Evolving technology

Tecnología en evolución
Alimec: General Catalog

About Alimec
Since 1983, Alimec have built machines and
facilities for the production of cookies, cakes,
muffins, donuts and filled croissants, as well as
for decorating pizzas.

Turnkey projects, born from active

collaboration with national and international
clients, with a clear objective: to offer
experience, technology and ingenuity as a
solution to all production needs, even the most
complex ones.

Accepting new challenges, even if they seem

difficult or impossible, to offer automatic lines
suitable for the highest production standards.
Alimec: General Catalog

Product List
Alimec: General Catalog
Product List

01 Cupcakes & Muffins

with paper mold 03 Products
with filling 05 Cakes

Dispensed onto paper molds, for one- Productos rellenos vertical u Cakes and pies, with filling on
color or two-color doughs. Suitable for horizontalmente. pastaflora.
various types of toppings and fillings. Masas mono o bicolor.

02 Cupcakes & Muffins

without paper mold 04 Cookies & Biscuits
06 Pizza

Greased products, for single-color or Extruded, filled or wire cut cookies. Tomato-based pizzas, with sausage
two-color doughs. Various types of Monocolor or two-color with or topping, cheeses, salami-type pizzas,
toppings and fillings. without toppings in the dough. margheritta, etc...

*Consult us for the complete product catalog

Alimec: General Catalog

Supply Scope
*General catalogue, ask us about customized solutions based on
your needs and products, and stricter requirements.
Alimec: General Catalog

Automatic production line

GENERAL CHARACTERISTICS
• Supply of paper mold cake production line
• Fully automatic solution
• Optimization of available space
• Management of medium/high production
• Ability to produce 3 types of products: 2 round and 1 rectangular
• Optimization of the cooking and cooling phases
• Automatic production line control system through data and dedicated product
recipe

TECHNICAL SOLUTIONS
Alimec supplies compact and high-performance lines in terms of efficiency and
ELIGIBLE PRODUCTS productivity.

Paper cup denesters, batter depositors and filling units completely driven by
servomotors, for a wide range of products and high accuracy.
Cupcake Muffin Cupcake/Muffin Injected tulip Rectangular
Muffin with tulip Injection muffin cake
Possibility of different types of cooling, including an innovative and compact “not-
in-tray” system, to significantly reduce the cooling time and the number of trays in
the system.
CAPACITY
Tray handling system made with materials that reduce both noise and wear-and-
Production/hour: 30.000 pcs/h Another possibility is tear, while ensuring accuracy and positioning during transport.
Capacity 1.350 kgs/h to cool the products
Possibility of using punched trays to reduce baking time and increase the
Trays/min: 8,3 /min using a cooling tunnel. production capacity.
Tray size: 1.000x500 mm
PLC and display (HMI) for production line control, data and recipe storing.
Alimec: General Catalog
Automatic production line
Alimec: General Catalog

Semi-automatic
production line
GENERAL CHARACTERISTICS
• Semi-automatic, compact, versatile line without the need to require a
significant/high investment.
• Medium/low production capacity
• Production of different types of cake.
• Optimization of the production process

TECHNICAL SOLUTIONS
Alimec supplies line with ‘U’ shape configuration in order to facilitate loading and
unloading of baking trays with just one operator.

Production flow same as in an automatic production line.

ELIGIBLE PRODUCTS Use of rack rotary ovens that require little space and limited investments.

Paper cup denesters, batter depositors and filling units completely driven by

servomotors, for a wide range of products and high accuracy.

Cupcake Muffin Cupcake/Muffin Injected tulip Rectangular
Muffin with tulip Injection muffin cake PLC and display (HMI) for production line control, data and recipe storing.

CAPACITY
Production/hour: 10.000 pcs/h A semi-automatic line
Capacity 500 kgs/h in the future may be
Trays/min: 5,5 /min fully automated.
Tray size: 600x400 mm
Alimec: General Catalog
Semi-automatic production line
Alimec: General Catalog

Paper cups denester

GENERAL CHARACTERISTICS
• Provided with two paper mold destackers to insert into two existing
production lines, destacking paper cups with different shapes and materials.
• Machines to be installed in two belt ovens with a working width of 1,000 mm
and 1,200 mm
• Depositing paper cups directly on the oven belt or inside the cardboard tray
• High precision of picking and placing of paper cups.
• Automatic control system using data and dedicated product recipe

TECHNICAL SOLUTIONS
ELIGIBLE PRODUCTS Alimec supplies extremely versatile servomotor-driven paper cup denesters with
up and down movement for absolute and perfect control during the picking and
depositing of the paper cups on the oven band or in the tray cavities.

