2013 Course Brochure Web
2013 Course Brochure Web
Course Brochure
Contents
Training: Booking Procedures 3
Banking Details 4
Accommodation 4
Welding & Fabrication Inspectors: Level I 5
Welding & Fabrication Inspectors: Level II 9
IIW Inspector (Standard Level) Construction & Design Conversion Module 10
IIW Welding Practitioner 11
IIW Welding Specialist 12
IIW Welding Technologist 13
Appreciation of Welding for Engineers 14
ASME Code of Construction for Inspection of Steam Generators and Pressure Vessels 15
AWS D1.1 Codes of Construction 16
Heat Treatment Practitioner 17
Process Plant Inspection 18
Competent Persons: Foundation Week 19
Competent Persons: Steam Generators - Core Week 20
Competent Persons: Pressure Vessels - Core Week 21
Paint Inspectors 22
Practical Welder Training 23
International Welder 24
Training: NDT - Booking Procedures 25
Training: NDT - Access Conditions 26
Training: Non Destructive Testing (NDT) 27
Rewrites: Booking Procedures 31
Training: Booking Procedures
Courses may be run at your company “in house”, details upon request
Full payment is to be made prior to the commencement of the course and exam
Please ensure that you comply with the course access conditions prior to enrolling for the course, refer to the access conditions indicated at the bottom of each course schedule.
Further information is available on the SAIW website: www.saiw.co.za
5 Dress Code:
5.1 PRACTICAL WELDING: Safety clothes; safety boots, full overalls with long sleeves, gloves and helmet
5.2 NDT: Long pants, shirt and safety boots
5.3 ANY OTHER COURSE: Long pants, shirt and closed shoes
For any information: regarding courses and booking of courses, please contact Mrs Debbie Spadino in the Training Department on 011 298 2111 or on spadinod@saiw.co.za
3
Banking Details
Account Name: Southern African Institute of Welding
Bank: First National Bank
Branch: Hyde Park
Branch Number: 255 805
Account Number: 505 236 54470
Reference No: Surname & ID number / Invoice Number
Accommodation
No Guesthouse Telephone Service Contact Person Transport Required
1 Hotel Formula Inn 011 942 3350 Bed Only Reception Yes
2 The View Guesthouse 011 679 2508 B&B - Full Board on Request Bart Yes - Shuttle Available on Request
3 Kloofview Guesthouse 011 679 1908 / 072 174 6050 B&B - Full Board on Request Vissie Yes - Shuttle Available on Request
4 Garden City Inn 011 830 2739 Bed and Self Catering Reception Yes
5 Chez Esme Guest House 011 679 1816 / 082 336 3535 B&B - Full Board on Request Esme Yes
6 Millpark Holiday Inn 011 726 5100 Full Hotel Service Reception Yes
7 Goldreef Guest House 011 477 8449 / 083 562 1904 Self Catering Sam Yes
8 Ribsi’s Guest House 084 465 3358 / 084 449 2929 B&B info@ribsis-bnb.co.za Yes
9 Crown Lodge 011 830 1120
10 Dove’s Nest Guest House 011 975 1746 B&B Mari / Gabriel Yes
083 231 5505 / 083 234 8525 dovesnest@hotmail.com
11 Goldcrest Guesthouse 011 674 4367 B&B Fransien Yes
goldcrestguesthouse@hotmail.com
12 Fordsburg Towers Hotel 011 832 1000 Hotel fordsburgtowershotel@yahoo.com
13 Marie Sourer 011 782 0271 / 082 928 6252 B&B navtel@absamail.co.za
4
Welding & Fabrication Inspectors: Level I
Prices (Inclusive of VAT):
Corporate Members: R 29,267.00
Non-Member: R 31,640.00
Course Duration: 20 days
Processes and Consumables 32 14 - 17 Jan 28 - 31 Jan 04 - 07 Feb 18 - 21 Feb 25 - 28 Feb 22 - 25 Apr 06 - 09 May 08 - 11 Jul 15 - 18 Jul
Defects 8 18 Jan 1 Feb 8 Feb 22 Feb 1 Mar 26 Apr 10 May 12 Jul 19 Jul
WEEK 2
Materials Technology 16 11 - 12 Feb 18 - 19 Feb 04 - 05 Mar 11 - 12 Mar 08 - 09 Apr 20 - 21 May 03- 04 Jun 12 - 13 Aug 19 - 20 Aug
Visual Inspection 16 13 - 14 Feb 20 - 21 Feb 06 - 07 Mar 13 - 14 Mar 10 - 11 Apr 22 - 23 May 05 - 06 Jun 14 - 15 Aug 21 - 22 Aug
Distortion and Weld Symbols 8 15 Feb 22 Feb 8 Mar 15 Mar 12 Apr 24 May 7 Jun 16 Aug 23 Aug
WEEK 3
Welder Performance Qualification 24 11 - 13 Mar 11 - 13 Mar 08 - 10 Apr 22 - 24 Apr 13 - 15 May 24 - 26 Jun 01 - 03 Jul 09 - 11 Sep 16 - 18 Sep
Inspection and Q & A 8 14 Mar 14 Mar 11 Apr 25 Apr 16 May 27 Jun 4 Jul 12 Sep 19 Sep
