Paper: History
Paper: History
Etymology
The word paper is etymologically derived from Latin papyrus, which comes from the Greek πᾰ́πῡρος
(pápūros), the word for the Cyperus papyrus plant.[8][9] Papyrus is a thick, paper-like material produced
from the pith of the Cyperus papyrus plant, which was used in ancient Egypt and other Mediterranean
cultures for writing before the introduction of paper.[10] Although the word paper is etymologically
derived from papyrus, the two are produced very differently and the development of the first is distinct
from the development of the second. Papyrus is a lamination of natural plant fibre, while paper is
manufactured from fibres whose properties have been changed by maceration.[2] Papyrus has several
downsides that eventually caused it to be replaced by other writing mediums such as parchment and
paper. It was geographically limited to a plant primarily grown in Egypt and was both more expensive
and laborious to produce compared to paper. It was also more fragile and sensitive to moisture, making it
prone to break apart in damp conditions.[11]
Papermaking
Chemical pulping
To make pulp from wood, a chemical pulping process separates lignin from cellulose fibre. A cooking
liquor is used to dissolve the lignin, which is then washed from the cellulose; this preserves the length of
the cellulose fibres. Paper made from chemical pulps are also known as wood-free papers (not to be
confused with tree-free paper); this is because they do not contain lignin, which deteriorates over time.
The pulp can also be bleached to produce white paper, but this consumes 5% of the fibres. Chemical
pulping processes are not used to make paper made from cotton, which is already 90% cellulose.
Mechanical pulping
There are two major mechanical pulps: thermomechanical pulp (TMP) and groundwood pulp (GW). In
the TMP process, wood is chipped and then fed into steam-heated refiners, where the chips are squeezed
and converted to fibres between two steel discs. In the groundwood process, debarked logs are fed into
grinders where they are pressed against rotating stones to be made into fibres. Mechanical pulping does
not remove the lignin, so the yield is very high, > 95%; however, lignin causes the paper thus produced to
turn yellow and become brittle over time. Mechanical pulps have rather short fibres, thus producing weak
paper. Although large amounts of electrical energy are required to produce mechanical pulp, it costs less
than the chemical kind.
De-inked pulp
Paper recycling processes can use either chemically or mechanically produced pulp; by mixing it with
water and applying mechanical action the hydrogen bonds in the paper can be broken and fibres separated
again. Most recycled paper contains a proportion of virgin fibre for the sake of quality; generally
speaking, de-inked pulp is of the same quality or lower than the collected paper it was made from.
    Mill broke or internal mill waste – This incorporates any substandard or grade-change paper
    made within the paper mill itself, which then goes back into the manufacturing system to be
    re-pulped back into paper. Such out-of-specification paper is not sold and is therefore often
    not classified as genuine reclaimed recycled fibre; however most paper mills have been
    reusing their own waste fibre for many years, long before recycling became popular.
    Preconsumer waste – This is offcut and processing waste, such as guillotine trims and
    envelope blank waste; it is generated outside the paper mill and could potentially go to
    landfill, and is a genuine recycled fibre source; it includes de-inked preconsumer waste
    (recycled material that has been printed but did not reach its intended end use, such as
    waste from printers and unsold publications).[12]
    Postconsumer waste – This is fibre from paper that has been used for its intended end use
    and includes office waste, magazine papers and newsprint. As the vast majority of this
    material has been printed – either digitally or by more conventional means such as
    lithography or rotogravure – it will either be recycled as printed paper or go through a de-
    inking process first.
Recycled papers can be made from 100% recycled materials or blended with virgin pulp, although they
are (generally) not as strong nor as bright as papers made from the latter.
Additives
Besides the fibres, pulps may contain fillers such as chalk or china clay,[13] which improve its
characteristics for printing or writing.[14] Additives for sizing purposes may be mixed with it or applied to
the paper web later in the manufacturing process; the purpose of such sizing is to establish the correct
level of surface absorbency to suit ink or paint.
