Compressor Cylinders Technical Data Book Table of Contents Equipment Specifications. Cylinder Nomenclature... Operating Specifications . Design Features eee : . Standard and Optional Equipment.......- — . 2 ES Special Application Information 16 Reciprocating Components Assembly Weights, 19 ‘Comments and Exceptions to AP! Specification 11P for Superior MH, WH, W7, WG, and RAM Compressors...» “7 Comments and Exceptions to API 618, Fourth Edition for Superior MH, WH, W7, WG and RAM Compressors. een : 121 Suction and Discharge Flange Sizes. 135 Cylinder Lubrication. 135 Distance Piece and Piston Rod Oil Slinger 137 1a ‘Materials and Construction of Components Cylinder Standard Construction Material Data Sheets (arranged by © der numben .. 1-43 Application & Performance Date .. Cylinder Operating Limits Piston Areas and Displacements Gas Passage Dimensions Valves. Cylinder/Frame Interchangeability : specs and Clearances for Individual Cylinders (arranged by bore diameter) -- Cylinder Outline Drawings seve Outline Drawing Reference Table Outline Drawings (arranged by drawing number). CASCADE Program How to Read the CASCADE Performance Printout. CASCADE Version 2.0 Operators Manual Maintenance Data .. Cylinder Maintenance Special Tools Torque Recommendations Engineering Standards . FS 2 - Protection of Non Lube Compressor Cylinders for Shipment & Extended Storage . 63 ES 11-- Rod Load Limitations on The W Series Compressor . 65 5S 13- Trimming Superior and Ajax Compressors for Sour Gas Applications in Lubricated Service. : . ses OF (2/00) & Cooper Energy ServiSUPE! Compressor Cylinders Technical Data Book ES 14- Trimming Compressors for Carbon Dioxide/Natural Gas Applications in Lubricated Service ...... so 623 ES19- Compressor Frame and Cylinder Assembly Criteria. . 628 ES 20 -Guard and Spring Reference List for RAM, WH, MH, & W7 Assemblies 637 ES 23 - Superior Compressor Cylinder and Cylinder Class Designations ............ss1-++ 642 ES 27 - Compressor Performance Guarantee 64S, ES 1002 - Lubrication Recommendations For Superior Reciprocating Compressor Frames and Cylindets.........+. coves 648 ES 3002- Welded Clearance Volume Bottles for Compressors: Material and Fabrication Requirements... 8 3008- Outboard Cylinder Vibration Suppression Device: Installation Instructions for Head or Cover Mounting......... ceseseeteenseceeseseees 656 654 ES 3004 - Ajax-Superior Packager Manual 6-66 ES 3006 - Compressor Cooling System Design sess 678 F5 4009 - Determination of Compressor Cylinder Dead Center Position... 693 ES 4010 - Balanced Pressure Indicator Testing: Requirements, Procedure, and Calculations . . + 6:96 ES 4100- Compressor Field Performance Test Specification seen tnntseceeenssss 6107 ES 4101 - Ajax-Superior Compressor Field Performance Test Instrumentation............. 6118 ES 4101A - Field Performance Test Specification 6128 5 4102- Analysisand Interpretation of Compressor Field Performance Test Results... 