Cupcake Muffin Rectangular Handling of up to 7 types of paper cups using one machine.
Muffin with tulip cake
Codified sensors for tool recognition according to the selected recipe.
Collector with suction system suitable for picking up and depositing paper cups (NO
suction cups).
CAPACITY
This machine can work PLC and display (HMI) for machinery control, data and recipe storing.
Production/hour: 25.000 pcs/h with a wide range of
Capacity 416 pcs/min paper molds and is
capable of depositing
Speed: 17,3 strokes/min them in a belt oven
or molded trays.
Alimec: General Catalog
Paper cups denester
Alimec: General Catalog

Line for vertical filling

of products in tray
GENERAL CHARACTERISTICS
• Vertical croissant injection line in tray, with quick change of filling flavor
• High production capacity
• Injection of different types of croissants and pastry products with various
configurations of trays and fillings
• Ability to install the injection line in an existing plant
• Achieve high dosing precision

TECHNICAL SOLUTIONS
Alimec supplies lines for croissant and cake filling.
ELIGIBLE PRODUCTS
Volumetric injection units completely driven by servomotors for a wide range of
fillings and high accuracy.

Injected vertical Two filling heads, of which one is used for a quick change of filling flavors, complete
croissant
of quick release system of the filling plate to optimize the time.

Heated hopper with adjustable temperature.

CAPACITY The same line gives
the option of double Depanning unit suitable for depanning products from the filling line to the
Production/hour: 36.000 pcs/h filling injection. Alimec packaging system.
Capacity 468 kgs/h can supply different
Tray handling system made of suitable materials to reduce noise, tray wear and
Trays/min: 12,5 /min types of demolding
ensure accurate transport and positioning.
units depending
Tray size: 800x600 mm
on the product. PLC and display (HMI) for production line control, data and recipe storage.
Alimec: General Catalog
Vertical injection line for products in trays
Alimec: General Catalog

Vertical injection line

on conveyor belt
GENERAL CHARACTERISTICS
• Line for vertical donut injection
• Medium/high production capacity
• Ability to install the injection line in an existing plant
• Product injection with single or double filling, with automatic alignment
system
• High dosing precision
• Automatic filling feeding
• Cleaning the injection head next to the production line

TECHNICAL SOLUTIONS
Alimec provides an injection line within the available space
ELIGIBLE PRODUCTS
Volumetric injection unit equipped with cylinders and hopper with divider for double
color filling.

Injected Double color injected High-tech components and motors.

Donut donut

PLC and display (HMI) for production line control, data and recipe storing.

CAPACITY Control of feeding pumps by means of level sensors, adjustable through HMI.
Production/hour: 33.000 pcs/h It is possible to inject Extractable filling head on a special trolley for cleaning operations with remote
Filling Qty/hour: 495 kgs/h products horizontally control in the washing room.
Rows/min: 39,2 /min using the same
Nº Rows: 14 products injection unit Filling plate with quick release system, equipped with trolley for plate extraction.

Line width: 1.650mm

Alimec: General Catalog
Vertical injection line on conveyor belt
Alimec: General Catalog

Horizontal injection line

GENERAL CHARACTERISTICS
• Line for horizontal croissant injection with “long filling” effect
• Medium/high production capacity
• High dosing precision
• Ability to inject the product with single or double flavor, with automatic
alignment system
• Cleaning the injection head next to the production line

TECHNICAL SOLUTIONS
Alimec supplies a line with an injection head driven by servomotors to ensure
ELIGIBLE PRODUCTS precise and continuous movement, with adjustable parameters through display
(HMI).

Photocells for croissant reading and injection only in the presence of product
Brioche Bread Croissant
Horizontal injection Horizontal injection
Removable injection plate on side carriage for cleaning operations

Alignment system to guarantee product positioning during the injection phase

CAPACITY
Production/hour: Removable injection head on special cart with remote control in the washing room
26.500 pcs/h It is possible to inject
Filling Qty/hour: products vertically
397 kgs/h PLC and HMI for production line control and data and recipe storage
Rows/min: 18,4 /min using the same
Nº Rows: 24 products injection unit.
Line width: 2.000 mm
Alimec: General Catalog
Horizontal injection line
Alimec: General Catalog

Pies and tarts line

GENERAL CHARACTERISTICS
• Line for the production of cakes and pastries.
• Medium/high production capacity
• It guarantees a high dosage and decoration process.
• Flexible line to produce different types of products.