Producing paper
The pulp is fed to a paper machine, where it is formed as a
paper web and the water is removed from it by pressing and
drying.
Pressing the sheet removes the water by force. Once the water
is forced from the sheet, a special kind of felt, which is not to
be confused with the traditional one, is used to collect the
water. When making paper by hand, a blotter sheet is used
instead.
                                                                    Paper mill in Mänttä-Vilppula, Finland
Finishing
The paper may then undergo sizing to alter its physical properties for use in various applications.
Paper at this point is uncoated. Coated paper has a thin layer of material such as calcium carbonate or
china clay applied to one or both sides in order to create a surface more suitable for high-resolution
halftone screens. (Uncoated papers are rarely suitable for screens above 150 lpi.) Coated or uncoated
papers may have their surfaces polished by calendering. Coated papers are divided into matte, semi-matte
or silk, and gloss. Gloss papers give the highest optical density in the printed image.
The paper is then fed onto reels if it is to be used on web
printing presses, or cut into sheets for other printing processes
or other purposes. The fibres in the paper basically run in the
machine direction. Sheets are usually cut "long-grain", i.e.
with the grain parallel to the longer dimension of the sheet.
Continuous form paper (or continuous stationery) is cut to
width with holes punched at the edges, and folded into stacks.
Paper grain
All paper produced by paper machines such as the Fourdrinier          Lower quality paper (used to print the
                                                                      book in 1991) with visible bits of wood
Machine are wove paper, i.e. the wire mesh that transports the
web leaves a pattern that has the same density along the paper
grain and across the grain. Textured finishes, watermarks and wire patterns imitating hand-made laid
paper can be created by the use of appropriate rollers in the later stages of the machine.
Wove paper does not exhibit "laidlines", which are small regular lines left behind on paper when it was
handmade in a mould made from rows of metal wires or bamboo. Laidlines are very close together. They
run perpendicular to the "chainlines", which are further apart. Handmade paper similarly exhibits "deckle
edges", or rough and feathery borders.[15]
Applications
Paper can be produced with a wide variety of properties,
depending on its intended use.
Paper has a major role in the visual arts. It is used by itself to form two- and three-dimensional shapes
and collages.[17][18] It has also evolved to being a structural material used in furniture design.[19]
Watercolor paper has a long history of production and use.
In Europe and other regions using the ISO 216 paper-sizing system, the weight is expressed in grams per
square metre (g/m2 or usually gsm) of the paper. Printing paper is generally between 60 gsm and
120 gsm. Anything heavier than 160 gsm is considered card. The weight of a ream therefore depends on
the dimensions of the paper and its thickness.
Most commercial paper sold in North America is cut to standard paper sizes based on customary units
and is defined by the length and width of a sheet of paper.
The ISO 216 system used in most other countries is based on the surface area of a sheet of paper, not on a
sheet's width and length. It was first adopted in Germany in 1922 and generally spread as nations adopted
the metric system. The largest standard size paper is A0 (A zero), measuring one square metre (approx.
1189 × 841 mm). A1 is half the size of a sheet of A0 (i.e., 594 mm × 841 mm), such that two sheets of A1
placed side by side are equal to one sheet of A0. A2 is half the size of a sheet of A1, and so forth.
Common sizes used in the office and the home are A4 and A3 (A3 is the size of two A4 sheets).
