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Eppendo Eppendo 5810 SM V1

This document is a service manual for the Eppendorf Centrifuge models 5804/5804 R and 5810/5810 R, providing detailed operating instructions, product descriptions, safety information, and troubleshooting guidance. It includes sections on hardware configuration, safety instructions, and customer service functions. The manual is intended for users to understand the operation and maintenance of the centrifuges effectively.

Uploaded by

Pok Hon Yip
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
352 views124 pages

Eppendo Eppendo 5810 SM V1

This document is a service manual for the Eppendorf Centrifuge models 5804/5804 R and 5810/5810 R, providing detailed operating instructions, product descriptions, safety information, and troubleshooting guidance. It includes sections on hardware configuration, safety instructions, and customer service functions. The manual is intended for users to understand the operation and maintenance of the centrifuges effectively.

Uploaded by

Pok Hon Yip
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 124

al - English

04/5804
manual
EN) R- -English
Centrifuge 5810/5810 R

Register your instrument!


www.eppendorf.com/myeppendorf

Centrifuge 5804/5804 R -
Centrifuge 5810/5810 R
Service manual - English
Centrifuge 5804/5804 R/5810 ab Seriennr. 10000 · Centrifuge 5810 R ab Seriennr. 12000
Copyright © 2021 Eppendorf AG, Germany. All rights reserved, including graphics and images. No part of
this publication may be reproduced without the prior permission of the copyright owner.

Corning® is a registered trademark of Corning Inc., USA.

Microtainer® is a registered trademark of Becton Dickinson, USA.

Eppendorf® and the Eppendorf Brand Design are registered trademarks of Eppendorf AG, Germany.

CombiSlide® is a registered trademark of Eppendorf AG, Germany.

QuickLock® is a registered trademark of Eppendorf AG, Germany.

Parasep® is a registered trademark of Apacor Ltd, UK.

Registered trademarks and protected trademarks are not marked in all cases with ® or ™ in this manual.

U.S. Design Patents are listed on www.eppendorf.com/ip

5820 920.017-16/112020
Table of contents
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 3/124
English (EN)

Table of contents
1 Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Danger symbols and danger levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Danger symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Danger levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Version overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.1 Voltage supply and mains/power switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.2 PCB Control/Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.3 Central control unit on the PCB Control/Frequency converter. . . . . . . . . . . . . . . . . . . 12
2.2.4 Speed measurement and rotor detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.5 Imbalance detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.6 5804 R/5810 R Centrifuge: Temperature detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.7 Fan and ventilation flap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.8 Lid latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.9 5804 R/5810 R Centrifuge: Refrigeration system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.10 Control device with display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.11 Front panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Software and rotor compatibility, retrofitting rotors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 User profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Information on liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 Safety instructions on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1 Operating controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1.2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2 Customer service functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.2 Activation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.3 Description of the customer service functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table of contents
4/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

5.3 Service functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40


5.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3.2 Activation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3.3 SE 1: Serial interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.3.4 SE 2: Refrigeration system factory test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.3.5 SE 3: Display and keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3.6 SE 4: Lid latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3.7 SE 5: Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.3.8 SE 6: Refrigeration system, fan, ventilation flap and temperature sensors . . . . . . . . . 43
5.3.9 SE 7: Cyclic endurance test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.3.10 SE 8: Rotor detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.3.11 SE 9: Settings 15 A/20 A (120 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.3.12 SE 10: Imbalance compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.13 SE 11: Acceleration and deceleration times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3.14 SE 12: Overspeed cut-off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3.15 SE 13: Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.16 SE 14: View the number of power-ons, runs and operating hours. . . . . . . . . . . . . . . . 50
5.3.17 SE 15: EEPROM memory values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.4 Rotor table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6 Disassembly/assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.1.1 Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.1.2 Disassembling the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.1.3 Disassembling the upper part of the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.1.4 Disassembling the PCB Control/frequency converter and EPROM . . . . . . . . . . . . . . . 57
6.1.5 Disassembling the lid latch microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.1.6 Disassembling the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.1.7 Disassembling the Lid latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.1.8 Centrifuge 5804 R/5810 R: Disassembling the condenser fan . . . . . . . . . . . . . . . . . . . 59
6.1.9 Centrifuge 5804 R/5810 R: Disassembling the motor fan. . . . . . . . . . . . . . . . . . . . . . . 59
6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.2.1 Repair kit for motor cap with speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.2.2 PCB Imbalance detection 5804/5810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.2.3 Imbalance detection magnet holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.2.4 Rotational speed sensor, PCB Imbalance detection and temperature sensor ports . . . 62
6.2.5 PCB Control and choke (230 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.3 Rotor removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

7 Alignment/adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.1 Adjusting the imbalance detection (setting sensor idle value) . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.2 Lid latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.2.1 Adjusting the lid latch microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.2.2 Adjust lid latch motor with crank and torsion spring. . . . . . . . . . . . . . . . . . . . . . . . . . 67

8 Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.1 Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.2 PCB Control/frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Table of contents
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 5/124
English (EN)

9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.1 Cleaning, disinfection, decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.2 Shipping the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.3 Checks after repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.4 Maintenance and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.5 Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.5.1 Speed check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.5.2 Temperature check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.5.3 Timer check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.5.4 Electrical safety check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.6 Inspecting the imbalance cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.6.1 Test weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.6.2 Carrying out the inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.2 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.3 Weight/dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.3.1 Centrifuges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.3.2 Rotor weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
10.4 Application parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.5 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

11 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.1 Illustrations of the spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.2 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.2.1 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.2.2 Brake resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.2.3 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.2.4 Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
11.2.5 Temperature sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11.2.6 Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11.2.7 Mains input module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
11.2.8 Front panel (without electronics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
11.2.9 Lid latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
11.2.10 Housing (without assembly parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
11.2.11 Refrigerating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
11.2.12 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
11.2.13 Mobile table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
11.3 Rotors Centrifuge 58XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
11.3.1 Fixed-angle rotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
11.3.2 Drum rotors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
11.3.3 Swing-out rotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
11.4 Spare parts suggestions - initial equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
11.4.1 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
11.4.2 Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
11.4.3 Front panel (without electronics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
11.4.4 Lid latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

12 Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121


Table of contents
6/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)
Operating instructions
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 7/124
English (EN)

1 Operating instructions
1.1 Using this manual

 Make sure that the service manual and the operating manual are available in the latest versions. To do
so, compare the version numbers. The latest versions of the manuals can be downloaded from
www.eppendorf-support.com.
 Read the service manual before commencing work on the device.
 Read the chapters "Installation" and "Operation" of the operating manual.
 Observe the safety instructions in the operating manual.

1.2 Danger symbols and danger levels

The safety precautions in these instructions have the following danger symbols and danger levels.

1.2.1 Danger symbols

Biohazard Explosive substances

Electric shock Risk of crushing

Cuts Hazard point

Material damage

1.2.2 Danger levels

DANGER Will lead to severe injuries or death.


WARNING May lead to severe injuries or death.
CAUTION May lead to light to moderate injuries.
NOTICE May lead to material damage.

1.3 Symbols used

Depiction Meaning
1. Actions in the specified order
2.
 Actions without a specified order
• List
Text Display or software texts
Additional information
Operating instructions
8/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

1.4 Abbreviations used

EEPROM
Electrically erasable programmable read-only memory

OP-AMP
Operational amplifier

rcf
Relative centrifugal force : g-force in m/s2

rpm
Revolutions per minute

VCC
Voltage of the common collector.
Operating instructions
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 9/124
English (EN)

1.5 Version overview


Version Date issued Chapter Change
00 2003-10 – • Newly created
01 2004-06 3, 7, 8, 10 • Revision
02 2005-04 All • Revision
03 2006-11 2,3,4,5,6,7,8,1 • Revision
0
04 2007-08 7 • Revision
05 2008-01 7 • Revision
06 2008-03 3,4,5,7,8,10 • Revision
07 2010-10 2 • Two new rotors require a software upgrade.
08 2011-01 All • Full revision
09 2011-12 12 • Supplement to technical information
TI_58XX_2011_01_d
10 2012-08 5,6,11 • New rotors included
11 2014-12 All • New layout
12 2016-12 All • New device design
13 2018-05 All • Full revision
• Version overview added
14 2019-06 6, 10, 11, 12 • Assembly chapter added
• Tolerances added
• Measurement instrument tolerance for
temperature test revised
• 2 spare parts added
• Note on gas spring spare parts added
• Note on control device spare parts added
15 2019-08 9 • Test after repairs added
• Essential Check completely revised
• Advanced Maintenance completely revised
• Qualification Services revised
16 2020-11 2, 3, 6, 9, 10, • Safety instruction added
11 • Technical data for rotor FA-45-48-11 added
• Title of chapter 10.5 changed
• Note on the electrical safety check in chapter
10.5 adapted to check after repairs
• Inspection after repair and maintenance
descriptions revised
• Spare part designations revised
• Spare parts removed
• Mobile table with spare parts added
Operating instructions
10/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)
Product description
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 11/124
English (EN)

2 Product description
2.1 Configuration

The 5804, 5804 R, 5810 and 5810 R centrifuges are composed of the following electronic assemblies and
their respective parts.

PCB Control/frequency converter


• Mains/power supply with mains filter
• Central control unit
• Frequency converter
• Drive and position detection for the lid latch
• Imbalance detection and speed detection ports
The 5804 R and 5810 R centrifuges also come equipped with:
– Temperature detection
– Condenser fan control
– Voltage supply for cooling system and motor fan

Control device with display


• Keyboard
• LCD display module
• Signal transmitter

Imbalance detection
• PCB Hall sensor
• Signal processing

Asynchronous motor
• Speed detection with rotor detection

Interface
• Optional RS-232 port
The interface is available as a modification kit for a computer port.

The 5804 R and 5810 R centrifuges also come equipped with the following assemblies:
• Cooling system
• Condenser fan
• Motor fan
• Temperature sensor

The 5804 R and 5810 R centrifuges also come equipped with the following assemblies:
• A solenoid to open an additional ventilation flap.
The ventilation flap opens when fixed-angle rotors are used (except for F-35-48-17).
Product description
12/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

2.2 Hardware description


2.2.1 Voltage supply and mains/power switch

Voltage is supplied via a cold-device plug or fixed connection dimensioned according to the voltages.

The mains/power switch is located in the housing. The mains/power switch is equipped with a protective
circuit with a thermal trigger.

No other fuses are required in the device.

The connection from the mains/power switch to the PCB Control/Frequency converter is via the "X1” plug.

2.2.2 PCB Control/Frequency converter

The PCB Control/Frequency converter is located at the front of the device and screwed to the chassis of the
device.

The PCB Control/Frequency converter includes the following assemblies:


• Mains/power supply with mains filter
• A central control unit with the software and the firmware and the evaluation of the connected sensors
(e.g. rpm, imbalance)
• Frequency converter
• Lid latch position monitoring

The 5804 R and 5810 R centrifuges also come equipped with:


• Mains/power frequency analysis
• Voltage supply for the cooling system and motor fan
• Temperature detection
• Condenser fan control

2.2.3 Central control unit on the PCB Control/Frequency converter.

The central control includes:


• Processor
• EPROM software program
• EEPROM

The operating system of the centrifuge is stored in the EPROM software program. The EPROM software
program is available as a replacement part. The EPROM software program is available in 2 sizes for the
various PCB Control/Frequency converter versions.

Various parameters are stored on the EEPROM, e.g. rotational speed, last run duration and hours in
operation. These parameters are not deleted when the centrifuge is switched off and are available when the
unit is switched on. The user programs are stored on the EEPROM.
Product description
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 13/124
English (EN)

2.2.4 Speed measurement and rotor detection

Speed measurement and rotor detection are done via Hall sensor.

Non-replaceable magnetic strips are located on the rotor. Each rotor type has different magnetic strips.
When the rotor revolves, the magnetic strips are detected moving past the motor cap's Hall sensor. The
magnetic strips create different impulses according to their length. The Hall sensor detects the rotor type
by these impulses. The impulses are serve as pulses for speed measurement.

2.2.5 Imbalance detection

For imbalance detection, the distance between a magnet on the motor and the Hall sensor on the motor
plate is evaluated.

A current is induced in the Hall sensor proportional to the strength of the magnet's magnetic field. The
current in the Hall sensor changes according to motor position. Thresholds for the Hall sensor current are
set in the device software. The drive will switch off if these thresholds are exceeded.

The imbalance detection must be re-adjusted after any repairs.

2.2.6 5804 R/5810 R Centrifuge: Temperature detection

Rotor chamber temperature

The temperature sensor for rotor chamber temperature is located in a shell at the bottom of the rotor bowl.
An NTC resistor serves as a sensor, NTC 10 k/25 °C.

Condenser temperature

The temperature sensor for condenser temperature is located on a pipe bend on the condenser. An NTC
resistor serves as a sensor, NTC 10 k/25 °C.
Product description
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2.2.7 Fan and ventilation flap

5810/5804: Ventilation flap


• The ventilation flap opens when fixed-angle rotors are used (except for F-35-48-17).

5810 R/5804 R: Condenser fan


• Is controlled in program levels 0–32 depending on condenser temperature.

5810 R/5804 R: Motor fan


• The motor fan always runs when the centrifuge lid is closed.
The motor fan continues to run for a few minutes after the centrifuge lid has been opened.

Fan on the PCB Control/frequency converter


• EPROM software version 5.0 – 6.X:
(Fan voltage 12 V) Fans always run along slowly.
• EPROM software version 7.0 and higher:
(Fan voltage 24 V) Fans are switched on when the temperature on the PCB Control/Frequency converter
is > 58 °C.
Fans are switched off when the temperature is < 54 °C.
• EPROM software version 7.8 and higher:
Fans are switched on when the centrifuge lid is closed and the temperature on the PCB Control/
Frequency converter is > 60 °C.
Fans are switched off when the centrifuge lid is open and the temperature on the PCB Control/
Frequency converter is < 70 °C.

2.2.8 Lid latch

When the lid is open, it is held by a gas spring.

The lid mechanism consists of the lid latch motor, lid position probe and lid latch position determination.

When the lid is opened or closed, the lid latch motor rotates counterclockwise. To open a blocked latch, the
lid latch motor rotates clockwise after approx. 2 sec.

2 microswitches serve as lid position probes. The microswitches can be found in the housing slits for the
metal lid's strike plates. These microswitches are activated when the strike plates go into the housing. The
device detects the lid as closed. The lid latch motor starts.

To detect the locking mechanism's position, the lid latch's slider has a magnet on both its upper and lower
edges. These magnets have opposite polarities. A Hall sensor is on the PCB Control/Frequency, which
induces a different current depending on the polarity of the magnet.
Product description
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 15/124
English (EN)

2.2.9 5804 R/5810 R Centrifuge: Refrigeration system

The cooling system consists of the following assemblies:


• Compressor
• Condenser
• Thermostatic injector valve
• Evaporator
• Dryer

The thermostatic injector valve controls evaporator injection depending on the temperature of the
evaporator exhaust.

The temperature sensor monitors the condenser temperature. The condenser fan keeps the condenser
temperature at a constant.

2.2.10 Control device with display

The control device with display consists of a keyboard and a display screen.

Keyboard
• Keyboard queries are carried out via a resistance matrix, into which the push-button switches have been
integrated.

Display
• The display is an LCD module with driver/decoder and backlight. The light intensity is preset.
• When the open LED is lit, the rotor is no longer rotating and the centrifuge lid can be opened.
• An acoustic signal signals the completion of a run or an error during centrifuging.
Product description
16/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

2.2.11 Front panels


Abb. 2-1: New front panel design

Fig. 2-1: New front panel design

1 Right front plate 2 Front panel - control device with PCB

The "front panel" and "right front plate" spare parts are available in a new design. The new spare parts are
backwards compatible.

If the "Control device with PCB" spare part (old) is defective, it must be replaced with the "Front panel -
control device with PCB" spare part (new).

New front panels are always supplied with a PCB.

The order numbers for the current front panels can be found in the Ordering information chapter.

Tab. 2-1: Introduction of the new front panels


Device From serial number
Centrifuge 5804 65100
Centrifuge 5804 R 68500
Centrifuge 5810 65400
Centrifuge 5810 R 78800
Product description
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 17/124
English (EN)

2.3 Software and rotor compatibility, retrofitting rotors

Due to their large size, some rotors can only be used in the 5810/5810 R centrifuges.

On activation, the centrifuge's current software version is shown briefly in the display. The
software version can also be displayed with customer service function 9.

