0% found this document useful (0 votes)
55 views5 pages

Wba000038000 CP

This control plan outlines the quality control measures for the production of pre-pressed wheel hubs for Dorman, detailing the specifications, inspection methods, and maintenance protocols. It includes dimensional measurements, visual checks, and process parameters, with specific responsibilities assigned to operators and inspectors. The document also emphasizes the importance of corrective actions and maintenance schedules to ensure product quality and machine reliability.

Uploaded by

bhaveshjadav83
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
55 views5 pages

Wba000038000 CP

This control plan outlines the quality control measures for the production of pre-pressed wheel hubs for Dorman, detailing the specifications, inspection methods, and maintenance protocols. It includes dimensional measurements, visual checks, and process parameters, with specific responsibilities assigned to operators and inspectors. The document also emphasizes the importance of corrective actions and maintenance schedules to ensure product quality and machine reliability.

Uploaded by

bhaveshjadav83
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 5

Control Plan No.

: 'IPA/832
CONTROL PLAN Date ( Orig. ) :- 2/11/2024
Rev.NO 1 Rev. Date: 8/8/2024
CUSTOMER: Dorman PART NAME : Pre pressed wheel hub DRG.NO: WBA000038117 DRG REV NO : 00 Prototype : ¨ Prelaunch : þ Production: o AUTONOMOUS MAINTENANCE (BY OPERATOR)

MACHINE /Device/Tool RECORD BY Cycle Time Control Document: CLIA Check Sheet
Process Number Process Name OPERATORS/
KEY CONTACT: CORE TEAM- Amit / Vinod/ Hardik / Prakash/Rupesh / INSPECTOR CHECK POINT SPECS FRQE.
Mr. Amit Singh Rohit / Hitesh SETTER
DB BEPM - 01 12 Sec
20 Bearing Pressing l □
Characteristics Production QA
Special General cleaning M/C cleaning Daily
Evaluation Measurement Error Sample Sample
S.N. Char Specification Control Method Reaction Plan Corrective Action
System Proofing
Product Process Class
Size Frqe. Resp. Size Frqe. Resp.

DIMENSIONAL MEASUREMENTS Pneumatic System Air Pressure 3-5 bar Daily

FLANGE TOP FACE TO OUTER HUB


1 BOTTOM
FACE DISTANCE
2 38.9 ± 0.3 Vernier Calipers
Every
Pcs
100% Checking ˜ 5 Pcs Every shift start Up £ FPIR Sheet oil level oil level must be in green Daily

2
Ø 57 OD RUNOUT OF W.R.T. DATUM
'B' AND 'D'
0.05 mm Max Height Stand
Every
Pcs
100% Checking ˜ 5 Pcs Every shift start Up £ FPIR Sheet Oiling oiling / greasing Daily

3
Ø 68 OD RUNOUT OF W.R.T. DATUM
'B' AND 'D'
0.05 mm Max Height Stand
Every
Pcs
100% Checking ˜ 5 Pcs Every shift start Up £ FPIR Sheet Hydraulic Pressure Pressure set between 15-25 kg/cm2 Daily

4
FLANGE FACE RUNOUT OF W.R.T.
DATUM 'B' AND 'D'
0.2 mm Max Height Stand
Every
Pcs
100% Checking ˜ 5 Pcs Every shift start Up £ FPIR Sheet Oil leakage check Stop any oil leakages Daily

5
FLANGE OD RUNOUT OF W.R.T.
DATUM 'B' AND 'D'
0.2 mm Max Height Stand
Every
Pcs
100% Checking ˜ 5 Pcs Every shift start Up £ FPIR Sheet

RETAINING RING FACE SIDE


6 PERPENDICULARITY OF W.R.T.
DATUM 'B'
0.5 mm Max Height Stand
Every
Pcs
100% Checking ˜ 5 Pcs Every shift start Up £ FPIR Sheet

7
OUTER HUB OD PERPENDICULARITY
OF W.R.T. DATUM 'D'
0.5 mm Max Height Stand
Every
Pcs
100% Checking ˜ 5 Pcs Every shift start Up £ FPIR Sheet

MAINTENANCE (BY Maintenance Dept.)

VISUAL CHECKS Control Document: Preventive Maintenance Check Sheet

1 Proper Fitment -----


Should be Proper
Fitment
Manually Check - 100 % Inspection l 5 Pc.
each cavity once in
a Shift. □ Petrol Inspection CHECK POINT SPECS FRQE.