Health and Safety 8 15 Mar 15 Mar 12 Apr 26 Apr 17 May 28 Jun 5 Jul 13 Sep 20 Sep
WEEK 4
Revision 24 15 - 17 Apr 15 - 17 Apr 06 - 08 May 27 - 29 May 10 - 12 Jun 22 - 24 Jul 29 - 31 Jul 14 - 16 Oct 21 - 23 Oct
Theory Examination 6 18 Apr 18 Apr 9 May 30 May 13 Jun 25 Jul 1 Aug 17 Oct 24 Oct
Practical Examination 3 19 Apr 19 Apr 10 May 31 May 14 Jun 26 Jul 2 Aug 18 Oct 25 Oct
General Access Conditions: Applicants are required to hold Std 8/Grade 10 Certificate
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
5
Welding & Fabrication Inspectors: Level I
Prices (Inclusive of VAT):
Corporate Members: R 29,267.00
Non-Member: R 31,640.00
Course Duration: 20 days
WEEK 2
WEEK 3
WEEK 4
General Access Conditions: Applicants are required to hold Std 8/Grade 10 Certificate
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
6
Welding & Fabrication Inspectors: Level I
Prices (Inclusive of VAT):
Corporate Members: R 29,267.00
Non-Member: R 31,640.00
Course Duration: 20 days
WEEK 3
WEEK 4
General Access Conditions: Applicants are required to hold Std 8/Grade 10 certificate
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
7
Welding & Fabrication Inspectors: Level I
Prices (Inclusive of VAT):
Corporate Members: R 29,267.00
Non-Member: R 31,640.00
Course Duration: 20 days
2013 Durban, Cape Town and Secunda course & examination dates
WEEK 1 Duration (hrs) Durban 1 Durban 2 Cape Town 1 Cape Town 2 Secunda 1
WEEK 2
WEEK 3
WEEK 4
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
8
Welding & Fabrication Inspectors: Level II
2013 Johannesburg, Durban and Cape Town course and examination dates
WEEK 1 Duration (hrs) JHB 1 JHB 2 JHB 3 JHB 4 JHB 5 JHB 6 JHB 7 Durban Cape Town
Construction and Design 24 14 - 16 Jan 15 - 17 Apr 27 - 29 May 27 - 29 May 01 -03 Jul 22 - 24 Jul 29 - 31 Jul 03- 05 Jun 20 - 22 May
Materials Technology II 16 17 - 18 Jan 18 - 19 Apr 30 - 31 May 30 - 31 May 04 - 05 Jul 25 - 26 Jul 01 - 02 Aug 06 - 07 Jun 23 - 24 May
WEEK 2
Destructive Testing 8 4 Feb 20 May 10 Jun 24 Jun 29 Jul 19 Aug 2 Sep 8 Jul 27 May
Non Destructive testing 32 05 - 08 Feb 21 - 24 May 11 - 14 Jun 25 - 28 Jun 30 Jul - 02 Aug 20 - 23 Aug 03 - 06 Sep 09 - 12 Jul 28 - 31 May
WEEK 3
Heat Treatments 16 04 - 05 Mar 24 - 25 Jun 15 - 16 Jul 29 - 30 Jul 26 - 27 Aug 16 - 17 Sep 21 - 22 Oct 12 - 13 Aug 03 - 04 Jun
Inspection and Quality Assurance 24 06 - 08 Mar 26 -28 Jun 17- 19 Jul 31 Jul - 02 Aug 28 - 30 Aug 18 - 20 Sep 23 - 25 Oct 14 - 16 Aug 05 - 07 Jun
WEEK 4
Procedure Qualification 24 08 - 10 Apr 22 -24 Jul 12 - 14 Aug 26 - 28 Aug 30 Sep - 02 Oct 07 - 09 Oct 11 - 13 Nov 09 - 11 Sep 10 - 12 Jun
Fabrication Applications Engineering 8 11 Apr 25 Jul 15 Aug 29 Aug 3 Oct 10 Oct 14 Nov 12 Sep 13 Jun
Legal Knowledge 8 12 Apr 26 Jul 16 Aug 30 Aug 4 Oct 11 Oct 15 Nov 13 Sep 14 Jun
WEEK 5
Revision 24 06 - 08 May 19 - 21 Aug 09 - 11 Sep 16 - 18 Sep 28 - 30 Oct 11 - 13 Nov 02 - 04 Dec 21 - 23 Oct 15 - 17 Jul
Theory Examination 6 9 May 22 Aug 1 Sep 19 Sep 31 Oct 14 Nov 5 Dec 24 Oct 18 Jul
Practical Examination 4 10 May 23 Aug 13 Sep 20 Sep 1 Nov 15 Nov 6 Dec 25 Oct 19 Jul
General Access Conditions: Applicants are required to have passed the relevant SAIW Certification Level I qualification examination
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
9
IIW Inspector (Standard Level) Construction & Design
Conversion Module
Prices (Inclusive of VAT):
Corporate Members: R 4,716.00
Non-Members: R 5,099.00
Course Duration: 2 Days
For further information: please contact SAIW Training Administration on e-mail spadinod@saiw.co.za or telephone 011 298 2111
10
IIW Welding Practitioner
Prices (Inclusive of VAT):
Corporate Members: R 21,597.00
Non-Members: R 23,347.00
Course Duration: Practical: 8 days / Theory: 10 days / Exams: 8 hours
2013 Johannesburg course and examination dates Duration (hrs) Group 1 Group 2 Group 3
PRACTICAL WELDING 60
The main processes are: MMA, MIG/MAG, FCAW, TIG and Gas Welding. 40 Hours shall be reserved to broaden the students skills in other Training and test can be done prior or after
