Ramli 2015
Ramli 2015
To cite this article: Muhamad Roddy Ramli, Wai Lin Siew, Nuzul Amri Ibrahim, Ainie Kuntom & Raznim Arni Abd. Razak
(2015): Other factors to consider in the formation of chloropropandiol fatty esters in oil processes, Food Additives &
Contaminants: Part A, DOI: 10.1080/19440049.2015.1032368
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Food Additives & Contaminants: Part A, 2015
http://dx.doi.org/10.1080/19440049.2015.1032368
Other factors to consider in the formation of chloropropandiol fatty esters in oil processes
Muhamad Roddy Ramlia*, Wai Lin Siewa, Nuzul Amri Ibrahima, Ainie Kuntomb and Raznim Arni Abd. Razakb
a
Protein & Food Technology Unit, Malaysian Palm Oil Board, Kajang, Malaysia; bAnalytical & Quality Development Unit, Malaysian
Palm Oil Board, Kajang, Malaysia
(Received 6 November 2014; accepted 17 March 2015)
This paper examines the processing steps of extracting palm oil from fresh fruit bunches in a way that may impact on the
formation of chloropropandiol fatty esters (3-MCPD esters), particularly during refining. Diacylglycerols (DAGs) do not
appear to be a critical factor when crude palm oils are extracted from various qualities of fruit bunches. Highly hydrolysed
oils, in spite of the high free fatty acid (FFA) contents, did not show exceptionally high DAGs, and the oils did not display a
higher formation of 3-MCPD esters upon heat treatment. However, acidity measured in terms of pH appears to have a
strong impact on 3-MCPD ester formation in the crude oil when heated at high temperatures. The differences in the
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extraction process of crude palm oil from current commercial processes and that from a modified experimental process
showed clearly the effect of acidity of the oil on the formation of 3-MCPD esters. This paper concludes that the washing or
dilution step in palm oil mills removes the acidity of the vegetative materials and that a well-optimised dilution/washing
step in the extraction process will play an important role in reducing formation of 3-MCPD esters in crude palm oil upon
further heat processing.
Keywords: chloropropandiol fatty esters; palm oil; diacylglycerols; acidity
into contact with chlorides, for example in bleaching clays, Fresh fruit bunches (FFB)
water, phosphoric acid, etc.
Several analytical measurements of ME and GE have
Steam Sterilization Condensate
been reported (Crews et al. 2013; Ermacora & Hrnčiřík
2013; Yamazaki et al. 2013; Ermacora & Hrnčiřík 2014; Sterilized FFB
Zhou et al. 2014). The American Oil Chemists' Society has
also developed three new methods, namely AOCS Cd13-29a Stripping Bunch stalks
(2013a), AOCS Cd13-29b (2013b) and AOCS Cd13-29c
Fruit
(2013c). These methods made it easier to relate the work of
one laboratory with that of another, especially where data on Steam Digestion
different products were reported.
Comprehensive studies have been undertaken to miti-
gate the formation of these esters. The mitigation proce- Pressing
dures can be generally divided into three approaches:
Crude oil Press cake
removal of precursors in the raw material, modification
of the refining process and removal of the esters post- Water Screening
refining. Siew et al. (2012) and Matthäus and Pudel
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Table 1. Summary of the possible mitigation strategies in reducing the formation of 3-MCPD and glycidyl esters in refined oil.
Refining aids
Glycerol and ethanol 25–35% reduction of MCPD esters Craft et al. (2012)
Ethanol:water (1:1) Approximately 30% reduction of MCPD esters
Diacetin 50% reduction of MCPD esters and related Matthäus and Pudel (2013)
compounds
Carbonates 66% reduction of MCPD esters and related
compounds
Dual deodorisation process (short term at 63% reduction of MCPD esters Matthäus and Pudel (2013)
higher temperature and long term at lower
temperature/vice versa)
Deodorisation using short-path distillation 90% reduction of MCPD esters and related Matthäus and Pudel (2013)
compounds
Neutralisation of degummed oil with
Potassium hydroxide 45% reduction of MCPD esters Matthäus and Pudel (2013)
Sodium hydroxide 35% reduction of MCPD esters
Calcium oxide 45% reduction of MCPD esters Ramli et al. (2011)
Hot water degumming 70% reduction of MCPD esters Ramli et al. (2011)
Washing of crude palm oil before refining 38% reduction of MCPD esters Matthäus and Pudel (2013)
Washing of palm fruit pulp before oil extraction 95% reduction of MCPD esters Craft et al. (2012)
Food Additives & Contaminants: Part A 3
variations, decanter systems are used instead of clarifi- measurements. The FFA, DAG and pH of the oils were
cation. These steps begin with sterilisation, which kills analysed.
