VMC & Tool Craft Operator
Work:-
Check For Lubrication Oil Level
Check For Coolant Level
Clean the Nose taper of Tool Holder
Clean the Machine with Coolant After removing Chips
Check the Air Pressure and maintain At 6 bar
Close cabinet, Side doors, etc
Clean CNC Display unit & MOP in Emergency Stop
Check the Oil level in Hydraulic unit
Air Filter Clean
Raw Material Quality
Endmill Tools Check
Dies QC ( Wall ,Depth & Finishing )
Give all Dies rejected by Operator to Data Operator
Maintain Production paper
NC TEAM
Work:-
Cad file Availability check
Make Priority NC file
Use Only Final NC File
Notes:-
Whichever Cad File given by Beena ,It should be Correct
Tool Set up As per Cad requirement
file Should be Save On server in systematic manner (As per given by IT
team Or HOD)
NC File Should be given to Operator As per Order Sheet
NC File Should be enough for Production in Day & Night
Make NC File With Proper make & Gauge given on Order
Check Cad File received by Beena's Team ,That is Proper made by Our
Order Sheet
Specially In HH Order , Maintain Good Finishing & Wall Thickness **
Data Operator
Works:-
Order Punch
Write Order Priority
Order Pending List
Give Order Printout (As per priority basis)
Give Order Barcode
Forward Pending List to NC Team
After Die Made Do Entry in Google Sheet
Make DC Of all Dies Whichever is QC Ok Only
Send DC Printout With Dies To Gate For Delivery
Order Cancellation as per requirement
Urgency Order Send First as per requirement
Inform Urgency Order Requiremnt to NC Team And Akash
Mail As per instruction given by HOD
Notes:-
If Any Order realated data is missing then Inform to rajkumar
If any Cad file is missing for Urgency Order then inform to Navsari
(Beena's Team)
If order is most Urgeny of more than two customer then Inform to Akash
For which is taken for 1st Priority (Don't Decide by Yourself)
As per Norms w.e.f (21-09-2024) If Any Order is come from Mumbai
then Give Top And Bottom Dies Both For Sample Purpose
Don't Accept Any Order by call From Anyone( Exept HOD of Mumbai )
Punch Order of all Order And Non-Order In Excel Sheet Format Only (In
Order Inward For Dies )
Give Raw Material to All Operator (In Raw Material Movement)
See All Row Material Qty In Stocks Report (As per your Requirement )
Keep In Mind:- Don't Forget to Entry Of Below data:-
Dies Entry regularly
Operator Production Report
Gauging data Entry
NC File Data Report
Endmill Report
Raw Material report
Attendance sheet
Slotter Person
Works:-
Slotting machine oil topup
Oil available stock checking
Slotting blade stock checking
Slotting All Dies in a Systematic manner (As per Priority Dies Order)
Clean Slotting machine regularly
Give all Dies rejected by Slotter person to Data Operator
Inform about Slotting oil ,Slotting blade ,Camera status
Gauging
Works:-
Take Raw material from Store and Inform to Data Operator
Gauge all raw material as per urgency order i.e. MM wise (Later as per
routine)
Check the all Size Guaged Raw Material Stock in store
Note:-
If any raw material stocks is empty in Store then Inform to data Operator
Or Akash
Gauging Data maintain in a Paper and Give it to Data operator
Numbering
Works:-
Do Numbering As per intruction given by Akash( i.e Shape , Gauge & Depth)
Supervisior
Check:- 1> Production Paper:-
Operator
NC Team
Gauging
Slotting
Check:- 1> Order related:-
Dies pending list
Priority Order
Priority Order's Cad File
Priority Order's NC File
Urgency Order
Urgency Order's Cad File
Urgency Order's NC File
NC file Reached to Operator & Order Paper too
Check :- Material Stocks:-
Raw Material
Endmill
Cutting Oil , Lubrication Oil ,Slotting Oil &
Machine's Water
Slotting Blade
Order Wise raw material Check
Doubt Solve:-
Data Operator
NC Team
Operator
Slotting Person
Discuss with Customer if required
If any doubt in Cad File Then Discuss with Beena's Team
Train New Employees( Anyone)
Supervisior
Presentation:-
Shows report to HOD:-
Operator Report
NC TEAM Report
Dies Pending List
Raw Material Status
Endmill Stocks Status
Rejected Dies Qty
Extra Dies Stocks
Dies Order Status
QC:
Dies QC
NC File QC
CAD File QC
Points:-
Dies Quality maintain
Dies Production Capacity Increase
Dies Should be delivered On time with Delivery Challan
No rejected dies Should be Delivered
Operator's Activities
Manage Shift Schedule
Order Should be Complete on time
Don't miss any Priority Order
All Order should be go ahead in a systematic manner
Daily Check Pending Order List & Decide which should be made first
Don't make Extra Dies against One Order
Make sure that no Order should be Delay (If any then Inform to Party )
If any Order is Cancelled then Inform to Data Operator
If Any Changes happen in Order Then Inform to data Operator
If Any Other Situation Come( Which can not be handled by Supervisior
itself) ,Then Inform to HOD