6132 FS SOII - Hydrostatic and Helium Test of Compressor Cline, Cylinder Heads, and Valve Covers 6142 Miscellaneous Information ... Glossary of Definitions. Units of Measurement Conversions 7d Useful Equivalents 74 Abbreviations 7s Average Unit Heat Value of Fuels (LHV) 716 Formulas see Gas Properties Compressor interstage Pressure Drops.......0000... conse sstecssees 727 Altitude and Atmospheric Pressures enc coneeeeseeee 2728 1 Cooper Energy Services (2700)Compressor Cylinder Technical Data Book EQUIPMENT SPECIFICATIONSCompressor Cylinder Technical Data Book The purpose of this manual is to provide reference data for the use of packaging, field sales, and engineering personnel involved with the current, standard Superior MH/WH/WG/W7 compressor product line. It is not intended to bean engineering manual Ajax Superior reserves the right to alter or improve the design or construction of the compression equipment and all related equipment described herein. We strongly recommend that any questions concerning present design or special construction requirements be discussed with the Superior Compressor Marketing Department. Cylinder Nomenclature -ylinders are identified by a cylinder class designati y size number. Each cylinder class isa family of cylinders sharing a common casting configu: ration, The following is an example of a class of cylinders. Cylinder Class, CylinderNo, Cylinder Size ap 630CH ° 631CH os 10" 105° w us" 12 The three-digit cylinder number isa unique designation for a specific cylinder. The two code letters which follow (CH in the example above) identify the cylinder type and the compressor model on which itis to be mounted, as explained in the table below. First letter: indicates cylinder material, lined or unlined, and type of cooling. F forged steel lined water-cooled J forged steel lined air-cooled ductile iron unlined water-cooled K —— ductileiron unlined aircooled D —— ductileiron lined water-cooled L lined air-cooled Second letter: indicates the compressor model on which cylinder is mounted, C —- RAMcompressor M — MH compressor H WH compressor K — WG6compressor G — WG7 compressor 1s Cooper Enoray Services (2/00) Page 1-3Operating Specifications MH WG6 w7 WG7 ‘Stroke (in) 6 6 é 7 T HP per Throw (bhp) ‘900 900 1500 [1250 -W72 @1000;pm) 1250 @ 1200p | 1200¢pm} ©1200rm FSs5—wra @TODpm | ©7000rBM 833 - W76 @1000+pm Mex teeny onethrow Tape Tran | amo | wm | ws ‘Max Piston Speed (fpm) 1200 1200 7200 1167 1167 ‘Speed Range (rpm) 00-1200 | 600-1200 | 600-1200 750-1000 750-1000 Internal Gas Load (IRL) Ib | 47.000 | 65.000 | 75,000 85,000 | _75,000 Net Rod Load (NRL) Ib) 42000 { 55,000 | 70,000 60,000 70,000 Rod Diameter (in) 2.25 I 2.50 * 275 250° 215 * 2.15" for cyinders number 649, 652, and 653 Design Features Superior WH style cylinders are precision machined from ductile iron or forged steel for optimum strength under high pressure conditions. All cylinders have large suction and discharge nozzles and streamlined internal gas passages for reduced pressure drops through the cylinder, Each cylinder is pressure tested to one-and-one-half times its maximum, allowable working pressure (MAWD). API non-reversible, non-interchangeable compressor valves are standard. A broad range of cylinders provides flexibility in changing field conditions anda choice of MH, WH, W7, or