The density of paper ranges from 250 kg/m3 (16 lb/cu ft) for tissue paper to 1 500 kg/m3 (94 lb/cu ft) for
some specialty paper. Printing paper is about 800 kg/m3 (50 lb/cu ft).[23]
    Bank paper
    Banana paper
    Bond paper
    Book paper
    Coated paper: glossy and matte surface
    Construction paper/sugar paper
    Cotton paper
    Fish paper (vulcanized fibres for electrical insulation)
    Inkjet paper
    Kraft paper
    Laid paper
    Leather paper
    Mummy paper
    Oak tag paper
    Sandpaper
    Troublewit, specially pleated paper
    Tyvek paper
    Wallpaper
    Washi
    Waterproof paper
    Wax paper
    Wove paper
    Xuan paper
Paper stability
Much of the early paper made from wood pulp contained
significant amounts of alum, a variety of aluminium sulfate
salt that is significantly acidic. Alum was added to paper to
assist in sizing,[25] making it somewhat water resistant so that
inks did not "run" or spread uncontrollably. Early
papermakers did not realize that the alum they added liberally
to cure almost every problem encountered in making their
product would be eventually detrimental.[26] The cellulose
fibres that make up paper are hydrolyzed by acid, and the
presence of alum eventually degrades the fibres until the              A book printed in 1920 on acidic paper,
acidic paper disintegrates in a process known as "slow fire".          now disintegrating a hundred years later.
Documents written on rag paper are significantly more stable.
The use of non-acidic additives to make paper is becoming
more prevalent, and the stability of these papers is less of an issue.
Paper made from mechanical pulp contains significant amounts of lignin, a major component in wood. In
the presence of light and oxygen, lignin reacts to give yellow materials,[27] which is why newsprint and
other mechanical paper yellows with age. Paper made from bleached kraft or sulfite pulps does not
contain significant amounts of lignin and is therefore better suited for books, documents and other
applications where whiteness of the paper is essential.
Paper made from wood pulp is not necessarily less durable than a rag paper. The aging behaviour of a
paper is determined by its manufacture, not the original source of the fibres.[28] Furthermore, tests
sponsored by the Library of Congress prove that all paper is at risk of acid decay, because cellulose itself
produces formic, acetic, lactic and oxalic acids.[29]
Mechanical pulping yields almost a tonne of pulp per tonne of dry wood used, which is why mechanical
pulps are sometimes referred to as "high yield" pulps. With almost twice the yield as chemical pulping,
mechanical pulps is often cheaper. Mass-market paperback books and newspapers tend to use mechanical
papers. Book publishers tend to use acid-free paper, made from fully bleached chemical pulps for
hardback and trade paperback books.
Environmental impact
The production and use of paper has a number of adverse effects on the environment.
Worldwide consumption of paper has risen by 400% in the past 40 years leading to increase in
deforestation, with 35% of harvested trees being used for paper manufacture. Most paper companies also
plant trees to help regrow forests. Logging of old growth forests accounts for less than 10% of wood
pulp,[30] but is one of the most controversial issues.
Paper waste accounts for up to 40% of total waste produced in the United States each year, which adds up
to 71.6 million tons of paper waste per year in the United States alone.[31] The average office worker in
the US prints 31 pages every day.[32] Americans also use in the order of 16 billion paper cups per year.
Conventional bleaching of wood pulp using elemental chlorine produces and releases into the
environment large amounts of chlorinated organic compounds, including chlorinated dioxins.[33] Dioxins
are recognized as a persistent environmental pollutant, regulated internationally by the Stockholm
Convention on Persistent Organic Pollutants. Dioxins are highly toxic, and health effects on humans
include reproductive, developmental, immune and hormonal problems. They are known to be
carcinogenic. Over 90% of human exposure is through food, primarily meat, dairy, fish and shellfish, as
dioxins accumulate in the food chain in the fatty tissue of animals.[34]
The paper pulp and print industries emitted together about 1% of world greenhouse-gas emissions in
2010[35] and about 0.9% in 2012.[36]
FAO figures for 2021 show the production of graphic papers continuing its decline from a mid-2000s
peak to hover below 100 million tonnes a year. By contrast, the production of other papers and
paperboard – which includes cardboard and sanitary products – has continued to soar, exceeding 320
million tonnes.[37]
FAO has documented the expanding production of cardboard in paper and paperboard, which has been
increasing in response to the spread of e-commerce since the 2010s.[37] Data from FAO suggest that it has
been even further boosted by COVID-19-related lockdowns.[38]
Future
Some manufacturers have started using a new, significantly more environmentally friendly alternative to
expanded plastic packaging. Made out of paper, and known commercially as PaperFoam, the new
packaging has mechanical properties very similar to those of some expanded plastic packaging, but is
biodegradable and can also be recycled with ordinary paper.[39]
With increasing environmental concerns about synthetic coatings (such as PFOA) and the higher prices of
hydrocarbon based petrochemicals, there is a focus on zein (corn protein) as a coating for paper in high
grease applications such as popcorn bags.[40]
Also, synthetics such as Tyvek and Teslin have been introduced as printing media as a more durable
material than paper.