Internal and External Cleaning of machine Should be clean/ No sludge Every two months

1.Any abnormality noticed report to


line supervisor immediately & stop Analysis the Machine Guard and cover Every two months
the M/C. In case of emergency & in Nonconformance & No damage/loose
absence of supervisor keep raise the action,
production separate with monitor the hydraulic filter should be clean and change in every 6
Cleaning of motor, fan, Pump and Filter Every two months
identification. Based on nature of effectiveness. months
defect, stop the production (document results in
2.Put not ok material in red bin & Corrective action
record defectwise qty. in daily forrmat) Check for any oil leakage No leakage Every two months
report & inform to QA person..
Check for any hydraulic hose and flow
No Damage/loose Every two months
control valve damage

Clean all valves Clean and no damage Every two months

Check all push buttons & indication lamp of


should be in working condition/ No damage Every two months
operator panel

Check all proximity sensors Clean/No damage/No loose Every two months

Machine/Panel Light In Working condition Every two months

Transformer o/p Should be 380-420v/ 200-220v / 100-


Main transformer output Every two months
110v/24v

All contactor/relay/MCB/Drive No loose/No Damage/No loose connection Every two months

Panel Wiring No loose wire/completely dressed Every two months

Check & Clean camera lens Clean glass and lesne with sprit Every two months

check control Wiring No loose wire/completely dressed Every two months

Check for any Pneumatic PU-pipe and flow


No Damage/loose Every two months
control valve damage

Clean all DC valves and Pressure Gauges Clean and no damage Every two months

Air leakage from any cylinder No Leakage/Damage Every two months

check oil level in hydro-pneumatic press oil must be in green Every two months

In working condition &pressure Should be 4.5-5.0 Mpa


check pressure in hydro-pneumatic press Every two months
in gauge

Must be in control condition with regulator (3-5 Bar or


Air Pressure of press Every two months
0.3-0.5 Mpa)

PROCESS PARAMETER Poka Yoke Validations

Poka
1 ----- Hydraulic Pressure 35 to 45 kg/cm2 Dial Indicator
One
Time
Every Day l ---- ----- ---- FPIR Sheet
If it is not as per Specification
Inform Maintenance Team
Yoke
No.
Poka Yoke Details Responsibility Freq

2 ----- Pressing Min Load 6000 N M/c Display


One
Time
Every Day l ---- ----- ---- FPIR Sheet
If it is not as per Specification
Inform Maintenance Team
165
Generate the Displacrmrnt Mesurement
Alarm
Production Supervisor Every shift start up

1.Reset the process


3 ----- Pressing Max Load 16000 N M/c Display
One
Time
Every Day l ---- ----- ---- FPIR Sheet
If it is not as per Specification
Inform Maintenance Team
parameter as per
process parameter
166 Generate the Bearing Pressing Overload Production Supervisor Every shift start up

standard sheet or
4 ----- Load Pick up 112 mm M/c Display
One
Time
Every Day l ---- ----- ---- FPIR Sheet
If it is not as per Specification
Inform Maintenance Team
control plan & start the
cycle & take first piece
TOOL LIFE MANAGEMENT
approval from QA
person then start
5 ----- Stroke End 115 mm M/c Display
One
Time
Every Day l ---- ----- ---- FPIR Sheet
If it is not as per Specification
Inform Maintenance Team
production. Tool Parameter Freq. Actions

FA BPT 04 200000 Pcs Decision will be as per pm

FA BPT 05 200000 Pcs Decision will be as per pm

Note:- Sample checking by operator is not recorded , Record should be kept which is checked by quality supervisor ( Product Parameter) & production supervisor (Process Parameter) only.

