-01-17
ASSEMBLY (Continued)
47. NOTE: Make sure that the intermediate band
apply strut is aligned with the band notch.
NOTE: If the intermediate band is reused, it
must be installed in the same position as when
removed.
NOTE: The new intermediate band is dark in
color. This is a normal condition of the band.
Hairline cracks in the band are also considered
normal. Do not install a new band based solely
on the color.
Install the intermediate band.

48. CAUTION: To avoid a ‘‘fall-out’’


49. CAUTION: If the strut is installed
condition of the strut from the screw during
incorrectly, transmission damage will occur.
assembly and function, the small ‘‘U’’
shaped notch should be toward the band/case Check to make sure that the intermediate band
side and the large ‘‘U’’ shaped notch toward anchor strut is installed in the correct
the main control side. orientation to the case and adjustment screw.
Install the intermediate band anchor strut.
1 Band/case side of the anchor (small U
notch).
2 Main control side of the anchor (large U
notch).

2007 Mustang, Mustang GT 8/2006


307-01-18 Automatic Transaxle/Transmission 307-01-18
ASSEMBLY (Continued)
50. Loosely install the screw.

54. NOTE: Align the center support screw hole


with correct case hole.
51. Install the intermediate band apply strut. Install the center support.

52. CAUTION: If the strut is installed 55. Install the center support locknut and cage.
incorrectly, transmission damage will occur.
Check to make sure that the intermediate band
apply strut is installed in the correct orientation
to the case and piston rod.

53. Install the selected No. 4 thrust washer on the


direct clutch drum.
• Coat the thrust washer with petroleum jelly.

2007 Mustang, Mustang GT 8/2006


307-01-19 Automatic Transaxle/Transmission 307-01-19
ASSEMBLY (Continued)
56. Loosely install the screw.

57. CAUTION: Install the center support


retaining ring with the tapered side facing
up.
CAUTION: Make sure the notch
opening is not obstructed by the center
support retaining ring.
Install the center support retaining ring.
1 Make sure the center support retaining ring
is installed with the tapered side facing up.
2 Make sure the opening of the center support
retaining ring is positioned correctly. 58. Install the center shaft thrust bearing (No. 3).

2007 Mustang, Mustang GT 8/2006


307-01-20 Automatic Transaxle/Transmission 307-01-20
ASSEMBLY (Continued)
59. Install the overdrive ring gear, overdrive 62. Install the overdrive band servo piston and
one-way clutch and center shaft assembly. spring.
• Lubricate the servo bore with clean
automatic transmission fluid.

60. CAUTION: Do not bend the trigger


wheel. Make sure that the No. 2 thrust
bearing is in this assembly. 63. Using the special tools, install the retaining
Install the planetary gear overdrive carrier. ring.

61. Install the overdrive brake drum and coast


clutch drum assembly.

2007 Mustang, Mustang GT 8/2006


307-01-21 Automatic Transaxle/Transmission 307-01-21
ASSEMBLY (Continued)
64. NOTE: If the overdrive band is reused, it must
be installed in the same position as when
removed.
NOTE: Make sure that the overdrive band
apply strut is aligned with the band notch.
NOTE: The new overdrive band is dark in
color. This is a normal condition of the band.
Hairline cracks in the band are also considered
normal. Do not install a new band based solely
on the color.
Install the overdrive band.

65. CAUTION: To avoid a ‘‘fall-out’’


66. CAUTION: If the strut is installed
condition of the strut from the screw during
incorrectly, transmission damage will occur.
assembly and function, the small ‘‘U’’
shaped notch should be toward the band/case Check to make sure that the intermediate band
side and the large ‘‘U’’ shaped notch toward anchor strut is installed in the correct
the main control side. orientation to the case and adjustment screw.
Install the overdrive band anchor strut.
1 Band/case side of the anchor (small U
notch).
2 Main control side of the anchor (large U
notch).

2007 Mustang, Mustang GT 8/2006


307-01-22 Automatic Transaxle/Transmission 307-01-22
ASSEMBLY (Continued)
67. Loosely install the screw. 70. CAUTION: The torque specifications
are critical for this procedure. Failure to use
the correct torque specifications may cause
transmission damage.
Install the special tool.
1 Install the special tool and the bolts using
the 2 pump screw locations at
approximately 6 and 12 o’clock positions.
X Tighten to 15 Nm (11 lb-ft).
2 Tighten the center screw.
X Tighten to 1 Nm (9 lb-in).

68. Install the overdrive apply strut.

71. NOTE: Align the disc holes on special tool


with the slot in gauge bar for correct
measurement.
69. CAUTION: If the strut is installed Measure the distance from the top of the gauge
incorrectly, transmission damage will occur. bar to the drum bearing surface through the
Check to make sure that the overdrive band hole in the disc and record as dimension A.
apply strut is installed in the correct orientation Repeat the measurement 180 degrees on the
to the case and piston rod. opposite side of the special tool and record as
dimension B.

