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Front End Body Panels

The document provides detailed torque specifications and removal/installation instructions for various front end body panels of the 2016 Range Rover (LG). It includes specific torque values for different components, safety warnings, and notes on the removal and installation processes. Each section emphasizes the importance of correct procedures to ensure proper assembly and vehicle safety.

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Alin S
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© © All Rights Reserved
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0% found this document useful (0 votes)
34 views43 pages

Front End Body Panels

The document provides detailed torque specifications and removal/installation instructions for various front end body panels of the 2016 Range Rover (LG). It includes specific torque values for different components, safety warnings, and notes on the removal and installation processes. Each section emphasizes the importance of correct procedures to ensure proper assembly and vehicle safety.

Uploaded by

Alin S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2016.

0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS


S P E C I F I C AT I O N S

Torque Specifications

ITEM NM LB-FT LB-IN

Engine undershield retaining bolts 60 44 -

Fender retaining bolts 10 7 -

Hood latch retaining bolts 9 - 80

Hood to hinge retaining nuts 24 17 -

Engine bay support brace retaining bolts 55 41 -

Secondary bulkhead panel retaining bolts 6 4 -


2016.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

COWL PANEL GRILLE (G1509207)

R E M O V A L A N D I N S TA L L AT I O N

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

1.
NOTE:

Repeat the procedure for the other side.

Refer to: Windshield Wiper Pivot Arm (501-16 Wipers and Washers,
Removal and Installation).
2.
!

3.
!
4.
!

I N STA L L AT I O N

1.
CAUTION:

Make sure that the clip is correctly located.

2. To install, reverse the removal procedure.


2016.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

ENGINE UNDERSHIELD (G1509208)

R E M O V A L A N D I N S TA L L AT I O N

REMOVAL

NOTE:

Some variation in the illustrations may occur, but the essential


information is always correct.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.


2.
!

3.
!

I N STA L L AT I O N
1.
!

Torque: 60 Nm

2.
!
2016.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

FENDER (G1509209)

R E M O V A L A N D I N S TA L L AT I O N

REMOVAL

NOTES:

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.

1.
WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

2. Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal


and Installation).

3.
NOTE:

RH side only.
Refer to: Windshield Washer Reservoir (501-16 Wipers and
Washers, Removal and Installation).

4.
NOTE:

Apply heatshrink or protective tape to the end of the screw-


driver.

5.
CAUTION:

Make sure to protect the paintwork.


!

6.
!
7.
!

8.
!
9.
!

Torque: 10 Nm

10.
!

Torque: 10 Nm
11.
!

Torque: 10 Nm

12.
NOTE:

Make sure that the component is installed to the position


noted on removal.

Torque: 10 Nm
I N STA L L AT I O N

1. To install, reverse the removal procedure.

2. Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific
Information and Tolerance Checks, Description and Operation).
2016.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

FENDER SPL ASH SHIELD


(G1509210)

R E M O V A L A N D I N S TA L L AT I O N

REMOVAL

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

Removal steps in this procedure may contain installation details.

LH illustration shown, RH is similar.

1.
WARNING:

Do not work on or under a vehicle supported only by a jack.


Always support the vehicle on safety stands.

Raise and support the vehicle.

2. Remove the front wheel.


Refer to: Wheel and Tire - GTDi 2.0L Petrol/TDV6 3.0L Diesel /TDV8
4.4L Diesel/V6 S/C 3.0L Petrol /V8 N/A 5.0L Petrol/V8 S/C 5.0L
Petrol (204-04 Wheels and Tires, Removal and Installation).

3.
!

4.
!
5.
!

6.
!

7.
NOTE:

Do not disassemble further if the component is removed for


access only.
!

I N STA L L AT I O N

1.
CAUTION:

Make sure the component is located correctly as shown.

2. To install reverse the removal procedure.


2016.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

HOOD (G1549305)

R E M O V A L A N D I N S TA L L AT I O N

REMOVAL

NOTES:

Removal steps in this procedure may contain installation details.

The hood is manufactured from aluminium.

1. Refer to: Health and Safety Precautions (100-00 General


Information, Description and Operation).

2. Refer to: Body Construction (501-25 Body Repairs - General


Information, Description and Operation).