Reference Work Instruction For Machine :- Job Set Up - WI/PROD/ASSLY/306 , FPA Approval - WI /PROD/ASSLY/ 102 ,Material Handeling,Storing & Preservation - WI/PROD/GEN/10 ,Safety Work Instruction-WI/PROD/ASSLY/101., CLIR Check sheet - D/MNT/DBBEPM-01 , Reaction Plan Number - RPP/011 Rev no.-00

SPECIAL CHARACTERISTIC & SYMBOL :- Critical Characteristic : CC Significant Characteristic : SC 2 Reference only : # Functional Characteristic : FC Major Characteristic : MC

Prepared By : Checked By : Pawan Jangir Approved By : Amit Singh


Control Plan No.: 'IPA/832
CONTROL PLAN Date ( Orig. ) :- 2/11/2024
Rev.NO 1 Rev. Date: 8/8/2024

CUSTOMER : Dorman PART NAME : Pre pressed wheel hub DRG.NO : WBA000038117 DRG REV NO : 00 Prototype : ¨ Prelaunch : þ Production: o AUTONOMOUS MAINTENANCE (BY OPERATOR)

MACHINE /Device/Tool RECORD BY Cycle Time Control Document: CLIA Check Sheet
Process Number Process Name
KEY CONTACT: OPERATORS/ SETTER INSPECTOR CHECK POINT SPECS FRQE.
CORE TEAM- Amit / Vinod/ Hardik / Prakash/Rupesh / Rohit / Hitesh
Mr. Amit Singh Visual Station
30 Visual & Dimenstion l □
Characteristics Production QA
Special Sample Sample
Evaluation Measurement Error
S.N. Char Specification Control Method Reaction Plan Corrective Action
Product Process System Proofing
Class
Size Frqe. Resp. Size Frqe. Resp.

DIMENSIONAL MEASUREMENTS

1 FLANGE OD ----- Ø 131.0 ± 0.2 Job Specific Gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

2 FLANGE BOLT PCD ----- Ø 112.0 ± 0.2 PCD Gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

3 FLANGE BOLT SIZE ----- 5-M14x1.5-6H Thread Ring Gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

4 FLANGE 1 Hole Size ----- M6 X 1-6H Thread Ring Gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

5 FLANGE STEP OD 1 -----


Ø57.0 +0.0
-0.1
Vernier Caliper Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

6 FLANGE STEP OD 2 -----


Ø 68.0 +0.0
-0.1
Vernier Caliper Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

7 FLANGE STEP OD 3 ----- Ø 56.20 ±0.20 Vernier Caliper - - - 5 pcs FPA every shift start up
□ FPIR

8
FLANGE TOP FACE TO OUTER HUB BOTTOM
FACE DISTANCE
----- 2 38.90 ± 0.3 Height stand with dial indicator 5 Pcs
FPA Every shift start
up l 5 pcs FPA every shift start up
□ FPIR

9 OUTER HUB OD -----


Ø85.00 +0.0
-0.1
Vernier Caliper Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

10 OUTER HUB OD 2 -----


Ø82.00 +0.0
-0.1
Vernier Caliper Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

11
OUTER HUB HOLE PCD
----- Ø 107.0 ± 0.2 PCD Gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

12 OUTER HUB 4 HOLE SIZE ----- 4-M12x1.5-6H Thread Ring Gauge - - - 5 pcs FPA every shift start up
□ FPIR N.A
13 FLANGE TOP SIDE STEP BORE ----- Ø 38.5 ± 0.2 Form Tracer - - - 5 pcs FPA every shift start up
□ FPIR

14 FLANGE STEP BORE ANGLE ----- 38 ° Form Tracer - - - 3 pcs FPA every shift start up
□ FPIR

15
OUTER HUB FLANGE TO BEARING TOP FACE
DISTANCE
----- 17.0 ± 0.2 Height Gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

16 OUTER HUB FLANGE WIDTH ----- 12.50 ± 0.2 Vernier Caliper Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

17 FLANGE WIDTH AT BOLT FITMENT AREA ----- 10.80 ± 0.2 Vernier Caliper Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

18 FLANGE FACE STEP DIST. ----- 5.3 ± 0.2 Height gauge - - - 5 pcs FPA every shift start up
□ FPIR

19 RETAINING RING INSIDE DIA ----- 30.0 ± 0.2 Vernier Caliper - - - 5 pcs FPA every shift start up
□ FPIR

1.Any abnormality noticed


20 FLANGE STEP INSIDE DIA 2 . ----- 32.2 ± 0.2 Bore Gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR
report to line supervisor
immediately & stop the M/C. In
case of emergency & in absence
Analysis the
Nonconformance & raise
of supervisor keep production
˜ □
the action, monitor the
21 FLANGE FACE DIST.-1 FROM BOTTOM FACE ----- 20.7 ± 0.2 Height gauge Every Pcs 100% Checking 5 pcs FPA every shift start up FPIR separate with identification.
effectiveness. (document
Based on nature of defect, stop
results in Corrective
the production
action forrmat)


2.Put not ok material in red bin
22 FLANGE FACE DIST.-2 FROM BOTTOM FACE ----- 5.4 ± 0.2 Height Gauge - - - 5 pcs FPA every shift start up FPIR & record defectwise qty. in daily
report & inform to QA person..