enzymes such as lipases and softens the fruits for ease
of removal from the bunches; cooking the fruits in
digesters; pressing, which releases the oil, followed by Crude palm oil (CPO) from evaporator process
either addition of water for ease of separation of oil In this process shown in Figure 2, the oil/water and
from the vegetative materials or through use of a decan- vegetative mixture were subjected to a falling film eva-
ter. Finally the crude oil is separated by centrifugal poration process, where the water inherent in the fruit was
separators or by decanters, then dried and sent to sto- removed. No dilution of water takes place, and removal of
rage tanks. The difference between oil production from vegetative materials takes place by separators. The water
palm and that of other seeds is mainly in the production obtained from the process is collected for the pH test. The
process, where palm oil comes into contact with vege- crude oil is also tested for FFA, DAG, ME formation on
tative materials of the oil palm (bunch stalk, spikelets, the heat test, and its acidity in terms of pH. The main
calyx, vegetative fibres), whereas for seed oil produc- difference from the conventional commercial process is
tion the vegetative materials are removed from the seeds the removal of the water step, and no additional water is
prior to extraction. This difference in production is seen added to the process, except that which is derived from
as a possible explanation for the higher occurrence of steam used in the sterilisation of bunches.
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Sterilized FFB
Palm fibre oil (PFO) 1.2 ml min−1. The column temperature was programmed at
A sample of PFO is obtained from a local refinery that 60°C (1 min) to 190°C (1 min) at a rate of 6°C min−1, and
processes fibre oil from palm fibres by a solvent process. was then accelerated to 280°C at a rate of 30°C (5 min).
The palm fibres are the vegetative material left over from The injector was held at 180°C and 1 µl of the sample was
the extraction of CPO from fruit bunches. These fibres injected in a split-less mode. The quantitative analysis was
contain 5–8% of oil (Abd. Majid et al. 2012). carried out by monitoring characteristic ions at m/z 91, 147
and 196, respectively, for derivatised 3-MCPD; while for 3-
MCPD-d5, characteristic ions were at m/z 93, 150 and 201.
Diacylglycerol (DAG) analysis Qualifier ions were m/z 196 towards m/z 201.
HPLC was carried out using Gilson (Rue Gambetta,
Villers le Bel, France) 303 and 302 pumps and a Waters
(Milford, MA, USA) differential refractometer. The two Heat test
columns were of 25 cm length and 4 mm i.d. with 5 µm Crude oil samples (2 ml) were heated in a covered vial to
Lichrosphere RP18. The mobile phase was acetonitrile: 260°C, the vial being held in a sandbath. The oil was
acetone (65:35 v/v) at a flow rate of 1.0 ml min–1. maintained at 260°C for 1 h, then cooled and analysed
Injection was achieved through a Rheodyne valve fitted for ME. The measurement may not simulate the different
with a 20 µl loop. Samples were injected as 10% w/v aspects of refining such as degumming and bleaching, but
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solution in warm acetone. Identification of TAGs and relates to the high temperature as used in deodorisation. It
DAGs was made by comparison with reference standards. is found to be a reliable indicator of the degree of ME
The DAG values are given in area per cent. The analysis expected for different oil sources.
of DAG was as reported in Yeoh et al. (2014).
pH test of oils
Free fatty acids (FFAs) A total of 100 ml of oil was stirred with a similar amount
FFAs were analysed according to AOCS Official Method of water for 1 h at 70°C. The water was removed by
Ca 5a-40 (1998). separating funnel, and the pH measured with a pH meter.
Table 2. 3-MCPD esters (ME) formed upon heat treatment of of lipase of oil palm fruits was also shown by Cadena
CPO extracted directly from fruit bunches: effect of hydrolysis. et al. (2013).