relevant materials within his/her welders qualification/s. A further 20 hours shall be reserved to give the student basic understanding of theoretical course
the possibilities and limitations of the other processes. This training shall end with a practical examination in more than one process or
more than one group of material (according ISO 9606 or national standards)
Theoretical training and understanding of all the different welding processes including MMA, MIG/MAG, FCAW, GTAW, SAW, Oxy - Gas welding
and cutting, Electrotechnics, the arc, and different power sources available
Manufacture of steel, Alloys and phase diagrams, Iron Carbon Alloys, Testing of materials at the weld joint, Heat treatments, Structures at
the welded joint, Carbon and Carbon Manganese steels plus weldability problems and problem solving
Quality Assurance, Weld stresses and distortion, Plant facilities, Welding jigs and fixtures and NDT, i.e. Liquid Penetrant, Magnetic Particle,
Ultrasonics, Radiography, Repair welding, Health and safety and Economics
EXAMINATION 8
For further information: please contact Head of Training Services on e-mail nelle@saiw.co.za or telephone 011 298 2135
11
IIW Welding Specialist
Prices (Inclusive of VAT):
Corporate Members: R 35,582.00
Non-Members: R 38,467.00
Course Duration: Practical: 8 days / Theory: 22 days / Exams: 16 hours
2013 Johannesburg course and examination dates Duration (hrs) Group 1 Group 2 Group 3
PRACTICAL WELDING 60
To gain knowledge on the control of the different welding processes. The student shall become as familiar as possible with the 14 - 23 Jan 18 - 27 Jun NA
problems and typical defects associated with incorrect use of the different welding methods
Theoretical training and understanding of all different welding processes including MMA, GMAW, FCAW, GTAW, SAW, Resistance,
Plasma, Electro Slag, Laser, Thermal Cutting, Surfacing, Mechanised, Robotic, Brazing and Soldering 11 - 15 Feb 15 - 19 Jul NA
Manufacture of steel, Alloys and phase diagrams, Iron Carbon Alloys, Testing of materials at the weld joint, Heat treatments, Structures
at the welded joint, Carbon and Carbon Manganese steels plus weldability problems and problem solving 11 - 19 Mar 19 - 27 Aug NA
Fundamentals of strength of materials, Basics of weld design, Behaviour of metals under different loads, Weld joint design, Weld joint design
with predominantly static loads, Thermodynamically loaded structures, Structures fabricated from Aluminium and its alloys and Reinforced steels 20 - 22 Mar 28 - 30 Aug NA
Economic considerations with regard to joint design and the influence of the amount of metal deposited, Quality Assurance, Weld stresses and distortion,
Plant facilities, Welding jigs and fixtures and NDT, i.e. Liquid Penetrant, Magnetic Particle, Ultrasonics, Radiography, Repair welding and Actual case studies 15 - 23 April 14 - 22 Oct NA
EXAMINATION 4 x 4 hrs
For further information: please contact Head of Training Services on e-mail nelle@saiw.co.za or telephone 011 298 2135
12
IIW Welding Technologist
Prices (Inclusive of VAT):
Corporate Members: R 60,044.00
Non-Members: R 64,912.00
Course Duration: Practical: 8 days / Theory: 37 days / Exams: 16 hours
2013 Johannesburg course and examination dates Duration (hrs) Group 1 Group 2 Group 3
PRACTICAL WELDING 60
To gain knowledge on the control of the different welding processes. The student shall become as familiar as possible with the problems 06- 15 May
and typical defects associated with incorrect use of the different welding methods
Theoretical training and understanding of all different welding processes including MMA, GMAW, FCAW, GTAW, SAW, Resistance, Plasma, 03 - 14 Jun
Electro Slag, Laser, Thermal Cutting, Surfacing, Mechanised, Robotic, Brazing and Soldering
Manufacture of steel, Alloys and phase diagrams, Iron Carbon Alloys, Testing of materials at the weld joint, Heat treatments, Structures at 08 - 23 July
the welded joint, Carbon and Carbon Manganese steels plus weldability problems and problem solving