72. Add dimension A to B, divide by 2, and record


as dimension C.

2007 Mustang, Mustang GT 8/2006


307-01-23 Automatic Transaxle/Transmission 307-01-23
ASSEMBLY (Continued)
73. Subtract the thickness of the gauge bar 17.78 74. Select the No. 1 thrust bearing from the
mm (0.70 in) from dimension C and record as following chart using dimension D.
dimension D.

Service Part Number


Dimension D (7D014) Bearing Thickness Identification (Color/ID)
38.05-38.13 mm F7TZ-TA 1.55-1.60 mm (0.061-0.063 White
(1.498-1.501 in) in)
38.14-38.28 mm F7TZ-MA 1.75-1.80 mm (0.069-0.071 Green
(1.50-1.51 in) in)
38.29-38.42 mm F7TZ-NA 1.85-1.90 mm (0.073-0.075 Red
(1.507-1.513 in) in)
38.43-38.61 mm F7TZ-RA 2.05-2.10 mm (0.081-0.083 Black
(1.51-1.52 in) in)
38.62-38.74 mm (1.52-1.53 F7TZ-SA 2.15-2.20 mm (0.095-0.097 Yellow
in) in)

75. Install the selected No. 1 fluid pump input


thrust washer.
• Coat the fluid pump input thrust washer
with petroleum jelly.

78. CAUTION: Make sure that the fluid


pump inlet thrust washer (No. 1), selective
thrust washer, fluid pump gasket and the
fluid pump-to-case O-ring seal remain in the
correct position throughout this step.
76. Install the special tools into the transmission Install the fluid pump.
case.

77. Install the pump gasket.

2007 Mustang, Mustang GT 8/2006


307-01-24 Automatic Transaxle/Transmission 307-01-24
ASSEMBLY (Continued)
79. CAUTION: The special tools must be
used to correctly align the pump with the
adapter plate to reduce gear noise, bushing
failure and leakage.
Using the special tool, align the fluid pump to
the adapter plate.

82. CAUTION: Do not allow overdrive


band adjustment screw to back out. Band
strut could fall out of position.
CAUTION: Install, but do not tighten,
a new locknut on the band adjustment screw.
Apply petroleum jelly to the locknut seal.
80. Install screws. Tighten the screws in a star Install a new locknut on the band adjustment
pattern. screw.
• Tighten to 25 Nm (18 lb-ft).

81. Remove the special tools and install the 2


remaining screws.
• Tighten to 25 Nm (18 lb-ft).

2007 Mustang, Mustang GT 8/2006


307-01-25 Automatic Transaxle/Transmission 307-01-25
ASSEMBLY (Continued)
83. CAUTION: The overdrive servo must
be installed prior to band adjustment.
Using the special tool, tighten the overdrive
band adjustment screw.
• Tighten to 14 Nm (10 lb-ft).
• Then back off the screw exactly 1.5 turns
and hold that position.

86. CAUTION: The intermediate servo


must be installed prior to band adjustment.
Using the special tool, tighten the intermediate
band adjustment screw.
• Tighten to 14 Nm (10 lb-ft).
• Then back off the screw exactly 1.5 turns
and hold that position.

84. Tighten the overdrive band locknut.


1 Hold the overdrive band adjustment screw
stationary.
2 Tighten the overdrive band locknut.
X Tighten to 54 Nm (40 lb-ft).

85. CAUTION: Do not allow the


intermediate band adjusting screw to back
out. Band strut could fall out of position.
CAUTION: Install, but do not tighten,
a new locknut on the band adjustment screw.
Apply petroleum jelly to the locknut seal.
Install new nut on the band adjustment screw.

2007 Mustang, Mustang GT 8/2006


307-01-26 Automatic Transaxle/Transmission 307-01-26
ASSEMBLY (Continued)
87. Tighten the intermediate band locknut. 90. Install the special tools into the transmission
1 Hold the intermediate band adjustment case.
screw stationary.
2 Tighten the intermediate band locknut.
X Tighten to 54 Nm (40 lb-ft).

91. Using the special tools, install the main control


valve body and loosely install the screws.
1 Install the short screw.
88. Tighten the center support screw. 2 Install the screw with the larger head.
• Tighten to 11 Nm (8 lb-ft). 3 Install the remaining screws.

89. Using the special tools, carry out the air 92. Remove the special tools, and loosely install the
pressure test procedure. For additional screw.
information, refer to Special Testing Procedures
in this section.

2007 Mustang, Mustang GT 8/2006


307-01-27 Automatic Transaxle/Transmission 307-01-27
ASSEMBLY (Continued)
93. Tighten the screws in the sequence shown.
• Tighten to 10 Nm (89 lb-in).

94. With the manual lever in the NEUTRAL 95. Install new O-ring seals on the solenoid body
position, install the manual valve detent spring. connector. Lubricate the O-ring seals with clean
• Tighten to 10 Nm (89 lb-in). automatic transmission fluid.

