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CMP PX Type Compound

The document provides technical data and installation instructions for PX type cable glands with various certifications for use in explosive atmospheres. It details ingress protection ratings, installation requirements, and safety conditions for use in hazardous locations. The document emphasizes the importance of proper installation by competent personnel to maintain safety and compliance with relevant standards.
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0% found this document useful (0 votes)
39 views2 pages

CMP PX Type Compound

The document provides technical data and installation instructions for PX type cable glands with various certifications for use in explosive atmospheres. It details ingress protection ratings, installation requirements, and safety conditions for use in hazardous locations. The document emphasizes the importance of proper installation by competent personnel to maintain safety and compliance with relevant standards.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TECHNICAL DATA

SCAN FOR INSTALLATION VIDEOS


CABLE GLAND TYPE : PX
INGRESS PROTECTION : IP66, IP67, IP68

INSTALLATION INSTRUCTIONS FOR


PROCESS CONTROL SYSTEM : ISO 9001
: ISO/IEC 80079-34:2011

EXPLOSIVE ATMOSPHERES CLASSIFICATION


ATEX CERTIFICATION No.
ATEX CERTIFICATION CODE
UKEX CERTIFICATION No
: CML 18ATEX1325X, CML 18ATEX4317X
: ^II 2G 1D, Ex db IIC Gb, Ex eb IIC Gb, Ex ta IIIC Da, ^II 3G Ex nR IIC Gc, ^I M2 Ex db I Mb, Ex eb I Mb
: CML 21UKEX1214X, CML 21UKEX4215X
CMP CABLE GLAND TYPES PX2K,
UKEX CERTIFICATION CODE
IECEx CERTIFICATION No.
IECEx CERTIFICATION CODE
cCSAus CERTIFICATION No.
: ^II 2G 1D, Ex db IIC Gb, Ex eb IIC Gb, Ex ta IIIC Da, ^II 3G Ex nR IIC Gc, ^I M2 Ex db I Mb, Ex eb I Mb
: IECEx CML 18.0182X
: Ex db IIC Gb, Ex eb IIC Gb, Ex nR IIC Gc, Ex ta IIIC Da, Ex db I Mb, Ex eb I Mb
: 2288626
PX2KW, PX2KX & PB VARIANTS
cCSAus CERTIFICATION CODE : Class I Div 1& 2, Groups A, B, C, D: Class II, Div 1, 2, Groups E, F, G; Class III, Div 1, 2; Class I Zone 1, NEMA 4X, Oil FOR TERMINATION OF CABLES WITH WIRE BRAID, TAPE ARMOUR (STA/DSTA),
Resistant II AEx d IIC Gb, AEx e IIC Gb, Class I, Zone 2 AEx nR IIC Gc, Class I, Zone 20 AEx ta IIIC Da
cULus CERTIFICATION NO: : E201187, E161256 (Divisions) STRIP ARMOUR & SINGLE WIRE ARMOUR (SWA) (WITH LEAD INNER SHEATH ON
cULus CERTIFICATION CODE: : Class I Div 1 & 2 Groups A, B, C, and D; Class II Div 1 & 2 Groups F, and G; (Code details depends upon application, please see certificate)
UL CERTIFICATION NO: : E256367B (Zones) PB VARIANTS). FOR USE IN HAZARDOUS LOCATIONS.
UL CERTIFICATION CODE: : Class 1 Zone 1, AEx d II AEx e II
INCORPORATING EU DECLARATION OF CONFORMITY TO DIRECTIVE 2014/34/EU AND UK
INSTALLATION INSTRUCTIONS STATUTORY REQUIREMENTS SI 2016 No. 1107 (AS AMENDED)
1. Installation should only be performed by a competent person using the correct tools. Read all instructions before beginning installation.
2. The interface between a cable entry device and its associated enclosure / cable entry will require additional sealing to achieve ingress protection (IP) ratings higher than IP54. The minimum protection
