No Mesin Product

1 JBF 19 (01) AXLE, FR.WHEEL

2 JBF 19 (02) BOLT FLANGE 10X238

3 JBF 19 (02) BOLT FLANGE 10X190

4 CBP 136 L BOLT SPECIAL FLANGE 10X35

5 CBP 136 L BOLT SPL FLANGE 10X45

6 CBP 136 L BOLT 45 MM

7 CBF 104 L BOLT FLANGE LNSH 6X80

7 CBF 104 L BOLT FLANGE LNSH 6X80

8 CBF 104 L BOLT FLANGE LNSH 6X130

9 CBF 104S (01) BOLT CABLE BLACK

10 CBF 104S (01) BAUT MATRAS

11 CBF 104S (02) PIN B

12 CBF 104S (03) BOLT FLANGE 10X50

13 CBF 104S (03) BOLT FLANGE 10X53

14 CBF 104S (03) BOLT FLANGE 10X45

14 CBF 104S (03) BOLT FLANGE 10X45

15 JBF 17 BOLT FLANGE DR 10X53

16 JBF 17 BOLT FLANGE DR 10X40

17 CBF 84S (01) BOLT FLANGE 6MM

18 CBF 84S (01) BOLT FLANGE 8X20

19 CBF 84S (01) BOLT FLANGE 8X30

20 CBF 84S (02) BOLT TORX 8X28

21 CBF 84S (02) BOL TORX 8X40

22 CBF 64S (01) BOLT FLANGE SH 6X50

23 CBF 64S (01) BOLT FLANGE SH6X8-ZINC

24. CBF 64S (02) BOLT TORX 6X16

25 CBF 64S (02) PIN JOINT

25 CBF 64S (02) PIN JOINT

26. CBF 64S (03) BOLT FLANGE 6X16

27 CBF 64S (03) BOLT FLANGE 6X10

28 CBF 64S (03) BOLT FLANGE 6X32

29 CBF 64S (04) BOLT BRAKE DISK 6X17

30 CBF 64S (04) BOLT FLANGE 6X16 KZSA

31 CBF 64S (05) BOLT SPL 6X16 K0JA

32 CH6L (01) SCREW TAPPING (2) 4 X 16

33 CH6L (02) SCREW TAPPING 5X12

 24 - 30 Oktober
Total Plan Produksi Total Actual Produksi Total Waktu Kerja / Menit Prob
Man
Material
Methode
198,367 165,095 6,504

Machine

Man
Material
50,793 43,186 1,776 Methode
Machine

Man
Material
Methode
116,343 99,508 4,068

Man
Material
42,213 26,800 1,476 Methode
Machine

Man
Material
53,653 52,416 1,876
Methode
Machine
Man
Material
Methode
61,775 48,972 2,160

Machine

Man
Material
86,050 59,205 1,721
 Methode
86,050 59,205 1,721

Machine

Man
Material
Methode
246,000 192,945 4,920 Machine

Man
Material
Methode

Machine
169,950 67,641 3,090

Man
Material
Methode
141,114 60,479 2,752

Machine

Man
Material
Methode

360,954 85,081 6,946

Machine

28,736 74,541 622

Man
Material
16,262 10,360 352 Methode
Machine

Man

199,026 192,769 4,308

 Material
199,026 192,769 4,308 Methode
Machine

Man
Material
Methode
72,720 35,810 2,128

Machine

118,560 167,553 2,964

Man
Methode
151,800 149,455 2,760
Material
Machine
139,200 141,077 1,849
BELOM PRODUKSI MESIN MASIH PERBAIKAN MTC (VANBELT PUTUS)
Man
Material
Methode
207,935 61,324 3,199
Machine

Man
Material
Methode
160,680 57,848 2,472

Machine

Man
Material
Methode
465,600 354,685 4,656

Man
Material
158,654 119,122 1,588 Methode
Machine

165,168 171,533 1,796

Man
Material
334,704 163,253 4,056
334,704 163,253 4,056 Methode
Machine

Man
Material
171,864 155,633 18.48 Methode
Machine

Man
Material
Methode
171,864 146,125 1,848

Machine

98,208 99,950 1,056

Man
Material
Methode
371,232 354,899 3,804

Machine

Man
Material
220,880 21,100 2,160 Methode
Machine

Man
Material
469,772 458,307 5,728 Methode
Machine

Man
Material
432,000 378,988 3,456 Methode
Machine

Man
Material
Methode
282,500 93,339 2,260

Machine
 Problem Line Stop Waktu Line Stop/Min

Loading Material (Crane Rusak) 159

Cek QC 88
Perbaikan Body Over 400
Perbaikan Body Over dan main rod patah 230
Clamper Patah 214
TOTAL 1091