See also
   Arches paper                                      Paper and ink testing
   Buckypaper                                        Paper armour
   Continuous form paper (or "continuous             Paper chemicals
   stationery")                                      Paper clip
   Deinked pulp                                      Paper craft
   Environmental impact of paper                     Parchment paper, which emulates the
   Fibre crop                                        texture of animal-based parchment
   Graphene oxide paper                              Roll hardness tester
   Lokta paper                                       Seed paper
   Mass deacidification                              Stone paper
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General references
   Burns, Robert I. (1996). "Paper comes to the West, 800–1400". In Lindgren, Uta (ed.).
   Europäische Technik im Mittelalter. 800 bis 1400. Tradition und Innovation (4th ed.). Berlin:
   Gebr. Mann Verlag. pp. 413–422. ISBN 978-3-7861-1748-3.
   Monro, Alexander (2016), The Paper Trail: An Unexpected History of a Revolutionary
   Invention, Alfred A. Knopf
   Tsien, Tsuen-Hsuin (1985). Needham, Joseph (ed.). Paper and Printing. Science and
   Civilisation in China, Chemistry and Chemical Technology. Vol. V (part 1). Cambridge
   University Press.
   "Document Doubles" in ARCHIVED – Introduction – Detecting the Truth. Fakes, Forgeries
   and Trickery – Library and Archives Canada (http://www.collectionscanada.ca/forgery/index-
   e.html) Archived (https://web.archive.org/web/20170412144206/http://www.collectionscanad
   a.ca/forgery/index-e.html) 12 April 2017 at the Wayback Machine, a virtual museum
   exhibition at Library and Archives Canada
Further reading
   Kurlansky, Mark (2016). Paper: Paging                          External videos
   Through History. W. W. Norton & Company.
   ISBN 9780393239614.                                   Discussion with Mark Kurlansky on Paper:
                                                     Paging Through History, June 12, 2016 (http
   May, Steven W. 2023. English Renaissance
   Manuscript Culture: The Paper Revolution.         s://www.c-span.org/video/?410275-7/mark-kurl
   Oxford: Oxford University Press.                  ansky-discusses-paper), C-SPAN
   Monro, Alexander (2013). The Paper Trail: An
   Unexpected History of the World's Greatest
    Invention. London: Allen Lane. ISBN 9781846141898. OCLC 1040764924 (https://search.w
    orldcat.org/oclc/1040764924).
    "Paper Brightness, Whiteness & Shade: Definitions and Differences" (https://colorwise.com/
    blog/paper-brightness-whiteness-shade-definitions-differences/) by David Rogers (June 26,
    2015)
External links
    Technical Association of the Pulp and Paper Industry (http://www.tappi.org) (TAPPI) official
    website
    The Arnold Yates Paper collection at University of Maryland Libraries
    "How is paper made?" (https://www.straightdope.com/columns/read/2231/how-is-paper-mad
    e/) at The Straight Dope, 22 November 2005
    Thirteen-minute video on modern paper production system (https://www.youtube.com/watc
    h?v=E4C3X26dxbM), from Sappi