TECHNICAL SOLUTIONS
Alimec supplies an automatic line for the production of two sizes of cake and
ELIGIBLE PRODUCTS preparation for sponge cakes

Volumetric shortcrust pastry extruder

Tarts & Pies Press locking device equipped with heated mold and countermould to obtain better
control during the pressing phase

Fully servo-driven depositors to ensure weight accuracy and uniform filling

CAPACITY distribution in the shortcrust pastry base
Production/hour: 9.000 pcs/h
The line could also be Molding system for puff pastry grid on the cake
Capacity 675 kgs/h
manufactured as a
Trays/min: 6,25 /min semi-automatic line.
Cart for quick removal and change of blocker
Trays size: 600x400mm
Alimec: General Catalog
Pies and tarts line
Alimec: General Catalog

Robot

GENERAL CHARACTERISTICS
• System capable of picking up and transferring muffins from a tray to the
packaging line
• Optimize times through moving product collection.
• Handles three different sizes of muffins
• Three deposit points: acetate, conveyor or by-pass
• Handle rapid product change

TECHNICAL SOLUTIONS
Alimec supplies a system with the following technical solutions:
ELIGIBLE PRODUCTS
6 axis robot

“Tracking” software to follow products in motion

Cupcake Muffin Rectangular
Muffin with tulip cake
Needle Pickup Tool with Automatic Quick Release

Coded sensor to recognize tool

CAPACITY
There is a wide range Release tools equipped with carts for safe storage
Production/hour: 34.920 pcs/h of robots, with different
Trays /min 6 /min characteristics, Various parameters adjustable through the screen (HMI)
to adapt to any
Trays size 1.000x457 mm production requirement. Series of interchangeable tools for picking and placing products
Alimec: General Catalog
Robot
Alimec: General Catalog

Depanner and overturn device

GENERAL CHARACTERISTICS
• Supply of an automatic system for the production of greased products and
paper molds with different demoulding modes.
• Medium/high production capacity
• Quick product change

TECHNICAL SOLUTIONS
Alimec supplies an automatic system, consisting of a demoulder and a turning
ELIGIBLE PRODUCTS device suitable for demoulding greased products directly or with paper moulds.

Needle or Suction Depanner, according to the product type

Cupcake Muffin Rectangular Injected Electronically driven with functions adjustable through display (HMI), with data and
Muffin with tulip cake cake
recipe storage.

Rapid release tool system for a quick product-type change

CAPACITY
The depanner can Codified sensor for tool recognition according to the selected recipe
Production/hour: 55.860 pcs/h be customized with
Capacity 2.340 kgs/h needles or suction cups Depanning plates equipped with trolley for safe handling and storage
Trays/min: 12,25 /min according to
Overturn device with conveyor rotation system driven by servomotors, for complete
your product type.
Tray size: 1.005x505 mm and careful control during product pick-up and deposit.
Alimec: General Catalog
Depanner and overturn device
Alimec: General Catalog

Cookies production line

GENERAL CHARACTERISTICS

• Supply of an automatic line for the production of raw cookies dosed on paper
sheets.
• Production of three types of products: wire-cut cookies, filled cookies, and
jam-decorated cookies.
• High production capacity
• Automatic control system by storing data and recipes.
• Achievement of high dosing and filling precision
• Cleaning the injection head next to the production line

TECHNICAL SOLUTIONS
Alimec supplies a line consisting of a dosing unit with gear pumps with wire cutting
ELIGIBLE PRODUCTS system and auxiliary filling head. This allows the production of both standard and
filled cookies.

Machine completely driven by servomotors, suitable for various types of products

Cookie with chocolate Cookie filling and topping Cookie with and high performance
chip topping of chocolate chips top topping

Removable head on side cart for cleaning operations next to the line.