Setting 280
TOTAL 280

Perbaikan Part Melintir 338

Kran Mati Perbaikan MTC 120

Perbaikan Hex Gompal 76

Perbaikan Body Nyerut 56

TOTAL 590

Antri Loading Material karena Crane Rusak 100

Perbaikan Stock Punch Habis 440

540

Perbaikan BodyNyerut 43

Loading Material 75
Perbaikan Body Nyerut 20
Perbaikan No.6 Nabrak 60
Perbaikan Hex Nyerut 142
Perbaikan Dies#4 151
TOTAL 448

Antri Loading Material karena Crane Rusak 128

Perbaikan ngelupas dan Body step 250
Perbaikan bawah flange ngelupas 120
Dies #4 Pecah dan Setting ulang 40
TOTAL 538

Loading Material 502

Cek QC 126
Perbaikan Safety Punch Patah 30
Perbaikan Pusher Bengkok/patah 350
Baut Safety Dies Patah 54
TOTAL 1062

Perbaikan Concerticity 180

Cek QC 120
Perbaikan Setting kesenteran lubang trhdap barry 240
Ganti Tooling Punch Ejector #4 (Repair dulu) 250
Conveyor jebol 462
Pin #4 Aus 178
Pin Ejector #4 Gompal 430
TOTAL 1860

Cek QC 120
Perbaikan Kepala Crack 289
Setting 1,164
TOTAL 1573
Man Power Gakepegang 864

Cek QC 250
Perbaikan Awal 270
Perbaikan Prenpendi Cular Over 960
Perbaikan Kepala Dimpel Variasi 325
Perbaikan kedalaman Ekor Over 400
Perbaikan Concerticity 228
Setting 1,404
Line Stop Dies Gompal 612
TOTAL 5313

Cek QC 38
Setting 90
TOTAL 128
Perbaikan Step Bwah Flange 20
Dies #4 Pecah 116
TOTAL
Man Power Gakepegang 312
Loading Material 79
Perbaikan Body Melintir dan Nyerut 480
Perbaikan Kesenteran 210

TOTAL 1081

Cek QC 43

MP Gakepegang Perbaikan Burry 924

Perbaikan Flange Burry 668

Pin patah 396
Perbaikan Punch #4 270
TOTAL 2258

Perbaikan Produk no.1 Sering Double 170

Perbaikan Kedalaman Reses Over 250
Perbaikan Kesenteran 170
Perbaikan Pin Patah 946
Dies Pecah 217
TOTAL 1753

Antri Loading Material karena Crane Rusak 197

Perbaikan Flange 552
Proses Nabrak #2 (GANCET) 257
Perbaikan Body Burry 105
TOTAL 1111

Perbaikan Kesenteran 396

TOTAL 396

Man Power Gakepegang 360

Perbaikan Produk Kotor 1,463
Perbaikan Dample Atas Kepala 256
TOTAL 2079

Perbaikan Step #1 sering double 103

Setting 72
TOTAL 175

Perbaikan Flange Ngembang 215

Perbaikan Kesenteran 32
Pemasangan Pompa Oli Conveyor 30
TOTAL 277

Awal jalan Stop QC (Body ada yang putih) 30

Perbaikan Step di leher 75
Pergantian 2nd Punch patah 63
TOTAL 168
Man Power Gakepegang 864

Setting 1090
TOTAL 1954

Perbaikan Pin Reses Patah 140

TOTAL 140
Mp OFF Megang Mc CBP 136L 290

Perbaikan Concerticity 75
Perbaikan Snsor ShortFeed 60
TOTAL 425
Mp OFF Megang Mc CBP 136L 315

Perbaikan Concerticity 80
Cek QC 30
Perbaikan Griper 75
Setting 1,014
TOTAL 1514
Persentase (%)

2.44%
1.35%
Loading Cek QC Perbaikan Perbaikan Clamper
6.15% Material Body Over Body Over Patah
(Crane dan main
3.53% Rusak) rod patah
3.29%
16.76%

15.76%
15.76

8.30%
2.94%
1.86%
1.37% Perbaikan Part Kran Mati Perbaikan Hex Perbaikan Body
Melintir Perbaikan Gompal Nyerut
14.47% MTC

