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Turbo Check

The document outlines essential guidelines for the installation of turbochargers, emphasizing that only trained specialists should perform the installation to avoid damage and voiding of the warranty. It provides a checklist for pre-installation, during installation, and post-installation procedures to ensure proper functioning and compliance with manufacturer specifications. Immediate reporting of defects and thorough checks after installation are also highlighted as critical steps.

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amit.lal
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38 views1 page

Turbo Check

The document outlines essential guidelines for the installation of turbochargers, emphasizing that only trained specialists should perform the installation to avoid damage and voiding of the warranty. It provides a checklist for pre-installation, during installation, and post-installation procedures to ensure proper functioning and compliance with manufacturer specifications. Immediate reporting of defects and thorough checks after installation are also highlighted as critical steps.

Uploaded by

amit.lal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TURBO-CHECK

Important information for workshops: The turbocharger may only be installed by trained specialists. Improper
installation, use and operation of the turbocharger or modifications to it may result in damage to the
turbocharger and engine. The manufacturer's instructions and the installation and commissioning instructions
must be followed. If a turbocharger is installed which does not comply with the engine specification or if the
installation or assembly instructions are not followed, the warranty for material defects shall become null and
void. Obvious defects must be reported immediately.

Before installation During installation After installation

 Important! Identify and eliminate  Before mounting the oil inlet  After engine start: Let engine
the cause of failure of the old lines: Fill turbocharger with new idle for approx. 120 seconds.
turbocharger. engine oil through oil inlet hole,
while rotating rotor slightly by  When idling, check all
 Make sure that the motor hand to lubricate shaft and connections (air, exhaust gas,
ventilation is working. Clean bearings. water and oil) for tight fit and
intake area, charge air area and leakage.
exhaust area; replace if  Please check if an adjustment of
necessary. the housing position is  Once the oil pressure has been
necessary. built up, the engine can be
 Ensure oil supply, check throttled.
complete oil circuit and lines;  Adhere to the tightening torques
clean or replace if necessary. in accordance with engine or  After approx. 20 operating
vehicle manufacturer's hours or approx. 1,000 km, all
 Check if intercooler works, check specifications. relevant connections must be
for residues; clean or replace if checked again for tight fit and
necessary.  Make sure that flanges and leakage.
threads are free from damage or
 Match turbocharger design wear.
number with engine
specifications and turbocharger  Please use only factory-new and
manufacturer's design number exact fitting sealing elements.
before installation.
 Engine oil and oil filters must be
changed.
 Check charge air intercooler
again with regard to residues
and connections.

© BMTS Technology GmbH & Co. KG


Version 1.0 / 09.02.2022

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