WG compressor frames allows Superior to meet specific application needs. A variety of unloading devices, including spacers, variable volume pockets, and fixed head pockets, as well asa minimum clearance head, give maximum capacity control. = Cooper Eneray Ser (2/00) Page 1-4= Cooper Energy § Compressor Cylinder Technical Data Book Standard and Optional Equipment Standard Equipment Variable volume head end pockets, where available ‘@ Fixed minimum clearance heads in lieu of VVPs (if required) "MT" valve plates with stainless steel seats and guards ‘# Teflon, carbon-filled packings standard below 2000 psi MWP; polymer filled from 2000 psi through 4500 psi MWP; "Peek" above 4500 psi MWP ‘4 Water-cooled packings on cylinders 2000 psig working pressure and above # Teflon, carbon-filled or PEE iston rings ¢ Balance components to within #1 Ib. for opposing throws Standard Options ¢ Fixed-volume HE pockets (not available on some sizes) ¢ Finger-type Hoerbiger pneumatic suction valve unloaders + Special tools ‘@ Crosshead guide supports + Water cooling on forged steel cylinders 17-4 PH stainless stee! piston rods with tungsten carbide coating #HStrim CO, trim Special Options + Valve spacers ‘@ Plug:type untoaders (WH-style ductile iron lined pipeline cylinders only) ‘@ Water-cooled packings on cylinders below 2000 psig working pressure ‘@ Tangston carbide coating in packing area on SAE 4140 stec! piston rod Bronze packings + Glass filled Nylon valve plate material ‘#’Peek’ valve plate material (2/00) Page 1-5SUPERION™ Special Application Information Sour Gas Machines Per API-1IP Requirements (Engineering Standards E5-13 and ES-1002 will be adhered toas required) Level 0-IIP (Trace to 2.0 Mole % H,S Content) 1. No yellow metals and special soft iron and aluminum gaskets are required. Level 1-TIP (2.0 Mole % to 5.0 Mole % H,S Content) 1. All Level O11P requirements apply. 2, Piston rod oil stingers are required. Note: not all WH-style cylinders can accomodate a piston rod oil slinger without the use of an auxilliary distance piece. Please refer to page 1:39. 3. Alll steel gas-wetted parts to be a maximum hardness of 22 HRC. Bolts and studs ASTM A193-B7M; Nuts: ASTM A194-2HM. 4, High strength 17-4PH stainless stee! piston rods with tungsten carbide coating in packing area: no deration required. 5. Forged steel cylinder bodies made of AISI-1045, 4140, or low alloy steel are to have a ‘maximum hardness of 235 HB. Some cylinder pressure ratings may be reduced because of the mechanical properties restrictions. Springfield Engineering will evaluate on an individual basis. Level 2-IIP (5.0 Mole % and Higher H,S Content) 1, Allof Level IP requirements apply. 2. APLIP Type 3 distance pieces. 3. Valves with sour gas trim include: a. softened AISI 4140 steel valve bodies b. Nimonic valve springs c. "MT" valve plate material 4. when metallic valve plates are requested, Inconel X-750 will be required. Enhanced H,S Trim (Per ES-13, 5.0) 1. Allof Level 2:1 requirements apply. 