Kruss Bp100 Manual
Kruss Bp100 Manual
User Manual
V1-03
Contents
2 Introduction .................................................................................................... 6
3 Setting up....................................................................................................... 8
3.1 Opening the transport packing and checking the scope of supply ..................................... 8
3.2 Transport............................................................................................................................ 8
3.3 Location and ambient conditions........................................................................................ 8
3.4 Levelling the unit ................................................................................................................ 9
3.5 Fitting the tempering vessel ............................................................................................... 9
3.6 Connectors and connections............................................................................................ 11
7 Firmware update.......................................................................................... 31
7.1 Downloading current firmware ......................................................................................... 31
7.2 Loading the firmware........................................................................................................ 32
Appendix.......................................................................................................... 34
1 General Information
As well as this general safety information, please follow the safety instructions in
the remainder of the manual text.
The BP100 is intended for use in a laboratory or pilot plant station. The general
safety rules for working in a laboratory environment apply to work carried out with
the BP100.
The controls of the BP100 and a connected computer must not be operated when
wearing protective gloves, which have already been used for handling hazardous
materials.
Disconnect the BP100 from the power supply immediately if there is any damage to
the electronics, if liquids are spilled over the BP100 or if there is an escape of
tempering medium.
! The BP100 has a motorised sample platform. Keep your hands away from the area
of movement while the platform is in motion. Make sure that no one is working
within the area of movement while the sample platform is moving. Do not place any
objects on the platform.
page 4 General Information
• The BP100 is intended exclusively for measuring the surface tension of liquids
using the bubble pressure method and the diameter of the capillaries used for this
method.
• The BP100 can be used at ambient temperatures between 10°C and 40°C and with
air which is free from condensate.
• The tempering vessel of the BP100 can be used with tempering medium
temperatures between -10°C and 100°C.
Ö The steps required for using the LabDesk software are described in the relevant
software manual.
Contact KRÜSS
* If you did not obtain the measuring instrument directly from KRÜSS but from a
dealer, please contact your dealer first. He may be able to rectify the damage. If
not, contact KRÜSS customer support directly.
You will be given a repair number. Please quote this number in your covering letter
when you dispatch the unit.
* Components which are not directly affected by the damage may also have to be
sent with the unit. KRÜSS customer support will advise you on the necessary
scope of the shipment.
General Information page 5
! Remove liquids (e.g. samples, temperature control liquid) completely from the
instrument and the accessories.
! Clean the unit or accessories before dispatch. This applies particularly if there is
contamination due to hazardous substances.
! Use the original packaging to pack the instrument or accessories. If you no longer
have the original packaging, it must be ordered from KRÜSS at the customer’s
expense.
! Pack all components separately which were packed separately when the unit was
supplied. Do not dispatch the unit in the assembled state.
! If the instrument or accessories were provided with transportation locks, refit these
before shipping.
* Our customer support department will be pleased to advise you regarding the
proper packaging.
If problems should occur when working with the BP100 or with LabDesk, please
consult the technical customer support at KRÜSS GmbH. You can contact them at:
KRÜSS GmbH
Technical customer support
Tel:(+49) 040/514401-0
Fax:(+49) 040/514401-98
E-mail: info@kruss.de
page 6 Introduction
2 Introduction
Thanks to the simple handling of the unit, you will soon be carrying out your
measurements without any problems. However, we advise you to read this
documentation carefully before starting work and to follow the appropriate information
when installing the unit. As well as the instructions for use, you will also find helpful
information and tips, for example for the optimum preparation of a measurement.
! We strongly advise you not to carry out the installation and work without consulting
this manual.
* This manual is subject to a permanent quality control. The current version of the
manual can always be acquired from the download section of our homepage
www.kruss.de.
The BP100 together with the LabDesk software gives you the following options:
Measuring principle
Gas bubbles are produced in the liquid sample by means of a capillary which is
connected to a pressure sensor. To increase the size of such a bubble the pressure
must work against the surface tension of the liquid. The surface tension of the liquid
can be calculated from the maximum bubble pressure when the bubble is formed.