23 FLANGE FACE DIST.-3 FROM BOTTOM FACE ----- 41.7 ± 0.2 Form Tracer - - - 3 pcs FPA every shift start up
□ FPIR

24 OUTER HUB FACE TO FLANGE FACE DISTANCE ----- 1.90 ± 0.2 Form Tracer - - - 3 pcs FPA every shift start up
□ FPIR

25 PCD ----- 116.0 ± 0.3 PCD Gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

26 Flange Step distance ----- 10 ± 0.2 Form Tracer - - - 3 pcs FPA every shift start up
□ FPIR

27 Flange Cornear Rad ----- R 1.5 Form Tracer - - - 3 pcs FPA every shift start up
□ FPIR Control Document: Preventive Maintenance Check Sheet

28 Cornear Rad ----- R3 Form Tracer - - - 3 pcs FPA every shift start up
□ FPIR CHECK POINT SPECS FRQE.

29 SPLINE PARAMETER ----- As per Drawing GO No Go gauge Every Pcs 100% Checking ˜ 5 pcs FPA every shift start up
□ FPIR

Poka Yoke Validations

Poka Yoke No. Poka Yoke Details Responsibility Freq

N.A

Visual Checks N.A

1 Burning Mark ----- Should be free from Visual Defect Visually - 100 % Inspection l 5 Pc. FPA every shift start up
□ FPIR TOOL LIFE MANAGEMENT

2 Rusty ----- Should be free from Visual Defect Visually - 100 % Inspection l 5 Pc. FPA every shift start up
□ FPIR Tool Parameter Freq. Actions

3 Dents ----- Should be free from Visual Defect Visually - 100 % Inspection l 5 Pc. FPA every shift start up
□ FPIR N.A

4 Sharp corner ----- Should be free from Visual Defect Visually - 100 % Inspection l 5 Pc. FPA every shift start up
□ FPIR N.A

5 Scratches ----- Should be free from Visual Defect Visually - 100 % Inspection l 5 Pc. FPA every shift start up
□ FPIR N.A

6 Crack ----- Should be free from Visual Defect Visually - 100 % Inspection l 5 Pc. FPA every shift start up
□ FPIR N.A

N.A

PROCESS PARAMETER N.A

N.A

N.A

Note:- Sample checking by operator is not recorded , Record should be kept which is checked by quality supervisor ( Product Parameter) & production supervisor (Process Parameter) only.

Reference Work Instruction For Machine :- Job Set Up - WI/PROD/ASSLY/123 , FPA Approval - WI /PROD/ASSLY/ 102 ,Material Handeling,Storing & Preservation - WI/PROD/GEN/10 ,Safety Work Instruction-WI/PROD/ASSLY/101.

SPECIAL CHARACTERISTIC & SYMBOL :- Critical Characteristic : CC Significant Characteristic : SC 2 Reference only : # Functional Characteristic : FC Major Characteristic : MC

Prepared By : Checked By : Pawan Jangir Approved By : Amit Singh


Control
'IPA/832
CONTROL PLAN Date ( Orig.
Plan No.:
) :-
Rev.NO 1
2/11/2024
Rev. Date: 8/8/2024
CUSTOMER : Dorman PART NAME : Pre pressed wheel hub DRG.NO : WBA000038117 DRG REV NO : 00 Prototype : ¨ Prelaunch : þ Production: o AUTONOMOUS MAINTENANCE (BY OPERATOR)

MACHINE /Device/Tool RECORD BY Cycle Time Control Document: CLIA Check Sheet
Process Number Process Name OPERATORS/
KEY CONTACT: CORE TEAM- Amit / Vinod/ Hardik / Prakash/Rupesh / INSPECTOR CHECK POINT SPECS FRQE.
Mr. Amit singh Rohit / Hitesh SETTER
DB MRK 05 / 06
40 Marking l □
Characteristics Production QA
General cleaning M/C cleaning Daily
Special Evaluation Measurement Error Sample Sample
S.N. Specification Control Method Reaction Plan Corrective Action
Char Class System Proofing
Product Process
Size Frqe. Resp. Size Frqe. Resp. M/C all panel fan Panel fan should be ON Daily

DIMENSIONAL MEASUREMENTS

1 Marking -----
As per Given
Details in DRG.
As per Marking Guide Line -
100% Checking
by Operator l 5 pcs
FPA Every shift
start up □ FPIR

MAINTENANCE (BY Maintenance Dept.)