Depending on the PCB Control/frequency converter design, two different types of EPROMs have been fitted
in the centrifuges at the factory:

EPROM software EPROM dimensions Software version EPROM order number


program
Version 6.x 12 × 15 mm 5.0 to 6.4 5820 850.060
Version 8.x 20 × 20 mm 7.0 to 8.x 5820 851.066

Software version Software update


5.0 – 6.4 Replacing PCB Control/frequency converter, update
to software version 7.0
as of 7.0 Replacing the EPROM

After replacing the PCB Control/frequency converter or the EPROM, an imbalance compensation must be
performed with service function 10. (see SE 10: Imbalance compensation on p. 46)

Factory-installed software versions

Tab. 2-2: All centrifuges with the serial numbers listed below come from the factory with software
versions 5.0 – 6.4 installed.
Voltage 5804 5804 R 5810 5810 R
From serial number
230 V 10 000 10 000 10 000 12 000
120 V 10 000 10 000 10 000 12 000

Tab. 2-3: All centrifuges with the serial numbers listed below come from the factory with software version
7.0 or higher installed.
Voltage 5804 5804 R 5810 5810 R
From serial number
230 V 13 044 33 446 12 913 38 262
120 V 13 031 33 350 12 949 37 842

Tab. 2-4: All centrifuges with the serial numbers listed below come from the factory with software version
8.4 or higher installed.
Voltage 5804 5804 R 5810 5810 R
From serial number
120 V/230 V 62 247 63 063 62 206 66 386
Product description
18/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Tab. 2-5: Device, rotor and software overview


Rotor Rotor 5804 5804 R 5810 5810 R EPROM 12 EPROM 20
number x 15 mm, x 20 mm,
(CL) version version
2 A-2-DWP x x x x ● ●
3 A-2-MTP x x x x ● ●
4 A-4-62 x x ● ●
5 A-4-81 x x ● ●
7 A-2-DWP-AT x x 6.4 ≥ 8.2
8 A-4-44 x x x x ● ●
13 F-45-48-PCR x x x x ● ●
14 F-34-6-38 x x x x ● ●
15 FA-45-6-30 x x x x 6.4 ≥ 8.2
17 F-45-30-11 x x x x ● ●
17 FA-45-30-11 x x x x ● ●
18 T-60-11 x x x x ● ●
23 S-4-104 x x — ≥ 8.4
26 S-4-72 x x x x — ≥ 8.4
28 F-35-48-17 x x x x — ≥ 8.4
35 FA-45-48-11 x x x x — ≥ 8.4
36 FA-45-20-17 x x x x — ≥ 8.4

Legend
x The rotor can be used to these centrifuges.
● The rotor is detected by the software as of version 5.0 and higher.
— EPROM not available
6.4/≥ 8.2/≥ 8.4 Rotor works without retrofitting from the software version stated onwards
Product description
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 19/124
English (EN)

2.4 Name plate


Abb. 2-2: Eppendorf AG device identification (example)

1 2 3 4

16 SN 5948FN101553 Type: 5920 R 5

Eppendorf AG Max. speed: 14000 rpm Voltage: 230 V 6


15 Barkhausenweg 1
22339 Hamburg Kinetic energy: 56000 J Frequency: 50–60 Hz 7
Germany
Max. density: 1.2 g/mL Current: 12 A 8
Power cons.: 1650 W 9
R134a / 0.45kg / CO2e 0.64t / GWP 1430 / 18bar 10
fluorinated greenhouse gas / hermetically sealed refrigeration system

14 Made in 11
Germany
13 12

Fig. 2-2: Eppendorf AG device identification (example)

1 Maximum density of the material for 9 Maximum rated power


centrifuging
10 Information on the refrigerant (refrigerated
2 Maximum kinetic energy centrifuges only)
3 Maximum speed 11 Data matrix code for serial number
4 Serial number 12 Designation of origin
5 Product name 13 CE marking
6 Rated voltage 14 Certification marks and symbols
(device-specific)
7 Rated frequency
15 Address of manufacturer
8 Maximum rated current
16 Manufacturer
Product description
20/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Tab. 2-6: Certification marks and symbols (device-specific)


Symbol/Certification Meaning
mark
Serial number
SN
Symbol for waste electrical and electronic equipment (WEEE) according to EU
Directive 2012/19/EU, European Community

UL mark: declaration of conformity, USA

Conformity mark for electromagnetic compatibility according to the Federal


Communications Commission, USA

China conformity mark – Use of certain hazardous substances in electrical and


electronic products (Requirements for Concentration Limits for Certain
Hazardous Substances in Electronic Information Products SJ/T 11363-2006),
People's Republic of China
Safety
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 21/124
English (EN)

3 Safety
3.1 User profile

The specialist entrusted with maintenance, repair or testing must meet the following prerequisites:
• Successful participation in service trainings with certification by Eppendorf AG for the product that is to
be maintained, repaired or tested.
• Qualification as a specialist with knowledge of the applicable local and international standards.
• Qualification to evaluate the work assigned to him.
• Recognition of potential hazards and how to prevent or correct them.

3.2 Information on liability

The Eppendorf sales and service organization responsible for the installation, service, repair or testing is
liable for ensuring that all work is performed in a professional manner.

 The existing construction of the device must not be altered as a result of any installation, repair, service
or check. The safety of the original condition must be maintained.
 Only accessories and original spare parts recommended by Eppendorf as well as test and measuring
equipment recommended by Eppendorf may be used for installation, service, repair and inspection.

3.3 Safety instructions

DANGER! Risk of electric shock when working on the device


Electric shocks cause heart injury and respiratory paralysis.

 Switch off the device.


 Disconnect the mains/power plug.
 Then start working on the device.

WARNING! Infection by contaminated material


There may be contaminated material on the device and the accessories. You may become
infected by contaminated material.

 Find out more about the risk of contamination before starting work.
 Check the device decontamination certificate of the device.
 Work on decontaminated devices only.
 Wear your personal protective equipment (protective gloves, protective goggles).

WARNING! Risk of injury when opening or closing the centrifuge lid


There is a risk of crushing your fingers when opening or closing the centrifuge lid.

 Do not reach between the device and centrifuge lid when opening or closing the centrifuge
lid.
 Do not reach into the locking mechanism of the centrifuge lid.
 Open the centrifuge lid fully to ensure that the centrifuge lid cannot slam shut.
Safety
22/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
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CAUTION! Risks of burns on internal components


The electronics and the refrigeration system reach temperatures above 60 °C during
operation.

 Wait for 30 minutes before you start to disassemble the device.


 After the housing has been disassembled, check whether the internal components have
cooled down to ambient temperature.
 Do not touch hot components.

CAUTION! Risk of injury from sharp-edged components


Sharp-edged components are exposed when the device is open. You may injure yourself on
sharp-edged components.

 Wear protective gloves.


 Work with extreme care.

CAUTION! Risk of poor safety due to incorrect accessories and spare parts.
The use of accessories and spare parts other than those recommended by Eppendorf may
impair the safety, functioning and precision of the device. Eppendorf cannot be held liable or
accept any liability for damage resulting from the use of accessories and spare parts other
than those recommended or from improper use.

 Only use accessories and original spare parts recommended by Eppendorf.

Centrifuges with refrigeration systems

NOTICE! Damage to device caused by unprofessional repair of the refrigeration system

 Have the refrigeration system repaired by a refrigeration specialist only.


 Repairs, e.g., replacement of spare parts, are carried out at your own risk.
 Observe national and local safety regulations.

NOTICE! Damage to compressor and refrigeration system when tilting the device.
The compressor and refrigeration system may become damaged if the device is switched on
while tilted or if the device is switched on immediately after it has been tilted.

 Leave the device in the normal position for at least 4 hours before switching it on.
 Never place the device upside down.
Safety
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 23/124
English (EN)

3.4 Safety instructions on the device


Symbol Meaning Location
NOTICE Right side of the device

 Observe the safety instructions in the


operating manual.
 Observe the operating manual.

 Always tighten the rotor with the enclosed Upper side of the device,
rotor key. under the centrifuge lid.

CAUTION Upper side of the device,


under the centrifuge lid.
 Seal all tubes.
 Use the rotor lid.
Warning of biological risks when handling Aerosol-tight fixed-angle
infectious liquids or pathogenic germs. rotors: rotor lid
Safety
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Operation
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 25/124
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4 Operation
4.1 Operating controls
Abb. 4-1: Operating controls of the Centrifuge 5804 R/5810 R and the Centrifuge 5804/5810

1 2 3 4 5 6 1 2 3 4 5 6

13 12 11 10 9 8 7 12 10 9 8 7

Fig. 4-1: Operating controls of the Centrifuge 5804 R/5810 R and the Centrifuge 5804/5810

1 short key 8 time key


Short run centrifugation Select runtime setting
Adjust the centrifugation time using the arrow
2 Status of At set rpm function
keys
: Start of time counting when reaching 95 % of
the preset g force (rcf) or speed (rpm) 9 speed key
: Start of time counting immediately. Select the speed of centrifugation and adjust it
using the arrow keys
3 Indicate speed (rpm), g force (rcf) and radius
setting . 10 prog key
Press the prog key: Load program
4 Symbol for acceleration and braking
Keep the prog key pressed for 2 s: Save current
5 Arrow keys parameters
Set parameters and values
11 temp key
Keep the arrow key pressed: quick setting
Only 5804 R/5810 R: Select the temperature and
6 open key adjust it using the arrow keys
Release lid
12 Standby key
7 start/stop key LED lights green: centrifuge is operational
Start or stop centrifugation LED lights red: standby mode is active
13 fast temp key
Start Only 5804 R/5810 R: temperature control
run FastTemp
Operation
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Abb. 4-2: Display of the Centrifuge 5804 R/5810 R and the Centrifuge 5804/5810

1 2 3 4 5 6 7 2 3 4 5 6 7

Fig. 4-2: Display of the Centrifuge 5804 R/5810 R and the Centrifuge 5804/5810

1 Only 5804 R/5810 R: temperature 5 Symbol flashes during centrifugation


2 Program number 6 Symbol for acceleration and deceleration
3 Symbol for g force (rcf) 7 Centrifugation time
4 g force (rcf)/speed (rpm)

Display of actual value and set value


• Rotor stop: display of set values
• Centrifugation: display of actual values

Display set value during centrifugation: press the temp, time or speed keys. The set value is displayed for
2.5 s.

4.2 Programming
Task/Function Press the key Display
Parameter settings 1. The selected parameter lights
1. Press or etc. up.
2. Press or etc. 2. The new value is displayed.

Soft start/stop : Acceleration ramp 0 (long) ... 9


1. Press the key several (short).
times. : Braking ramp 0 (long) ... 9
2. Press or to select the (short).
ramp.
Alarm ON/OFF  Press + Alarm on/Alarm off
simultaneously.
Programming 1. Setting the parameters . 1. Parameter.
(only if the rotor is stopped) 2. P...: first available program
2. Press 2 x. number.
3. To save: Press > 2 s. 3. ok

At set rpm
(only when the centrifuge lid is Press > 4 s.
: on/ : off
open)
Troubleshooting
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 27/124
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5 Troubleshooting
5.1 Error messages
5.1.1 Error messages

Error messages consist of a maximum of 3 parts (e.g. 6_2-5):


• Error code (main error)
• Error cause
• FC error code (frequency converter error)
FC error codes are relevant for errors 6_2-xx and 24_2-xx. FC error codes are only displayed on these
errors.

If an error occurs, the error code (main error) will appear in the display

 To read the complete error message, press the ▲ and ▼ keys simultaneously.
The "Current error code" customer service function is called up.
The complete error message will appear in the display.

 Check if the software is up to date before searching for the error. If necessary, update the
software (replace the EPROM).

Problem Cause Solution


Error 1 Rotor detection defect.  Insert a different rotor and test it.
1. No rotor detected after 10  Update the software.
measurements  Check the rotor detection and rotor
2. Rotor has been detected but no impulses with the service function SE
starting magnet detected or wrong 8.
motor rotation direction  Check the motor connections (motor
3. No rotor detection at rotational speeds speed) on the PCB Control/Convert
>3 000 rpm. and correct them, if necessary.
4. The time for a revolution is <4 ms.  Check the X10 plug contacts on the
5. Rotor not detected. Maximum PCB Control/Frequency converter
rotational speed set to 3700 rpm. and correct if necessary.
6. New rotor installed in centrifuge with  Replace the motor cap with rotational
out-of-date software. speed sensor.
Troubleshooting
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Problem Cause Solution


Error 2 The imbalance detection is faulty. Rotor and centrifuge
• The sensor idle value is outside of the
tolerance.  Check the rotor for damage. If
necessary, replace the rotor.
 Check the rotor for an imbalanced
load. Load the rotor correctly.
 Check the location. Make sure that
the centrifuge is placed on a
horizontal, stable and resonance-free
surface.
 Allow the centrifuge to run with an
empty rotor for a few minutes after
transport or initial setup.
Imbalance detection

 Check the sensor idle value (670


±100) using customer service
function 6. Adjust the imbalance
detection if necessary (see Adjusting
the imbalance detection (setting
sensor idle value) on p. 65).
 Perform an imbalance compensation
with service function SE 10.
 Replace the PCB Imbalance detection
PCB Control/Converter

 Check the contacts of the X10


connector on the PCB Control/
Convert and fix them, if necessary.
 Replace the PCB Control/Converter.
Error 3 No rotor impulses during a run or during  Keep the centrifuge switched on.
no rotor acceleration. Wait for the blocking time to elapse.
No rotor, rotational speed measurement  Tighten the rotor.
system or drive defective.  Check the rotor detection and rotor
The rotor is not tightened. impulses with the service function SE
1. No impulses after start. 8.
2. Rotational impulse failure during a  Check the motor connections (motor
run. The centrifuge coasts to a stop speed) on the PCB Control/Convert
without braking and will remain locked and correct them, if necessary.
for a maximum of 12 min.  Check the X10 plug contacts on the
The lid can be opened after the PCB Control/Frequency converter
blocking time has elapsed. and correct if necessary.
The error remains active after the  Replace the rotor.
device has been switched off and  Replace the motor cap with rotational
switched back on. speed sensor.
 Replace the motor.
 Replace the PCB Control/Converter.
Troubleshooting
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Problem Cause Solution


Error 4 The lid latch sensor (limit switch) is  Use service function SE 4 to check
defective. the lid function.
1. During the run: the device brakes.  Replace the PCB Control/Converter.
2. With the lid closed at standstill: start  See warning Press open und LIFT LID
not possible.
3. Stored sensor idle value outside of the
limit of 129 ±5.
Error 5 No lid feedback during run.  Use service function SE 4 to check
1. Measured value of Hall sensor altered the lid function.
2. No feedback.  Adjust the lid latch microswitch (see
Adjusting the lid latch microswitch on
p. 66).
 Perform a continuity check of the lid
latch microswitches in the closed
state.
 Check the condition of the magnets
on the lid latch slider (brass plate).
 Replace the lid latch microswitch
 Replace the slider for the lid latch.
Error 6 • Under- or overvoltage due to a  Let the device cool down for > 5 min.
Overload malfunction on the frequency  Test the centrifuge on its own circuit.
converter or thermal overload No other devices may be connected
• Other devices are causing to the circuit.
malfunctions on the same mains/power  Check the brake resistor (330 Ohm)
line. and replace it if necessary.
• The mains/power line is overloaded.  Centrifuge 5804 R/5810 R: Use
service function SE 6 to check the
1. No standby after the frequency
motor fan and replace it if necessary.
converter (FC) has been switched on
 Rule out other causes (see
2. The drive's frequency converter reports
Troubleshooting on p. 53).
an error (see FC error code)
 Replace the PCB Control/Converter.
5. Excessive drive motor temperature
6. Motor connections wrong.

FC error code (only on error 6_2-xx):


• 1 = Overcurrent
• 2 = Overvoltage in the brakes
• 3 = Undervoltage in the intermediate
circuit
• 4 = Excessive PCB temperature
• 5 = Overcurrent in the drive motor
• 6 = Timeout
• 7 = Internal frequency converter error
Error 7 Speed check  Update the software.
1. Rotational speed deviation >800 rpm  Replace the motor cap with rotational
from the set value. speed sensor.
2. Maximum rotational speed was  Replace the motor.
exceeded.  Replace the PCB Control/Converter.
Troubleshooting
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Problem Cause Solution


Error 8 The acceleration ramps are not observed.  Use service function SE 11 to check
1. Slip monitoring (comparing rotating the acceleration time.
field with actual rotational speed)  Replace the PCB Control/Converter.
during acceleration.  Check the motor and replace if
2. Maximum acceleration time > 90 s. necessary.
Error 9 EEPROM write error  Use service function SE 5 to
re-initialize the EEPROM.
 Replace the PCB Control/Converter.
Error 10 EEPROM read error  Use service function SE 5 to
Imbalance compensation was not re-initialize the EEPROM.
performed after replacing the EPROM.  Perform an imbalance compensation
Imbalance compensation was not with service function SE 10.
performed after installing a new PCB  Replace the PCB Control/Converter.
Control/Frequency converter w. software
version 8.4 or higher.
Error 11 Watchdog reset  Replace the EPROM.
Soft- or hardware error  Replace the PCB Control/Converter.
Error 12 Computer error.  Check the fit of the PCB Interface
Serial RS-232 port: Error during 58xx and correct it if necessary.
transmission.  Check the plug connection and
correct it if necessary.
 Check the interface cable and port
and replace them as necessary.
 Replace the PCB Interface 58xx.
Error 13 Computer error.  Check the fit of the PCB Interface
Serial RS-232 port: Error while receiving. 58xx and correct it if necessary.
 Check the plug connection and
correct it if necessary.
 Check the interface cable and port
and replace them as necessary.
 Replace the PCB Interface 58xx.
Error 14 EPROM checksum error.  Replace the EPROM.
Program memory error, EPROM defective.  Replace the PCB Control/Converter.
Error 15 Imbalance error at > 2000 rpm.  See Error 2 and the IMBAL warning.
Rotor • The rotor is not tightened.  Tighten the rotor.
• Improper location for the centrifuge  Check the rotor for damage and
replace it if necessary.
 Check the rotor for an imbalanced
load and re-load it correctly if
necessary.
 Check the location. Make sure that
the centrifuge is placed on a
horizontal, stable and resonance-free
surface.
 Allow the centrifuge to run with an
empty rotor for a few minutes after
transport or initial setup.
Troubleshooting
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Problem Cause Solution


Error 16 Error on query to the frequency converter.  Check all connections to the PCB
• The frequency converter is not ready. Control/Frequency converter and
The drive relay has de-energized. correct them as necessary.
• Error after telegram has been  Replace the PCB Control/Converter.
repeated.
Error 17 Error during transmission of the select  Check all connections to the PCB
telegram to the frequency converter. Control/Frequency converter and
1. Queue overflow of frequency converter correct them as necessary.
telegrams.  Replace the PCB Control/Converter.
2. Error after a select telegram has been  Update the software.
repeated three times.
Error 18 Excess temperature in the rotor bowl  Wait for 4 hours after transporting.
overtemp The ambient temperature is too high. The Allow the centrifuge to reach the
centrifuge is exposed to direct sunlight. ambient temperature.
1. An error has occurred after the set  Keep an area of at least 30 cm
temperature has been reached. The around the centrifuge free.
temperature deviation is more than  Unblock the ventilation slits.
±5 °C.  Use service function SE 6 to check
2. After starting a run or during a run, the the temperature sensor in the rotor
rotor chamber temperature is higher bowl and replace it if necessary.
than the set temperature (+15 °C).  Check the lid seal for damage and
3. The rotor bowl temperature is higher replace it if necessary.
than 50 °C.  Replace the PCB Control/Converter.
 Have the cooling unit checked by an
authorized professional and repair/
replace it if necessary.
Error 19 Excess temperature at the condenser.  Keep an area of at least 30 cm
The temperature is higher than 62 °C. around the centrifuge free.
1. The fan is blocked. The fan does not  Unblock the ventilation slits.
start. The ventilation slit is blocked.  Check the condenser for
2. The temperature sensor is defective. contaminants and clean it if
necessary.
 Use service function SE 6 to check
the temperature sensor on the
condenser and replace it if necessary.
 Use service function SE 6 to check
the condenser fan and replace it if
necessary.
 Check if the condenser will start if
the cooling unit is on. Replace the
condenser fan if necessary.
Error 20 The temperature sensor in the rotor bowl  Use service function SE 6 to check
is faulty. the temperature sensor in the rotor
bowl and replace it if necessary.
 Replace the PCB Control/Converter.
Error 21 The temperature sensor on the condenser  Use service function SE 6 to check
is faulty. the temperature sensor on the
condenser and replace it if necessary.
 Replace the PCB Control/Converter.
Troubleshooting
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Problem Cause Solution