The time from the beginning of the formation of the bubble to the time that the
maximum pressure is detected is the age of the surface. In the case of the BP100, this
surface age can be specified over a wide measuring range. In this way, the surface
tension is measured as a function of surface age – information, which is important
particularly for assessing the dynamics of surfactants.
Ö You will find further information on the measuring principle and the theory behind
the bubble pressure method in the LabDesk software manual.
page 8 Setting up
3 Setting up
3.1 Opening the transport packing and checking the scope of supply
Open the transport packing Check the BP100 and its accessories for damage
during shipment.
! Please keep the transport packing material, at least the PE foam forms. The
transport packaging is required if the instrument has to be shipped for
reparation.
Use the scope(s) of supply and the delivery note provided to check if the supply is
complete. Use the scope(s) of supply provided to check if the supply is complete.
Please contact KRÜSS or your local dealer without delay if damage during
shipment occurred or if the supply is incomplete.
3.2 Transport
Remove any sample vessels from the sample platform before transporting.
Transport the BP100 with the help of a trolley. Hold the unit firmly during
transportation.
To lift the BP100 onto the trolley and from the trolley to the place of use: Hold from
both sides under the rear part of the baseplate. Support the unit from both sides by
holding under the recessed plate below the sample chamber.
For operational safety and accuracy of results the BP100 must be installed at an
adequate location.
When working with liquids which are volatile, toxic, irritant, hazardous to health
and/or inflammable: Locate the BP100 in a position which is designed for working
with the appropriate hazardous substances.
Set up the BP100 so that access to the mains connection is unrestricted and the
BP100 can be disconnected from the mains immediately in the event of danger.
• Avoid contamination of the sample liquid by atmospheric air (e.g. by exhaust from
machines).
• Place the unit on a level, stable, and vibration-free base. Check if the base is level
using a bubble level or spirit level.
Level the BP100 with the help of the two rear adjustable feet
and the spirit level fitted into the top of the BP100.
The air bubble in the spirit level must be completely within the inner circle.
2. Attach the temperature sensor bracket to the temperature vessel before fitting the
vessel (Ö P. 14).
3. Remove the screw fitted to the shaft of the tempering vessel (2.5 mm hexagon
socket wrench).
page 10 Setting up
4. Plug the multi-pin plug on the bottom of the tempering vessel into the socket on the
sample platform. Hold the vessel firmly and turn the coupling ring anticlockwise as
far as the stop.
5. Fix the shaft of the vessel to the angle bracket with the help of the previously
removed screw.
6. Slide the rubber sleeve over the shaft as far as the lower edge of the vessel.
Setting up page 11
7. Connect the two Quick-Lock closures of the hoses coming from the tempering
vessel to the two sockets in the sample chamber.
Connect the mains cable to the LINE connector on the back of the BP100.
! Use only the mains plug supplied with the BP100 (12 V, 2.5 A).
page 12 Setting up
The BP100 can be connected to the computer via a serial or USB interface.
Serial interface
USB interface
Connect the USB interface connector on the back of the BP100 to a corresponding
interface on the computer.
Setting up page 13
! When using a USB interface, two driver components must first be installed. The
drivers must always be installed when the BP100 is connected to a USB interface
for the first time.
2. Connect the USB interface connector on the back of the BP100 to a USB
connector on the computer. The operating system detects that a new hardware
component has been connected and starts the hardware assistant.
6. The hardware assistant starts for a second time in order to install the other driver
file required. Repeat steps 3-5.
page 14 Setting up
1. Turn the tempering vessel over. Attach the bracket for the temperature sensor to
the underside of the tempering vessel with the help of the two screws supplied.
3. Lift the flap of the temperature sensor connector in the measuring chamber.
Connect the sensor plug to the sensor connector.
* To read out the temperature of the external sensor when taking measurements:
Select the external option when defining the measurements on the Device tab
(Ö LabDesk manual).