2. External fasteners from crosshead distance piece/cylinder CE interface out to VWCP = Cooper Energy Services (2/00) Page 1-6Compressor Cyl chnical Data Book end of cylinder (process gas, pressure-containing and/or rod-load-carrying fasteners). Bolts and studs ASTM A 193-B7M; nuts ASTM A 194-2HM, CO, Machine Requirements Superior CO, Engineering Standards F5-14 and S-1002 will be adhered to as requited. ‘Total gas content must be considered (see Figure I for explanation) 1. I7APH st coating in packing area. inless steel piston rod with tungsten cat 2, Water-cooled packings must be on all cylinders 2000 MWP and above. Note: (1) Sour gas units having greater than 2% H,S and greater than 5% CO, should be trimmed per Level 2-1P (2) For lubricated compression units operating below 400 psig suction pressure or with, pressure/CO, concentration parameters to the left of the curve in Figure 1, no special trim is required. All metal gaskets should be soft iron or aluminum and o-rings should be nitrile, neoprene, or viton, depending on operating conditions. (3) Corrosion will not bea problem in dry CO.. (4) For non-lubricated compression jobs, special trim will be required for any CO, concentration above 2%, (5) Lubricated units having CO, levels falling to the left of the curve in Figure | should be judged on an individual basis. If the gas is known to be extremely dirty, or if the unit is designed to operate with more than the normal number of stopsand starts or complex unloading, then special trim may be necessary at lower CO, concentrations and pressures. Cooper Energy Services (2700) Page 1-7CS EEE ¥ Trimming Curve for CO, Concentrations (Lubricated units with < 2% H,S) 1200 s “ 4000 1 Special Tim Required i 00 > 0 £400 e200 ‘Special Trim Not Required 0 10 2 9% 40 50 60 70 99 90 100 Porcent Coz Figure 1 Non-Lube Machine (Maximum 720 FPM Piston Speed) Requirements 1._17-4PH stainless steel piston rod with tungsten carbide coating in packing area. 2, Water-cooled packings must be on all cylinders, Note: consult Superior Engineering for performance calculations, Synthetic-Lube Machine Requirements 1 Piston rod oil slingers are required. Note: not all WH-style cylinders can accomodate a piston rod oil slinger without the use of an auxilliary distance piece, Please refer to page 1-39, 2. There must be no paint on surfaces in contact with lubricant, Note: no synthetic lube should be used in the compressor frame. 1 Cooper Energy Services (2700) Page 1-8Compressor Cylinder Technical Data Book Reciprocating Components Assembly Weights v English [Compressor frame we | sw6 | WHE | He | w7 | woe | WG7 ‘Max. allowable net rod load te] 40000 | 6500 | ss.o00 | 42,000 | 0,000 | ro.oo0 | 70,000 Crosshead weights - Ib 85,205. | eg, 146 | 112, 170| 105,65 | 120, 190 | 120,100 | 120,190 ‘Wrist pin weights - Ib m0 | ws | ws | zo | wo | » [| @ ‘Added wi.forauxdp.rod-lb | 100 | wo | 60 | 25 | wo | tes | 105 Connecting rod length = in ws [es | so | us | eo | wo [ m0 Cyl. Tey, No] Diam. [ Cyl. We Piston & rod assembly weights (piston, Class [SY NO} (in) | (tb) piston rod, rings, and hardware) - Ib asf am | 300 | so | | 7 | & | 2 [ so [Tm | 6 nS] e [3125 | 300 | | oo | | ss | 66 | @ | 7 esse. | oc | 5 a | etn | a Oa net con | mT | Bsr | oe | 3500 | smo | se | or | = | @ | m [ @ [2 ask] es | 370 | sao [| m | we [ os | [ [ # Ber] au | aes | seo | ve] 7 | = | @ | | 1s | 10 Bcr_[ ear [4000 | amo | | o | «© | # | © | 16 | 1 aor] 608 [4250 | e008 | _% | ioe | or | ror [ome fi Ber} 600 | e500 | eo |e | woe | m | oe [oe [a [ve cr | eo [ars | soo | oz] im | wo [os [ts [me | orf en [500 | a0 [9 | me { wo [a7 | mos [io [Ws apr] e12 | 520 3700 {oo {| 10s | me | oa [ m [me [it aor [ers | 5500 | 3690 | 106 | ns | v3 | wo | wo | iss | 1 aor [mee | S70 | 300 | ma] ize | 190 | m7 | ze | ao | 1 ESF [ars | e000 | ao | we | 157 | 165 | ica [so [vs [10 esr | oie | 620 | 470 | vse | tor | vs [vez [ too | vs [170 esr | a7 | e750 | aso | 17a | vee | 196 [te [tor [208 [am nO | ore | 5750 | e250 | 103 | me | 10 [wos [me [ie [126 no [ee | 6260 | ao] ts |e [te | | [me [37 No | eao] 6 750_| 450] ze | tor | us| too [a7 [te [9 No er] 7280 | eon | 13] 62 | te0 [as [as [a [61 po] ees | ra | 2s | a | tse | to [we [or [om [om PO [ox | 8.000 | 2650 | 158 | ter [175 [ver [63 [ vee [170 7] er [aso | zoo |_| 7 | tet | oe [to [an [77 ‘| e28 | osm | 2700 | vez | 100 | 199 | ts [veo | 200 | 200 Go| a | 1025 | 200 |_| tes | son [ve [er | ao | tot ‘ao =60 | 9.000 | s150 |e | 192 | 200 [ves [tao [zit [200] ‘# Not available for new unit sales. Cooper Energy Services (2/00) Page 1-9SUPERION Reciprocating Components Assembly Weights v English MH6 ‘W7 | WG6 | WG7 ic sembl, y Ek, [ovine is tn 8 od seco we (fon. | {a 632 5050 189 168 176 162, 168, 187 179 es ee os oe ete et ee s+3 See ee et eS +8 ee SSH RO_| eas | 1700} sao | 197 | 6 | 2 | am | or | ze | on] RO _{ 766 | 1800 | s900 | 2 | m3 | 29 | ow | om | zt | 2m =>_[ 6 | mao] e100] awe _|_o7 | 27 | 20 | a5 [ Wa] WA To [ven [250 | 7150 _| 251] a6] aso 20 | 265 | _NA_| NA To “esi a50 | _voro_| 0s | 266 | 274 [ama] a0 | NA| WA vo] esa [so | eoso [108 | sor | moe] 100 | 16 | 8 | a0 vo [688 |r150_| eso [198 | 207 [216 | 200 | 06 | a8 | 210, vo] ess [1200 | eas0_| 205 | 216 | 209] 008 | om | 205] m7 vo[est_[_ 1250 | emo | 20a _| 219 [amos | on [ame] 220 wo | 65 _[ 1300] ero 21a 2a | 20 | 26 | m2 | ma | 206 | PO_| ee _| enw | 750] —woe_[ om | 19 [05] v0 too] 128 Po] as | eso | ams |i | a | wm | 7 | me | a | mm] PD, [ro | 2700 | toa | 108] as | rae] 198] ter | a7 wox_|662|_5750 | ax60 | 103] 112] 100] _105_[ 14 10a] 18 Noa [063 | e750 | amo | we | rs7| 165] 100 | 1a | tor] 108 vo | 77 | tas0 | eroc_| 7s | 2m | 20 | 27 [2m | 255] 207 * Not available for new unit soles. = Cooper Energy Services (1/00 rev) Page 1-10Compressor Cylinder Technical Data Book Reciprocating Components Assembly Weights v English swo | WHE Cyl. Tey. No. cyl. wt Piston & rod assembly weights Closs |C¥! No} (ib) piston rod, rings, and hardware) | zo |e [im [oe | im | ms | 10 | [Poa 665 2125 14 123, 131 17 123 7 134, 275] 14a] 162 | 160] we | 161] 171] 172 miso] te] 173 [| 181_| tea | ver | im [a7 sso | te3_| 162 | 20 | vs | ve | 210 | to woo | 161 | 170 | 176 | 16s | 170 | 198 [100 oso] 17e_[ ter 195 | tar [tor | m05 [ann aso tre ver | 103 | ive [198 [100 [200 oof 167 196 | aoe | tor | 198 | om [208 ooo 200 | me | 2m | mos | vo | on [209 sro [an m0 | 2s | 215 | 210 | ae | 20 ze0o| 3 ts [160 [46 [ter _[ 17 [171 aea0 | 109 198 | 204 | 190 | aoe | ow [2 wooo [16+ fs et] 168 | or | ie | ve woo | 103 192 | 200 | 106 | te [on | 20 soo] 195 | 212 | 200 | m0 | oe [2 wooo | aes0 [169 | ta | ve | v2 | we | 7 [ 19 oso | 4800 | 105 | is [ves [too | avs | 1 [105 1100 | a7s0 | 175_| toe [192 | 17a | 168 | 203 | 10 7150 | 4700 [105 | tor [202 | to [198 [219 [200 00 | «580 | 195 | ame | 21 | 198 | moe | 23 | 210 som eet] | 162200 [08] 189] 2 | ooo | 4850 | 19 | 163 [76 | 02 | toe | 17 | 179 i100 | aro [175 | ts | 12 | re | 108 | aos [109 3500 | soo | 1s |W | 1ei_| 1a | ter | 192 | 17e 900 | es {ves | 192 | 20 | 15 | vo [on | 20 9500 | 300 | 105 [m6 [212 [20 [ms | 20 | ou waoo [aso [69 [tes [re ee [neat | 050 | a800 | 165 | 175] 183 J 169 | 75 | 1) | 106 rio aro [175 [ts [192 [178 TE v2.00 4680) 195 | aoe 22198 + Not available for new unit sales. = Cooper Energy Services (2/00) Page I-11Reciprocating Components Assembly Weights v English ‘wue | MH6 Piston & rod assembly weights (piston, piston rod, rings, and hardware) ws [ie | 168 ise_[ 200_[ 108 168176 184 _|_ 192 208_ [216 oa 208_[_ 206 157_| 165) 75 230 28 122 8.50 20.00 2.00 a waa peepee a papa po mo_[_ 5132 at ezso_[ es [292 [27 | m8 | a5] zor _|_s37 won | sisi | 2250 | eo [am | ms [ me | xo | a7 | me | on # Not available for new unit sales. = Cooper Energy Services (200) Page 112Reciprocating Components Compressor Cylinder Technical Data Book Assembly Weights v Metric Compressor frame sSWé | WH6 | MH6é | W7 | WG6 | WG7 Max. allowable net rod load kel iets | 21002 [ aoe | taosi | aoe | sn7s2 | 31782 Crosshoad weights - kg 20,48, 72] 40,65 | 51,77 | 48,20 | 4.86 | 54.05 | 34,06 Wrist pin weights - kg 10.9 156 15.2. 10.0 AT ad 7 ‘Added wi.foraux.dp.rod-kg| 45 | 59 | 68 | 57 [| 62 | e4 [ 04 Connecting rod length - cm we | 68 | 31 | me | 22 | 82 | 2 Cyl [evi No] Diem. [ Cyl. wr iston & rod assembly weights (piston, Class |&Y" N°} (cm) | (kg) piston rod, rings, and hardware) - kg aS [on | 72 | 17 | 218 | m9 | ws | me | me [ wo T 33 aS |e | 7975 | 17 | m1 | m2 | 308 | mo | m9 | a4 | ms esr | em {025 | 160 | 254 | ms | sat | wa [ a3 | ae | 0 Bsr [ oo | eso | vos | 253 | so | mo | 281 | sa7 | v6 | 372 BSR 605, 9.525 1601 27 NS 354 25. 33.6, 39.9 384 Bor] 6 | ves] 17 | a4 | 95) 1 | x2 | a2 | «76 | 467 Bor |e | 10.16 | wer | 7 | wa | 45 | seo | 31 | so | 76 sor | oe | 10795 | 17 | we | a5 | 72 | 13 | 58 | a7 | 203 scr | oe | na | ie | 031 | a7 | oa | us | oo | oo | ss Bcr_[ 60 | 12065] 174 | «3 | soa | mo | a6 | s22 | sas | S57 or [en | a7 | vs | a2 | 43 | 9 | wo | ae | wa [ a2 Bor | 62) 13995] ere | uo | wo | 26 | «67 | w3 | 92 | 39 wor | 6 | me | ws | «1 | 2 | 58 | wo | wo | oo | ses BOF {| “6s | 14605 | iso | s13 | 53 | 0 | sr | o2 | os { 617 esr | ots | 15m | oo {or | 72 | 74a | 689 | a0 | Tea | 726 esr | 616 | ise] our | rir | a | m4 | m5 | me | a9 [74 er | 67 | us| 2m | o12 | es | 9 | o30 | 66 | w4 | 912 no] 6 | 4605 | we | 67 | 0 | saa | ae | si7 | 9 | 972 NO] sig | 15075 | 1960 | s22 | a2 | 99 | m1] sor | 053 | oo wo | en {was | toc s81 | oat | os | soo | car | viz | a6 no | er | teats | 1050 | mo | oso | ras | o58 | oe | reo | 730 ro | 62 | 