Sample FFA (wt %) DAG (wt %) ME (mg kg−1) In commercial oils, the FFA limit for traded CPO is
5% and any oil of values of > 10% would have been
Fresh CPO 0.63 ± 0.17a 3.3 ± 0.3aa 1.55 ± 0.64a traded as high FFA oils. Keeping other variables such as
Oil from bruised 1.85 ± 0.71a 3.8 ± 0.2a 1.45 ± 0.80a the temperature of treatment for the oil constant, the
FFB experiment shows that the ME of the oils with higher
High FFA oil 1 6.75 ± 2.06a 5.4 ± 0.9b 0.74 ± 0.23a
High FFA oil 2 59.65 ± 8.02b 4.8 ± 0.5ba 1.01 ± 0.50a FFA and DAG levels derived from same bunch of fruits
did not differ significantly (p ≥ 0.05) from each other. In
Notes: Values are the mean ± SD of duplicate analysis. experiments involving added DAGs from commercial
Values within a column with different superscript letters are significantly
different (p < 0.05). sources, Freudenstein et al. (2013) reported an increase
in ME when 1,3-dipalmitin is added to palm oil. However,
the process by which such 1,3-dipalmitin is produced is
varying FFA and DAG contents point to the contrary of not known. Any impurities or residue (if acidic) left from
the expectations of the above (Lacoste et al. 2010). the production process may cause an effect of increasing
When a FFB is harvested, FFA increases in the oil, the ME formation. The experiments from fruits using
especially if there is considerable bruising, usually caused DAG formed within the fruit illustrated conclusively that
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by the ripe fruit dropping to the ground from a height of DAG alone would not be very reactive unless other pre-
several feet. Inherent and extraneous lipases come into conditions are present. Other researchers who have also
contact with the oil released from ruptured cell walls as shown that DAG is not necessarily the critical factor are
a result of bruising. A rise in FFA is slower if fruit Hrnčiřík and Ermacora (2011) and Lacoste et al. (2010).
bruising is minimised. Table 2 shows results of ME Destaillats et al. (2012) showed that TAG is the main
formed in heat-treated CPO extracted from palm fruits of acylglycerol class involved in MCPD diester formation
varying state of hydrolysis. In the fruit experiments, spi- when oils are heated. DAG was found to form ME as
kelets from a bunch were separately treated as (1) freshly well, but it has relatively lower reactivity than TAG.
extracted, (2) bruised fruits and (3 and 4) hydrolysed
fruits. The oils extracted were heat treated for their poten-
tial to form ME. In these experiments, the degree of Crude oil from evaporation process
hydrolysis of palm oil was affected to show the different In an experiment where CPO is processed in a different
levels of FFA and DAG. In fresh oil, the FFA of the CPO manner from that of commercial mill operation, it was
was only 0.63%, while oil from slightly bruised fruits found that the way palm oil is extracted from FFBs may
resulted in an FFA of 1.85%. Chilling the fruits can play a role in determining the formation of ME. Figure 1
enhance lipolytic hydrolysis by lipase present in the oil shows CPO being extracted in conventional mills. The
palm fruit, where it was observed that palm fruits sub- process takes the fruit bunches through sterilisation, strip-
jected to 5°C chilling resulted in FFA levels of up to 70% ping of spikelets from the bunch, digestion of the fruits,
(Sambanthamurthi et al. 1991, 1995; Cadena et al. 2013). pressing and dilution with water, followed by clarification.
Although FFA levels were high, the DAG levels were The clarification process allows settling of the oil and
unexpectedly low. In our experiments, hydrolysed fruits water phase and the oily phase is passed to separators
caused by chilling at different temperatures (15 and 5°C) for removal of dirt, and the crude oil is finally vacuumed
resulted in high FFA oils as indicated by values of 6.75% dried. In Figure 2 oil extraction is carried out from a
and 59.65%, respectively. Structural changes in mesocarp modified process in a small pilot plant. In the initial few
tissue as a result of chilling resulted in high enzyme steps, processing is generally similar as the conventional
substrate interaction. Even at FFA levels as high as process. After digestion and pressing, the oil together with
59.65%, DAG is still relatively low, being only slightly the fruit liquor is passed to a desander and a two-phase
higher than the low FFA oils. In fact, 8% is the highest separation, removing most of the vegetative material. The
limit observed for DAG in most CPOs. The observations oil and fruit liquor is retained in an evaporator, where the
appeared contradictory to expectations of high DAG to be fruit liquor and water from steam sterilisation of bunches
found in such highly hydrolysed oils. It is hypothesised are removed via a falling film evaporator. The oil obtained
that whatever DAG and MAG formed, they are being is centrifuged and dried as before. The difference between
quickly hydrolysed to FFA. Sambanthamurthi et al. this process and that of the current commercial mill pro-
(1995) discussed evidence of an active endogenous lipase cess is in the use of the evaporator to remove any water
in the oil palm mesocarp which is located in the oil body. present either inherently in the fruits or introduced through
While in vitro experiments found the lipase maximum sterilisation. On the other hand, in current commercial
activity at 18°C, an in vivo assay showed maximum activ- process, a large quantity of water is added to dilute the
ity at 5°C. Further evidence of low-temperature activation oil to allow better separation of the oil from other