Fundamentals of strength of materials, Basics of weld design, Behaviour of metals under different loads, Weld joint design, Weld joint design
with predominantly static loads, Thermodynamically loaded structures, Structures fabricated from Aluminium and its alloys and Reinforced steels 12 - 16 Aug
Economic considerations with regard to joint design and the influence of the amount of metal deposited, Quality Assurance, Weld stresses
and distortion, Plant facilities, Welding jigs and fixtures, NDT i.e. Liquid Penetrant, Magnetic Particle, Ultrasonics, Radiography, Repair 09 - 20 Sep
welding and Actual case studies
EXAMINATION 4 x 4 hrs
General Access Conditions: Applicants are required to
1. Hold a primary degree in an engineering discipline or its equivalent recognised by the national government and assessed by the ANB
2. Therefore, it would be expected that participants should have at least a Bachelor degree at university level with a minimum study of 3 years, e.g.: an engineering qualification at EQF Level 5, or equivalent
For further information: please contact Head of Training Services on e-mail nelle@saiw.co.za or telephone 011 298 2135
13
Appreciation of Welding for Engineers
Prices (Inclusive of VAT):
Corporate Members: R 10,927.00
Non-Members: R 11,813.00
Course Duration: 5 days
Group 2
With increased knowledge of the above, it has been proven that substantial cost savings are possible. Personnel in senior positions have difficulty in
being absent from their work for too long a period. 22 - 26 April
Group 3
They must, however have a good appreciation of welding technology to ensure that both maintenance, fabrication and construction work is being
carried out effectively in terms of quality and cost effectiveness. 26 - 30 Aug
Group 4
This course is held on a public basis in all the major centers throughout the year.
21 - 25 Oct
For further information: please contact SAIW Training Administration on e-mail spadinod@saiw.co.za or telephone 011 298 2111
14
ASME Code of Construction for Inspection of Steam
Generators and Pressure Vessels
Prices (Inclusive of VAT):
Corporate Members: R 20,166.00
Non-Members: R 21,801.00
Course Duration: 10 days
2013 Johannesburg, Durban and Cape Town course and examination dates
This course is intended for:
Welding fabrication inspectors, welding engineers, technologists and technicians, welding superintendents and supervisors
Since 1986, the SAIW has held a two week course on the ASME Codes of Construction including the National Board of Boiler and Pressure
Vessel Inspection Code. This course now covers: Group 1 Group 1 Group 1
04 - 15 Feb 04 - 15 Mar 08 - 19 Apr
• National Board Inspection Code
• ASME Section I
Group 2
• ASME Section VIII Division I
• ASME Section IX 08 - 19 Apr
• ASME B31.1 and ASME B31.3 Power Piping
Group 3
It has been agreed, in conjunction with the relevant committees, that this course will be included in the modules required for registration as an:
22 Jul - 02 Aug
• SAIW Level III Welding Supervisor
• SAQCC (IPE) Inspector of Pressurised Equipment Group 4
The course is specifically designed to introduce students to the use of the relevant code sections, logically and methodically. SAIW staff will lecture 14 - 25 Oct
the same course as used by the NBIC for personnel aiming to qualify in the categories mentioned above.
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
15
AWS D1.1 Codes of Construction
Prices (Inclusive of VAT):
Corporate Members: R 4,162.00
Non-Members: R 4,499.00
Course Duration: 3 days
The code is used internationally for components such as bridges, buildings, earthmoving and mining equipment, Group 3
power station structures, etc.
05 - 07 Aug
With the national move to select a maximum of two codes for the design, fabrication and inspection of structural steel,
it is likely that one from the United States of America and the new CEN standard will be selected. Group 4
25 - 27 Sep
This AWS Code is being incorporated into the SABS 0162 document; “Structural Use of Steel”.