level is IP54 for explosive gas atmospheres and IP6X for explosive dust atmospheres. Parallel threads (and tapered threads when using a non-threaded entry) require a CMP sealing washer or integral SHIPBOARD CABLE SEALING
O-ring face seal (where available) to maintain IP66, 67 and 68 (when applicable). It is the installer’s responsibility to ensure the IP rating is maintained at the interface. FITTING FOR USE IN
Note: When fitted to a threaded entry, all tapered threads will automatically provide an ingress protection rating of IP66.
3. A CMP earth tag should be used when it is necessary to provide an earth bond connection. CMP earth tags have been independently tested to comply with Category B rating specified in IEC 62444
HAZARDOUS LOCATIONS 46ZM
(there are no ratings stated in IEC 60079-0). Ratings are shown in the associated table. CMP earth tags slip over the cable gland or accessory entry thread from inside/outside the enclosure and must
be secured with a locknut (if fitted internally).
4. Metric entry threads comply with ISO 965-1 and ISO 965-3 with a 6g tolerance as required by IEC 60079-1:2014. The CMP standard metric thread pitch is 1.5mm for threads up to M75, and 2.0mm TYPE TC CABLE SEALING FIT-
from M90 and above. Special thread pitches between 0.7 – 2.0mm are available on all products on request. See certificate for details of other thread types. NPT threads are in accordance with ASME
B1.20.1-2013 gauging to Cl 3.2 for external threads. For details of other thread types refer to IECEx certificate.
TING FOR USE IN HAZARDOUS
5. Enclosures must be strong enough to support the cable and cable gland assembly. The enclosure surface finish must be smooth and flat to facilitate sealing with an O-ring or Entry Thread Sealing LOCATIONS 5PO7
Washer for the required IP rating.
6. Enclosure walls must be sufficiently strong enough to support the cable and cable gland assembly. Enclosure entries shall be perpendicular. Any draft angles from the casting/moulding process should Outer Seal Tightening Guide
have a perpendicular flat spot machined to facilitate sealing with an O-ring or Entry Thread Sealing Washer.
GLAND SIZE
7. CMP Products recommends that when using the cable gland with a through-hole, the hole must be circular, free of burrs and the diameter no larger than 0.7mm above the thread major diameter. A Number of turns
suitable CMP Products locknut shall be used to secure the product. See CMP Products catalogue for locknut options 20S16 20S 20 25S 25 32 40 50S 50 63S 63 75S 75
to tighten
8. Cable glands do not have any serviceable parts and are therefore not intended to be repaired. CABLE DIAMETER
0.5 13.2 15.9 20.9 22.0 26.2 33.9
SPECIAL CONDITIONS FOR SAFE USE CMP Earth Tag Size
Short Circuit Ratings Symmetrical Fault Current 1 12.5 15.3 20.0 21.2 25.4 32.9 40.4 46.7 52.8 59.2 65.9 72.1 78.5
(kA) for 1 second 1.5 11.9 14.7 19.0 20.4 24.6 31.9 39.0 45.4 51.4 57.7 64.6 70.6 77.2
1. The glands when used for terminating braided cables are only suitable for fixed installa-