Setting up page 15
The gas flow for the bubble pressure measurement can also be produced with an
external inert gas feed instead of compressed air from the inbuilt compressor.
Use only inert gases such as nitrogen or argon. Do not use gases which are
harmful, poisonous, inflammable or corrosive.
! Use a pressure regulator and control the working pressure to a value of 1 to 2 bars.
The pressure measurement will no longer work reliably above 2 bars.
! The maximum pressure load is 5 bars. The unit may be damaged above this
pressure.
Protect the inert gas feed with an overpressure valve which limits the pressure
to 5 bar.
Connect the inert gas feed to the GAS connector on the back of the BP100.
page 16 BP100 controls
4 BP100 controls
Compressor
Lighting feed
Temperature Capillary
sensor
Tempering
vessel
Cables to and
from thermostat Sample
platform
* When the operating steps described in this chapter have been completed,
measurements are carried out under software control.
Ö For information on defining and carrying out measurements, please read the
LabDesk manual.
To connect and disconnect the BP100 from the mains: Use the Power switch on
the back of the housing.
key.
The BP100 will be initialised. After about 5 seconds a double beep signal indicates
that the BP100 is ready for operation.
To switch off the BP100: Press the same key for at least 2 seconds.
! Wear disposable gloves so that the capillary does not become contaminated.
! Take care not to damage the capillary when fitting and removing.
2. Feed the capillary into the opening in the capillary holder against the slight
resistance as far as the stop.
3. Tighten the screw ring of the capillary holder until you feel a resistance.
! Do not overtighten the screw ring in order not to damage the capillary.
page 20 Operation and preparation for measurement
• be given a hydrophobic coating with the help of the TO2031 silanising kit
obtainable from KRÜSS (Ö Chapter 6.4).
! After applying the hydrophobic coating the capillary diameter must be redetermined
(Ö LabDesk manual).
Safety Instructions
X Keep your hands away from the area of movement while the platform is in
motion. Make sure that no one is working within the area of movement while
the sample platform is moving.
X Do not place any objects on the BP100 platform.
X Before moving the sample platform, make sure that there are no objects on the
platform.
To raise the sample platform: Turn the rotary knob clockwise (in the Up direction).
To lower the sample platform: Turn the rotary knob anticlockwise (in the Down
direction).
Saving
1. Move to the required upper position of the sample platform using the rotary knob.
3. Move to the required lower position of the sample platform using the rotary knob.
* The arrows do not indicate the direction of movement. For example, when the
sample table is below the lower standard position, pressing the key initiates an
upward movement.
Activating
Ö For information on cleaning the sample vessel, please read Chapter 6.1
1. Fill the SV20 sample vessel with at least 69 ml of the sample liquid.
* If you are using a different sample vessel: Enter the dimensions of the vessel
used when defining the measurements in LabDesk (Ö LabDesk manual). The
minimum filling volume will be specified when starting a measurement.
2. Lower the sample platform sufficiently to enable you to position the sample bowl
without damaging the capillary.
4. Immerse the tip of the external temperature measuring probe in the liquid if
necessary.
5. Raise the sample platform so that the tip of the capillary is immediately above the
surface.
key. To switch the stirrer off again: Press the same key a second time.
! The stirrer must be switched off during a measurement. Also, wait until the liquid is
still before carrying out the measurement.
* Stirring can also be carried out under software control if the measurement is
defined accordingly in LabDesk.
Stirring speed
When the stirrer is running, the stirring speed can be controlled with the help of the
inner rotary knob on the Control Pad.
Operation and preparation for measurement page 23
* The surface can also be detected under software control instead of with the Control
Pad (Ö LabDesk manual).
Press the
key.
The sample platform will rise until contact with the capillary is registered.
* The surface is detected with the default settings of speed and sensitivity as set
in LabDesk. If other parameters are used, detection must be carried out with
LabDesk using the required parameters (Ö LabDesk manual).