Error 22 50/60 Hz signals for fan control are  Test the centrifuge on its own circuit.
missing. No other devices may be connected
1. During a run and during standby: Fan to the circuit.
activated at full capacity.  Check the bridge on the cable to the
2. After the device has been switched on: X6 plug and reconnect it if necessary.
The device is not recognized as device  Replace the PCB Control/Converter.
with a cooling unit.
3. If the error occurs sporadically:
Malfunctions in the vicinity, e.g.
caused by other devices or network
interference.
Error 23 No memory space in program memory  Delete a user program.
Clear Memory  Use service function SE 5 to perform
an initialization.
Error 24 • Malfunction: PCB Control/Frequency  Let the device cool down for > 5 min.
converter compressor part  Test the centrifuge on its own circuit.
• No air circulation, not enough free No other devices may be connected
space around the device. to the circuit.
• Under- or overvoltage in the vicinity of  Use service function SE 6 to check
the device. the condenser fan and replace it if
• Coolant loss in the cooling unit necessary.
 Keep an area of at least 30 cm
1. Compressor error
around the centrifuge free.
2. The compressor's frequency converter
has reported an error (see FC error
 Unblock the ventilation slits.
 See Error 18.
code)
 Replace the PCB Control/Converter.
 Have the compressor checked by a
FC error code (only on error 24_2-xx):
refrigeration engineer and repair/
• 1 = Overcurrent
replace it if necessary.
• 2 = Overvoltage in the brakes
• 3 = Undervoltage in the intermediate
circuit
• 4 = Excessive PCB temperature
• 5 = Overcurrent in the compressor
• 6 = Timeout
• 7 = Internal frequency converter error

Error 25 • Mains/power failure during a run  Acknowledge the message via the
Interrupt • Mains/power supply voltage generally open or start/stop keys when the
too low or too high. rotor has come to a complete stop.
• Mains/power supply fluctuations.  Check the mains/power supply
• The centrifuge cables have been voltage when the cooling unit is on.
damaged.  Test the centrifuge on its own circuit.
No other devices may be connected
Note: With software version 8.5 and
to the circuit.
higher, the Interrupt error message will
appear.
 Check the centrifuge cables.
Error 32 Imbalance detection hardware error.  Check the contacts of the X10
connector on the PCB Control/
Convert and fix them, if necessary.
 Check the PCB Imbalance detection
cable and port. If necessary, replace
the PCB Imbalance detection.
Troubleshooting
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English (EN)

Problem Cause Solution


Error 33 Measured values outside of the measuring  Check the sensor idle value (670
range. ±100) using customer service
Wrong distance from the PCB Imbalance function 6. Adjust the imbalance
detection to the magnet. detection if necessary (see Adjusting
the imbalance detection (setting
sensor idle value) on p. 65).
Error 34 Faulty series of measurements during  See Error 2.
imbalance compensation  Check the sensor idle value (670
Average values outside tolerances. ±100) using customer service
• Wrong distance between the PCB function 6. Adjust the imbalance
Imbalance detection and the magnet detection if necessary (see Adjusting
holder. the imbalance detection (setting
• The position of the PCB Imbalance sensor idle value) on p. 65).
detection to the magnet holder is  Clean the pegs and grooves on the
wrong. rotor and the buckets. Lubricate
• The rotor shows an imbalance during lightly with Eppendorf pivot grease.
imbalance compensation.  Test a different rotor.
• The shock mounts on the motor are of  Replace the shock mounts for the
different flexibility/hardness. motor.
• Improper location for the centrifuge  Check the location. Make sure that
the centrifuge is placed on a
horizontal, stable and resonance-free
surface. Restart the imbalance
compensation.
Error 35 Imbalance sensor idle value outside of  Check the sensor idle value (670
limits (670 ± 100). ±100) using customer service
function 6. Adjust the imbalance
detection if necessary . (see Adjusting
the imbalance detection (setting
sensor idle value) on p. 65)
Error 36 EEPROM not initialized  Use service function SE 5 to
re-initialize the EEPROM.
 Replace the PCB Control/Converter.
Error 37 Error during initialization with service  Open or close the centrifuge lid.
function SE 5.  Use service function SE 5 to repeat
The stored sensor idle value of the lid the initialization.
latch is outside of limits 129 ±5 during  Use service function SE 4 to check
initialization. the sensor on the PCB Control/
Frequency converter.
 Replace the PCB Control/Converter.
Error 38 The load change table (CL) was not  Use service function SE 14 to delete
deleted. the load change table.
Error 39 Error during EEPROM deletion.  Use service function SE 5 to
re-initialize the EEPROM.
 Replace the PCB Control/Converter.
Troubleshooting
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5.1.2 Warnings

Warnings are not stored on the EEPROM.

Problem Cause Solution


SPEED W-Error 29  Enter a new nominal speed.
The nominal speed is higher than the
maximum speed of the rotor currently in
use.
IMBAL W-Error 30  Check rotor placement and rotor load.
Imbalance at n < 2000 rpm. Use a balance to check the buckets
and adapters.
 Clean the pegs and grooves on the
rotor and the buckets. Lubricate
lightly with Eppendorf pivot grease.
 Test a different rotor.
 Adjust the imbalance detection (see
Adjusting the imbalance detection
(setting sensor idle value) on p. 65).
Rotor  See Error 15.
Press open W-Error 31  Press the open button.
LIFT LID The lid latch is in an undefined position.  Open the centrifuge via the
The magnets on the slide for the lid latch emergency release.
have fallen out.  Replace or manually adjust the metal
The lid is unlocked and will not open. lid.
The metal lid is warped.  Sand the metal lid's locking eyes to a
The rotor chamber lid seal is rigid. rounder form with fine sandpaper.
The gas spring is too stiff.  If necessary, replace the rotor
The output of the PCB Control/Frequency chamber lid's seal.
converter is no longer sufficient.  Replace the gas spring.
• 0: Timeout during locking  Clean the lid mechanism near the
• 1: Timeout during opening slide. Lubricate the lid mechanism
• 2: Undefined position during opening using "Metaflux 70-85" lubricating
• 3: Monitoring of the switch with the metal paste.
lid closed at standstill  Replace the motor for the lid latch.
• 4: Error lifting during unlocking (Lift  Replace the slider for the lid latch.
lid)  Replace the PCB Control/Converter.
• 5: Error during the lid test after
switching on
CLOSE LID W-Error 32  Close the lid.
Lid not closed
Overload Drive overloaded.  See Error 6.
CLEAn ro W-Error 28  Open the lid.
200 runs  Clean the rotor, motor cone and rotor
A maintenance reminder for the bowl.
customer will be displayed from the  Lightly lubricate the bucket grooves
200th run onward. and the pivots of the swing-bucket
rotor with pivot grease (refer to the
operating instructions).
Troubleshooting
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English (EN)

Problem Cause Solution


Change rotor W-Error 28  Use service function SE 14 to evaluate
Load change number reached. the load change table. The load
The rotor may no longer be used after change numbers (CLyy) are saved for
exceeding the load change number. every rotor type.
Refer to the rotor's instructions for use  Remove the rotor from service
for further information. immediately.
 Before using a new rotor: Use service
Note: The saved load change numbers function SE 14 to delete the load
(CLyy) can be evaluated reliably under change table for the rotor type.
the following conditions:
1. The load change numbers are stored
on the PCB Control/Frequency
converter. After the PCB Control/
Frequency converter has been
replaced, the load change numbers
are entered onto the new PCB
manually and saved.
2. When replacing a rotor, the load
change table for that rotor type is
deleted.
3. The operator is only using a single
rotor of the same type in the
centrifuge.
4. If the user has several centrifuges,
each rotor is permanently allocated to
one centrifuge.
no rotor  See Error 3.
overtemp  See Error 18.
Clear Memory  See Error 23.
Interrupt  See Error 25.
No braking effect The software is not current.  Install software version as of version
when the rotational 6.0.
speed is < 00 rpm
and the
acceleration ramp
<8
No display • Mains/power failure  Check the mains/power supply and
No function • PCB Control/frequency converter laboratory fuses.
faulty.  Check the mains/power cord, the
• The control device is defective. device plug and the mains/power
switch and replace if necessary.
 Replace the PCB Control/Converter.
 Replace the control panel.
No braking effect • The DC brake is defective.  Replace the PCB Control/Converter.
when the rotational
speed is < 300 rpm.
Troubleshooting
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5.2 Customer service functions


5.2.1 Overview

Number Function
0 Temperatures
1 FC parameters – during run
2 FC parameters – temperature during run
3 Compressor parameters
4 Drive parameters
5 Rotor detection
6 Imbalance detection
7 Lid latch
8 Last error messages
9 Model
10 Current error code

5.2.2 Activation and operation

The customer service functions can be accessed in any operating state. This does not affect the centrifuge
run.

1. To activate the customer service functions, press the ▲ and ▼ keys simultaneously.
The customer service functions are displayed.
2. To call up the next customer service function, press the ▲ key.

Only customer service function 1 – 6 can be accessed during a run. Customer service functions 7 – 10 can
only be accessed after completion of a run when the lid has been opened or the display has been reset via
the start/stop key.

Customer service function 10 is called up automtically on errors. Error code and cause are displayed. On
errors 6 and 24 the FC error code is additionally displayed.

Values relevant to service technicians are explained the customer service function description. All other
values are relevant to factory testing.
Troubleshooting
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5.2.3 Description of the customer service functions


5.2.3.1 Temperatures

Centrifuge 5804/5810

Centrifuge 5804 R/5810 R • xx: Condenser temperature +40 °C – +50 °C,


Refrigeration system switches off at 75 °C
• *: refrigeration systemt is switched on.
• vv: Fan level
• yyy: Actual temperature of the temperature
sensor at the bottom of the chamber (factor 10)
• zzz: For factory test only

5.2.3.2 FC parameters – during run

• For factory test only

5.2.3.3 FC parameters – temperature during run

• uu: Frequency converter, compressor control


module on PCB Control/frequency converter
temperature
• xx: Frequency converter, drive control module
on PCB Control/frequency converter
temperature
• *: FC temperature warning for drive control
module on PCB Control/frequency converter
• yyy: For factory test only
• zzz: For factory test only

5.2.3.4 Compressor parameters

• For factory test only

5.2.3.5 Drive parameters

• For factory test only


Troubleshooting
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5.2.3.6 Rotor detection

• u: For factory test only


• v: For factory test only
• xxx: Rotor relation (see p. 52)
• y: Number of measurements
• zz: Rotor number (see p. 52)

5.2.3.7 Imbalance detection

Imbalance detection with the lid open: • xxx: Sensor idle value
Recommended settings = 670 ±30
Maximum permitted settings = 670 ±100
• zzz: Sensor's idle value at last imbalance
compensation
Imbalance detection with the lid closed: • xxx: At standstill = current sensor value
• yyy: Maximum imbalance of installed rotor
(active during run)
• zzz: Shutoff value for imbalance of the installed
rotor.

5.2.3.8 Lid latch

The customer service functions can only be called up while the centrifuge is stopped.

• uuu: Lid latch limit switch average value


129 ±5 at standstill.
• x1, x2: Lid feedback microswitch left and right
• y:
– O = locking in the upper dead center =
closed
– U = locking in the lower dead center = open
– – = undefined setting
• zzz: Current sensor value (Hall sensor)

5.2.3.9 Last error messages

The customer service functions can only be called up while the centrifuge is stopped.

• ww: Last error that occurred


• xx: Second-last error message
• yy: Third-last error message
• zz: Fourth-last error message

Corresponding FC error codes are displayed alternately.


Troubleshooting
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5.2.3.10 Model

The customer service functions can only be called up while the centrifuge is stopped.

• u:
–0 5804/5804 R
–1 5810/5810 R
• v:
–1 120 V/20 A
–2 202 V/230 V
–3 120 V/15 A
• w:
–5 50 Hz
– 6 60 Hz
• yy: Software version
• zzzz: EPROM check sum

5.2.3.11 Current error code

Customer service functions may be called up when an error message is present.

• uu: last error


• xx: Error code
• yy: Error cause
• zz: FC error code (Error cause to on FC error
codes 6 and 24)
Troubleshooting
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5.3 Service functions


5.3.1 Overview

Number (SE) Function


1 Serial interface
2 Refrigeration system factory test
3 Display and keys
4 Lid latch
5 Initialization
6 Refrigeration system, fan, ventilation flap and temperature sensors
7 Cyclic endurance test
8 Rotor detection
9 Settings 15 A/20 A (120 V)
10 Imbalance compensation
11 Acceleration and deceleration times
12 Overspeed cut-off
13 Error messages
14 Number of activations, runs and hours in operation
15 EEPROM memory values

5.3.2 Activation and operation

1. Press the ▼ and ▲ keys simultaneously. At the same time, switch on the centrifuge.
The following display appears:

• xx: Service function number

2. Use the ▲ and ▼ keys to select the service function number.


3. Press the start/stop key to start the desired service function.
4. Press the start/stop key to exit a service function and return to the selection screen.
5. Switch off the centrifuge to exit the service functions.
Troubleshooting
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5.3.3 SE 1: Serial interface

Configuring the interface

1. Press the start/stop key.


The following display appears:

• xxxxx:
– RS-232
– BBUS
– disable

2. Select interface with the ▲ key.


The factory setting is disable.
3. Press the start/stop key.
The following display appears:

• xx: Device address 20...29 (Hex)

4. Use the ▲ key to set the address.


The factory setting is 20 H.
5. Save settings with the start/stop key.
6. To exit the service functions, press the start/stop key.

Performing the interface test

The interface test is available from software version 7.0 upwards.

1. Connect the centrifuge to a computer with a serial RS-232 cable.


2. Start the test program.
The following display appears:

• TX: A signal was sent


• RX: A signal was received
• ok: Transmission successful
• NAK: Transmission error
• START: End of the program

3. Press the short key to send a signal to the PC or to receive a signal.

5.3.4 SE 2: Refrigeration system factory test

For factory test only


Troubleshooting
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5.3.5 SE 3: Display and keys

A display test image is displayed.


An acoustic signal sounds for 1.5 seconds.
The standby key shines with a red light.
After that, a > arrow appears on the display.

1. Checking the display


2. Press all the keys one after the other.
The name of the key that was pressed is shown on the display.
3. To exit the service function, press the start/stop key.

5.3.6 SE 4: Lid latch

• yyy: Sensor idle value


– 129 ±5 at standstill.
• I, r: Left-hand and right-hand limit switch
– 1 = Switch pressed
– 0 = Switch open
• ss: Lid position
– OT: Lid at upper end-point example: 156
– UT: Lid at lower end-point example: 112
– un: Lid position is undefined.
• xxx: Current sensor value

1. The following functions are available:


• open — Open and close lid – normal function
• ▲ — Forward by impulse
• ▼ — Backward by impulse

2. To exit the service function, press the start/stop key.


Troubleshooting
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English (EN)

5.3.7 SE 5: Initialization

 To exit the service function without initializing, press the start/stop key.
 Press the prog key to start initialization.

The following data will be deleted: The following data will not be deleted:
• Error messages • Imbalance cut-off values (SE 10)
• Number of activations (EA) • Number of load changes per rotor (Clyy)
• User programs • Voltage version
• Software version 5.8 and lower: Operating • Interface setting
hours (h) • Software version 5.9 and higher: Operating
• Software version 5.8 and lower: Number of hours (h)
centrifuge runs (CL) • Software version 5.9 and higher: Number of
centrifuge runs (CL)

If the service function is called up via the serial interface (code no. 64), the interface will be set to "20 H/
disable".

5.3.8 SE 6: Refrigeration system, fan, ventilation flap and temperature sensors

On the 5804/5810 centrifuges, only the ventilation flap can be switched on/off.

Checking the refrigeration system, fan and ventilation flap

• KA: Refrigeration system


• LM: Motor fan
• LE: Electronics fan
• LK: Condenser fan
• xx: Fan level (0...32)

1. To switch on/off the refrigeration system (KA), press the temp key.
2. Wait 10 sec before switching off.
3. 5804/5810 centrifuges: To switch the magnet for the ventilation flap (LM) on/off, press the prog key.
4. 5804 R/5810 R centrifuges: To switch on/off the motor fan (LM), press the prog key.
5. Software version 7.5 and higher: To switch the electronics fan (LE) on the PCB Control/frequency
converter on/off, press the speed key.
6. To switch the condenser fan (LK) on/off, press the time key.
7. To change fan levels, press the ▲or ▼ keys.
Troubleshooting
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Checking the temperature display

• xx.x: Actual temperature from temperature


sensor on rotor bowl bottom
• yy: Actual temperature from temperature sensor
on condenser

 To switch to temperature display, press the fast temp key.

5.3.9 SE 7: Cyclic endurance test

This program is to be used for an endurance test of the centrifuge, e.g. in a workshop.

The test cycle consists of 3 runs. A 1-minute pause comes after every run for the first three runs. A
10-minute pause comes after the fourth run. After this, the test cycle begins again.

The first run must be started manually. The other runs start automatically.

The set values of the run can still be changed after the service function has started. Default settings:
Maximum speed of the rotor, running time 10 min, 4 °C.

The completed operating hours and the number of runs are saved.

1. To start the run, press the start/stop key.

• xx: Pause duration in min/s

2. The display shows the pause time after every run.


3. To cancel a run, press the start/stop key.
4. To exit the service function, press the short key in a brake.
Troubleshooting
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English (EN)

5.3.10 SE 8: Rotor detection

Display rotor impulses

1. Slowly rotate the rotor counterclockwise by hand < 100 rpm.

• : Magnet runs past the sensor


• _: Gap runs past the sensor

2. To start impulse display,press the speed key.


3. To quit impulse display, press the start/stop key.
Display rotor relation
4. Rotate the rotor counterclockwise by hand.

