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Surface Gasification Overview

The document outlines various projects related to coal gasification, detailing end products like urea and steel, along with their respective capacities and costs. It provides insights into the market dynamics of methanol, ammonia, and ammonium nitrate, including their import percentages and projected growth rates. Additionally, it highlights the roles of stakeholders in the coal gasification value chain and the potential for joint ventures in ammonia production.

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0% found this document useful (0 votes)
35 views19 pages

Surface Gasification Overview

The document outlines various projects related to coal gasification, detailing end products like urea and steel, along with their respective capacities and costs. It provides insights into the market dynamics of methanol, ammonia, and ammonium nitrate, including their import percentages and projected growth rates. Additionally, it highlights the roles of stakeholders in the coal gasification value chain and the potential for joint ventures in ammonia production.

Uploaded by

executive
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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in MMSCM

Methanol

Ammonia

Ammonium
Nitrate
Ammonium Nitrate Ammonia Methanol
Million Tonnes Million Tonnes Million Tonnes
Ammonium Nitrate Ammonia Methanol
Rs. per kg Rs. per kg Rs. per kg
The 3 main types of gasifiers are differentiated with regards to operating temperature, steam/air/coal contact, fluid
dynamics, ash form and designed based on utilization towards product portfolio
Players in the coal gasification value chain can be classified into four inter-dependent categories based on
roles assumed by the stakeholders
Particulars TFL Project JSPL Project
End Product Urea Steel (CGP-DRI-EAF)
Plant Location Talcher, Odisha Angul, Odisha
Primary Feedstock Coal Coal, Iron Ore/pellets
5400 MTPD(DRI) & 4500 MTPD
Installed Plant Capacity (Per day) 3850 MTPD
(Steel)
Plant Stream Days 330 days 333 Days
Annual Installed Capacity 1.27 MTPA 1.8MTPA(DRI) & 1.5 MTPA Steel
Project Time Schedule 48 months 48 months
Mode of Implementation LSTK/EPCM E & P, Construction by Owner
Total Project Cost under base case 13,277 Crores 13,500 Crores
Approx. Rs. 52,000 per tonne of
Price of end product under base case Rs. 31,335 per tonne
liquid steel
Coal Price Rs.1,237.0 per tonne Rs. 2,560.0 per tonne
SECL TFL
WCL ECL
MCL
thrust areas envisaged for successful implementation of SCG projects
Location: Dahej Capacity: 1000 tpd of
Ammonia
Land requirement: ~300 Ha (0.33 Mtpa)

Proposed linkage mine:


Capex: ~INR 4000 Cr Rajpardi / Tadkeshwar
GCV ~3500 kCal/kg

Potential JV partner: Gujarat


Project Life: 20-25 years State Fertilizers & Chemicals Ltd
Scenario Analysis
Matrix Project IRR

Lignite price (INR/tonne)


Thank you
Imports
Medium Term CAGR Driving end use products / sectors
(% of Demand)

6%
(Growth will be
End use sectors for second derivative products,
substantially higher
Methanol 91% mainly olefins, Formaldehyde, acetic acid, MTBE,
if M15 blend is
and potential gasoline blending applications
adopted and
accelerated)
Flexible packaging, adhesives, plywood, roof
Formaldehyde ~0% 5.4%
matting and boards
Paint & coating industry, food, textile and
Acetic Acid 86% 6.2%
pharmaceutical industries.

Methyl Paints and coatings, PMMA sheet applications,


>99% 5.9%
Methacrylate PVC modifiers (Automotive) etc.

MTBE 36% 5% Gasoline Blending applications


Source: Indian Petrochem, Independent Commodity Intelligence Services (ICIS), Ministry of Petroleum & Natural Gas, SABIC, Gulf Petrochemicals Overview, Petrochem Research Database, CMIE Industry Outlook,
Methanol Institute, Enabling a Gasification Economy in India: M.N. Dastur & Co. Ltd., Ethanol Blending in India 2020-25: NITI Aayog, IMARC Group, Global Data, Kearney India Petrochemical Analysis, Ministry of
Chemicals & Fertilizers Annual Report, Plastic India Report 2019, CPMA India
Imports Medium Term
Driving end use products / sectors
(% of Demand) CAGR

Flexible and Rigid packaging, Households and


Olefins ~0% 6%
Infrastructure (Polymer products and plastics)

Fertilizers, Ammonium Nitrate (Explosives) and


Ammonia 22% 5%
Nitric Acid
Manufacture of explosives for mining and
Ammonium Nitrate 28% 4.8%
construction
Power, CGD Networks, Refineries, Fertilizer and
Natural Gas 41% 7%
petrochemicals industry

Production of silicones, methyl chloride is also used


Chloromethanes 0.4% 5.3% in the building and rubber businesses and as a
chemical intermediate

Ammonium
11% 4.2% Primary usage as fertilizer for alkaline soils
Sulphates
Source: Indian Petrochem, Independent Commodity Intelligence Services (ICIS), Ministry of Petroleum & Natural Gas, SABIC, Gulf Petrochemicals Overview, Petrochem Research Database, CMIE Industry Outlook,
Methanol Institute, Enabling a Gasification Economy in India: M.N. Dastur & Co. Ltd., Ethanol Blending in India 2020-25: NITI Aayog, IMARC Group, Global Data, Kearney India Petrochemical Analysis, Ministry of
Chemicals & Fertilizers Annual Report, Plastic India Report 2019, CPMA India

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