6.77%
29.81%

36.58%

2.29%

3.47%
0.92%
2.77%
6.57%
6.99%
20.72%

7.43%
14.52%
6.97%
2.32%
31.24%

10.20%
2.56%
0.60%
7.11%
1.09%
21.56%

5.82%
3.88%
7.76%
8.09%
14.95%
5.76%
13.91%
60.17%

4.36%
10.50%
42.29%
57.15%
12.43%

3.59%
3.88%
13.82%
4.67%
5.75%
3.28%
20.21%
8.81%
76.44%

10.79%
25.56%
36.35%
 0.46%
2.69%
3.15%
14.66%
3.71%
22.55%
9.86%

50.78%

1.55%

28.88%

20.88%
12.37%
8.44%
70.57%

6.87%
10.11%
6.87%
38.26%
8.77%
64.01%

4.23%
11.85%
5.51%
2.25%
23.84%

24.93%

24.93%

8.87%
36.07%
6.31%
51.25%

5.57%
3.89%
9.46%

11.63%
1.73%
1.62%
14.98%

0.78%
1.97%
1.65%
4.40%
40.00%

50.46%
90.46%

2.44%

2.44%
8.39%

2.17%
1.73%
12.29%
13.93%

3.53%
1.32%
3.31%
44.86%
66.95%
er

an Body
erut
 MESIN PROBLEM PRODUKSI

JBF 19 (01) Methode Perbaikan Body Over

JBF 19 (02) Methode Perbaikan Part Melintir

CBP 136 L Methode Perbaikan Stock Punch Habis

CBF 104 L Material Loading Material

CBF 104 S (01) Machine Setting

CBF 104 S (02) Machine Setting

CBF 104 S (03) Machine Dies #4 Pecah

JBF 17 Methode Perbaikan Body Melintir dan Nyerut

CBF 84S (01) Methode Cek QC

CBF 84S (02) Methode Perbaikan Pin Patah

CBF 64S (01) Methode Perbaikan Flange

CBF 64S (02) Methode Perbaikan Produk Kotor

CBF 64S (03) Methode Perbaikan Flange Ngembang

CBF 64S (04) Machine Setting

CBF 64S (05) Methode Perbaikan Pin Reses Patah

CH 6L(01) Man Mp OFF Megang Mc CBP 136L

CH 6L(02) Machine Setting

 Man 290
Methode 5,017
Material 502
Machine 4,788

6000
5000
4000
3000 Column C
2000
1000
0
Man Methode Material Machine
TOTAL WKTU LINE
PERSENTASE
STOP

400 6.15%
1600
338 8.30%

440 29.81%
1400
502 10.20%

1,164 42.29% 1200

1,404 20.21%
1000
116 2.69%

480 22.55% 800

43 1.55%

946 38.26% 600

552 11.85%
400
1,463 36.07%

215 11.63% 200

1,090 50.46%

140 2.44% 0

Perbaikan Stock Punch Habis

Setting
Loading Material
Perbaikan Body Over

Perbaikan Part Melintir

290 8.39%

1,014 44.86%

Methode Methode Methode Material Machi

JBF 19 (01) JBF 19 (02) CBP 136 L CBF 104 L CBF 10
(01)
Column C
 24-30 OKTOBER 2022

Perbaikan Flange
Perbaikan Body Melintir dan Nyerut

Perbaikan Flange Ngembang

Setting

Setting

Cek QC
Loading Material

Dies #4 Pecah

Perbaikan Pin Patah

Perbaikan Produk Kotor

de Material Machine Machine Machine Methode Methode Methode Methode Methode Methode Mach
6L CBF 104 L CBF 104 S CBF 104 S CBF 104 S JBF 17 CBF 84S (01) CBF 84S (02) CBF 64S (01) CBF 64S (02) CBF 64S (03) CBF 64
(01) (02) (03)

Column E
 Perbaikan Produk Kotor

Methode
Perbaikan Flange Ngembang

Methode
Setting

Machine
Perbaikan Pin Reses Patah

Methode
BF 64S (02) CBF 64S (03) CBF 64S (04) CBF 64S (05)
Mp OFF Megang Mc CBP 136L