CAPACITY Locking device equipped with heated molds, suitable for cookie molding.
Production/hour: 93.600 pcs/h Alimec can supply Dispenser for dry topping ingredients (sugar, chocolate chips...) with ‘target’
Capacity: 4.680 kgs/h solutions to dispense distribution on the product
directly onto the oven
Nº Rows: 12 products belt or onto oven trays. PLC and HMI for machine control and data and recipe storage
Line width: 800 mm
Interchangeable wire cutting device, driven by servomotor
Alimec: General Catalog
Cookies production line
Alimec: General Catalog

Pizza topping line

GENERAL CHARACTERISTICS

• Automatic pizza topping line

• Average production capacity
• Automatic control system through data and recipe storage
• High dosing precision
• Easy sanitization of machines

TECHNICAL SOLUTIONS
Alimec supplies an automatic line for pizza topping, composed of a multi-point
ELIGIBLE PRODUCTS tomato sauce depositor, ingredient dispensers and slicing machine

Servomotor-controlled tomato sauce depositor for high dosing precision

Pizza with Pizza Pizza Pizza with Ingredient dispensers (cheese, ham, vegetables and others) capable of operating in
tomato base margherita salami topping
the ‘target’ system or in the ‘waterfall’ system

Tomato sauce tank, dispensers and slicer installed on wheels to be easily removed
CAPACITY
CAPACIDADES from the line
The dosage of the
Production/hour: 6.000 pcs/h ingredients on the Ability to remove the belt from the conveyor frame without tools
Pizza configuration in 4 rows pizza base can be both
working width:
before and after the PLC and HMI for machine control and data and recipe storage
Line speed: 25 strokes/min oven depending on the Automatic tomato preparation and feeding system
desired effect.
Product size: 270 mm/diameter
Alimec: General Catalog
Pizza topping line
Alimec: General Catalog

Dispensers for
various ingredients
GENERAL CHARACTERISTICS

• Flexible dispenser to be installed on an existing coverage line

• Medium/high production capacity
• Easy sanitization of machines
• Automatic control system through data and recipe storage

TECHNICAL SOLUTIONS
Alimec supplies a flexible machine suitable for distributing various ingredients
such as ham, cheese, vegetables...

Robust dispenser frame for heavy use

Dispenser with translational movement for toppings on target, driven by servomotor
ELIGIBLE PRODUCTS ‘Cascade’ dosing system with automatic ingredient recovery/loading
Parts in contact with the product easily removable without tools
Dispenser and product loading conveyor belts installed on wheels to be easily
Pizza Pizza with removed from the line
margherita topping
Motors with a high degree of protection for frequent and heavy cleaning operations
Extensive set of settings adjustable through the display (HMI)
CAPACITY Another possibility is to
cool the products using a
Production/hour: 30.000 pcs/h cooling tunnel.
Capacity: 1.350 kgs/h Our sales department will
Trays/min: 8,3 /min be able to provide you with
more information,
Tray size: 1.000x500 mm contact us!
Alimec: General Catalog
Dispensers for various ingredients
Alimec: General Catalog

Slicing machine

GENERAL CHARACTERISTICS

• Machine equipped with independent heads for cutting salami

• Medium/high production capacity
• Ensures great precision in weight and thickness of the slice and precise
positioning of the slices on the surface of the pizza
• Provides an automatic control system by storing data and recipes.

TECHNICAL SOLUTIONS

Alimec supplies a flexible slicing machine, with double cutting heads, each
ELIGIBLE PRODUCTS equipped with independent pendulums driven by servomotor

Independent pendulum movement: no pizza - no slices

Pizza Series of clusters, easily interchangeable, to obtain different cutting configurations

salami
Clusters made of titanium to reduce weight

CAPACITY Machine equipped with oil spray nozzles for cutting mozzarella or sticky product
Production/hour: 7.500 pcs/h The slicing machine Machine with platform/ladder to allow loading of ingredients by the operator
Pizzas/minute: 125pcs/min could also be used
to cut crostini bread. Components with a high degree of protection for frequent and heavy cleaning
Line Speed 31,25 strokes/min operations
Pizza configuration
in working width: 4 rows PLC and HMI for machine control and data and recipe storage
Alimec: General Catalog
Slicing machine
Alimec: General Catalog

Contact us for more information

+ 39 0445 66 26 00 | alimec@alimec.com | www.alimec.com
Via Corte, 1 , 36030 Valli del Pasubio, Vicenza ITALY