Artificial Intelligence for Industrial Process
Optimisation
Why AI, Why Now?
Edge computing and cheap sensors have unleashed torrents of data that traditional control systems
cannot fully
exploit. AI models convert this data into actionable set■point adjustments and predictive maintenance
schedules.
Key Use Cases
■ Anomaly detection in continuous casting lines ■ Reinforcement■learning controllers for chemical
reactors ■
Computer■vision inspection that reduces scrap by up to 40 %
ROI Considerations
Early adopters report 10–20 % energy savings and double■digit throughput gains. Scalable wins come
from
integrating AI with MES and ERP platforms to close the loop between insights and execution.
Implementation Roadmap
Start with a high■impact pilot, secure data governance, form a cross■functional squad and iterate on
minimum
viable models before scaling plant■wide.
References and Further Reading
For detailed statistics and additional context, refer to the International Energy Agency, McKinsey
Insights, and leading peer■reviewed journals.