20 3.06
tions. 2 11.2 14.2 18.1 19.6 23.8 30.8 37.6 44.1 50.0 56.2 63.4 69.2 75.9
25 4.06
2. Cables must be effectively clamped to prevent pulling or twisting. The PXB2K, PXB2KX and 2.5 10.5 13.6 17.2 18.8 23.0 29.8 36.2 42.9 48.7 54.7 62.1 67.7 74.6
32 5.40
PXB2KW glands are to be protected from hydraulic fluids, oils, and greases when applied 40 7.20 3 9.8 13.0 16.2 18.0 22.2 28.8 34.8 41.6 47.3 53.2 60.9 66.3 73.3
for Group I use. 50 10.40
3. The PX range of cable glands with entry threads smaller than a M25 (or equivalent) size 3.5 9.2 12.4 15.3 17.2 21.4 27.8 33.5 40.3 45.9 51.6 59.6 64.8 71.9
63 10.40
shall not be used for Group I, EPL Mb applications where there is a ‘high’ risk of mechanical 75 10.40 4 8.5 11.8 14.4 16.4 20.6 26.8 32.1 39.0 44.5 50.1 58.4 63.4 70.6
damage. 4.5 7.8 11.2 13.4 15.6 19.8 25.7 30.7 37.8 43.2 48.6 57.1 61.9 69.3
4. Connectors with metric entry threads are only suitable for Areas Classified in ZONES unless
fitted with an approved Metric to NPT thread conversion adaptor. Sealing ranges for UL Marking 5 7.1 10.7 12.5 14.8 19.0 24.7 29.3 36.5 41.8 47.1 55.9 60.5 68.0
5. Installation must be according to CEC wiring method for the types of cables that can be used 5.5 6.5 10.1 12.0 14.0 18.2 23.7 27.9 35.2 40.4 45.6 54.6 59.0 66.7
in Class I, Div. 1 and 2 and Class I, Zone 1 and 2 Classified Areas, according to 60079-14 Size Min Max
6 5.8 9.5
installation wiring method restrictions. 20S16 7.0 13.4
6. Installation must be according to US (NEC) wiring method for the types of cables that can 20S 9.5 15.9
Cable Gland Selection Table
be used in Class I, Div. 1 and 2 and Class I, Zone 1 and 2 Classified Areas, according to 20 13.0 20.9
60079-14 installation wiring method restrictions. 25 18.0 26.3 Available Entry Threads Number Diameter Cable Overall Armour Range † Combined Ordering
32 23.9 33.9 (Alternate Metric Thread Lengths Across Across
7. Shipboard Cables are for use on Marine Platform and or shipboards only and are subject to Available) of Over Bedding Cable Grooved Stepped Reference Cable
40 27.0 40.4 Cable Flats Corners
local authorities having jurisdiction on the installation.
Gland Standard Option Cores Conductors Diameter Diameter Cone (X) Cone (W) Protrusion (*Brass Metric)
Shroud
Gland
8. Prior to commissioning or operation of electrical equipment in the presence of flammable 50S 35.0 46.7 Length Weight
50 38.0 53.1 Size Thread Thread
materials, the sealing compound must be cured for 24 hours at a temperature of no less than Ordering (Kgs)
63S 46.6 59.4 Metric Length NPT Length NPT Max Max Max Min Max Min Max Min Max Max Max Size Type
10°C (50F) Suffix
63 55.6 65.9 (Metric) (NPT)
9. For Metric and NPT threads, the installer shall follow guidance from the NEC or CEC to ensure
75S 58.0 72.1 20S/16 M20 15.0 1/2” 19.9 3/4” 21 11.7 11.7 6.1 13.1 0.3 1.0 0.8 1.25 30.5 33.6 62.0 20S16 PX2K 1RA PVC06 0.24
that the enclosure entry meets the requirements for thread engagement. 75 66.7 78.5
10. When the connector is supplied with metric entry threads, a CMP Entry Thread Washer should 20S M20 15.0 1/2” 19.9 3/4” 21 11.7 11.7 9.5 15.9 0.3 1.0 0.8 1.25 30.5 33.6 62.0 20S PX2K 1RA PVC06 0.23