1.Any abnormality noticed
VISUAL CHECKS report to line supervisor Control Document: Preventive Maintenance Check Sheet
immediately & stop the M/C. Analysis the
In case of emergency & in Nonconformance
1 Marking -----
Marking should be
properly
Visual Inspection - 100% l 5 Pc.
FPA Every shift
start up □ FPIR
absence of supervisor keep & raise the
production separate with
identification. Based on
action, monitor
the effectiveness.
CHECK POINT SPECS FRQE.

l □
Font size should be FPA Every shift nature of defect, stop the (document Internal and External Cleaning of
2 Font ----- Visual Inspection - 100% 5 Pc. FPIR production results in Should be clean/ No sludge 3 Month
as per guide line start up machine
2.Put not ok material in red Corrective action
bin & record defectwise qty. forrmat)
3 visible -----
'Marking should be
visible
Visual Inspection - 100% l 5 Pc.
FPA Every shift
start up □ FPIR in daily report & inform to QA
person..
Machine Guard and cover No damage/No loose 3 Month

4 Dent Mark -----


Should be free from
Dent Mark
Visual Inspection - 100% l 5 Pc.
FPA Every shift
start up □ FPIR Main transformer output
Transformer o/p Should be 400v/
220v / 110v/24v
3 Month

5 Scratchiest -----
Should be free from
Scratchiest Mark
Visual Inspection - 100% l 5 Pc.
FPA Every shift
start up □ FPIR All contactor/relay/MCB/Drive
No loose/No Damage/No loose
connection
3 Month

Panel Wiring No loose wire/completely dressed 3 Month

Check & Clean Panel Exhaust fan Clean and no damage 3 Month

Check data & program backup


Program should working properly 3 Month
data

foot switch working should working properly 3 Month

PROCESS PARAMETER Poka yoke Validation

Poka
1 ----- Speed 45 TO 55 Visually
One
Time
Every Day l ---- ----- ---- FPIR
If it is not as per Specification
Inform Maintenance Team
Yoke
No.
Poka Yoke Details Responsibility Freq

2 ----- Frequency 35 TO 45 Visually


One
Time
Every Day l ---- ----- ---- FPIR
If it is not as per Specification
Inform Maintenance Team
1.Reset the
process N.A
3 ----- Power 95 TO 105 Visually
One
Time
Every Day l ---- ----- ---- FPIR
If it is not as per Specification parameter as per
Inform Maintenance Team process
parameter
4 ----- Height 37 to 38 Visually
One
Time
Every Day l ---- ----- ---- FPIR
If it is not as per Specification standard sheet or
Inform Maintenance Team control plan &
TOOL LIFE MANAGEMENT
start the cycle &
take first piece
5 ----- Number Of Pass Should be one pass Visually
One
Time
Every Day l ---- ----- ---- FPIR
If it is not as per Specification
Inform Maintenance Team
approval from QA
person then start
Tool Parameter Freq. Actions

production.

N.A

Note:- Sample checking by operator is not recorded , Record should be kept which is checked by quality supervisor ( Product Parameter) & production supervisor (Process Parameter) only.

Reference Work Instruction For Machine :- Job Set Up - WI/PROD/ASSLY/142 , FPA Approval - WI /PROD/GRD / 33,Material Handling,Storing&Preservation-WI/PROD/GEN/10,Positive Recall Material & Rejection Suspected Material-WI/PROD/GRD/42,Saefty Work Instruction-WI/PROD/GRD/08.,CLIA Check sheet - D/MNT/MRK04

SPECIAL CHARACTERISTIC &


SYMBOL :-
Critical Characteristic : CC Significant Characteristic : SC 2 Reference only : # Functional Characteristic : FC Major Characteristic : MC

Prepared By : Checked By : Pawan Jangir Approved By : Amit Singh


Control Plan No.: 'IPA/832
CONTROL PLAN Date ( Orig. ) :- 2/11/2024
Rev.NO 1 Rev. Date: 8/8/2024