• xxx: Rotor relation (rv)


• y: Number of measurements (2 ≤ y < 10).
• zz: Rotor number 2...36

5. Press the time key.


The rotor relation (rv) is displayed.
6. Press the start/stop key to exit the service function.

5.3.11 SE 9: Settings 15 A/20 A (120 V)

This service function is only available for 5804 R/5810 R centrifuges with 120 V.

• xx: 15 A or 20 A

 Switch between 15 A and 20 A with the prog key.


The PCB Control/frequency converter's factory settings are 15 A.
The last setting is saved automatically.
 To exit the service function, press the start/stop key.
Troubleshooting
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5.3.12 SE 10: Imbalance compensation

Description

When compensating the imbalance sensor, the centrifuge determines the imbalance shut-off values for the
individual rotors from the imbalance shut-off values of a fixed-angle rotor or a swing-bucket rotor.

Perform an imbalance compensation after the following operations:


• Replacing the motor
• Replacing the shock mounts
• Replacing the PCB Control/frequency converter
• Replacing the PCB Imbalance detection or the magnet support imbalance detection
• Adjusting the imbalance detection (Setting the sensor idle value)
• Retrofitting a new rotor

If fixed-angle and swing-bucket rotors are being used in the centrifuge, imbalance compensation must be
performed on both one fixed-angle rotor and one swing-bucket rotor. Imbalance compensation should be
performed with the standard rotors.

Centrifuge Standard rotors


5804 / 5804 R F34–6–38 and rotor A–4–44
5810 / 5810 R F34–6–38 and rotor A–4–81

To bring the shock mounts to normal hardness, let the centrifuge run for approx. 5 minutes at
maximum speed.

 Start this run after replacing the motor.


 Start this run if the centrifuge has not been used in a while.

Performing an imbalance compensation

1. Call up service function 10.


2. Insert the fixed-angle rotor with rotor lid.
3. Insert test weight.
4. Close the centrifuge lid.
5. Press the start/stop key.
The 3 runs are performed automatically. The centrifuge lid opens afterward.
6. Insert test weight.
7. Close the centrifuge lid.
The 3 runs are performed automatically. The centrifuge lid opens afterward.
8. Insert test weight.
9. Close the centrifuge lid.
10. Press the start/stop key.
The error code Imbal should appear on the display. The centrifuge must switch off.
11. Press the open key to open the lid.
Troubleshooting
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English (EN)

12. Press the short key.


The display shows SE 10.
13. Remove fixed-angle rotor.
14. Insert swing-bucket rotor.
15. Perform steps 3-12 with the swing-bucket rotor.
16. Switch off the device.
17. Remove test weights.

Rotors and test weights

• The aforementioned test weights are overall weight (incl. the weight of empty tubes and the lid).
• Use the appropriate tubes with fixed angled rotors. To reach the test weight, you can insert several
tubes in adjacent positions.
• Use flat vessels with swing-bucket rotors. Lay the vessels on the bottom of the swing bucket.
• Do not use any adapters or caps on the swing buckets when performing an imbalance compensation.
• Alternately, a corresponding amount of water placed directly in the fixed-angle rotor's boreholes or in
the swing-bucket rotor's buckets.
• With MTP/DWP rotors, all MTP/DWP positions can be filled with only one position being filled with the
test weight.

Fixed-angle rotors

Tab. 5-1: Centrifuges: 5804, 5804 R, 5810 and 5810 R


Rotor designation G1 G2 G3
F F–34–6–38 6g 10 g 12 g
F FA–45–6–30 6g 10 g 12 g
F F–45–30–11 6g 10 g 15 g
F FA–45–30–11 6g 10 g 15 g
F T–60–11 7.5 g 15 g 22.5 g
F F–45–48–PCR Without tubestrips One tubestrip filled Not required
with water
F FA-45-48-11 6g 10 g 16 g
Use the outer row of
the holder.
F FA–45–20–17 6g 10 g 16 g
F FA-35-48-17 6g 10 g 16 g
Fill positions 1 – 48
with empty shells.
Troubleshooting
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Swing-bucket rotors

Tab. 5-2: Centrifuge 5804


Rotor designation G1 G2 G3
A A–4–44 16 g 22 g 25 g
A A–2–DWP 16 g 22 g 25 g
A A–2–MTP 16 g 22 g 25 g
S S-4-72 16 g 22 g 25 g

Tab. 5-3: Centrifuge 5804 R


Rotor designation G1 G2 G3
A A–4–44 12 g 18 g 25 g
A A–2–DWP 12 g 18 g 25 g
A A–2–MTP 12 g 18 g 25 g
S S-4-72 16 g 22 g 25 g

Tab. 5-4: Centrifuge 5810 / 5810 R


Rotor designation G1 G2 G3
A A–4–44 16 g 22 g 30 g
A A–4–62 16 g 22 g 30 g
A A–2–DWP 16 g 22 g 30 g
A A–4–62 MTP 16 g 22 g 30 g
A A–2–MTP 16 g 22 g 30 g
A A–4–81 16 g 22 g 30 g
A A-2-DWP-AT 16 g 22 g 30 g
S S-4-72 16 g 22 g 30 g
S S-4-104 16 g 22 g 30 g
Troubleshooting
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English (EN)

5.3.13 SE 11: Acceleration and deceleration times

1. Fully equip the rotor.


The program calculates the nominal speed after rotor detection. The nominal speed is 97% of the
current rotor's maximum speed.
2. Close the lid.

3. To start the run, press the start/stop key.

xx.xs: Acceleration time in seconds (at 97% of


nominal speed)

4. To start measurement of the deceleration time, press the start/stop key.

xx.xs: Deceleration time in seconds

5. To exit the service function, press the short key.


The acceleration and deceleration times for the various rotors at program levels 0–9 can be
found in the Technical Data chapter (see Application parameters on p. 90).

5.3.14 SE 12: Overspeed cut-off

1. Insert the rotor.


Centrifuge 5810 may only be loaded with a rotor cross without a bucket.
2. Close the centrifuge lid.
3. To start the test run, press the start/stop key.
The device sets a speed higher than the cut-off speed. The cut-off speed is approx. 300 rpm above the
current rotor's maximum speed.
If the device is running properly, it will switch off when it reaches the cut-off speed. Error 7 is shown on
the display. The centrifuge decelerates without braking (see Error messages on p. 27).
4. If the device does not switch off, stop the run manually. Switch off the device.
5. To exit the service function, press the short key when the rotor has stopped.
Alternately, the device can be switched on/off via the mains/power switch. The device will then be in
normal operation mode and will run to a stop with the aid of the brake.
Troubleshooting
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5.3.15 SE 13: Error messages

The first error of a run is saved. The error messages are automatically displayed one after the other. The
service function is automatically exited after the last display.

• Centrifuge error 1–25


– xx: Error code
– yyy: Error quantity
• Error 1 – 7 of the drive frequency converter on
the PCB Control/frequency converter = Error
6_2-xx
• Error 1 – 7 of the compressor frequency
converter on the PCB Control/frequency
converter = Error 24_2-xx

1. To pause the error display sequence, press the prog key.


2. To switch to the next error display, press the start/stop key.
3. To exit the service function, press the short key.

You can use service function SE 5 (initialization) to delete the error messages.

5.3.16 SE 14: View the number of power-ons, runs and operating hours

• xxxx: Number of power-ons via mains/power


switch

• xxxx: Number of operating hours

1. To switch between the different displays, press the start/stop key.

• xxxxxx: Number of centrifuge runs

2. To delete the number of runs, press the prog key.

• yy: Rotor number CL


• xxxx: Number of load changes per rotor
type

3. To display the next rotor number CL, press the start/stop key.
4. To alter the number of load changes (in steps of 500), press the ▲▼ keys.
5. To delete the number of runs for the rotor displayed, press the prog key.
6. To exit the service function, press the start/stop key after the last display.

Some data can be deleted with service function SE 5 (initialization).


Troubleshooting
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English (EN)

5.3.17 SE 15: EEPROM memory values

• yy: Rotor number


• xxx: Shut-off values for all rotors (rotor number
CL 2 to – 36)
• xxx: Imbalance detection sensor idle value
Measurement during imbalance compensation
with SE 10
• xxx: Maximum imbalance value of rotor A-4-81
with weight G3

• xxx: Rotor number of the fixed-angle rotor the


imbalance compensation was performed with

• xxx: Rotor number of the swing-bucket rotor


the imbalance compensation was performed
with
• xxx: Sensor idle value Limit switch Lid latch

• xx: For factory test only

 Press the start/stop key to switch to the next display.


 To exit the service function, press the start/stop key after the last display.
Troubleshooting
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5.4 Rotor table


Rotor number Rotor designation Max. rotational speed/ Rotor relation
CL rcf
Max. radius
2 A–2–DWP 3 700 / 2 250 153.9
147 mm 139...167
3 A–2–MTP 4 000 / 2 253 192.3
126 mm 178...206
4 A–4–62 4 000 / 3 220 230.7
180 mm (rectangular 216...244
buckets)
5 A–4–81 4 000 / 3 220 269.2
180 mm (rectangular 255...283
buckets)
7 A-2-DWP-AT 4 500 / 3 486 346.2
154 mm 332...360
8 A–4–44 5 000 / 4 500 384.6
161 mm 371...399
13 F–45–48–PCR 12 000 / 15 294 577
95 mm 563...591
14 F–34–6–38* 12 000* / 18 514 615.4
115 mm 601...629
15 FA-45-6-30 12 100* / 20 130 653.9
123 mm 640...668
17 F–45–30–11 14 000 / 20 817 730.7
FA–45–30–11 95 mm 717...745
18 T–60–11 14 000 / 16 435 769.2
75 mm 755...783
23 S-4-104 3 900 / 3 214 192.3
189 mm 178..206
26 S-4-72 4 200 / 3 234 307.7
164 mm 293...321
28 F-35-48-17 5 500 / 5 005 384.6
148 mm outside 371..399
35 FA-45-48-11 13 000 / 19 083 653.9
101 mm 640...668
36 FA-45-20-17 13 100 / 20 913 692.3
109 mm 678…706

* Centrifuge 5804, 5804 R, 5810 only 11 000 rpm


Troubleshooting
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English (EN)

5.5 Troubleshooting

NOTICE! Damage to device due to sluggish motor


A sluggish motor will result in an increased current consumption. The increase in current
consumption will damage the PCB Control/frequency converter and the brake resistor.

 Replace the motor if it is sluggish.

If problems occur with the PCB Control/frequency converter, the motor, the brake resistor or if "Error 6"
(Overload) is displayed, check the following:

1. Is the mains/power supply voltage stable?


2. Is the mains/power supply voltage generally too low or too high?
3. Is the ambient temperature too high? Has the device been placed in direct sunlight?
4. Is there sufficient air circulation?
5. Brake resistor at 330 Ohm?
6. 5804 R/5810 R Centrifuge: Is the motor fan working?
7. Are the connections on the PCB Control/frequency converter for motor and cooling system properly
connected?
8. Centrifuge 5804/5810: Is there sufficient airflow for cooling?
9. Check the error messages using service function SE 13. Evaluate the error causes.
10. Check the last error message using customer service function 8. Evaluate the error causes.
11. Are the bearings in the motor making noise? To check the bearing for noises turn the motor manually.
12. Check the PCB Control/frequency converter temperature during a run with customer service function 2.
13. On error 6: Check current error code using customer service function 10.
Troubleshooting
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Disassembly/assembly
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6 Disassembly/assembly
6.1 Disassembly

DANGER! Risk of electric shock when working on the device


Electric shocks cause heart injury and respiratory paralysis.

 Switch off the device.


 Disconnect the mains/power plug.
 Then start working on the device.

CAUTION! Risk of injury due to lifting and carrying heavy loads.


The device is heavy. Lifting and carrying the device can lead to back injuries.

 Only transport and lift the device with an adequate number of helpers.
 Use a transport aid to transport the device.

CAUTION! Risks of burns on internal components


The electronics and the refrigeration system reach temperatures above 60 °C during
operation.

 Wait for 30 minutes before you start to disassemble the device.


 After the housing has been disassembled, check whether the internal components have
cooled down to ambient temperature.
 Do not touch hot components.

Centrifuges with refrigerating system

NOTICE! Damage to device caused by unprofessional repair of the refrigeration system

 Have the refrigeration system repaired by a refrigeration specialist only.


 Repairs, e.g., replacement of spare parts, are carried out at your own risk.
 Observe national and local safety regulations.

NOTICE! Damage to compressor and refrigeration system when tilting the device.
The compressor and refrigeration system may become damaged if the device is switched on
while tilted or if the device is switched on immediately after it has been tilted.

 Leave the device in the normal position for at least 4 hours before switching it on.
 Never place the device upside down.

Assembly is performed in reverse order to disassembly. Also observe the instructions and
information in chapter 7 “Alignment/adjustment" and chapter 8 “Diagrams".
Disassembly/assembly
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6.1.1 Lid
6.1.1.1 Removing the lid from the device

1. Remove the rotor from the rotor bowl.


2. Pull the clamp of the gas spring's fork head forwards.
3. Hold the lid tightly and remove the clamp from the side. Watch out for the spacer plate.
4. Continue holding lid. Loosen and remove both hinges' 4 Allen screws.
5. Remove the lid.

6.1.1.2 Disassembling the lid

1. Loosen and remove the 8 Philips screws on the inside of the lid.
2. Remove the lower part of the lid.

6.1.2 Disassembling the front panel

1. Pull the 2 caps out of the front panel.


2. Loosen and remove the 2 Philips screws on the front panel.
3. Pull front panel forwards out of the upper clamps.
4. Remove the flat-band connector (GND).
5. Remove the ribbon cable from the cable holder.
6. Remove front panel.

6.1.3 Disassembling the upper part of the housing


6.1.3.1 Centrifuge 5804/5810

Prerequisites
• The front panel has been disassembled.
• The lid has been disassembled.
1. Loosen and remove the 6 Philips screws in the rear panel.
2. Remove the rear panel.
3. Loosen and remove the Philips screws in the upper part of the housing.
4. Remove the upper part of the housing
Disassembly/assembly
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6.1.3.2 Centrifuge 5804 R/5810 R

Prerequisites
• The front panel has been disassembled.
• The lid has been disassembled.
1. Loosen and remove the 2 Philips screws on the right front side of the cooling unit cover.
2. Remove cooling unit cover.
3. Detach the PE conductor.
4. Loosen and remove the 5 Philips screws on the front side of the upper housing part.
5. Slightly spread the side parts of the upper part of the housing and pull up.
6. Remove the flat-band connector from the mains power switch. Note the colors of the connections.
7. Remove the upper part of the housing

6.1.4 Disassembling the PCB Control/frequency converter and EPROM


Abb. 6-1: PE conductors on the PCB Control/frequency converter

Fig. 6-1: PE conductors on the PCB Control/frequency converter

Due to a design overhaul of the PCB Control/frequency converter, the device's 2 PE conductors have been
omitted. The PCB Control/frequency converter spare part no longer requires these PE conductors. This also
applies to older models.

Prerequisites
• The front panel has been disassembled.
1. Loosen and remove the 5 Philips screws for the PCB Control/frequency converter.
2. Disconnect all plugs.
3. Remove PCB Control/frequency converter.
4. If necessary, remove the EPROM from the PCB Control/frequency converter.
After replacing the PCB Control/frequency converter or the EPROM, an imbalance
compensation must be performed (see SE 10: Imbalance compensation on p. 46).
Disassembly/assembly
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6.1.5 Disassembling the lid latch microswitch

After microswitches are replaced or disassembled, the microswitches must be adjusted (see Adjusting the
lid latch microswitch on p. 66).

Prerequisites
• The upper part of the housing has been disassembled.
• The front panel has been disassembled.
• The PCB Control/frequency converter has been disassembled.
1. Loosen and remove the microswitch's 2 Philips screws.
2. Unsolder the cable.

6.1.6 Disassembling the motor

After disassembly or replacement of the motor, the imbalance detection must be adjusted (see
Adjusting the imbalance detection (setting sensor idle value) on p. 65).

6.1.6.1 Centrifuge 5804/5810

Prerequisites
• The upper part of the housing has been disassembled.
• The front panel has been disassembled.
• The lid has been disassembled.
1. Loosen and remove the motor cap's 3 Philips screws.
2. Remove motor cap.
3. Place the device on its side.
4. Loosen and remove the 3 Philips screws in the bottom plate of the rotor bowl.
5. Pull out the rotor bowl.
6. Remove the cover.
7. Loosen and remove the motor's 3 hexagon nuts.
8. Disconnect the cables from the motor to PCB Control/frequency converter.
9. Remove motor.

6.1.6.2 Centrifuge 5804 R/5810 R

Prerequisites
• The front panel has been disassembled.
1. Loosen and remove the 5 Philips screws for the PCB Control/frequency converter.
2. Remove the motor connections from the PCB Control/frequency converter.
3. Disconnect X10 (Imbalance detection, temperature, rotational speed) plug.
4. Temporarily mount the PCB Control/frequency converter to the housing with 2 screws.
5. Loosen and remove the motor cap's 3 Philips screws.
6. Remove motor cap.
7. Place device on its left side with the lid open.
8. Remove the motor base plate's 4 hex head screws.
Disassembly/assembly
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9. Place motor and motor base plate next to the device.


10. Loosen and remove the 3 hexagon nuts on the motor.
11. Removes cables from PCB Control/frequency converter.
12. Remove the PE conductor from the motor.
13. Remove imbalance detection's magnetic support.
14. Remove motor.

6.1.7 Disassembling the Lid latch

Prerequisites
• The front panel has been disassembled.
1. Place the device on its side.
2. Loosen and remove the 3 Philips screws from the lid latch motor's mounting plate.
3. Remove stop ring. On newer models, remove nuts.
4. Disconnect plugs.
5. Remove lid latch unit.

6.1.8 Centrifuge 5804 R/5810 R: Disassembling the condenser fan

Prerequisites
• The upper part of the housing has been disassembled.
• The front panel has been disassembled.
• The lid has been disassembled.
1. Loosen and remove the 5 Philips screws for the PCB Control/frequency converter.
2. Lift PCB Control/frequency converter.
3. Disconnect fan plug.
4. Unscrew and remove the condenser fan's 2 Allen screws.
5. Carefully bend the cooling cycle pipe above the fan upward.
6. Pull the condenser fan out of the device.