* The immersion of the capillary can also be carried out under software control
instead of with the Control Pad (Ö LabDesk manual)
* The immersion process will not be started if the capillary contains liquid or is
already immersed.
Press the
key.
* Immersion takes place with the default settings of speed and sensitivity as set
in LabDesk. If other parameters are used, immersion must be carried out using
the required parameters (Ö LabDesk manual).
page 24 Operation and preparation for measurement
As a result of the capillary force there will be liquid in the capillary following a
measurement. This must be removed before the next measurement by purging the
capillary with air.
Press the
key.
* Once it is switched on, the compressor does not switch off again completely
even when the key is pressed for a second time. The continuous flow of air
ensures that no further liquid can get into the capillary.
5.9 Illumination
When the BP100 is switched on, the illumination is also initially switched on.
The first two cleaning steps should also be carried out before a sample vessel is used
for the first time.
! Do not use cleaning agents which contain surfactants (soap, rinsing agents) or any
alkaline cleaning agents.
Rinse out the sample vessel under hot flowing water, wiping it alternately with
paper.
• If there is a squeaking sound when wiping, the sample vessel is clean. Rinse
the sample vessel again with distilled water. Dry the sample vessel in a drying
cabinet.
• If the paper slides on the glass, there are surface-active substances on the
surface of the glass. In this case, carry out more intensive cleaning by
performing the step described below.
X Scarf the glass slowly and evenly. Do not allow it to glow red-hot.
WARNING
X Allow the glass to cool before rinsing with water.
X Wear sound laboratory clothing and safety goggles.
Only in the case of contamination which has not been removed using the previous
measures: Clean the glass with a concentrated oxidising acid.
This work must only be carried out by persons who are familiar with the dangers
involved when handling acids and who are familiar with the necessary safety
procedures. Acquaint yourself with the properties of the substances used. Pay
attention to the appropriate R and S phrases (safety advice).
1. After the measurement rinse the capillary through with pure water with the help of a
spray bottle.
2. Rinse the capillary through in the same way with a pure, water-soluble and
degreasing solvent.
Capillaries must be hydrophobic on the inside and hydrophilic on the outside at the tip
and must be free from nicks or signs of glass abrasion.
* The hydrophobic coating of capillaries wears away with time. When this wear
becomes noticeable depends on the samples, the sample throughput and the
measurement conditions.
Initially carry out measurements several times a week with pure water in a surface
age range of 10 to 1000 ms in order to check the capillaries. Increase the time
between test measurements if capillaries are intact for longer under the given
measuring conditions.
• Steady-state measured value for water: The measured values for pure water
without surface-active substances should be essentially independent of the bubble
age. The values for the smaller bubble ages in the specified range should not
deviate from the steady-state value by more than 1 mN/m.
• Stepless curve: The curve for the water measurement, and also that of a pure
surfactant solution, should not exhibit any steps or kinks. These are a sign of a
hydrophilic inner wall or a hydrophobic capillary tip (insufficiently ground after
applying the hydrophobic coating).
Several steps in a curve are often the result of glass abrasion or a nicked capillary
tip.
Measures
If one of the deviations described above occurs: Grind the tip of the capillary
(Ö Chapter 6.4.3) and repeat the test measurement.
If the problem still persists: Carry out the coating procedure described in Chapter
6.4 or replace the capillary with a hydrophobically coated capillary obtained from
KRÜSS.
With very irregular curves or when measurements with the capillary have not been
improved after carrying out the previous steps: View the tip of the capillary under a
microscope. If nicks can be seen: Replace the capillary with a new one.
page 28 Cleaning and maintenance
* When capillaries are not hydrophobic, a film of liquid remains after the rinsing
process. This film leads to unclean bubble formation and consequently to
measuring errors. This effect is prevented by applying a hydrophobic coating to the
inner wall of the capillary with the help of a silanising reagent.
! The hydrophobic layer is unstable in the presence of medium strength and strong
acids (under pH 5). When making measurements in weak acids (down to pH 5) the
coating process must be carried out more frequently.