CUSTOMER : Dorman PART NAME : Pre pressed wheel hub DRG.NO : WBA000038117 DRG REV NO : 00 Prototype : ¨ Prelaunch : þ Production: o AUTONOMOUS MAINTENANCE (BY OPERATOR)

MACHINE /Device/Tool RECORD BY Cycle Time Control Document: CLIA Check Sheet
Process Number Process Name OPERATORS/
KEY CONTACT: Mr. CORE TEAM- Amit / Vinod/ Hardik / Prakash/Rupesh / INSPECTOR CHECK POINT SPECS FRQE.
Amit Singh Rohit / Hitesh SETTER
Manually
60 Oiling & Packing l □
Characteristics Production QA

Special Char Evaluation Measurement Error Sample Sample


S.N. Specification Control Method Reaction Plan Corrective Action N.A
Class System Proofing
Product Process
Size Frqe. Resp. Size Frqe. Resp.

DIMENSIONAL MEASUREMENTS

1 Oiling -----
'part must be
protect with oil
Visually Every Pcs Every pcs l - - - Visually MAINTENANCE (BY Maintenance Dept.)

Control Document: Preventive Maintenance Check Sheet

CHECK POINT SPECS FRQE.

VISUAL CHECKS

1.Any abnormality noticed


1 Dent -----
Should be free from
Visual Defect
Visually - 100% Check l 5 Pc.
FPA Every Shift
Start up □ FPIR SHEET report to line supervisor
immediately & stop the M/C.
In case of emergency & in
Analysis the
l □
Should be free from FPA Every Shift absence of supervisor keep
2 Sharp corner ----- Visually - 100% Check 5 Pc. FPIR SHEET Nonconformance & raise
Visual Defect Start up production separate with
the action, monitor the
identification. Based on
effectiveness. (document
nature of defect, stop the
3 Scratches -----
Should be free from
Visual Defect
Visually - 100% Check l 5 Pc.
FPA Every Shift
Start up □ FPIR SHEET production
2.Put not ok material in red
results in Corrective action
forrmat)
bin & record defectwise qty.
4 Rusty -----
Should be free from
Visual Defect
Visually - 100% Check l 5 Pc.
FPA Every Shift
Start up □ FPIR SHEET in daily report & inform to QA
person.. N.A
5 Crack -----
Should be free from
Visual Defect
Visually - 100% Check l 5 Pc.
FPA Every Shift
Start up □ FPIR SHEET

PROCESS PARAMETER Poka Yoke Validations

Poka
1 ----- Oiling Media Type Anticorit - 03 WC Display on CAN
One
Time
Every Day l ---- ----- ---- FPIR
If it is not as per Specification
Change It.
Yoke
No.
Poka Yoke Details Responsibility Freq

1.Reset the process


parameter as per process
parameter standard sheet
N.A
or control plan & start the
cycle & take first piece
approval from QA person
then start production. TOOL LIFE MANAGEMENT

Tool Parameter Freq. Actions

N.A

Notes : Within 12 angle head bolt and inside hexagonal bolt , We will supply as loose condition in a box.

Note:- Packing Standard As per Dorman Standard.


Note:- Sample checking by operator is not recorded , Record should be kept which is checked by quality supervisor ( Product Parameter) & production supervisor (Process Parameter) only.

Reference Work Instruction For Machine :- Job Set Up - WI/PROD/ASSLY/43 , FPA Approval - WI /PROD/ASSLY/ 102 , Gauss Meter with Comparison Work Instruction - WI/QA/CAL/47,Material Handeling,Storing & Preservation - WI/PROD/GEN/10 ,Safety Work Instruction-WI/PROD/ASSLY/101.

SPECIAL CHARACTERISTIC & SYMBOL :- Critical Characteristic : CC Significant Characteristic : SC


2
Reference only : # Functional Characteristic : FC Major Characteristic : MC

Prepared By : Checked By : Pawan Jangir Approved By : Amit Singh


REVISION HISTORY
REASON FOR REVISION Opertion Number Reviewed By Checked By Approved By
SUMMARY OF CP REVISION DATE REV NO

5/30/2024 1 Proto to Prelaunch Transfer All Operation Jignesh Ramavat Pawan Jangir Amit Singh

NOTE:

You might also like