6.1.9 Centrifuge 5804 R/5810 R: Disassembling the motor fan

Prerequisites
• The front panel has been disassembled.
• The lid has been disassembled.
• The upper part of the housing has been disassembled.
• The drive motor has been disassembled.
1. Loosen and remove the motor fan's 2 Philips screws.
2. Loosen and remove the 5 Philips screws for the PCB Control/frequency converter.
3. Lift PCB Control/frequency converter.
4. Disconnect motor fan plug.
5. Remove motor fan.
Disassembly/assembly
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6.2 Assembly
6.2.1 Repair kit for motor cap with speed sensor

Motor cap with speed sensor O-ring 40 × 1 (for 5804 R/5810 R centrifuges)
3 distance sockets Insulating flange
3 screws Ferrite core with mounting material
3 O-rings

 Before screw assembly, place the 3 small O-rings on the 3 distance sockets.
 Mount the motor cap so the rubber sleeve cannot slip onto the insulating flange.
If the rubber sleeve is sitting on the insulating flange, the motor cap is too high on one side. The
swing-bucket rotor's buckets may strike the motor cap.
 Correctly insert the cable into the X 10 socket (see Rotational speed sensor, PCB Imbalance detection and
temperature sensor ports on p. 62).
Disassembly/assembly
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6.2.2 PCB Imbalance detection 5804/5810


Abb. 6-2: PCB Imbalance detection

turn

90°

5820 850.027

PCB imbalance detection delivered

Fig. 6-2: PCB Imbalance detection

The PCB Imbalance detection replacement part is factory-designed for 5804 R/5810 R centrifuges. The
holding blocks must be modified before mounting for use in the 5804/5810 centrifuges. This way the
optimal height with respect to the imbalance detection magnet holder can be achieved.

 Mount both holding blocks on the PCB rotated by 90°.


 Correctly insert the cable into the X 10 socket (see Rotational speed sensor, PCB Imbalance detection and
temperature sensor ports on p. 62).
After disassembly or replacement of the PCB Imbalance detection, the imbalance detection
must be adjusted (see Adjusting the imbalance detection (setting sensor idle value) on p. 65).

6.2.3 Imbalance detection magnet holder

After disassembly or replacement of the Imbalance detection magnet holder, the imbalance
detection must be adjusted (see Adjusting the imbalance detection (setting sensor idle value) on
p. 65).
Disassembly/assembly
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6.2.4 Rotational speed sensor, PCB Imbalance detection and temperature sensor ports

Plug gn/gr
br/gr
ws/gr
Speed sensor
br/gr
gn/gr
ws/gr (marked)
bl/gr bl/gr
bl/gr bl/gr
Temperature sensor chamber-bottom
ge/gr (Centrifuge 5404 R/5810 R)
gn/gr
br/gr
ws/gr

Cable colurs

bl - blue
ws/gr (marked) br - brown
br/gr ge - yellow
gn/gr
ge/gr gn - green
gr - grey
ws - white

6.2.5 PCB Control and choke (230 V)


• 5804: Serial numbers 66519 – 66530 and serial number 66579 and higher
• 5810: w. serial number 66507 and higher:

Any PCB Frequency converter with any of the aforementioned serial numbers has a port for a choke. The
port must be short-circuited on devices without the aforementioned serial numbers. This is done via the
short-circuit plug included in the spare part package.
Abb. 6-3: PCB Frequency converter and short-circuit plug

1 2

Fig. 6-3: PCB Frequency converter and short-circuit plug

1 PCB Frequency Converter 2 Short-circuit plug


Disassembly/assembly
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 63/124
English (EN)

1. To properly connect the cables, cut open the


plug's insulation slightly.

2. Connect the cable with the short-circuit plug.


Disassembly/assembly
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3. Connect the cable with short-circuit plug as


shown in the illustration.
Cable ties are included in the PCB Frequency
control spare part package.

6.3 Rotor removal


1. Loosen the rotor nut by turning the rotor key counterclockwise.
2. Remove the rotor upwards.

If the rotor cannot be removed, proceed as follows:

1. Tighten the rotor nut . This is done by turning the rotor key clockwise.
2. Close the centrifuge lid.
3. Set the target temperature to 10 °C – 30 °C
4. A temperature control run can be performed with the fast temp key.
The centrifuge stops the run automatically when the rotor has reached the set temperature.
5. Open the centrifuge lid.
6. Loosen the rotor nut by turning the rotor key counterclockwise.
7. Remove the rotor upwards.
8. If necessary, pull the rotor upwards with both hands using slight tilting motions.
9. If the rotor is stuck on the motor shaft, a second person may be needed to lightly strike the rotor key in
the rotor with a plastic hammer.
Alignment/adjustment
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 65/124
English (EN)

7 Alignment/adjustment
7.1 Adjusting the imbalance detection (setting sensor idle value)

After disassembly or replacement of the following parts the imbalance detection must be adjusted.
• Motor
• PCB Imbalance detection
• Imbalance detection magnet holder

After adjustments have been made, an imbalance compensation must be conducted via service function 10
(see SE 10: Imbalance compensation on p. 46).

DANGER! Risk of electric shock while working on open centrifuge


To make adjustments, the centrifuge must be switched on while open.

 Work with extreme care.

NOTICE! Damage to device during adjustment


To make adjustments, the centrifuge must be switched on while open. Centrifuges with
refrigeration systems must be placed on their side.

 Take care not to cause any short circuits.


 Open the centrifuge lid to prevent the compressor from starting.

Abb. 7-1: The principle of imbalance detection

Motor Imbalance detection magnet holder

approx. 12 mm - 13 mm

Magnet 9 mm x 13 mm PCB Imbalance detection

Fig. 7-1: The principle of imbalance detection


Alignment/adjustment
66/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Prerequisites
• Centrifuge is disassembled to the point that motor, PCB Imbalance detection and imbalance detection's
magnet holder can be accessed.
• PCB Control/frequency converter and ports have not been disassembled.
• 5804 R/5810 R centrifuges have been placed on their left or rear side. Motor is next to centrifuge.
1. Detach nut from magnet holder.
Magnet can be moved.
2. Connect mains/power supply and control device.
3. Switch on centrifuge.
4. Select customer service function 6.
5. To set the sensor idle value, shift magnet.
Magnet must align vertically and horizontally with the PCB Imbalance detection's Hall sensor.
Recommended settings = 670 ±30
Maximum permitted settings = 670 ±100
6. Fasten nut to magnet holder.
Magnet can no longer be moved.
7. Switch off centrifuge.
8. Assemble centrifuge.
9. Select service function SE 10. Perform an imbalance compensation.

NOTICE! Damage to the compressor

 Leave the device in the normal position for at least 4 hours before switching on the
refrigeration system.
 If necessary, switch off the compressor temporarily by disconnecting the compressor plug
on the PCB Control/frequency converter.

7.2 Lid latch


7.2.1 Adjusting the lid latch microswitch

Both microswitches are activated by the lid's locking plate. The microswitches send the start signal to the
lid latch motor.

1. Both microswitches should activate at the same time. Adjust microswitches accordingly.
2. When the distance between housing and lid becomes less than 4 mm, the microswitches should
activate. Measure the distance at the frontmost edge.
3. Select service function SE 4. Check settings.
Alignment/adjustment
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 67/124
English (EN)

7.2.2 Adjust lid latch motor with crank and torsion spring.

3 11

1 2 4 9 7 8 6 5 10

1 Lid latch motor 7 Adjustment ring


2 Mounting plate 8 Torsion spring
3 Crank (complete) 9 Screw
4 Drive shaft 10 Washer
5 Crank for lid latch 11 M5 nut
6 Screw

1. Control the motor with an external power supply of approx. 10 – 24 VDC or with the service function
SE 4 to move the drive shaft to a different position.
2. Secure screws (6, 9) and nuts (11) with Loctite 243.
3. Mount lid latch motor on the mounting plate with self-tapping screws.
4. Attach the complete crank to the drive shaft.
The crank for the lid latch remains movable.
5. Fasten the crank to the drive shaft using the screw (see Fig. 7-2 on p. 68).
6. Rotate adjustment ring by 30° – 45° clockwise.
The torsion spring is now pre-stressed.
7. Fasten the adjustment ring with the screw.
Alignment/adjustment
68/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Performing a function test


8. Insert the rotor key into the crank for the lid latch.
9. To test for rotatability, turn rotor key 170° counterclockwise.
Rotor key should move against the torsion spring stress.
10. For easier mounting of the centrifuge, position the motor in a convenient position for the lid latch
cranks.
11. Mount motor assembly in the device (see Fig. 7-2 on p. 68).
12. Connect cables.
13. If necessary, select another lid latch crank position after installing motor assembly.
14. Attach slider for lid latch.
15. Fit the washer and fasten it with the M5 nut.
16. If using a crank with pegs, install stop ring.
17. Select service function SE 4. Check settings.
Abb. 7-2: Motor assembly for lid latch after installation (old design: crank with a peg for the stop ring)

Fig. 7-2: Motor assembly for lid latch after installation (old design: crank with a peg for the stop ring)
8
11 10 9 8 7 6 5 4 3 2 1
58xx

8.1
Cable colors
Connector and PCB"Interface"
schwarz sw are optional Chassis
black BK LID-position Serial interface
1 2 5 ( RS 232 )
H braun br brown BN LID left right
motor Micro switch 6
rot rt red RD
gelb ge yellow YE LMK RMK Masseband
grounding wire
gruen gn green GN
blau bl blue BU Wire for
20/21-Version

BU/bl
RD/rt
weiß ws white WH
only Measuring point for KEYBOARD/
grau gr gray GY DISPLAY
G rpm

RD/rt
RD/rt
WH/ws
WH/ws
Diagrams

For Japan version only

ROTF
GND
X203
Electronics

Transformer
202V m1 PCB 58XX Steuerung X8 X187 X192
230V

1
2
3
4
5
6
7
8
Mains switch X7 X72 1 2 3 4 5 6
X6 X12 X1
Mains plug Cable 34-pol.
X202

5
7
8
9

10
X15

X15
X15
X15
X15
X15
GN/YE/gnge
F
PCB IFACE
BK/sw X22

X15
X15
X15
X15
X15
WH/ws

6
4
3
2
1
120 V only
Mains switch X23
Inverter fan Inverter fan Ferrit core
WH/ws X10
X202
X204 only for cooled version
E X203 1 2 3 4 5 6 7 8 9 10
BK/sw

with thermo switch


GN/YE/gnge

Gray cables 8 and 9 are crossed


X195
BK/sw
1 1
WH/ws 2
2 X61
WH/ws 3 BK/sw
X5 4

1 X2

WH/ws/GY/gr (marked)
BN/br/GY/gr
GN/gn/GY/gr
YE/ge/GY/gr
RD/rt
BU/bl
WH/ws/GY/gr (marked)
GN/gn/GY/gr
BN/br/GY/gr
D BK/sw X3 X21
2 1 2 3 1 BK/sw

GY/gr
GY/gr
BK/sw X4 2
X11 BK/sw

WH/ws
WH/ws

VERTRAULICH
CONFIDENTIAL
BK/sw
BU/bl
BN/br

BK / SW
BU/bl
BN/br
GN/YE/gnge
C
Motor Magnet
Condenser 1 2 3 4 Rotor- fan coil
temp. Imbal temper.
uncooled
sensor
cooled Version Version
Magnet

5820_611.006-00
B Compressor
Rota-
Motor tion
Brake
Compressor resistor
Masseband
fan grounding wire
330 Ohm

Overtemp. switch
A for cooled version only ! For service
purposes only overview 58xx electronics
Blatt von
58xx\58xx_11\5821serv eppendorf Gepr.: 5821 900.818-00
Zentrifugen Datum: 18.8.03/Kache
English (EN)
Diagrams
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
69/124
00-058.009 1285 ehcaK/30.8.81 :mutaD
:.rpeG
negufirtneZ
frodneppe
nov ttalB
snoitcennoC /slanimreT ylno sesoprup
retrevnoC/lortnoC BCP ecivres roF A
hcs.3sebpl\11_xx85
B
HW etihw sw ssiew
UB eulb lb ualb
NG neerg ng neurg
302X
EY wolley eg bleg ws/LB
DR der tr tor 202X
egng /EYNG C
NB nworb rb nuarb 402X
sw/HW
KB kcalb ws zrawhcs
sw/HW

LAITNEDIFNOC
HCILUARTREV
5X
sw/HW
sroloc elbaC

sw/HW
sw/HW
4X ws/LB
ws/LB
D
ecafretnI BCP 12X
ssulhcsnazteN noitcennoc sniaM 402X 21X
rb/NB MORPE 32X
PCB Control/frequency converter

ssulhcsnazteN noitcennoc sniaM 302X lb/UB 4D 27X ws/KB


ssulhcsnazteN noitcennoc sniaM 202X ws/KB 7X lb/UB
2X 5D
rb/NB
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R

rutarepmetrotoM erutarepmet rotoM 591X 22X


3X
.sserpmoK ludoM retfeuL eludom rosserpmoc naF 32X
11X 01X E
beirtnA ludoM retfeuL eludom evird naF 22X 591X 6X 51X
esmerB ekarB 12X 8X
ecafretnI PL ecafretnI BCP 51X
8X
yalpsiD yalpsiD 21X 51X 591X
6X
01X 11X
rutarepmetrotasnednoK erutarepmet resnednoC 11X
etsielrosneS lanimret rosneS 01X 3X
22X F
5D 2X
elletsttinhcS ecafretnI 8X
rb/NB 7X
rotomlekceD rotom diL 27X lb/UB 4D ws/KB
27X
32X MORPE lb/UB
rotomlekceD rotom diL 7X ws/KB 21X
12X rb/NB
gnulegeirevlekceD hctal diL 6X ecafretnI BCP
retfeulrosserpmoK naf rossermoC 5X
ws/LB 4X G
retfeulrotoM naf rotoM 4X
ws/LB

sw/HW
sw/HW
rosserpmoK rosserpmoC 3X sw/HW 5X
rotomsbeirtnA 2X sw/HW
rotom evirD
sw/HW 402X
noitknuF noitcnuF gnunhciezeB
202X
egng /EYNG
English (EN)

noitangiseD 302X H
ws/LB
Diagrams

xx85 1 2 3 4 5 6 7 8 9 01 11

8.2
70/124
Maintenance
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 71/124
English (EN)

9 Maintenance
9.1 Cleaning, disinfection, decontamination

DANGER! Electric shock due to the ingress of liquid.


If there is liquid in the device and the device is switched on, an electric shock may occur.
Electric shocks cause heart injury and respiratory paralysis.

 Ensure that no liquids can penetrate the device.


 Do not spray clean or spray disinfect the device.
 If liquid has penetrated the device, let the device dry. Only then connect the device to the
mains/power line.

WARNING! Infection by contaminated material


There may be contaminated material on the device and the accessories. You may become
infected by contaminated material.

 Find out more about the risk of contamination before starting work.
 Check the device decontamination certificate of the device.
 Work on decontaminated devices only.
 Wear your personal protective equipment (protective gloves, protective goggles).

NOTICE! Damage from the use of aggressive chemicals.

 Do not use any aggressive chemicals on the device or its accessories, such as strong and
weak bases, strong acids, acetone, formaldehyde, halogenated hydrocarbons or phenol.
 If the device has been contaminated by aggressive chemicals, clean it immediately using a
mild cleaning agent.

NOTICE! Corrosion due to aggressive cleaning agents and disinfectants.

 Do not use any corrosive cleaning agents, aggressive solvents or abrasive polishes.
 Do not incubate the accessories in aggressive cleaning agents or disinfectants for longer
periods.

Further hints and a detailed description for performing the cleaning, disinfection or
decontamination are contained in the operating manual of the device.
Read the corresponding sections of the operating manual thoroughly before starting the
cleaning, disinfection or decontamination.
Maintenance
72/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

9.2 Shipping the device

WARNING! Risk to health from contaminated device.


1. Observe the information in the decontamination certificate. It is available as a PDF
document on our webpage (https://www.eppendorf.com/decontamination).
2. Decontaminate all the parts to be shipped.
3. Include the fully completed decontamination certificate in the shipment.

NOTICE! Risk of damage due to incorrect packing.


Eppendorf AG is not liable for any damage caused by improper packing.

 Only store and transport the device in its original packing.

