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Validation Report - UT KE

The validation report details the ultrasonic examination testing conducted on a flawed AISI 4130 component, with a frequency of once a year. The examination revealed rejectable indications, leading to a final result of 'Rejectable.' The process and equipment used were qualified based on the achieved results, with the examination performed by certified personnel.

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Jithesh Padmavathy
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21 views2 pages

Validation Report - UT KE

The validation report details the ultrasonic examination testing conducted on a flawed AISI 4130 component, with a frequency of once a year. The examination revealed rejectable indications, leading to a final result of 'Rejectable.' The process and equipment used were qualified based on the achieved results, with the examination performed by certified personnel.

Uploaded by

Jithesh Padmavathy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Form No : KE//QA/02

Issue No.: 01
Date: 06.06.2025
Rev. No.: 00
VALIDATION REPORT

Process Description: Ultrasonic Examination Testing Report No & Date: V02 & 01-03-2025
Validation Type: Validation Frequency: 1 Year
Detailed Description Process – Ultrasonic Examination Testing
of Validation Location – In-house ASME SEC V ARTICLE 23,SA 388
Process Sample Used – Flawed Component
Reference ASME SEC V ARTICLE 23, SA 388, ASME
KE-UT-01 Rev.0. B16.34 Mandatory Appendix IV
Documents
MATERIAL: AISI 4130 STAGE OF EXAMINATION: Final Examination
EXTENT OF EXAMINATION: 100 % All Accessible areas SURFACE CONDITION: As Forged
EQUIPMENT USED: MAKE: GE MODEL: Krautkramer USM-36
PROBE PROBE
CRYSTAL TRUE CRYSTAL
TYPE / REFRACTION WAVE TRUE COUPLANT TYPE /
DIMENSION FREQUENCY EXIT DIMENSION /
DIA ANGLE MODE ANGLE USED DIA
/ ARRGT. POINT ARRGT.
(mm) (mm)

Single & Longitudin Oil Single &


10 mm 0° 4 MHZ --- --- 10 mm
Dual al Wave Dual

Longitudin Oil
24 mm Single 0° 4 MHZ --- --- 24 mm Single
al Wave

EXAMINATION SYSTEM CALIBRATION RECORD


BW / DGS SCALE / DAC CURVE: BW / DGS METHOD: Straight Beam Pulse Echo Manual Contact Technique

BASIC CAL. BLOCK: IIW V1 & V2 BLOCK


REF. REFLECTOR: 3mm FBH
THICKNESS (T): 25 mm,12.5 mm

REFERENCE BLOCK: Component REF.SENSITIVITY LEVEL: 45 to 60 dB T.C. dB: NIL


SWEEP RANGE: 100 mm SCANNING SENSITIVITY LEVEL: 80% FSH

ULTRASONIC EXAMINATION IS CARRIED OUT ON FOLLOWING :

SR.
Part No Heat No Qty Date of Exam RESULT REMARKS
NO
1 UT-11 - 1 nO 06.06.2025. Rejectable Rejectable Indications Observed
FINAL RESULT & QUALIFICATION DETAILS
Process Qualified Ultrasonic Test
Material Metallic Materials
Ultrasonic Test qualified based on the achievement of desired results. Test Equipment As Listed above
Observed the indications and found Satisfactory Procedure KE-UT-01
Operator As Listed above
Senthil Prabu.K
Sedan Inspection Services
ASNT NDT Level III
K.RAMPRASANTH
Approved By,
SNT TC-1A - NDT - UT- Level II
Prepared By,
Form No : KE//QA/02
Issue No.: 01
Date: 06.06.2025
Rev. No.: 00
VALIDATION REPORT

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