For further information: please contact SAIW Training Administration on e-mail spadinod@saiw.co.za or telephone 011 298 2111
16
Heat Treatment Practitoner
Prices (Inclusive of VAT):
Corporate Members: R 21,819.00
Non-Members: R 23,588.00
Course Duration: 10 days
For further information: please contact SAIW Training Administration on e-mail spadinod@saiw.co.za or telephone 011 298 2111
17
Process Plant Inspection
Prices (Inclusive of VAT):
Corporate Members: R 29,267.00
Non-Members: R 31,640.00
Course Duration: 20 days
2013 Johannesburg course and examination dates Group 1 Group 2 Group 3 Group 4
For further information: please contact SAIW Training Administration on e-mail spadinod@saiw.co.za or telephone 011 298 2111
18
Competent Persons: Foundation Week
Prices (Inclusive of VAT):
Corporate Members: R11,117.00
Non-Members: R12.018.00
Course Duration: 5 days
2013 Johannesburg, Durban and Cape Town course and examination dates
Competent Persons Foundation Group 1 Group 2 Group 3 Group 4 Group 5
This one week foundation course will cover an introduction to the different welding processes and consumables, PLEASE READ FOOTNOTE
basic metallurgy welding defects and how to avoid them PLEASE SEE FOUNDATION WEEK DATES
Competent Persons Foundation Week
DURBAN
Dates available on request
CAPE TOWN
Dates available on request
NOTE: The Competent Persons Foundation module is mandatory for all new students that are not holders of Inspectors Level 1
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
19
Competent Persons: Steam Generators - Core Week
Prices (Inclusive of VAT):
Corporate members: R 22,235.00
Non-Members: R 24,038.00
Course Duration: 10 days
2013 Johannesburg, Durban and Cape Town course and examination dates
Competent Persons Foundation Group 1 Group 2 Group 3 Group 4 Group 5
This one week foundation course shall be applicable to both Pressure Vessels and Steam Generators PLEASE READ FOOTNOTE
for all new students wishing to register PLEASE SEE FOUNDATION WEEK DATES
DURBAN
Dates available on request
CAPE TOWN
Dates available on request
Outcomes of Training
NOTE: The Competent Persons Foundation module is mandatory for all new students that are not holders of Inspectors Level 1
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
20
Competent Persons: Pressure Vessels - Core Week
Prices (Inclusive of VAT):
Corporate members: R 11,117.00
Non-Members: R 12,018.00
Course Duration: 5 days
2013 Johannesburg, Durban and Cape Town course and examination dates
Competent Persons Foundation Group 1 Group 2 Group 3 Group 4 Group 5
This one week foundation course shall be applicable to both Pressure Vessels and Steam Generators for all new PLEASE READ FOOTNOTE
students wishing to register PLEASE SEE FOUNDATION WEEK DATES
DURBAN
Dates available on request
CAPE TOWN
Dates available on request
Outcome of Training
On successful completion of the required examinations this qualification will give the candidate limited scope for inspection of Pressure Vessels, to qualify for full scope the candidate will need to complete the
required Process Plant Inspectors Modules.
NOTE: The Competent Persons Foundation module is mandatory for all new students that are not holders of Inspectors Level 1
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
21
Paint Inspectors
Prices (Inclusive of VAT):
Corporate Members: R 10,551.00
Non-Members: R 11,406.00
Course Duration: 4 days and 1 day examination
Paint inspector trainees and welding inspectors who wish to increase their knowledge and have a dual purpose inspection career, contractors and other interested personnel who wish to pursue a career in paint
inspection, i.e. mechanical technicians wishing to apply themselves to corrosion protection
Session Format Place Date
The course involves lectures and demonstrations, with hands-on training using equipment and instruments in a classroom environment JHB 25 Feb - 01 Mar
for the theoretical aspects and in a workshop for practical demonstrations and student exercises. 06 - 10 May
01 - 05 Jul
18 - 22 Nov
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
22
Practical Welder Training
Price (Inclusive of VAT):
Minimum booking for training: 5 days per process
Students are to supply their own personal protective equipment
Performance Qualification per test: R 2,044.00
Introduction
The SAIW assists companies to produce high quality welds and increase productivity through training by highly skilled instructors. Courses can be developed to suit company or individual requirements at the SAIW
Training School, which can accommodate up to 40 students.
Main Processes
SMAW: Shielded Metal Arc Welding GMAW: Gas Metal Arc Welding GTAW: Gas Tungsten Arc welding FCAW: Flux Cored Arc Welding
MMA: Manual Metal Arc Welding MIG/MAG: Inert or Active Gas Welding TIG: Tungsten Inert Gas Welding
R 1,074.00 per day R 1,074.00 per day R 1,074.00 per day R 1,074.00 per day
Main Positions
Other Courses
Welding of castings, Welding of alloy steels, Oxy-fuel welding and brazing, Oxy-fuel cutting, Stove pipe welding
R 1,074.00 per day (For Castings and Special Alloys, material and consumables are to be supplied by candidate attending)
For further information: please contact Head of School of Practical Welding on e-mail vorsterf@saiw.co.za or telephone 011 298 2122
23
International Welder
Introduction
The South African Industry needs specialised skills in welding. SAIW therefore now offers the International Welding training programme to candidates wishing to pursue a career in welding. IIW courses consist
of theoretical education, practical training and examination and comprises of three levels of education and training. Modules are “International Fillet Welder”, “International Plate Welder” and “International Pipe
Welder”. Material for practical welding will be limited to carbon and low alloy steel. It is possible to specialise in more difficult steels at an additional cost of 20%.