Transport packing can be ordered via your Eppendorf service organization. The order number
can be found in the chapter Ordering information.
Maintenance
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 73/124
English (EN)

9.3 Checks after repair


safety check
electrical
Performing an

Performing a test run

cut-off
Checking the overspeed

cut-off
Checking the imbalance

Checking the emergency release

Checking the serial number

performing initialization
Deleting the error memory/

Checks after repair


× × × × MiniSpin
× × × × MiniSpin plus
× × × × × 5418
× × × × × 5418 R
× × × × × × × 5420
× × × × × 5424
× × × × × × 5424 R
× × × × × × × 5425
× × × × × × 5425 R
× × × × × × × 5427 R
× × × × × × 5430
× × × × × × 5430 R
× × × × × × 5702
× × × × × × 5702 R
× × × × × × 5702 RH
× × × × × × 5804
× × × × × × 5804 R
× × × × × × 5810
× × × × × × 5810 R
× × × × × × × 5910 R
× × × × × × 5910 Ri
× × × × × × × 5920 R
Maintenance
74/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Task/inspection Procedure Criterion/result


Deleting the error  Select the service function.
memory/performing  Select the appropriate initialization.
initialization  Delete the error messages after every No error messages are stored on the
repair. device.
 If the PCB Control was replaced, reset All data has been reset to default.
all saved data.
Checking the serial  Select the service function or the The saved serial number matches the
number customer service function. serial number on the name plate.
 Enter the serial number, if necessary.
 Check if the serial number entered
matches the serial number on the name
plate.
Checking the  Close and lock the centrifuge lid. The centrifuge lid can be opened
emergency release  Disconnect the device from the mains/ using the emergency release.
power supply.
 Open the centrifuge lid using the
emergency release as described in the
operating manual.
Checking the  Check the imbalance cut-off using the The centrifuge will continue to operate
imbalance cut-off corresponding service function. with a permissible imbalance.
 If the centrifuge has no service The centrifuge will shut off in the
function, check the imbalance cut-off in event of an impermissible imbalance.
normal operating mode.
 Insert test weights in accordance with
the rotor table or the Service Functions
chapter.
Checking the  Check the overspeed cut-off using the When the centrifuge reaches the
overspeed cut-off corresponding service function. cut-off speed listed in the software, the
run is aborted with an error message.
Performing a test  Load the rotor with the maximum All keys and rotary knobs work without
run number of filled tubes. any errors.
 Place the rotor with accessories into the The display has no defective pixels or
centrifuge. segments.
 Set the following parameters for the The centrifuge runs without errors and
run: Maximum rotational speed, cycle without unusual noises.
time 10 min. The fans run without errors and
 For centrifuges with refrigeration without unusual noises.
systems: Set a temperature to below the In centrifuges with a refrigeration
ambient temperature, e.g., 6 °C. system, the wall of the rotor bowl
 When setting the parameters, check the becomes cold.
keys, the rotary knobs and the display.
 Start the run.
 Observe the device and the fan. Pay
attention to the noises.
 Stop the run after 10 min.
Maintenance
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 75/124
English (EN)

Task/inspection Procedure Criterion/result


Performing an  Perform an electrical safety check in The thresholds defined in the standard
electrical safety accordance with the country-specific are complied with.
check standards and the notes in the service
manual.
Maintenance
76/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

9.4 Maintenance and inspection


Prev
PM27
PM26
PM25
PM24
PM23
PM22
PM21
PM20
PM19
PM18

PM17
PM16
PM15
PM14
PM13
PM12
PM11
PM10
PM09
PM08
PM07
PM06
PM05
PM04
PM03
PM02
PM01
main-
tenance
Device


DC14 Test run
DC13 Inspection of the overspeed cut-off
DC12 Inspection of the imbalance detection
DC11 Inspection of the emergency release
DC10 Cleaning of the condensation water tray
DC09 Cleaning of the exterior of the device










DC08 Inspection of the mains/power cord
DC07 Inspection of the rotor
DC06 Inspection of the motor sleeve
DC05 Inspection of the rotor bowl
DC04 Inspection of the housing and device feet
DC03 Inspection of the seal of the rotor bowl
DC02 Evaluation of stored data
DC01 The centrifuge is on a stable laboratory bench
check
Exchange of parts
Electrical safety check

Basic calibration
Software update

Cleaning and greasing of the


Greasing the lid springs
Inspection of the motor suspension
Inspection of the motor and motor shaft
Inspection of the motor cap
Inspection of the mains/power connection
Cleaning of the interior of the device
Inspection of the gas springs
Inspection of the lid springs

Tasks/inspection
lid latch

× × × × × × × × × × × × × × × × × × MiniSpin
MiniSpin
× × × × × × × × × × × × × × × × × ×
plus
× × × × × × × × × × × × × × × × × × × 5418
× × × × × × × × × × × × × × × × × × × × × × 5418 R
× × × × × × × × × × × × × × × × × × × × × × × 5420
× × × × × × × × × × × × × × × × × × × 5424
× × × × × × × × × × × × × × × × × × × × × × × 5424 R
× × × × × × × × × × × × × × × × × × × × × × × 5425
× × × × × × × × × × × × × × × × × × × × × × × × 5425 R
× × × × × × × × × × × × × × × × × × × × × × × × × 5427 R
× × × × × × × × × × × × × × × × × × × × × × × × 5430
× × × × × × × × × × × × × × × × × × × × × × × × × 5430 R
× × × × × × × × × × × × × × × × × × × × × × 5702
× × × × × × × × × × × × × × × × × × × × × × × × 5702 R
× × × × × × × × × × × × × × × × × × × × × × × × 5702 RH
× × × × × × × × × × × × × × × × × × × × × × 5804
× × × × × × × × × × × × × × × × × × × × × × × × 5804 R
× × × × × × × × × × × × × × × × × × × × × × 5810
× × × × × × × × × × × × × × × × × × × × × × × × 5810 R
× × × × × × × × × × × × × × × × × × × × × × × × 5910 R
× × × × × × × × × × × × × × × × × × × × × × × × 5910 Ri
× × × × × × × × × × × × × × × × × × × × × × × × 5920 R
Maintenance
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 77/124
English (EN)

Prev Device Task/ Procedure Criterion/result


main- check inspection
tenance
PM01 DC01 The  Check that the minimum distance  The location meets
centrifuge between the device, wall and other the criteria.
is on a devices is 30 cm.  There is sufficient
stable  Check that the location meets the space around the
laboratory following criteria: centrifuge.
bench • Stable
• Vibration-free
• Designed for the weight of the device
• Horizontal
• Level
PM02 DC02 Evaluation Check the following parameters with the  The parameters have
of stored corresponding service function or been checked.
data customer service function:  There are no critical
entries in the error
 The error list and the last errors to memory, see e.g.,
occur Instructions for use –
 Operating hours Eppendorf Rotors.
 Total number of all runs  The running data of
 for devices with rotor detection: the centrifuge and the
Number of runs per rotor type rotors is below the
maximum values
(e.g., maximum
number of cycles of a
rotor).
PM03 DC03 Inspection  Check the seal for visible damage,  The seal is free of
of the seal e.g., cracks and deformation. visible damage.
of the rotor  Clean and care for the seal as  The seal is cleaned
bowl described in the operating manual. and maintained.
PM04 DC04 Inspection  Check the housing for visible damage,  The housing is free of
of the e.g., cracks, fractures, deformation, visible damage.
housing damage caused by chemicals.  The device feet are
and device  Check the device feet for visible free of visible
feet damage, e.g., cracks, fractures, damage.
deformation, damage caused by
chemicals.
PM05 DC05 Inspection  Check the rotor bowl for visible  The rotor bowl is free
of the rotor damage, e.g., cracks, fractures, of visible damage.
bowl deformation, damage caused by  The rotor bowl is
chemicals. firmly seated in the
 Check whether the rotor bowl is centrifuge.
firmly seated in the centrifuge.  For rotor bowls made
 Remove any rust deposits from a of metal: Rust
metal rotor bowl with a polishing deposits have been
paste. removed.
Maintenance
78/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Prev Device Task/ Procedure Criterion/result


main- check inspection
tenance
PM06 DC06 Inspection  Check that the motor sleeve is  The motor sleeve is
of the correctly fitted. correctly fitted.
motor  Check whether the motor sleeve  The motor sleeve is
sleeve shows any visible signs of damage, free of visible
e.g., cracks. The motor sleeve is damage.
affixed to the rotor bowl on the 5418
R, 5424 R, 5425 R, 5427 R, 5430 R
centrifuges. Do not damage the
bonding.
PM07 DC07 Inspection  Check the rotors for visible damage,  The rotors are free of
of the rotor e.g., cracks, fractures, scratches, visible damage.
dents.  The pegs of the
 Clean and grease the pegs of the swing-bucket rotors
swing-bucket rotors. are cleaned and
 Check the seals of aerosol-tight rotor greased.
lids and aerosol-tight caps. The seals  The seals of the
must be correctly fitted and must not aerosol-tight rotor
show any visible signs of damage. lids and caps are
 Grease the seals of QuickLock rotors. correctly fitted and
free of visible
damage.
 The seal of the
QuickLock rotors is
greased.
PM08 DC08 Inspection  Check the mains/power cord for  The mains/power
of the visible damage. cord is free of visible
mains/  Check that the connections of the damage.
power cord mains/power cord are correctly  The plug is plugged
attached. securely into the
earth/grounded
socket. The coupler is
plugged securely into
the device.
PM09 — Inspection  Check the lid springs and the lid axle  The lid springs and
of the lid for visible damage and wear, e.g., the lid axle are free of
springs abrasions, breakage. visible damage.
 Check that the lid springs are  The lid springs are
correctly fitted. correctly fitted.
 Check whether the lid springs hold  The lid springs
the fully opened centrifuge lid securely hold the fully
securely. opened centrifuge lid.
Maintenance
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 79/124
English (EN)

Prev Device Task/ Procedure Criterion/result


main- check inspection
tenance
PM10 — Inspection  Check the gas springs for visible  The gas springs are
of the gas damage and deformation. free of visible
springs  Check that the gas springs are damage.
correctly fitted.  The gas springs are
 Check whether the gas springs hold correctly fitted.
the fully opened centrifuge lid  The gas springs
securely. securely hold the fully
 Replace the complete set of gas opened centrifuge lid.
springs every 2 years.  The gas springs have
been replaced after 2
years.
PM11 — Cleaning of  Remove dust and dirt from all  The assemblies are
the interior components in the device. free of dust and dirt.
of the  Clean the tubing to the condensation  The tubing to the
device water tray and remove any blockages. condensation water
 Do not damage the electronics, for tray is not blocked.
example through moisture or static
discharge.
PM12 — Inspection  Check the mains input module for  The mains input
of the visible damage and correct assembly. module is securely
mains/  Check the replaceable mains/power attached and is free of
power fuses and contacts in the fuse holder visible damage.
connection for visible damage.  The mains/power
 Check the fit of the mains/power fuses and the
fuses. contacts in the fuse
 Check the mains/power switch for holder are free of
visible damage and correct assembly. visible damage.
 The replaceable
mains/power fuses sit
securely on the
contacts.
 The mains/power
switch is free of
visible damage and
securely attached.
PM13 — Inspection  Check the motor cap for visible  The motor cap is free
of the damage, e.g., cracks, fractures, of visible damage.
motor cap deformation.  The motor cap is
 Check the motor cap for correct correctly fitted.
assembly.
Maintenance
80/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Prev Device Task/ Procedure Criterion/result


main- check inspection
tenance
PM14 — Inspection  Check the motor and the motor shaft  The motor and the
of the for visible damage, e.g., cracks, motor shaft are free
motor and fractures, deformation. of visible damage.
motor shaft  Manually rotate the motor shaft.  The motor shaft is
Check for smooth running and noises. smooth-running and
 Centrifuge 58xx: Check the fit of the does not cause any
taper bush. operating noises.
 Centrifuge 5702/R/RH: Check the  Centrifuge 58xx: The
o-ring on the motor shaft for visible taper bush sits
damage, e.g., cracks. securely on the motor
 Centrifuge 5702/R/RH: Replace the shaft.
o-ring on the motor shaft every 2  Centrifuge 5702/R/
years. RH: The o-ring is free
of visible damage.
 Centrifuge 5702/R/
RH: The o-ring has
been replaced after 2
years.
PM15 — Inspection  Check the shock mounts for correct  The shock mounts are
of the assembly and visible damage, e.g., securely attached and
motor cracks, deformation. correctly fitted.
suspension  Replace the complete set of shock  The shock mounts are
mounts every 2 years. free of visible
damage.
 The shock mounts
have been replaced
after 2 years.
PM16 — Greasing  Centrifuge 5420, 5425, 5430, 5702/R/  The lid springs are
the lid RH: Lubricate the lid springs with greased.
springs "Gleitmo WSP 5040"
high-performance grease (order no.
5702 852.171).
Maintenance
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 81/124
English (EN)

Prev Device Task/ Procedure Criterion/result


main- check inspection
tenance
PM17 — Cleaning  Clean the components of the lid latch  The lid latch is
and and the emergency release with a cleaned and greased.
greasing of degreasing agent, e.g., alcohol. Do  The components are
the lid latch not use any acidic cleaning agents. securely attached and
 Check the components of the lid latch correctly fitted.
and the emergency release for correct  The components are
assembly and visible damage, e.g., free of visible
cracks, fractures, deformation. damage.
 Grease metal components, e.g., gears
or sliders. Use "Metaflux 70-85"
lubricating metal paste (order no.
5405 850.348).
 Centrifuge 5430/R, 5910 R, 5910 Ri,
5920 R: Grease the spindle of the lid
latch units. Use the "Gleitmo 300"
spray.
 Centrifuge 5430/R, 5910 R, 5910 Ri,
5920 R: Grease the lid latch nuts. Use
"Gleitmo WSP 5040"
high-performance grease (order no.
5702 852.171).
 Centrifuge MiniSpin/MiniSpin plus:
Grease the bearing of the eccentric
disk. Use "Metaflux 70-85"
lubricating metal paste (order no.
5405 850.348).
PM18 — Software  Update the software.  The software is
update up-to-date.
PM19 — Basic Check the following parameters as  The measured
calibration described in chapter "Verification": rotational speed is
within the tolerance.
 Rotational speed  The measured
 Temperature temperature is within
 Time the tolerance.
 The measured time is
within the tolerance.
PM20 DC09 Cleaning of  Clean the housing, rotor bowl and  The housing, rotor
the exterior ventilation gaps as described in the bowl and ventilation
of the operating manual. gaps are cleaned.
device  Remove broken glass from the rotor  Broken glass is
bowl. removed from the
 Open clogged ventilation gaps. rotor bowl.
 The ventilation gaps
are open.
Maintenance
82/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
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Prev Device Task/ Procedure Criterion/result


main- check inspection
tenance
PM21 DC10 Cleaning of  Check the condensation water tray for  The condensation
the visible damage, e.g., cracks, fractures, water tray is free of
condensati deformation. visible damage.
on water  Clean the condensation water tray.  The condensation
tray water tray is cleaned.
PM22 DC11 Inspection  Close and lock the centrifuge lid.  The centrifuge lid can
of the  Disconnect the device from the be opened using the
emergency mains/power supply. emergency release.
release  Open the centrifuge lid using the
emergency release as described in
the operating manual.
PM23 DC12 Inspection  Centrifuge 58xx: Check the sensor  Centrifuge 58xx: The
of the idle value with customer service sensor idle value is
imbalance function 6 and adjust as necessary. set correctly.
detection  Centrifuge 58xx: Perform an  Centrifuge 58xx: The
imbalance compensation using imbalance
service function SE10. compensation has
 Centrifuge 5702/R/RH: Check the been carried out
imbalance switch using the without errors.
corresponding service function.  The centrifuge will
 Centrifuge 5420, 5425, 5430, 5430 R, continue to operate
5910 R, 5910 Ri, 5920 R: Check the with a permissible
imbalance cut-off using the imbalance.
corresponding service function.  The centrifuge will
 Centrifuge 5427 R, 57xx and 58xx: shut off in the event
Check the imbalance cut-off as of an impermissible
described in the service manual. imbalance.
PM24 DC13 Inspection  Check the overspeed cut-off using the  If the centrifuge
of the corresponding service function. reaches the cut-off
overspeed speed, the run is
cut-off aborted with an error
message.
Maintenance
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 83/124
English (EN)

Prev Device Task/ Procedure Criterion/result


main- check inspection
tenance
PM25 DC14 Test run  Load the rotor with the maximum  All keys and rotary
number of filled tubes. knobs work without
 Place the rotor with accessories into any errors.
the centrifuge.  The display has no
 Set the following parameters for the defective pixels or
run: maximum rotational speed, cycle segments.
time 10 min.  The centrifuge runs
 For centrifuges with refrigeration without errors and
systems: Set the temperature to below without unusual
the ambient temperature, e.g., 6 °C. noises.
 When setting the parameters, check  The fans run without
the keys, the rotary knobs and the errors and without
display. unusual noises.
 Start the run.  In centrifuges with a
 Observe the device and the fan. Pay refrigeration system,
attention to the noises. the wall of the rotor
 Stop the run after 10 min. bowl becomes cold.
PM26 — Electrical  Perform an electrical safety check in  The thresholds
safety accordance with the country-specific defined in the
check standards and the notes in the service standard are
manual. complied with.
PM27 — Exchange  Replace shock mounts and gas  The specified parts
of parts springs every 2 years. have been replaced.
 Centrifuge 5920 R: Replace the
neoprene blind rivet nuts every 3
years.
 Centrifuge 5702/R/RH: Replace the
o-ring on the motor shaft every 2
years.
Maintenance
84/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
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9.5 Verification
9.5.1 Speed check

Measuring device
• Digital manual speedometer suitable for contactless measurement; alternately, a stroboscope
• Measuring range: 1 to ≥ 30,000 rpm
• Accuracy: ≤ 0.1 %
1. Place the rotor in the centrifuge.
2. Fully load the rotor with filled tubes.
3. Mark the rotor hub with a reflector (measuring device accessory).
4. Close the centrifuge lid.
5. Start the centrifuge at the desired speed. Let the centrifuge run until the speed has stabilized.
6. Measure the rotational speed through the monitoring glass in the centrifuge lid. Observe the operating
manual of the measuring device for this.
7. Make a note of the measuring result.
8. If required, repeat steps 5 to 7 for other rotational speeds.

The speed tolerances can be found in the Technical Data chapter.

9.5.2 Temperature check

Ambient temperature: 23 °C ± 2 °C

Measuring device
• Thermometer and temperature sensor with a low heat capacity. Example: Thermocoupler, max.
diameter 0.5 mm
• Measuring range: 0 °C to ≥ 100 °C
• Accuracy: ≤ 0.3 °C

Auxiliary equipment
• Rotor
• Tubes that fit the rotor, with a minimum volume of 1.5 mL

9.5.2.1 Refrigerated centrifuges

1. Fill the tubes with ethylene glycol.


2. Equip the rotor with tubes. Place the rotor in the centrifuge.
3. Set the maximum speed.
4. Set the minimum temperature that can be achieved (depends on the rotor).
5. Precool the centrifuge with rotor, tubes and adapters, using the fast temp function (refer to the
operating manual for the centrifuge).
6. Start the centrifuge and let it run for 60 min.
7. Stop the centrifuge. Measure the temperature in the center of the tubes immediately after opening.
8. Compare the sample temperature with the temperature displayed by the centrifuge.
Maintenance
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 85/124
English (EN)

9.5.2.2 Non-refrigerated centrifuges

For non-refrigerated centrifuges, sample heating is checked against the ambient temperature.

1. Fill the tubes with ethylene glycol.


2. Equip the rotor with tubes. Place the rotor in the centrifuge.
3. Set the maximum speed.
4. Start the centrifuge and let it run for at least 45 min.
5. Measure the ambient temperature.
6. Stop the centrifuge. Measure the temperature in the center of the tubes immediately after opening.
7. Compare the ambient temperature and the sample temperature.

The temperature tolerances can be found in the Technical Data chapter.

9.5.3 Timer check

Measuring device
• Stopwatch
• Accuracy: ≤ 0.1 seconds
1. Set the centrifuge to continuous run.
2. Start the centrifuge and the stopwatch simultaneously.
3. Allow the centrifuge to run for at least 5 min.
4. Compare the time displayed by the centrifuge with the time measured by the stopwatch.

The timer tolerances can be found in the Technical Data chapter.