90 76.2 90.4
be fitted between the connector and the enclosure to prevent the ingress of moisture or dust 20 M20 15.0 1/2” 19.9 3/4” 21 12.6 12.9 12.5 20.9 0.4 1.0 0.8 1.25 30.5 33.6 63.0 20 PX2K 1RA PVC06 0.24
90 66.6 79.3
into the enclosure. Thread tape must not be applied to the entry threads. 25S M25 15.0 3/4” 20.2 1” 30 17.5 17.9 14.0 22.0 0.4 1.2 1.25 1.6 37.5 41.3 69.5 25S PX2K 1RA PVC09 0.37
11. Before installing the connector, ensure that the connector thread form and enclosure thread ACCESSORIES 25 M25 15.0 3/4” 20.2 1” 30 17.5 17.9 18.2 26.2 0.4 1.2 1.25 1.6 37.5 41.3 69.5 25 PX2K 1RA PVC09 0.37
form are compatible. 32 M32 15.0 1” 25.0 1 1/4” 38 23.6 23.9 23.7 33.9 0.4 1.2 1.6 2.0 46.0 50.6 75.0 32 PX2K 1RA PVC11 0.57
The following accessories are available from CMP Products, as optional extras, to assist with fixing,
12. Class I, Div 1, Groups ABCD is only applicable to TC-ER-HL type cables
sealing and earthing :- Locknut, Earth Tag, Serrated Washer, Entry Thread (I.P.) Sealing Washer, Shroud 40 M40 15.0 1 1/4” 25.6 1 1/2” 59 30.0 30.3 27.9 40.4 0.4 1.6 1.6 2.0 55.0 60.5 75.0 40 PX2K 1RA PVC15 0.80
50S M50 15.0 1 1/2” 26.1 2” 89 36.6 36.9 35.2 46.7 0.4 1.6 2.0 2.5 60.0 66.0 77.0 50S PX2K 1RA PVC18 0.90
50 M50 15.0 2” 26.9 2 1/2” 89 41.0 41.3 40.4 53.0 0.6 1.6 2.0 2.5 70.0 77.0 77.0 50 PX2K 1RA PVC21 1.19
63S M63 15.0 2” 26.9 2 1/2” 115 47.9 48.4 45.6 59.4 0.6 1.6 2.0 2.5 75.0 82.5 79.7 63S PX2K 1RA PVC23 1.39
CMP Products Limited on its sole responsibility declares that the equipment referred to herein conforms to the requirements of the ATEX Directive 2014/34/EU and UK statutory requirements SI 2016 No. 1107 (as 63 M63 15.0 2 1/2” 39.9 3” 115 53.7 54.0 54.6 65.8 0.6 1.6 2.0 2.5 80.0 88.0 80.3 63 PX2K 1RA PVC25 1.41
amended). This is shown in the following harmonised/designated standards; 75S M75 15.0 2 1/2” 39.9 3” 140 59.9 60.2 59.0 72.0 0.6 1.6 2.0 2.5 90.0 99.0 86.8 75S PX2K 1RA PVC28 2.09
EN IEC 60079-0: 2018, EN 60079-1: 2014, EN IEC 60079-7: 2015 + A1: 2018, EN IEC 60079-15: 2019, EN 60079-31: 2014 75 M75 15.0 3” 41.5 3 1/2” 140 64.2 64.2 66.7 78.4 0.6 1.6 2.5 3.0 100.0 110.0 88.3 75 PX2K 1RA PVC30 2.54
90 M90 20.0 3 1/2” 42.8 4” 140 75.3 75.6 76.2 90.3 0.8 1.6 3.15 4.0 115.0 126.5 102.1 90 PX2K 1RA PVC32 3.71
100 M100 20.0 3 1/2” 42.8 4” 200 83.6 85.9 86.1 101.4 0.8 1.6 3.15 4.0 127.0 139.7 114.0 100 PX2K 1RA LSF33 4.31
Dimensions are displayed in millimetres unless otherwise stated
Malcolm Webber - Product Engineering Manager - (Authorised Person)
CMP Products Limited, Cramlington, NE23 1WH, UK *Please note that the overall maximum cable bedding diameter for “PB” variants should be reduced by 1mm to allow for the inner lead sheath. Stepped cone is for single wire armour and grooved cone is for all other armours.
** Codes shown are for PX2K glands, for PX2KW or PX2KX add “W” or “X” respectively, e.g. 20PX2KW1RA, 20PX2KX1RA
EU Economic Operator: CMP Products Germany GmbH. Address: Lukasstraße 25a, 52070 Aachen FI400
17th March 2020 Certificate Revision Date