Course Access
Appropriate health as well as physical and mental capability is required to enter at Fillet Welder level. Access to higher levels is allowed upon passing of relevant theoretical examinations and demonstration of
required practical skill.
Main Processes
SMAW: Shielded Metal Arc GMAW: Gas Metal Arc GTAW: Gas Tungsten Arc FCAW: Flux Cored Arc MMA: Manual Metal Arc
MIG/MAG: Inert or Active Gas TIG: Tungsten Inert Gas
Recommended duration is based on average time required to attain the expected level of knowledge. This may vary depending on the capability of the student. The practical simulated training will bring the candi-
date to the comprehensive skill level required by industry, but it is advised that candidates undergo an equivalent duration of industrial welding experience prior to attempting the code certification test.
Assessment of Training
Demonstrating the required level of skill in accordance with ASME section IX or ISO EN 287-1 and passing the required theoretical examination.
Outcomes of Training
For further information: please contact Head of School of Practical Welding on e-mail vorsterf@saiw.co.za or telephone 011 298 2122
24
Training: NDT - Booking Procedures
Prices (Inclusive of VAT):
Full payment is to be made prior to the commencement of the course and exam
Please ensure that you comply with the course access conditions prior to enrolling for the course, refer to the access conditions indicated on the NDT Access Conditions Tab
Further information is available on the SAIW website: www.saiw.co.za
1 The following documentation is required for course enrolment:
2.1 Once we have received all correct documents and payment, you will receive, via email, a “Booking Confirmation Notice”
2.2 This booking confirmation notice will include the date of the NDT course including venue and full address
3.1 For NDT courses, you would require 4 coloured ID photo’s taken within the previous 6 months
3.2 Copy of your ID or Passport
3.3 Stationary, e.g. pen, pencil, notebook, eraser, highlighter and scientific calculator
4 Cancellation of Training:
4.1 Should class numbers not meet our minimum requirements, the SAIW reserves the right to cancel a course at short notice.
Candidates shall be informed of the cancellation and arrangements will be made to book the applicant on the next available course
4.2 Only course fees will be reimbursed, personal costs incurred for accommodation and travelling cannot be claimed
4.3 If application is cancelled by applicant 30 days prior to training date, no cancellation charge will apply
4.4 If application is cancelled by applicant less than 30 days prior to starting date, full charge will apply
5 Dress Code:
For any information regarding courses and booking of courses: please contact Mrs Debbie Spadino in the Training Department on 011 298 2111 or on spadinod@saiw.co.za
25
Training: NDT - Access Conditions
Level I - MT, VT, PT
Direct access to the course shall be granted if the candidate has passed both mathematics and science at Grade 10 (Proof of Grade 10 – or equivalent such as N1; certificate is required).
Direct access to the course shall be granted if the candidate has passed both mathematics and science at Grade 12 (Proof of Grade 12 – or equivalent such as N3; certificate is required).
Alternatively the candidate shall be required to pass a proficiency exam for surface methods, prior to being eligible to sit the applicable NDT course.
Please note that the proficiency exam is free of charge and only assess the basic skills relating to mathematics, science, comprehension and communication capabilities required within the applicable NDT method.
The pass mark for the proficiency exam is 70%. Please contact Harold Jansen (jansenh@saiw.co.za) to ascertain availability and to make a booking. Proficiency exams are to be conducted on Thursdays between
8:00 and 11:00. The candidate shall be required to enrol for an Introduction to NDT course, held quarterly, should he be unsuccessful after the third attempt at the proficiency exam.
Candidate shall be qualified (i.e. received training) in accordance with ISO9712: 2012 requirements and have passed the Level I qualification examinations (certified is preferred) as a Level I NDT Technician in the
applicable method and sector.
Candidate shall have passed both mathematics and science at Grade 12 level (Equivalent to N3 - proof of Grade 12 certificate is required). Combination of Level I & Level II Training hours in accordance with an ap-
proved syllabus and training program as per SAQCC - NDT requirements and based on Certification body approval. The Level I qualification examinations shall also have been successfully passed.