2007 Mustang, Mustang GT 8/2006


307-01-28 Automatic Transaxle/Transmission 307-01-28
ASSEMBLY (Continued)
96. CAUTION: Inspect the transmission
case bore to make sure it is free of foreign
material and not damaged. If damaged,
transmission leak may occur.
Install the solenoid body. Tighten the screws in
the sequence shown.
• Tighten to 8 Nm (71 lb-in).

99. NOTE: The transmission fluid pan gasket is


reusable. Clean and inspect for damage. If not
damaged, the gasket should be reused.
Install the transmission fluid pan and gasket and
loosely install the screws.

97. Install the reverse servo. Tighten the bolts in


the sequence shown in 2 stages.
• Stage 1: Tighten to 5 Nm (44 lb-in).
• Stage 2: Tighten to 11 Nm (8 lb-ft).

100. Tighten the 16 screws in a crisscross


sequence.
• Tighten to 11 Nm (8 lb-ft).

98. CAUTION: Lubricate the fluid filter


seals with clean automatic transmission fluid
or they may be damaged.
NOTE: Make sure that the fluid filter seals are
correctly seated on the filter.
Lubricate the seals and install the transmission
fluid filter.
• Tighten to 10 Nm (89 lb-in).

2007 Mustang, Mustang GT 8/2006


307-01-29 Automatic Transaxle/Transmission 307-01-29
ASSEMBLY (Continued)
101. Install the drain plug.
• Install a new gasket onto the drain plug
assembly.
• Tighten to 26 Nm (19 lb-ft).

104. Using the special tool, install the extension


housing seal.

102. Install the parking pawl assembly and gasket.


1 Install the parking pawl shaft.
2 Install the parking pawl return spring.
3 Install the parking pawl.
4 Install a new gasket.

105. Using the special tools, install the output shaft


flange.

103. Install the extension housing.


• Tighten to 30 Nm (22 lb-ft).

2007 Mustang, Mustang GT 8/2006


307-01-30 Automatic Transaxle/Transmission 307-01-30
ASSEMBLY (Continued)
106. Install a new nut.
• Tighten to 130 Nm (96 lb-ft).

109. CAUTION: The splines of the input


shaft are not the same length on both ends.
The shaft end with the shorter splines goes
107. CAUTION: The digital TR sensor into the fluid pump.
must fit flush against the boss on the case Install the input shaft.
to prevent damage to the sensor.
Install the digital TR sensor and loosely install
the screws.

110. Using the special tool, make sure that the fluid
pump gear seal ring is fully seated.

108. CAUTION: Tightening one screw


before tightening the other may cause the
sensor to bind or become damaged.
NOTE: The manual lever must be in the
NEUTRAL position.
Using the special tool, align the digital TR
sensor and tighten the screws in an alternating
sequence.
• Tighten 8 Nm (71 lb-in).

2007 Mustang, Mustang GT 8/2006


307-01-31 Automatic Transaxle/Transmission 307-01-31
ASSEMBLY (Continued)
111. Remove the special tool. 113. WARNING: The torque converter can
fall out if the transmission is tipped. Failure
to follow these instructions may cause
personal injury.
Using the special tools, install the torque
converter by pushing and rotating.

112. CAUTION: Do not damage the fluid


pump gear O-ring seal when installing
torque converter.
CAUTION: Make sure the converter
hub is fully engaged in the pump support
and gear and rotates freely. Do not damage 114. Lubricate the torque converter pilot hub with
the hub seal. multi-purpose grease.

CAUTION: If the torque converter


slides out, the hub seal may be damaged.
Lubricate the converter hub with clean
automatic transmission fluid.

2007 Mustang, Mustang GT 8/2006


307-01-32 Automatic Transaxle/Transmission 307-01-32
ASSEMBLY (Continued)
115. CAUTION: The special tool must be 117. Using one of the speed sensor holes, fill the
used to correctly align the adapter plate to transmission with 8.5L (9 qts) of automatic
the converter or transmission damage could transmission fluid.
occur.
In order to correctly install the special
service tool, it must be installed using 1
round and 1 oblong hole. Using 2 oblong
holes will cause damage to the transmission.
NOTE: Position the adapter plate on the
torque converter and identify the position of
the orange or green paint daub on the
converter face.
If the vehicle is equipped, use the special tool
to install the torque converter flexplate adapter
assembly and 8 nuts.
• Tighten to 44 Nm (32 lb-ft). 118. NOTE: Inspect O-ring seals for damage.
Install new O-ring seals if damaged. Lubricate
the O-ring seals with petroleum jelly to
prevent damage to the O-ring seals.
Install the sensors.
• Tighten to 14 Nm (10 lb-ft).

116. Remove the special tool and install the


remaining torque converter flexplate adapter
nuts.
• Tighten to 44 Nm (32 lb-ft).

2007 Mustang, Mustang GT 8/2006

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