For applying a hydrophobic coating to the capillary you will need a silanising reagent.
X Work with the silanising reagent must only be carried out by personnel who
WARNING have been trained in the handling of hazardous substances.
X Follow the safety instructions on the chemical container and the safety data
sheet. Pay attention to the appropriate R and S phrases (safety advice).
1. Remove the capillaries (maximum five) from the protective transport sleeves.
2. Place the capillaries with the tip down in the holes of the capillary holder.
Cleaning and maintenance page 29
4. Place the capillary holder carefully on the beaker. Approximately the lower third of
the capillaries should now be immersed.
! The heptane may evaporate completely if allowed to stand for longer. This will
then obviate the hydrophobic coating effect of the treatment.
7. Thoroughly rinse the capillaries individually with the help of a spray bottle using a
pure degreasing solvent.
* The hydrophobic coating necessary for the inner wall of the capillary has a
disruptive effect on the outside of the tip. The tip must therefore be reground using
the grinding kit belonging to the TO2031 silanising set.
1. Moisten the abrasive paper attached to the grinding block with a little water.
! Do not use dry abrasive paper for grinding capillaries as this can damage them.
2. Draw the tip of the capillary two or three times over the abrasive paper while
applying slight pressure.
3. With the help of a spray bottle thoroughly rinse the capillary with acetone in order to
remove any possible grinding residue from the inside of the capillary.
2. Take a new sheet of abrasive paper from the silanising set. Remove the protective
foil.
Use soft cloths, which will not scratch the stainless steel surface, for cleaning the
BP100.
Clean the surface of the BP100 with pure water and a little rinsing agent if
necessary.
For the stainless steel surfaces: Remove dirt that is insoluble in water with a
suitable solvent (e.g. isopropanol).
! The painted surfaces of the BP100 can become dull due to contact with organic
solvents.
Firmware update page 31
7 Firmware update
When a firmware update becomes available, this can be downloaded from our website
www.kruss.de and loaded onto the BP100.
* You should have received the user name and password by e-mail shortly after
delivery of the BP100. If you do not have this information, please register using
the link Please register for a user account and follow the instructions.
page 32 Firmware update
3. Click on Download.
5. Under BP100, download the ZIP archive with the filename that indicates the
highest firmware number.
6. Click on Log-Out.
! All files of the extracted archive must be in the same folder in order to load the
firmware.
2. Connect the RS-232 or USB interface connector on the back of the BP100 to a
corresponding interface on the computer.
4. Start the UPLOADER.EXE program, which will be found amongst the extracted
files.
• When the selected interface exists but the device is not connected to it: The
update program tries to establish contact with the device via the specified
interface. The Scanning Nodes message appears. A value will be counted
up.
After this, the upload program will be terminated without any further
message.
• y When the selected interface does not exist: The following error message
appears:
6. If the device is properly connected and the port has been entered correctly, the
firmware will begin to load after a few seconds.
7. When the process is complete, a double beep indicates that the BP100 has been
initialised. The BP100 is ready for use.
page 34 Appendix
Appendix
I Technical data
Measuring range
Reading accuracy
Temperature: ± 0.01°C
Others
Weight: 15 kg
The warranty terms and deadlines are described in the general terms and conditions of
KRÜSS GmbH.
There is no warranty claim if the product was damaged due to careless usage or
improper treatment or if it was not used according to purpose, and if the instructions
and danger warnings in the manual were not observed.
The warranty claim is void if changes on the product are performed by the customer or
a third party without prior consultation of KRÜSS GmbH, which go beyond the activities
described in the manual. This also applies to repair work, which was independently
performed or carried out by a third party.
The information contained in this document may be altered without notice and does not
represent any obligation by KRÜSS GmbH.
Neither this manual nor any part of it may be reproduced or transmitted for any
purpose whatsoever in any form and by any means, electronic or mechanical, by
photocopy or drawing without the express approval of KRÜSS GmbH in writing.