Candidate shall be qualified (i.e. received training) in accordance with ISO9712: 2012 requirements and have passed the Level II qualification examinations (certified is preferred) as a Level II NDT Technician in the
applicable method and sector, appropriate tertiary qualifications (relevant to the NDT method - chemistry, mathematics or physics; and/or to the product or industry sector - chemistry, metallurgy, engineering, etc.)
are advantageous.
All candidates for Level III Certification in any NDT method shall have successfully completed the Level II Practical exam. If not certified as Level II, the practical examination shall have been passed within 1 year
from date of writing the Level III main method examination.
Valid Level II Certificate in the applicable method and sector is mandatory when equipment operation or accepting tested components are required.
Combination of Level I, II and III Training hours in accordance with an approved syllabus and training program as per ISO 9712 : 2012 and SAQCC - NDT requirements and based on Certification body verification.
The Level II qualification examinations shall also have been successfully passed. No reduction in requirements for industrial experience. Suitable tertiary qualifications (relevant to the NDT method - chemistry,
mathematics or physics; and/or to the product or industry sector - chemistry, metallurgy, engineering, etc.) are mandatory.
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
26
Training: Non Destructive Testing (NDT)
Prices (Inclusive of VAT)
Please note that the training schedule is revised and updated monthly. Please refer to the SAIW website for the latest version
Penetrant Testing (PT): Level I 32 R 5,856.00 R 6,331.00 R 3,952.00 R 1,841.00 Group 1: 21 - 24 Jan Group 2: 4 - 7 Feb Group 3: 4 - 7 March Group 4: 2 - 5 April
Exam: 25 Jan Exam: 8 Feb Exam: 8 March Exam: 6 April (Sat)
Group 9: 26 - 29 Aug Group 10: 9 - 12 Sept Group 11: 7 - 10 Oct Group 12: 11 - 14 Nov
Exam: 30 Aug Exam: 13 Sept Exam: 11 Oct Exam: 15 Nov
Penetrant Testing (PT): Level II 32 R 5,856.00 R 6,331.00 R 4,156.00 R 1,841.00 Group 1 13 - 16 May Group 2: 1 - 4 July Group 3: 8 - 11 July Group 4: 29 Jul - 1 Aug
Exam: 17 May Exam: 5 Jul Exam: 12 July Exam: 2 Aug
NDT Level III Main Method: Penetrant Testing (PT) 32 R 6,845.00 R 7,400.00 R 5,996.00 R 1,841.00 Group 1: 2 - 5 Sep
Exam: 6 Sept
Group 5: 26 Aug - 6 Sep Group 6: 9 - 20 Sept Group 7: 28 Oct - 8 Nov Group 8: 11 - 22 Nov
Exam: 9 Sept Exam: 25 Sept Exam: 11 Nov Exam: 25 Nov
ISO 9712: 2012
Industrial Radiographic Safety (RT S) 40 R 9,167.00 R 9,910.00 R 3,103.00 N/A Group 1: 14 - 18 Jan Group 2: 25 Feb - 1 Mar Group 3: 8 - 12 April Group 4: 30 Sept - 4 Oct
Exam: 21 Jan Exam: 4 March Exam: 15 April Exam: 7 Oct
Radiographic Testing (RT): Level I 80 R 14,561.00 R 15,742.00 R 3,952.00 R 1,841.00 Group 1: 21 Jan - 1 Feb Group 2: 4 - 15 March Group 3: 15 - 26 April Group 4: 7 - 18 Oct
Exam: 4 - 8 Feb Exam: 18 - 20 March Exam: 29 April - 3 May Exam: 21 - 25 Oct
Radiographic Testing (RT): Level II 80 R 14,561.00 R 15,742.00 R 5,996.00 R 1,841.00 Group 1: 18 June - 1 July
Exam: 2 - 5 July
NDT Level III Main Method:Radiographic Testing (RT) 40 R 8,519.00 R 9,210.00 R 5,996.00 R 1,841.00 Group 1: 1 - 5 July
Exam: 6 July (Sat)
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
27
Training: Non Destructive Testing (NDT)
Prices (Inclusive of VAT)
Please note that the training schedule is revised and updated monthly. Please refer to the SAIW website for the latest version
NDT Level III Main Method: Eddy Current Testing (ET) 48 R 10,175.00 R 11,000.00 R 5,996.00 R 1,841.00 Group 1: 22 - 29 July
Exam: 3 Aug
ISO 9712: 2012
Magnetic Testing (MT): Level I 32 R 5,856.00 R 6,331.00 R 3,952.00 R 1,841.00 Group 1: 14 - 17 Jan Group 2: 4 - 7 Feb Group 3: 25 - 28 Feb Group 4: 2 - 5 April
Exam: 18 Jan Exam: 8 Feb Exam: 1 March Exam: 6 April (Sat)
Group 9: 15 - 18 Jul Group 10: 22 - 25 Jul Group 11: 26 - 29 Aug Group 12: 2 - 5 Sept
Exam: 19 July Exam: 26 July Exam: 30 Aug Exam: 6 Sept
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
28
Training: Non Destructive Testing (NDT)
Prices (Inclusive of VAT)
Please note that the training schedule is revised and updated monthly. Please refer to the SAIW website for the latest version.