9.5.4 Electrical safety check

Notes on the check procedure:


• Checking electrical safety may only be carried out by an electrically skilled or instructed person.
• Measure on a grounded, metallic point that is not insulated and can be touched from the outside, e.g.,
on housing screws.
• The leakage current or the resistance of the PE conductors cannot be measured on the centrifuge lid,
the rotor or the motor shaft.
• Never measure at an interface. This may damage the electronics of the centrifuge.
• Due to the electrical design of the centrifuge, the equivalent leakage current (e.g., VDE 701/702) cannot
be measured correctly.
→ Always measure the real leakage current (direct measurement or differential current measurement).
Maintenance
86/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
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9.6 Inspecting the imbalance cutoff

The test is carried out in normal operating mode. The test should be carried out for each existing rotor. The
test is carried out without bucket adapters or caps.

9.6.1 Test weights

1. Use test weight G3 (see SE 10: Imbalance compensation on p. 46).


2. Please refer to the instructions regarding weights (see SE 10: Imbalance compensation on p. 46).

9.6.2 Carrying out the inspection

1. Insert the rotor.


2. Load the rotor one-sidedly with test weight G3.
3. Start run at maximum rotor rotation speed.
When the rotor reaches its maximum rotational speed at the latest, the run should abort with the error
message Imbalance (W-30).

If the centrifuge does not abort the test run with test weight G3:

 Stop the centrifuge with the start/stop key.


 Call up service function 10.
 Perform an imbalance compensation with the installed rotor.
Technical data
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 87/124
English (EN)

10 Technical data
10.1 Power supply
Mains/power connection 230 V, 50 – 60 Hz
120 V, 50 – 60 Hz
Current consumption 5804/5810 (230 V): 6 A
5804/5810 (120 V): 11 A
5804 R/5810 R (230 V): 9 A/10 A
5804 R/5810 R (120 V, 20 A): 16 A
5804 R/5810 R (120 V, 15 A): 12 A
Power consumption 5804/5810 (230 V): max. 900 W
5804/5810 (120 V): max. 950 W
5804 R/5810 R (230 V): max. 1650 W
5804 R/5810 R (120 V, 20 A): max. 1650 W
5804 R/5810 R (120 V, 15 A): max. 1300 W
EMC: noise emission 5804/5810 (230 V): EN 61326-1 – Class A
(radio interference) 5804/5810 (120 V): CFR 47 FCC Part 15 – Class A
5804/5810 (100 V): EN 61326-1 – Class A
5804 R/5810 R (230 V): EN 61326-1/EN 55011 – Class A
5804 R/5810 R (120 V): CFR 47 FCC Part 15 – Class A
5804 R/5810 R (100 V): EN 61326-1/EN 55011 – Class A
EMC: noise immunity EN 61326-1
Overvoltage category II
Fuses 5804/5810 (230 V) Excess current switch 12 A
5804/5810 (120 V) Excess current switch 12 A
5804 R/5810 R (230 V) Excess current switch 12 A
5804 R/5810 R (120 V, 20 A) Excess current switch 18 A
5804 R/5810 R (120 V, 15 A) Excess current switch 15 A

10.2 Ambient conditions

Environment For indoor use only


Ambient temperature 5804 4 °C – 35 °C
5810 4 °C – 40 °C
5804 R, 5810 R 10 °C – 35 °C
Max. relative humidity 75 %, non-condensing humidity
Atmospheric pressure 75 kPa – 106 kPa
Use up to an altitude of 2000 m above MSL
Degree of pollution 2
Technical data
88/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
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10.3 Weight/dimensions
10.3.1 Centrifuges

Dimensions 5804 466 × 550 × 337 mm (18.4 × 21.7 × 13.3 in)


(W × D × H) Depth of footprint: 496 mm (19.5 in)
5804 R 634 × 550 × 342 mm (25.0 × 21.7 × 13.5 in)
Depth of footprint: 496 mm (19.5 in)
5810 535 × 608 × 345 mm (21.1 × 23.9 × 13.6 in)
Depth of footprint: 536 mm (21.1 in)
5810 R 700 × 608 × 345 mm (27.6 × 23.9 × 13.6 in)
Depth of footprint: 536 mm (21.1 in)
Weight without rotor 5804 55 kg (121 lb)
5804 R 80 kg (176 lb)
5810 68 kg (150 lb)
5810 R 99 kg (218 lb)

Rotor
A-4-81 A-4-44 F-34-6-38 S-4-104 FA-45-6-30
(4 x 500 mL) (4 x 100 mL) (6 x 85 mL)
Noise level 5804 – < 65 dB(A) < 51 dB(A) – < 55 dB(A)
5804 R – < 56 dB(A) < 58 dB(A) – < 54 dB(A)
5810 < 65 dB(A) < 65 dB(A) < 53 dB(A) < 70 dB(A) < 56 dB(A)
5810 R < 56 dB(A) < 56 dB(A) < 59 dB(A) < 56 dB(A) < 55 dB(A)

The noise level was measured according to DIN EN ISO 3745 frontally in a sound measuring room with
accuracy class 1 at a distance of 1 m from the device and at lab bench height.
Technical data
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 89/124
English (EN)

10.3.2 Rotor weights

Rotor Accessories Weight [g]


S-4-104 5220
Bucket 575
DWP bucket 790
A-4-81 5400
Bucket 585
Flex bucket 810
Form bucket 7×50 880
A-4-62 2900
Bucket 460
MTP bucket 730
S-4-72 3100
Bucket 290
A-4-44 1600
Bucket 290
Form bucket 420
A-2-DWP-AT 5250
Bucket 970
A-2-DWP 2000
MTP bucket 630
F-34-6-38 3220
FA-45-6-30 3300
FA-45-48-11 2400
FA-45-30-11 1300
F-45-30-11 900
FA-45-20-17 2800
F-35-48-17 2100
Sleeve 30
T-60-11 2100
F-45-48-PCR 1000
Technical data
90/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
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10.4 Application parameters


Operating time 1 – 99 min, adjustable in 1 min increments.
infinite ( )
Temperature (only 5804 R/5810 R) -9 °C – 40 °C
Relative centrifugal force (RCF) 10 – 20 913 × g,
adjustable to 3 000 × g in 10 × g increments, then in increments of
100 × g.
Rotational speed 200 – 14 000 rpm,
adjustable up to 5 000 rpm in 10 rpm increments, then in
increments of 100 rpm.
Max. load 5804/5804 R 4 × 250 mL
5810/5810 R 4 × 750 mL
Max. kinetic energy 5804/5810 19 000 J (11 000 rpm)
5804 R 19 000 J (11 000 rpm)
5810 R 23 000 J (12 000 rpm)
Inspection obligation in Germany Yes
Permitted density of the material for 1.2 g/mL
centrifuging (at max. g-force/
rotational speed and max. load)
Standardized interface (optional) RS 232 C

Tab. 10-1: Influence of speed on the temperature


Centrifuge Rotor Temperature Speed to safely maintain 4°C
5804 R F-34-6-38 4 °C ±2 °C (120 V, 230 V) 10 000 rpm (120 V)
11 000 rpm (230 V)
FA-45-6-30 4 °C ±2 °C (120 V, 230 V) -
5810 R F-34-6-38 7 °C ±2 °C (230 V) 10 000 rpm (120 V)
10 °C ±2 °C (120 V) 11 000 rpm (230 V)
FA-45-6-30 4 °C ±2 °C (230 V) 10 500 rpm (120 V)
10 °C ±2 °C (120 V) 11 000 rpm (230 V)
A-4-81 6 °C ±2 °C (120 V) 3000 rpm (120 V, 230 V)
4 °C ±2°C
S-4-104 4 °C ±2 °C (120 V, 230 V)

Temperature accuracy at maximum speed under the following conditions:

• pre-cooled
• after 45 min. run time
• set to 4 °C
Technical data
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 91/124
English (EN)

Rotor Temperature
S-4-104 4 °C ±2 °C, 230 V
4 °C ±2 °C, 120 V
A-4-81 4 °C ±2 °C, 230 V
4 °C ±2 °C, 120 V
F-34-6-38 (5810 R) <9 °C, 230 V
<11 °C, 120 V
FA-45-6-30 (5810 R) <10 °C, 230 V
<12 °C, 120 V
F-34-6-38 (5804 R) 4 °C ±2 °C, 230 V
4 °C ±2 °C, 120 V
FA-45-6-30 (5804 R) 4 °C ±2 °C, 230 V
4 °C ±2 °C, 120 V

Acceleration and deceleration times (according to DIN 58 970)

Tab. 10-2: Approximate acceleration times of the different rotors for the levels 0 to 9 (in seconds) for 230 V
devices
5804/ 5810/5810 Rotor 0 1 2 3 4 5 6 7 8 9
5804 R R
- ● A-4-81 227 198 173 149 132 111 97 85 60 35
- ● A-4-81- MTP/ 223 195 170 147 129 109 95 83 59 33
Flex
- ● A-4-62 222 195 170 148 129 110 96 85 59 27
● ● A-4-44 373 299 257 215 190 142 106 75 45 20
- ● A-2-DWP-AT 256 223 191 167 147 126 111 98 72 45
● ● A-2-DWP 203 176 133 117 100 78 61 45 36 18
● ● FA-45-6-30 468 378 285 203 179 156 136 103 78 47
● ● F-34-6-38 467 376 282 199 176 153 132 99 74 36
● ● F-45-30-11/ 282 143 96 73 59 50 44 37 33 19
FA-45-48-11
● ● F-45-48-PCR 244 123 83 63 51 43 38 32 28 14
● ● T-60-11 284 145 99 77 63 55 49 43 39 28
- ● S-4-104 (round 217 189 166 144 126 108 84 58 43 35
bucket)
- ● S-4-104 (plate 217 189 165 142 125 107 82 55 41 33
bucket)
● ● S-4-72 304 247 209 175 154 115 56 29 18 14
● ● F-35-48-17 704 330 277 233 206 152 72 38 23 17
Technical data
92/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Tab. 10-3: Approximate deceleration times of the different rotors for the levels 0 to 9 (in seconds) for 230 V
devices
5804/ 5810/ Rotor 0 1 2 3 4 5 6 7 8 9
5804 R 5810 R
- ● A-4-81 466 203 178 154 137 118 95 86 57 31
- ● A-4-81- MTP/Flex 513 201 176 154 135 115 94 85 57 30
- ● A-4-62 477 199 175 151 133 114 95 86 57 26
● ● A-4-44 282 288 230 201 178 138 90 69 47 21
- ● A-2-DWP-AT 611 227 197 172 153 130 108 97 66 34
● ● A-2-DWP 274 182 140 122 105 83 57 45 34 14
● ● FA-45-6-30 113 392 296 216 190 167 131 98 80 53
9
● ● F-34-6-38 735 385 290 210 184 161 130 97 80 48
● ● F-45-30-11/ 317 148 77 54 42 36 27 23 20 18
FA-45-48-11
● ● F-45-48-PCR 171 128 69 47 36 31 23 20 17 15
● ● T-60-11 638 295 153 107 85 69 50 43 40 35
- ● S-4-104 (round bucket) 690 196 173 152 133 114 70 49 38 32
- ● S-4-104 (plate bucket) 621 196 170 149 131 114 69 48 37 32
● ● S-4-72 337 242 196 172 152 119 55 32 21 17
● ● F-35-48-17 310 287 248 214 189 143 73 41 27 16

These values are to be considered as guidelines. Level 9 means "strongest braking", level 0 means "free
deceleration". Considerable fluctuations can occur depending upon the condition of the device and the
load. The deceleration times for the 230 and 120 V devices are almost identical.

10.5 Tolerances
All data applies to an ambient temperature of 23 °C ±2 °C.

Note the influence of the rotational speed on the temperature (see Application parameters on
p. 90).

Parameter Nominal value Tolerance


Rotational speed Centrifuge 5804/5804 R: ±50 rpm
5 000 rpm ±40 rpm
Centrifuge 5810/5810 R:
4 000 rpm
Sample heating Centrifuge 5804/5810 Max. 13 °C above ambient
temperature
Rotor F-34-6-38 Max. 16 °C above ambient
temperature
Temperature Centrifuge 5804 R: 7 °C ±2 °C
Centrifuge 5810 R: 6 °C ±2 °C
Timer 5 min run time ±2 s
Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 93/124
English (EN)

11 Ordering information
11.1 Illustrations of the spare parts
Abb. 11-1: Centrifuge with opened lid

7-5

7-4

7-2

7-3
7-8
10-3

10-8 7-6
11-1

5-6

8-1
9-6

9-6 10-9 5-5 9-3 11-8 11-10

Fig. 11-1: Centrifuge with opened lid


Ordering information
94/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Abb. 11-2: Motor (top view)

5-4

1-1 1-3 1-4

Fig. 11-2: Motor (top view)


Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 95/124
English (EN)

Abb. 11-3: Disassembled centrifuge (rear view)

9-8 10-4 7-7 10-1 11-4 9-8

5-1 5-3 10-5 9-5

Fig. 11-3: Disassembled centrifuge (rear view)


Ordering information
96/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Abb. 11-4: Disassembled centrifuge (rear view)

11-3 2-1

Fig. 11-4: Disassembled centrifuge (rear view)

Abb. 11-5: Disassembled centrifuge

5-2 12-2

Fig. 11-5: Disassembled centrifuge


Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 97/124
English (EN)

Abb. 11-6: Disassembled centrifuge

12-1 3-3

12-4 8-2 12-3

Fig. 11-6: Disassembled centrifuge


Ordering information
98/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Abb. 11-7: Repair kit for motor cap

1-8 1-6 1-7

1-5

Fig. 11-7: Repair kit for motor cap

Abb. 11-8: Sleeve

1-9

Fig. 11-8: Sleeve


Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 99/124
English (EN)

Abb. 11-9: Lid latch

10-10

10-2 10-7 10-6

Fig. 11-9: Lid latch


Ordering information
100/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Abb. 11-10: Transformer for 5804/5810 centrifuge (202 V)

8-4

Fig. 11-10: Transformer for 5804/5810 centrifuge (202 V)

Abb. 11-11: Transformer for 5804 R/5810 R (202 V)

8-5

Fig. 11-11: Transformer for 5804 R/5810 R (202 V)


Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 101/124
English (EN)

Abb. 11-12: PCB Choke

8-6

Fig. 11-12: PCB Choke

Abb. 11-13: MTP/Flex bucket

13-1

13-2

Fig. 11-13: MTP/Flex bucket


Ordering information
102/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Abb. 11-14: Magnet support imbalance detection

1-10

Fig. 11-14: Magnet support imbalance detection

Abb. 11-15: Foam body

11-2

Fig. 11-15: Foam body


Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 103/124
English (EN)

Abb. 11-16: Lid upper part 5810/5810 R centrifuge

7-1

Fig. 11-16: Lid upper part 5810/5810 R centrifuge

Abb. 11-17: Lid upper part 5804/5804 R centrifuge

7-1

Fig. 11-17: Lid upper part 5804/5804 R centrifuge


Ordering information
104/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

Abb. 11-18: Lid lower part 5804 centrifuge

7-5

Fig. 11-18: Lid lower part 5804 centrifuge

Abb. 11-19: Lid lower part 5810 centrifuge

7-5

Fig. 11-19: Lid lower part 5810 centrifuge


Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 105/124
English (EN)

Abb. 11-20: Choke

Fig. 11-20: Choke


Ordering information
106/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

11.2 Spare parts


11.2.1 Drive

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Motor
11-2 1-1 5820 850.019 120 – 230 V, 50 – 60 Hz X X X X
Ground strap for motor
— 1-2 5425 850.050 X X X X
Shock mount for motor
11-2 1-3 5820 850.418 Set of 3 X X X X
Mounting set shock mount
11-2 1-4 5810 855.330 3 screws, nuts and anti-twist washer X X X X
Repair kit
Motor cap
11-7 1-5 5820 850.329 with speed sensor X X X X
Set of screws motor cap
11-7 1-6 5820 850.280 X X X X
Isolation flange
11-7 1-7 5810 001.021 below motor cap X X X X
O-Ring
11-7 1-8 0113 002.042 40 × 1 X X
Sleeve
11-8 1-9 5811 001.017 X X
Holder for magnet of imbalance detection
11-14 1-10 5811 855.512 with magnet approx. 9 × 13 mm X X X X

11.2.2 Brake resistors

Fig. Item Order no. Description


5804
5804R
5810
5810R
(International)

Brake resistor
11-4 2-1 5820 850.094 120 – 230 V X X X X

11.2.3 Fan

Fig. Item Order no. Description


5804
5804R
5810
5810R

(International)

Fan
Motor
— 3-1 5821 850.071 230 / 202 V (base plate) X X
— 3-2 5821 850.080 120 V (base plate) X X
Condenser fan
11-6 3-3 5821 850.144 230 / 202 V X X
11-6 3-3 5821 850.152 120 V X X
Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 107/124
English (EN)

11.2.4 Electronics

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

PCB Control/frequency converter


with EPROM software program
11-3 5-1 5820 850.345 230/202 V X X
11-3 5-1 5820 850.353 120 V X X
11-5 5-2 5821 850.349 230/202 V X X
11-5 5-2 5821 850.357 120 V X X
Choke 5804/5810
230V
11-20 -- 5820 850.388 5804: SN 66519 - 66530, from SN 66579; 5810: from SN
66507 X X
EPROM software program
with software up to version 6.x
11-3 5-3 5820 850.060 Dimensions approx. 12 × 15 mm X X X X
EPROM software program
with software from version 8.4,
11-3 5-3 5820 851.066 dimensions approx. 20 × 20 mm X X X X
PCB Imbalance detection
11-2 5-4 5820 850.027 X X X X
Front panel
Control pad with PCB
-- -- 5814 850.198 5804 X
-- -- 5815 850.230 5804 R X
-- -- 5820 850.191 5810 X
11-1 5-5 5821 850.233 5810 R X
Control pad
with PCB
-- -- 5820 850.183 5804 as of serial no. 65100, 5810 as of serial no. 65400 X X
11-1 5-6 5821 850.225 5804 R as of serial no. 68500, 5810 R as of serial no.
78800 X X
PCB Interface
used for the no longer available retrofit kit "EDP
connection"
— 5-11 5811 855.504 with EDP connection cable X X X X
Cable EDP connection
used for the no longer available retrofit kit "EDP
connection"
— 5-12 5811 855.458 to PCB Control/Converter X X X X

Control devices with PCB (item 5-6) below the aforementioned serial number can only be
replaced with complete front panels (item 5-5). Information on front panels and control
devices (see Front panels on p. 16).
Ordering information
108/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

11.2.5 Temperature sensors

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Temperature sensor
— 6-1 5821 850.136 chamber-bottom X X
— 6-4 5821 850.098 condenser X X
Lower nut for temperature sensor
— 6-2 0113 202.653 X X
Sensor holder for temperature sensor
with lower nut for temperature sensor
— 6-3 0113 202.483 X X

11.2.6 Lid

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Upper part of lid with monitoring glass


11-16 7-1 5810 160.510 5810/5810 R X X
11-17 7-1 5804 160.517 5804/5804R X X
Phillips screw
for lid
11-1 7-2 0110 001.134 16 mm lang X X X X
11-1 7-3 0110 000.995 50 mm lang X X
11-1 7-3 0110 001.142 40 mm lang X X
Metal lid
11-1 7-4 5804 160.304 5804 X
11-1 7-4 5815 850.060 5804 R X
11-1 7-4 5810 160.308 5810 X
11-1 7-4 5811 160.301 5810 R X
Lower part of lid, with rim and bore
11-1, 7-5 5804 160.525 5804
11-18 X
11-1, 7-5 5810 160.529 5810
11-19 X
Lower part of lid with rim and monitoring glass
— 7-5 5805 160.529 5804 R X
— 7-5 5811 160.522 5810 R X
Sealing ring for rotor bowl
11-1 7-6 5810 130.107 5810 X
11-1 7-6 5804 130.103 5804 X
11-1 7-6 5805 130.107 5804 R X
11-1 7-6 5811 001.041 5810 R X
Sliding plate
11-3 7-7 5810 110.017 pertinax X X X X
Lid hinge
11-1 7-8 5810 855.055 X X X X
Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 109/124
English (EN)

11.2.7 Mains input module

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Mains/power switch
11-1 8-1 5820 850.108 12 A, 230 / 202 V (120 V for 5804/5810) X X X X
11-1 8-1 5821 850.187 15 A, 120 V X X
11-1 8-1 5821 850.101 20 A, 120 V X X
Mains input module
11-6 8-2 0113 200.693 10 A (100 - 230 V) X X
Mains input module
11-6 8-2 5821 850.047 230 / 202 V X X
Mains cable
— 8-3 5821 850.128 120 V – 20 A X X
Transformer
11-10 8-4 5820 850.167 202 V X X
11-11 8-5 5821 850.160 202 V X X
Choke PCB
11-12 8-6 5821 850.365 120 V X X X X

The PCB Choke (order no. 5821 850.365) is used in the 5804 centrifuges with the serial
number 66627 and higher and in the 5810 centrifuges with the serial number 66555 and
higher.