3. Refer to: Corrosion Prevention (501-25 Body Repairs - General


Information, Description and Operation).

4. Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific
Information and Tolerance Checks, Description and Operation).
5.
!

6.
!

7.
WARNING:

This step requires the aid of another technician.


!

Torque: 24 Nm

NOTE:

Do not disassemble further if the component is removed for access


only.

8.
CAUTION:

Make sure to protect the paintwork


!

9.
!
10.
!

11.
!

Torque: 9 Nm
12.
!

Note the orientation of the components prior to removal.

13.
!

NOTE:

Do not disassemble further if the component is removed for access


only.
I N STA L L AT I O N

1.
!

Install new noise, vibration and harshness pads as shown and then
pierce the bag to fill the void.

2. To install, reverse the removal procedure

3.
NOTE:

Check the gap and profiles of the hood are correct.


!

After the gaps and profiles have been set, make sure that the
Adjustable Rubber Bump Stops are in contact with the body
Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific
Information and Tolerance Checks, Description and Operation).
2016.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

SECONDARY BULKHEAD
CENTRE PANEL - TDV6 3.0L
DIESEL (G1518589)

R E M O V A L A N D I N S TA L L AT I O N

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

1. Refer to: Cowl Panel Grille (501-02, Removal and Installation).


2.
!

Torque: 55 Nm

3.
!

Torque: 55 Nm
4.
!

Torque: 6 Nm

5.
!

Torque: 6 Nm
6.
!

Torque: 6 Nm

I N STA L L AT I O N

1. To install, reverse the removal procedure.


2016.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

SECONDARY BULKHEAD
LEFT PANEL (G1772258)

R E M O V A L A N D I N S TA L L AT I O N

REMOVAL

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

Removal steps in this procedure may contain installation details.

1. Refer to: Secondary Bulkhead Center Panel - TDV6 3.0L Diesel (501-
02 Front End Body Panels, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - TDV8 4.4L Diesel (501-
02 Front End Body Panels, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - V8 5.0L Petrol (501-02
Front End Body Panels, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - V8 S/C 5.0L Petrol
(501-02, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - V6 S/C 3.0L Petrol
(501-02, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - GTDi 2.0L Petrol (501-
02, Removal and Installation).

2.
!

Torque: 6 Nm

3.
!

Torque: 6 Nm

I N STA L L AT I O N

1. To install, reverse the removal procedure.


2016.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

SECONDARY BULKHEAD
RIGHT PANEL (G1772259)

R E M O V A L A N D I N S TA L L AT I O N

REMOVAL

NOTES:

Some variation in the illustrations may occur, but the essential


information is always correct.

Removal steps in this procedure may contain installation details.

1. Refer to: Secondary Bulkhead Center Panel - TDV6 3.0L Diesel (501-
02 Front End Body Panels, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - TDV8 4.4L Diesel (501-
02 Front End Body Panels, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - V8 5.0L Petrol (501-02
Front End Body Panels, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - V8 S/C 5.0L Petrol
(501-02, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - V6 S/C 3.0L Petrol
(501-02, Removal and Installation).
Refer to: Secondary Bulkhead Center Panel - GTDi 2.0L Petrol (501-
02, Removal and Installation).

2.
!

Torque: 6 Nm

3.
!

Torque: 6 Nm
4.
!

Torque: 6 Nm

I N STA L L AT I O N

1. To install, reverse the removal procedure.


PUBLISHED: 06-SEP-2012
2014.0 RANGE ROVER (LG), 501-02

FRONT END BODY PANELS

SECONDARY BULKHEAD CENTRE


PANEL - V8 S/C 5.0L PETROL (G1518592)
REMOVAL AND INSTALLATION

CLOSING
PANEL -
ENGINE 5000 CC, USED
76.10.94 0.6
COMPARTMENT AJ V8 WITHINS
- FIREWALL -
RENEW

REMOVAL

1. Refer to: Cowl Panel Grille (501-02, Removal and Installation).

2.

Torque: 55 Nm

3.
Torque: 55 Nm

4.

Torque: 6 Nm
5.

Torque: 6 Nm

6.

Torque: 6 Nm
INSTALLATION

1. To install, reverse the removal procedure.

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