6 M.R. Ramli et al.
Table 3. pH of crude palm oil and other properties: effect on the formation of 3-MCPD esters (ME).
Commercial sample number 1 2.66 ± 0.03a 5.5 ± 0.2a 6.2 0.84 ± 0.05
Commercial sample number 2 2.66 ± 0.04a 5.3 ± 0.1a 5.5 0.99 ± 0.03
Commercial sample number 3 3.66 ± 0.06b 5.4 ± 0.1a 7.1 < LOD
CPO, from evaporation process 3.04 ± 0.02c 5.6 ± 0.2a 4.0 12.96 ± 0.76
Notes: Values are the mean ± SD of duplicate analysis.
Values within a column with different superscript letters are significantly different (p < 0.05).
LOD = 0.25 m g kg−1.
vegetative material. The evaporator water from this experi- bunch. Some mills have installed additional solvent plants
mental process is found to have a very high acidity with a to extract further the oil retained in the fibres. PFOs are sold
pH 3. Interestingly, the CPO obtained from the process has for industrial uses, animal feeds or for biodiesel production.
also high acidity with pH 4, while in comparison samples They contain higher quantities of carotenes (1400–1600
from commercial processes showed a pH of about 5–7 ppm) and tocols (1700–2600 ppm) (Subramaniam et al.
(Table 3). It has been generally observed that palm oil 2013) and are potentially good raw materials for extraction
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mill effluent (POME), which is the effluent waters removed of these components. However, the possibility of such oils
during the oil extraction process, is acidic in nature (Igwe & being added to normal palm oil is considered as it enhances
Onyegbado 2007; Irenosen et al. 2014). The sample of the oil extraction rate (OER) of palm oil production at the
CPO with pH 7 was found to have a lower ME upon heat particular mill. With a residual oil recovery system (RORS)
treatment. The results pointed to an acidic nature in CPO, installed in a mill, oil recovery from the mesocarp ranging
which is generally mainly reduced during its extraction from 0.15% to 0.45% per tonne of FFB has been reported
process when there is much water used in the clarification (Subramaniam et al. 2013). The effects of blending a small
step. The acidity is due to its contact with vegetative proportion of PFO to normal oils were examined. In this
materials of the palm fruit bunch, which are generally experiment, the PFO was added in small proportions to
acidic in nature. In conventional mills, the acidity in the CPO. Results in Figure 3 show that PFO had a significant
fruits is further diluted by water just before the clarification (p < 0.05) effect on the formation of ME. DAG level was
process, and therefore is washed out. Any further washing considered high (7.9%) compared with normal CPO. A
carried out by some mills will have removed the acidity blend of 5% PFO into CPO would not contribute much to
completely and also remove chlorides to a minimum level. the DAG level. On the other hand, the pH of the PFO is
Oil obtained from the experimental process (Figure 2), found to be a low value of 4.6. Blending this oil to CPO
when heated to 260°C for 1 h, showed higher contents of would be detrimental to ME formation. The results con-
ME than any commercial CPO as shown in Table 3. The firmed that acidity is an important factor contributing to the
high ME being formed would be caused by a higher ease of formation of ME when the oil is heated to a high
reactivity of the lipids, resulting from the acidity present. temperature.
Reactivity is enhanced when acidic conditions are present
(Hamlet et al. 2011) as indicated in mechanisms of forma-
tion. Also, work by Ramli et al. (2011) has indicated the
effect of acidity from the degumming agent and bleaching
clays, providing further evidence of the effect of acidity on
the formation of ME.
The screening and clarification steps in palm oil mills
may need to be optimised for better reduction of acidity
level or, alternatively, an additional water wash step could
be introduced into the process. In areas where soils are
acidic, harvested fruit bunches that fall to the ground
could also pick up acidic soil. It would be a good idea
to wash the fruit bunches on conveyor belts to remove the
additional acidity.
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