Man
CH 6L(01)
Setting

Machine
CH 6L(02)
No Mesin Product

1 JBF 19 (01) AXLE FR WHEEL

2 JBF 19 (01) BOLT FLANGE 10X110

3 JBF 19 (01) BOLT FLANGE 10X108

4 JBF 19 (02) BOLT FLANGE 10X190

5 JBF 19 (02) BOLT FLANGE 10X270

6 CBF 136 L BOLT 45 MM

7 CBF 136 L BOLT 63,9 MM

8 CBF 136 L SHOULDER SCREW 48.5X7.5

9 CBF104 L BOLT FLANGE LNSH 6X130

10 CBF 104 L BOLT FLANGE 6X90

11 CBF 104S (01) BOLT STAND PIVOT

12 CBF 104S (02) PIN B

12 CBF 104S (02) PIN B

13 CBF 104S (02) BOLT LEVER (KOJA)

14 CBF 104S (03) BOLT FLANGE 10X45

15 JBF 17 BOLT SOCKET 8X50

16 JBF 17 BOLT FLANGE 10X65

17 CBF 84S (01) BOLT FLANGE 8X30

17 CBF 84S (01) BOLT FLANGE 8X30

18 CBF 84S (01) BOLT FLANGE 8X35

19 CBF 84S (01) BOLT FLANGE 8X18

20 CBF 84S (02) BOLT SPL 6MM

21 CBF 64S (01) BOLT FLANGE LNSH 6X65

22 CBF 64S (02) RIVET

23 CBF 64S (02) SCREW PAN 5X11.5

24 CBF 64S (03) BOLT FLANGE 6X10 K84A

25 CBF 64S (03) ADJ BOLT-PACKAGING

26 CBF 64S (03) SCREW PAN 6X27

27 CBF 64S (03) BOLT FLANGE 6X50

28 CBF 64S (04) BOLT FLANGE 6X10 K0JA

29 CBF 64S (05) BOLT SPECIAL 6X8

30 CBF 64S (05) BOLT WASH 6X30

31 CH6L (01) SCREW TAPPING 4X16

32 CH6L (01) SCREW TAPPING 4X8

33 CH6L (02) SCREW FLAT 4X16

 31 Oktober - 6 November
Total Plan Produksi Total Actual Produksi

37,450 27,086

73,230 73,174

37,065 35,977

148,538 134,452

18,990 15,310

64,770 59,013

23,026 23,026
24,623 16,039

241,519 194,619

59,026 51,626

314,894 199,437

141,348 65,060
141,348 65,060

167,980 66,075

314,894 335,637

129,873 86,425

150,336 41,219

202,536 120,222
202,536 120,222

128,064 110,270

75,168 76,326

370,272 329613

505,284 393,139

295,104 327,385
86,592 60,250

69,936 61,293

190,896 27,778

56,088 30,800

160,704 78,220

633,888 541,264

211,748 216,072
333,972 268,897

364,600 307,070

108,000 15,000

486,000 166,303
31 Oktober - 6 November
Total Waktu Kerja / Menit Problem Line Stop
Man
Methode Perbaikan Body Over
1,309
Material
Machine
Man
Methode
2,560
Material
Machine
Man
Methode Cek QC
1,296
Material
Machine
Man
Methode Perbaikan Dies #4 Nyerut
6,177 Material Basket Habis
Machine
TOTAL
Man
Methode
664
Material
Machine Setting
Man
Methode Perbaikan Kepala Barry
Cek QC
2,264
Material
Machine
TOTAL
805
 Man
Methode Perbaikan Marking
Perbaikan Diameter Ulir Minus
860 Material
Machine Oli Mesin Kurang
Setting
TOTAL
Man
Methode
Material Loading Material
4,830
Basket Habis
Machine Front Nib #2 Pecah
TOTAL
Man
Methode
1,180
Material Basket Habis
Machine
Man
Methode Cek QC
Perbaikan Kepala Barry
Perbaikan Concerticity
6,816 Perbaikan Body Kotor
Material Basket Habis
Machine Perbaikan Pompa Oli Copot
Perbaikan Dies Pecah
TOTAL
Man
Methode Perbaikan Prependicular Over
Perbaikan Concentricity Over
2,348
Material
Machine Conveyor Rusak
2,348

TOTAL
Man
Methode Perbaikan Concerticity Body
Perbaikan Champer Miring
Perbaikan Body Kotor
3,636 Cek QC
Material
Machine Setting
Perbaikan Die Gompal
TOTAL
Man
Methode
6,816
Material
Machine
Man
Methode
Material Basket Habis
2,239
Machine Setting
Perbaikan Material Tidak Narik
TOTAL
Man MP Belum kepegang Perbaikan
Methode Perbaikan Part Melintir
2,592 Material Basket Habis
Machine Setting
TOTAL
Man MP Ga Kepegang
Methode Perbaikan Bawah Flange Dimple
Perbaikan Body Nyerut
Cek QC
3,492 Material
Machine Perbaikan Van Belt
3,492