2776
Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS UKEX 0 04/21
Notified Body: CML B.V., Koopvaardijweg 32, 4906CV Oosterhout, The Netherlands Tel: +44 191 265 7411 • Fax: +44 1670 715 646 IFS 23 09/23
E-Mail: customerservices@cmp-products.co.uk • Web: www.cmp-products.com ATEX / IECEx 12 04/19

2503
CSA / cCSAus 12 -
Approved Body: Eurofins E&E CML Limited, Newport Business Park, New Port Road, Ellesmere Port, CH65 4LZ UL 12 03/20
www.cmp-products.com
INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPES PX2K, PX2KW, & PX2KX 5. Remove any bedding or fillers from around the cable cores. If the cable cores have screens, these should be unravelled and
then twisted together to form a single core. Wearing the protective gloves supplied, mix all of the two-part epoxy compound (1)
CABLE GLAND COMPONENTS - It is not necessary to dismantle the cable gland any further than illustrated below until it is pliable and an even colour is achieved (minimum mixing temperature 10°C).
1. Compound (not shown) 6. Separate the cores and apply the compound to the crutch of the cable for a distance of about 6mm and pack into place.
6. 8. If a drain wire is present then it should be sleeved using some heat shrink tubing which is pushed into the compound before
2. Entry Component 7.
5a.
shrinking with the application of some heat.
3. Compound Tube If screens have been twisted together at stage 5, also be sleeved using heat shrink sleeving.
4. “O” Ring Crutch of the cable
5a. Grooved Armour Cone (XYZ)

5b. Stepped Armour Cone (W)

6. Body

7. AnyWay Clamping Ring 3.


2. 4. 7. Bring the cores together again and pack more compound around them to a length and diameter sufficient to fill the compound
8. Outer Seal Nut Assembly 5b. tube (ensuring compound is packed between each of the cable cores) before ending in a taper.
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION
1. The PX2K type cable gland is supplied as a Universal Kit with two armour cones, the grooved armour cone (5a) is suitable for
Strip Armour, Tape Armour and Braided Cables, and the stepped cone (5b) is suitable for Wire Armour (SWA) cables. The PX2KX
gland only has one cone (5a) and the PX2KW only has one cone (5b). (PB Variants have an earthing device for the lead sheath).

2. Separate the gland components by removing the body and outer seal nut assembly. Pass the body and outer seal nut 8. Pass the compound tube (3) over the conductors until the stepped end is fully located with the armour cone (5). Pack more
assembly (6),(8), and the AnyWay clamping ring (7) over the cable, outer seal nut first. compound into place until the compound tube is fully filled

3. Prepare the cable by stripping back the outer sheath and braid / armour to suit the equipment. Expose the braid or armour
further so that it can be formed around the armour cone by cutting back the outer sheath by a length “L”. This length varies
slightly depending upon cable diameter, but typical values are shown below. The inner sheath should be long enough to just
pass through the armour cone when installed. On lead sheathed cables, the lead sheath should be long enough to just pass
through the armour cone when installed.
L DO NOT DISTURB THE COMPOUND FOR 24 HOURS
CABLE
20S/16, 20S, 20 25S, 25, 32, 40 50S, 50, 63S, 63 75S, 75, 90
GLAND SIZE 9. Re-install the cable assembly into the entry item making sure that the compound is not
CABLE STRIP 12 mm 15 mm 18 mm 20 mm disturbed and fully tighten the body (6) onto the entry item (2).
LENGTH “L” (0.472 inches) (0.591 inches) (0.709 inches) (0.787inches)
Only using finger pressure, tighten the outer seal nut assembly (8) until light resistance to
tightening is met.
4. For direct make-off, fit the entry item to the equipment. Insert the armour cone (5a or 5b into the entry item (2) and pass the
cable through them until the braid or armour contacts the cone and make sure that it is evenly spaced around it. Tighten the body Then either use the outer seal tightening guide tape or table on the rear of the page to
(6) to lock the braid or armour and then slacken and remove the body again, withdrawing the cable with it. (On PB variants the determine how much further to tighten the seal using a spanner (using the outer seal
earthing device automatically makes contact with the lead sheath). tightening guide is recomended).

Wrap the outer seal tightening guide tape around the cable to show the amount of
spanner turns needed (as shown here). Make sure the correct side of the outer seal
tightening guide tape is used depending on the cable gland size.

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