11.2.8 Front panel (without electronics)

Fig. Item Order no. Description


5804
5804R
5810
5810R
(International)

Label front panel


-- 9-2 5821 850.217 15 A (120 V) X X
Cap
for emergency lid release
11-1 9-3 0113 001.607 X X X X
Dowel for front panel
11-3 9-5 5820 850.221 Set of 10 X X X X
Cap
device color
11-1 9-6 5820 850.213 10 pieces for front panel, 5 pieces for emergency lid
release X X X X
Spring clip
11-3 9-8 5408 854.140 3 pieces X X X X
Ordering information
110/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

11.2.9 Lid latch

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Microswitch lid latch


11-3 10-1 5810 853.044 with actuator X X X X
Motor
11-9 10-2 5820 850.132 for lid latch X X X X
Gas spring, cpl.
11-1 10-3 5820 850.078 5810/5810 R (325 N) X X
11-1 10-3 5814 850.058 5804/5804 R (255 N) X X
Slide for lid lock
11-3 10-4 5820 850.159 X X X X
Guiding axle for lid latch
11-1, 10-5 5810 855.268
11-3 X X X X
Crank for lid lock
11-9 10-6 5820 850.175 with M5 nut X X X X
Torsion spring
11-9 10-7 5810 152.020 X X X X
Spring sleeve for gas spring
11-1 10-8 5810 001.170 X X X X
Slotted rubber cap
11-1 10-9 5810 001.153 front X X X X
Crank, cpl.
11-9 10-10 5820 850.140 X X X X

The gas springs (item 10-3) in older devices may have a different nominal value. All gas
springs can be replaced with current gas springs.
Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 111/124
English (EN)

11.2.10 Housing (without assembly parts)

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor bowl
11-1 11-1 5810 121.205 5810 X
11-1 11-1 5804 121.201 5804 X
Foam body with motor collar
11-15 11-2 5820 850.086 5810 X
11-15 11-2 5814 850.040 5804 X
Solenoid for ventilation flap
11-4 11-3 5820 850.124 X X
Housing
with mounting
11-3 11-4 5814 850.015 5804 X
11-3 11-4 5815 850.019 5804 R X
11-3 11-4 5820 850.248 5810 X
11-3 11-4 5821 850.241 5810 R X
Front panel
rounded
— 11-5 5821 850.063 right X X
Rear panel
— 11-6 5814 850.023 5804 X
— 11-6 5820 850.256 5810 X
Rear panel
lamella protection
— 11-7 5815 850.027 5804 R X
— 11-7 5821 850.268 5810 R X
Guiding rail
11-1 11-8 5811 010.032 for shell for condensation water X X
Device foot
11-1 11-10 5820 850.230 Set of 4 X X X
11-1 11-10 5417 001.010 1 piece X
Ordering information
112/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

11.2.11 Refrigerating system

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Injection valve 5804 R/5810 R


120 V/15 A, R134a
11-6 12-1 5821 850.292 for serial numbers up to 36770 (with the exception of
36747 – 36758) X
11-6 12-1 5821 850.292 for serial numbers up to 45824 X
11-6 12-1 5821 850.284 for serial numbers up to 36747 – 36758 and from 36771 X
11-6 12-1 5821 850.284 for serial numbers from 45825 X
Injection valve 5804 R/5810 R
120 V/20 A, R134a
11-6 12-1 5821 850.292 for all serial numbers X
11-6 12-1 5821 850.292 for serial numbers up to 73396 (with the exception of
73313 – 73385) X
11-6 12-1 5821 850.381 for serial numbers from 73397 (and 73313 – 73385) X
Injection valve 5804 R/5810 R
230 V, R134a
11-6 12-1 5821 850.292 for all serial numbers X
11-6 12-1 5821 850.292 for serial numbers up to 73396 (with the exception of
73313 – 73385) X
Injection valve 5810 R
230 V, R134a
11-6 12-1 5821 850.381 for serial numbers from 73397 (and 73313 – 73385) X
Injection valve 5810 R
120 V/15 A, R134a
11-6 12-1 5821 850.390 for serial numbers from 73094 X
Filter dryer
11-5 12-2 5821 850.306 X X
Condenser 5804 R/5810 R
11-6 12-3 5821 850.314 X X
Compressor
11-6 12-4 5821 850.322 Type SC 18, 120 – 230 V, 50 – 60 Hz* X X
11-6 12-4 5821 850.330 Type SC 12,120 V, 50 – 60 Hz** X X

*For device versions 5805T and 5811T, refer to the name plate. For example, USA 20 A
version with 16 A nominal current.

**
For device versions 5805F and 5811F, refer to the name plate. Example: USA 16 A version
with 12 A nominal current.
Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 113/124
English (EN)

11.2.12 Accessories

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor key
— 4-1 5810 350.018 Standard X X X X
— 4-2 5810 718.309 for Rotor A-4-81, S-4-104 X X
Pivot grease
— 4-3 5810 350.050 Tube 20 mL X X X X
Packing
— 4-4 5814 850.406 5804 X
— 4-5 5815 850.400 5804 R X
— 4-6 5820 850.400 5810 X
— 4-7 5821 850.403 5810 R X
Tray for condensation water
— 11-9 5811 001.068 X X
Lubricating metal paste
— — 5405 850.348 Metaflux 70-85, 2 x 4 g X X X X

11.2.13 Mobile table

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Mobile table
for large benchtop centrifuges
5921 000.010 low version
5921 000.012 high version
Castor
5921 850.010 Set of 4
Handle
5921 850.028 Set of 2
Packing for mobile table
5921 850.036 Low version
5921 850.044 High version
Ordering information
114/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

11.3 Rotors Centrifuge 58XX


11.3.1 Fixed-angle rotors
11.3.1.1 Rotor F-34-6-38

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor F-34-6-38
5804 727.002 34° angle, 6 places for 85 mL tubes, incl. rotor lid X X X X
Rotor lid
5804 727.509 for F-34-6-38 X X X X

11.3.1.2 Rotor F-45-30-11

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor F-45-30-11
5804 715.004 45° angle, 30 places for 1.5/2.0 mL tubes, incl. rotor lid
(aluminum) X X X X
Rotor lid for F-45-30-11
5804 715.403 not aerosol-tight, aluminum X X X X
O-Ring
0013 578.109 für Deckelhalterung X X X X
O-ring
5498 900.137 for rotor F-45-30-11, Set of 5 pieces X X X X

11.3.1.3 Rotor FA-45-30-11

Fig. Item Order no. Description


5804
5804R
5810
5810R
(International)

Rotor FA-45-30-11
5804 726.006 aerosol-tight*, 45° angle, 30 places for 1.5/2.0 mL tubes,
incl. rotor lid (aluminum) X X X X
Rotor lid for FA-45-30-11
5804 736.001 aerosol-tight, aluminum X X X X

11.3.1.4 Rotor FA-45-30-11 (no longer available)

On this rotor, the sealing ring is located in the rotor. Rotor and rotor lid no longer available. If
the rotor, rotor lid or sealing ring are defective, the entire rotor must be replaced with rotor
FA-45-30-11, order no. 5804 726,006. The rotors with rotor lids are not compatible.
Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 115/124
English (EN)

11.3.1.5 Rotor FA-45-6-30

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor FA-45-6-30
5820 715.006 aerosol-tight*, aluminum, 45° angle, 6 places, for 15/
50 mL conical tubes, incl. rotor lid (aluminum) X X X X
Rotor lid for FA-45-6-30
5820 716.002 aerosol-tight, aluminum X X X X
Seal for rotor lid
FA-45-18-11 (5418/5418 R), FA-45-6-30 (5804/5804 R/
5810/5810 R), FA-6×50 (5910 R, 5920 R)
5418 709.008 5 pieces X X X X

11.3.1.6 Rotor F-45-48-PCR

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor F-45-48-PCR
5804 735.005 45° angle, for 6 × 8-tube strips, 6 × 5-tube strips or
48 × 0.2 mL PCR tubes X X X X

11.3.1.7 Rotor FA-45-48-11

Fig. Item Order no. Description


5804
5804R
5810
5810R
(International)

Rotor FA-45-48-11
for 48 × 1.5/2.0 mL tubes, aerosol-tight
5820 760.001 incl. rotor lid X X X X
Rotor lid, aerosol-tight
for rotor FA-45-48-11
5820 761.008 1 pieces X X X X
Seal for rotor lid
FA-45-24-11-Kit (5427 R/530/5430 R), FA-45-48-11 (5427
R/5430/5430 R, 5804/5804 R/5810/5810 R), FA-30x2
(5910 R, 5920 R), FA-48x2 (5910 R, 5920 R)
5820 767.006 5 pieces X X X X
Ordering information
116/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

11.3.1.8 Rotor FA-45-20-17

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor FA-45-20-17
for 20 Eppendorf Tubes 5.0 mL
5820 765.003 incl. rotor lid X X X X
Rotor lid, aerosol-tight
for rotor FA-45-20-17
5820 766.000 1 pieces X X X X
Seal for rotor lid
FA-45-24-11-Kit (5427 R/530/5430 R), FA-45-48-11 (5427
R/5430/5430 R, 5804/5804 R/5810/5810 R), FA-30x2
(5910 R, 5920 R), FA-48x2 (5910 R, 5920 R)
5820 767.006 5 pieces X X X X

11.3.1.9 Rotor F-35-48-17

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor F-35-48-17
for 24 × 15 mL conical tubes
5820 771.003 incl. 24 steel sleeves and adapters X X X X
Rotor F-35-48-17
for 40 × 15 mL conical tubes
5820 772.000 incl. 48 steel sleeves and adapters X X X X
Steel sleeves and adapter
for vessels 15 mL
5820 774.002 for rotors F-35-48-17 (5804/5804 R/5810/5810 R) ,
F-48×15 (5910 R) (5804/5804 R/5810/5810 R) , F-48×15
(5910 R) X X X X

11.3.2 Drum rotors


11.3.2.1 Rotor T-60-11

Fig. Item Order no. Description


5804
5804R
5810
5810R

(International)

Rotor T-60-11
for 1.5/2.0 mL tubes, without adapter
5804 730.003 incl. rotor lid X X X X
Rotor lid for T-60-11
5804 733.002 X X X X
Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 117/124
English (EN)

11.3.3 Swing-out rotors


11.3.3.1 Rotor A-2-DWP

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor A-2-DWP
5804 740.009 Deepwell plates rotor, incl. 2 buckets X X X X
Plate bucket
used in A-2-DWP
5804 743.008 2 pieces X X X X
Rubber base plate
with 6 screws
11-13 13-2 5427 702.008 Set of 2 X X X X

11.3.3.2 Rotor A-2-MTP (no longer available)

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Retrofit kit
5804 742.001 2x MTP-buckets for rotor A-2-MTP X X X X

11.3.3.3 Rotor A-2-DWP-AT

Fig. Item Order no. Description 5804


5804R
5810
5810R
(International)

Rotor A-2-DWP-AT
5820 710.004 incl. 2 buckets, 2 aerosol-tight caps and 2 plate holders X X
Bucket for rotor A-2-DWP-AT
5820 711.000 2 pieces X X

11.3.3.4 Rotor A-4-62-MTP

Fig. Item Order no. Description


5804
5804R
5810
5810R

(International)

Rotor A-4-62-MTP
5810 711.002 incl. 4 MTP buckets X X
MTP bucket for A-4-62
for 4 MTP or 1 DWP
5810 702.003 Set of 4 X X
Replacement rubber mat for MTP/Flex buckets
used in A-4-62-MTP/Flex
5810 737.001 Set of 2 pieces (with 8 screws) X X
Ordering information
118/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

11.3.3.5 Rotor A-4-44

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor A-4-44
5804 709.004 incl. 4 × 100 mL rectangular buckets X X X X
5804 719.000 incl 4 Falcon buckets X X X X
Rectangular bucket 100 mL
5804 741.005 4 pieces X X X X
Bucket for 2 × 50 mL conical tubes
for Rotor A-4-44
5804 706.005 set of 4 pcs. X X X X

11.3.3.6 Rotor A-4-62

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor A-4-62
5810 709.008 incl. 4 × 250 mL rectangular buckets X X
Rectangular bucket 250 mL
5810 716.004 Set of 4 X X

11.3.3.7 Rotor A-4-81

Fig. Item Order no. Description


5804
5804R
5810
5810R
(International)

Rotor A-4-81
for 500 mL rectangular buckets or MTP/Flex-buckets
5810 718.007 incl. 4 × 500 mL rectangular buckets X X
Rotor A-4-81
5810 743.001 without buckets X X
Rectangular bucket 500 mL
5810 730.007 Set of 4 X X
Rotor A-4-81-MTP/Flex
5810 725.003 Swing-bucket rotor, incl. 4 MTP/Flex buckets X X
Bucket for 7 × 50 mL conical tubes
for Rotor A-4-81
5825 730.003 set of 4 pcs. X X
MTP/Flex buckets
for use with IsoRack and cell culture flask adapters as well
as MTP and DWP
11-13 13-1 5810 742.005 2 pieces X X
11-13 13-1 5810 741.009 4 pieces X X
Replacement rubber mat for MTP/Flex buckets
used in A-4-62-MTP/Flex
11-13 13-2 5810 737.001 Set of 2 pieces (with 8 screws) X X
Ordering information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 119/124
English (EN)

11.3.3.8 Rotor S-4-104

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor S-4-104
5820 740.000 incl. 4 × 750 mL round buckets X X
5820 754.001 incl. 4 plate buckets (aerosol-tight capable) X X
Round bucket 750 mL
for Rotor S-4-104
5820 742.003 set of 2 pcs. X X
5820 741.007 set of 4 pcs. X X
Plate bucket (aerosol-tight capable)
for Rotor S-4-104, incl. plate carrier
5820 744.006 set of 2 pcs. X X
5820 743.000 set of 4 pcs. X X
Bucket for microfluidic card
for Rotor S-4-104
5820 751.002 set of 4 pcs. X X

11.3.3.9 Rotor S-4-72

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Rotor S-4-72
5804 746.007 incl. 4 × 250 mL round buckets X X X X
Round bucket 250 mL
for Rotor S-4-72
5804 747.003 Set of 4 pcs. X X X X

11.4 Spare parts suggestions - initial equipment


11.4.1 Drive

Fig. Item Order no. Description


5804
5804R
5810
5810R

(International)

Motor
11-2 1-1 5820 850.019 120 – 230 V, 50 – 60 Hz X X X X
Shock mount for motor
11-2 1-2 5820 850.418 Set of 3 X X X X
Repair kit
Motor cap
11-7 1-4 5820 850.329 with speed sensor X X X X
Ordering information
120/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)

11.4.2 Electronics

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

PCB Control/frequency converter


with EPROM software program
11-3 5-1 5820 850.345 230/202 V X X
11-3 5-1 5820 850.353 120 V X X
11-5 5-2 5821 850.349 230/202 V X X
11-5 5-2 5821 850.357 120 V X X
PCB Imbalance detection
11-2 5-4 5820 850.027 X X X X

11.4.3 Front panel (without electronics)

Fig. Item Order no. Description

5804
5804R
5810
5810R
(International)

Cap
device color
11-1 9-6 5820 850.213 10 pieces for front panel, 5 pieces for emergency lid
release X X X X

11.4.4 Lid latch

Fig. Item Order no. Description


5804
5804R
5810
5810R
(International)

Microswitch lid latch


11-3 10-1 5810 853.044 with actuator X X X X
Gas spring, cpl.
11-1 10-3 5820 850.078 5810/5810 R (325 N) X X
11-1 10-3 5814 850.058 5804/5804 R (255 N) X X
Technical information
Centrifuge 5804/5804 R - Centrifuge 5810/5810 R 121/124
English (EN)

12 Technical information
Technical information
122/124 Centrifuge 5804/5804 R - Centrifuge 5810/5810 R
English (EN)
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