Setting
Dies Pecah
TOTAL
Man
Methode Cek QC
Perbaikan Meluncur & Hex Nyerut
2,208
Material Basket Habis
Machine Setting
TOTAL
Man
Methode
1,296
Material
Machine
Man MP Ga Kepegang
Methode Perbaikan Body Kotor
Perbaikan Concerticity
6384 Material
Machine Setting
Pergantian Front Nib Pecah
TOTAL
Man
Methode Cek QC
Perbaikan Bawah Flange Kotor
6,396 Material Basket Habis
Loading Material
Machine Perbaikan Nabrak No.1 (Finger Gompal)
TOTAL
Man
Methode
5088
Material
Machine
 Man
Methode Cek QC
1,056 Material
Machine Setting
TOTAL
Man
Methode Perbaikan Kepala Miring
752
Material
Machine
Man
Methode
2,328
Material
Machine Setting Engineering
Man
Methode Cek QC
684 Material
Machine Setting
TOTAL
Man
Methode Perbaikan Flange Ngembang
1,728 Material Basket Habis
Machine
TOTAL
Man
Methode
Material
6,816
Machine Setting
Dies Gompal (Stock Kosong)
TOTAL
2,582 Man
Methode
 Material
Machine
Man
Methode
3,408 Material Basket Habis
Machine Setting
TOTAL
Man
Methode
Material Loading Material
2,916
Machine Perbaikan Selang Oli Lepas
Perbaikan Kabel Sensor ShortFeed Putus
TOTAL
Man
Methode
Material
864
Machine Setting
Oli Tidak Mau Naik
TOTAL
Man
Methode Perbaikan Kepala Barry
Cek QC
Perbaikan Body
Material
3,888
Machine Pergantian Feed Roller
Setting
Pergantian Dies
Perbaikan Oli Tidak Ngalir
TOTAL
Waktu Line Stop/Min Persentase (%)
72.32%
362 27.65%

99.92%

97.06%
38 2.93%

90.51%
60 0.97%
526 8.51%

586 9.48%
80.62%

128 19.27%
91.11%
170 7.50%
31 1.36%

201 8.86%
 65.13%
90 10.46%
60 6.97%

50 5.81%
100 11.62%
300 34.86%
80.58%

369 7.63%
494 10.22%
76 1.57%
939 19.42%
87.46%

148 12.54%

63.33%
120 1.76%
105 1.54%
170 2.49%
672 9.85%
1273 18.67%
131 1.92%
30 0.44%
2501 36.67%
46.02%
339 14.43%
87 3.70%

842 35.86%
1268 53.99%
39.33%
426 11.71%
180 4.95%
435 11.96%
60 1.65%

852 23.43%
254 6.98%
2207 60.68%

66.54%

210 9.37%
443 19.78%
97 4.33%
750 33.48%
360 13.88% 27.41%
67 2.58%
745 28.74%
710 27.39%
1882 72.59%
360 10.30% 59.35%
75 2.14%
110 3.15%
60 1.71%

612 17.52%
117 3.35%
87 2.49%
1421 40.66%
86.10%
60 2.71%
60 2.71%
70 3.17%
118 5.34%
308 13.93%
101.54%

120 1.87% 89.01%

84 1.31%
30 0.46%

257 4.02%
213 3.33%
704 10.99%
77.80%
27 0.42%
81 1.26%
1164 18.19%
60 0.93%
90 1.40%
1422 22.20%
 69.57%
52 4.92%

270 25.56%
322 30.48%
87.64%
93 12.36%

14.55%

1989 85.43%
54.91%
68 9.94%

240 35.08%
308 45.02%
48.67%
37 2.14%
850 49.18%

887 51.32%
85.38%

444 6.51%
552 8.09%
996 14.60%
 80.51%

353 10.35%
312 9.15%
665 19.50%
84.22%

60 2.05%
341 11.69%
60 2.05%
461 15.79%
13.88%

380 43.98%
364 42.12%
744 86.10%
34.21%
1,564 40.22%
120 3.08%
60 1.54%

120 3.08%
585 15.04%
40 1.02%
70 1.80%
2,559 65.78%
 MESIN PROBLEM PRODUKSI TOTAL WKTU LINE STOP

JBF 19 (01) Methode Perbaikan Body Over 362

JBF 19 (02) Material Basket Habis 526
CBP 136 L Methode
CBF 104 L Material
CBF 104 S (01) Machine
CBF 104 S (02) Machine
CBF 104 S (03) Machine
JBF 17 Methode
CBF 84S (01) Methode
CBF 84S (02) Methode
CBF 64S (01) Methode
CBF 64S (02) Methode
CBF 64S (03) Methode
CBF 64S (04) Machine
CBF 64S (05) Methode
CH 6L(01) Man
CH 6L(02) Machine
PERSENTASE

27.65%
8.51%