Ultrasonic Testing (UT): Level I 80 R 13,537.00 R 14,634.00 R 3,952.00 R 1,841.00 Group 1: 14 - 25 Jan Group 2: 4 - 15 March Group 3: 15 - 26 April Group 4: 6 - 17 May
Exam: 28 Jan - 1 Feb Exam: 18 - 20 March Exam: 29 April - 3 May Exam: 20 - 24 May
Group 5: 18 Jun - 1 Jul Group 6: 12 - 23 Aug Group 7: 2 - 13 Sept Group 8: 28 Oct - 8 Nov
Exam: 2 - 5 July Exam: 26 - 30 Aug Exam: 16 - 20 Sept Exam: 11 - 15 Nov
Ultrasonic Testing (UT): Level II 80 R 13,537.00 R 14,634.00 R 5,996.00 R 1,841.00 Group 1: 11 - 22 Feb Group 2: 27 May - 7 June Group 3: 22 July - 2 Aug Group 4: 30 Sept - 11 Oct
Exam: 25 Feb - 1 March Exam: 10 - 14 June Exam: 5 - 8 Aug Exam: 14 - 18 Oct
Group 5: 18 - 29 Nov
Exam: 2 - 6 Dec
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
29
Training: Non Destructive Testing (NDT)
Prices (Inclusive of VAT)
Please note that the training schedule is revised and updated monthly. Please refer to the SAIW website for the latest version.
NDT Level III Basic 40 R 8,519.00 R 9,210.00 R 4,156.00 N/A Group 1: 27 - 31 June
Exam: 1 July
Appreciation Course
Appreciation of NDT for Engineers 40 R 10,927.00 R 11,813.00 N/A N/A Group 1: 18 - 22 Feb (CPT) Group 2: 6 - 10 May
Exam: N/A Exam: N/A
Visual Testing (VT): Level I 40 Refer to website Refer to website Refer to website Refer to website Dates to be announced
Visual Testing (VT): Level II 40 Refer to website Refer to website Refer to website Refer to website Dates to be announced
NDT Level III Main Method: Visual Testing (VT) 80 Refer to website Refer to website Refer to website Refer to website Dates to be announced
For further information: please contact SAIW Training Administrator on e-mail spadinod@saiw.co.za or telephone 011 298 2111
Examination information: please contact SAIW Examination Administrator on e-mail beetgem@saiw.co.za or telephone 011 298 2128
Certification information: please contact SAIW Certification Administrator on e-mail mohamedn@saiw.co.za or telephone 011 298 2108
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Rewrites: Booking Procedures
Prices (Inclusive of VAT):
Full payment is to be made prior to the commencement of the examination
1.1 All documentation regarding rewrite examinations to be forwarded to Mrs Martie Beetge in the Examination Department to
beetgem@saiw.co.za Examination Banking Details
1.2 “Examination Application Form” - completed in full with special attention given to signatures and valid email address
(Initial candidates attending the training course shall be required to complete this form on the first day of the course) Account Name: SAIW CERTIFICATION
1.3 Confirmation of full payment Bank: First National Bank
1.4 For NDT Examinations - A valid vision acuity certificate obtained from a qualified optometrist within 6 months of writing the exam is required
Branch: Hyde Park
1.5 Legible copy of ID or Passport
Branch Number: 255 805
2 Please note that: Account Number: 620 739 56850
Reference No: Surname & ID number/
2.1 Once we have received all correct documents and payment, you will receive, via email, a “Booking Confirmation Notice” Invoice Number
2.2 This booking confirmation notice will include the date of the rewrite examination including venue and full address
4 Cancellation of Examination:
4.1 If application is cancelled by applicant 15 days prior to examination date, no cancellation charge will apply
4.2 If application is cancelled by applicant less than 15 days prior to starting date, full charge will apply
4.3 Only examination fees will be reimbursed, personal costs incurred for accommodation and travelling cannot be claimed
5 Dress Code:
For any information regarding examinations: please contact Martie Beetge in the Training Department on 011 298 2128 or on beetgem@saiw.co.za
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CONTACT DETAILS
Johannesburg
Tel +27 (0) 11 298 2100 | Fax +27 (0) 11 836 4132
Postal Address PO Box 527 | Crown Mines | 2025
Physical Address 52 Western Boulevard (off Main Road) | City West | Johannesburg
E-mail info@saiw.co.za | Website www.saiw.co.za