1905 | 1013 | 49 | oo | 726 | 062 | 730 [ me | 780 po | 0 | ose | i000] 717 J 75a | 704 | m0 [ rae | ara [ 709 ro] ev | 2180) 17) m4 | vas | o21 | rez | 758 | 66 | o3 fo | ewe | mis] is _| 026 | 057 | 903 | os | o57 | 048 | w07 co | sx | 260s | te | es [| a30 | o56 | 07 o7_[ oa # Not available for new unit sales. = Cooper Enoray Services (2700) Page 1-13Reciprocating Components Assembly Weights v Met WwG6 yl. Jesh No} Diam. [Cyl wr Piston & rod assembly weights (piston, Class [SY NO} (em) | (kg) piston rod, rings, and hardware) ~ kg oo | en [mss [2319 [eas [oe [962 | oor | ot | toe | art ‘ao [ ee [asa [mer vat | vez | maa | 735 | 702 | we | ova 20 * 633 26.67. 2268 753 794 83.0 767 794 88.0 Ba op | em [arse | 2ms | 7oa [35 | a7 | 07 | e563 | 021 | 003 oo | “es _[“z21 [23 [9 | eo | o16 | 053 | 098 | 066 | se op | *836 [3048 [2000 [ass | ozs [962 | o08 | 043 | 1012 | m3 ex7_| zo [1588 [748 | 709 | 021 | 767 | 12 | 066 | 057 wo [ess [m2 [1565 [veo | et | e57 | 78 | 1 | 203 | 66 i) 639 375 4542 8 8.9 92.5 86.6 89.8 94 94.3 wo [610 [302 | ts [ars [ote | 053 | eo4 | 25 | s08 | 974 wo [ear [as56 tae [962 | 1007 [1043 | 60 | voor | 1089 | 1052 | 2 [mses [17601002 [1043 | 1080 | 1021 | 104s | 25 | 1003 wo {#3 [3810 [17s [ 1025 [051 | 02] oa | 990 | 148 | 1083 woe [aos | t6ra_[ 1084 | 125 | 1161] oz | nes | io? | 10 RO * 645 43.18 2459 894 93.4 oA NE EX] 101.6 98.4 RO_| *es6 | 4572 | 24a | o71 | 1012 | 188] 971 | 1002] 1093 | 1048 so_| ee | S207 | 2er_| «3 | sea | 07s | oss [rs | NA mY 0 D. wo von | err | saa [igs | as | rs | ws | 12] NA | NA ross [erat | aor | tor | ior [tara | 1as3 | taro | NA | NA esi_[ 27a [seo [053 [toa [o30 [ 62 | 89 | o89 | oe vo. oss [o21 | zee [aos [ 9 [os [| w7 | sa | tos4 | 093 v0. es6_| 2048 | 2005 | wa | 75 [ia [| os | 71 | 1070 | 1030 vo. esr [317s |e | 2s [96 [tor | oa [057 | 1061 | i016 Vo 58 [33.02 |" 2790 [966 [1007 [toa [oS | 1007 | wo2 | 1066 PD. exo [isa | aa [es [3 [so [ae [513 [ 0 | 62 PD. eo [test [ime [ 71 [ se | 4 | 31 | 968 | 44 | 008 PO. cot [ire [125 [sas | ee | os2 | soo | oir [ 72 | 667 [ox [seo] 4ens | tore] as | a | a | re | at | Noa | 663 | 17.145 624 621 % Not ovailable for new unit sales. = Cooper Energy Services (2/00) Page 1-14Compressor Cylinder Technical Data Book Reciprocating Components Assembly Weights v Metric SW6 Cyl. cyl. No. Diam. | Cyl. Wr Piston & rod assembly weights (piston, class {CYNo] (em) | tka) piston rod, rings, and hardware) - kg Poa | oo | 1528 | wa | wa | soa [| mo | 2 | sig | 500 | oo Poa] 665 | 151 | 1256 | S17 | 58 | a | oi | ose [ wa | woo Poa] 66 | 100s | 1219 | ei9 | oo | m6 | w2 | 730 | 776 | 730 Foa_| _e7_| 2150 | 127 | ta | res | e21 | re2 | 758 | 66 | 003 oa [ess | zzes | zoe | 30 | oi | w7 | oa | 067 | 953 | 003 aoa | “ess [2540 | zr | a0 [m1 | m7 | aa | m1 | 053 | _o16 aoa | ero | 2794 | 2m | 07 | me | wes | er | e660 | soo | o12 Hoa [eri [2921 [iss [780 | o21 [a57 [79s [ a38 | 03 | m3 oA [oz [airs [isn |e [9 [ 5 | a66 [oe [ort | m3 aoa ors [356 [vera [7 [ me [ee [5s [oe | ioao | 993 oa |e | a1 | sis | 957 | 098 | 134 | o75 | 953 | 1080 | 998 Foa | 682 | 905 | 120 | o9 | 689 | 726 | 662 | 730 | 771 | 178 esr | es | wre | one | 57 | o08 | 25 | 662 | 925 | 074 | O74 or {6s [ 21so | 2s | v4e [ves | o21 | 7e2 | 758 | ert | 807 uD, as | 06 | mas | 30 | ot | or | 44 | e657 | 057 | 907 UD, ees_[ 2413 [as [ees | a [52 [or [ot [ior2 | 974 UD, est_[ 254 [m0 [i [72 | me | 735 | 7e2 [ ee | a2 UD, es_[ 2667 | am | 153 | 794 | m0 | rer | 74 | 00 | 4 up | eo | aoe [2s [moa | 5 | ot | 7 | 053 | 021 | 903 v0, on [m2 [ ame [as | ao | oe | asa | os | c66 | oe UD, or | 2043 | 209 | as | ozs | w2 | oa | m3 | tre | 999 upa | 6x2 | 2286 [25 [0 [ ori | w7 | ta | o57 | 957 | 07 uoa | os | 254 | 2m0 | 21 | 72 | ma | 735 | 762 | me | e12 upa | eas | arse | ais [ise [ms [os | wr | a53 | o2t | m3 uD x6 _[ 2150 [228 [74a | ves | 21 | 762 | 758 | e741 | 807 aon [ear | m86 | os [wo [as | m7 | oa | o57 | 057 | 07 62 | v7 [921 [ i2 | ot 78 | 735 | 762 | 8 | 812 0 | 767 | 794 | 930 | 944 a1 | eo7 | a63 | 021 | 903 oe | 53 | s08 | o66 | s48 62 | oe [43 1 Cooper Energy Services (2/00) Page I-15 4% Not available for new unit sales,Reciprocating Components Assembly Weights we | swe | wHe | MH6 Cyl. Jovi. No] Diem. | Cyl. wr Piston & rod assembly weights (piston, Class [SY NO} (em) | (kg) | piston rod, rings, and hardware) - kg ‘ona | ror] 2150 | 2068 | v4a | res | o21 | 7e2 | 158 | 66 | 003 ‘ana | 705] 2206 | 205 | 30 | ert | wore | ma | esr | o53 | 009 QONA 706. 25.40, 2200 TAA 76.2 798 73.5 76.2 B44 80.7, ‘aona | ror | 27ga | 2185 | roa | o35 | ort | so7 | 53 | o16 | 098 RO 708 43.18 2450 9.3 4.3 98.0 92.5 48 102.5 90.3 RO 709 45.72. 2404 48 98.4 102.5, 48 98.0 407.0 102.5 RDA 710 43.18. 2459 93 4.3 8.0 92.5 48 402.5, 99.3 ESF ™ 15.24 2150 oTA N2 48 689 68.0 79.4 726 esr | 12] sas] 2iar | 17 | 758 | res | m5 | ras | 39 | 74 woc_[ 73 2603 | 1760 1002 | 1043 [1080 | 1021 | ime | tas | 1099 JOC 4 375, 1851 99.8 103.9 107.5, 401.6 104.3 112.0 108.9 esr] 715 | 1461 | ie | sis | 53 | 0 | 1 | x2 | os | on7 QDA * 2001 | 22.86 Bx 83.0 B74 07 Ba 857. 95.7 07 BOF * 2002 _| 14.605, 1669 51.3 55.3 59.0 584 57.2. 635, Gi ‘DA 2008 | nse | zas_[ rea | res | ei | 762 | 758 | 066 | 003 Kio | soso | soa [caer] era | 012 | oa0 | s04 | v2e1| 930 | 264 Ko | so | sm | mo | ors | me | 39 | toe | isa | 139 | 1334 1 | so | saaz | zre7 | cos | 1034 | wos7 | tore | ioo2 | vws7 | 1202 MO. 5073 60.96 2880. 127.9 432.0 1343 130.2 153.3 4134.3 153.3 Ku | 5129 | soeo | 2061 | o71 | o12 | 000 | e94 | 1251 | 930 | 1261 mo] 510 | erat | _zra0_| ward | 1515 | 1538 | a7 | rma | i538 | 1742 wo | sie | ery | ras | 1204 | 1925 | 1947 | 1906 | 120 | tur [ 1329 wor | sii | ois | 2003 | 061 | tio2 | 125 | oes | 1256 | vias | 1256 + Not available for new unit sales. = Cooper Energy Services Page 1-16 (2700)Compressor Cylinder Technical Data Book Comments and Exceptions to API Specification TIP for Superior MH, WH, W7, WG, & RAM Compressors Introduction The comments and exceptions in this document apply to API Specification 11P, Second Edition, November 1, 1989 (reaffirmed September 1999) for current production Superior MH, WH, WG, and Ram compressors. The scope of Specification 119 addresses “packager supplied” reciprocating compressors, which includes the driver, skid, piping, controls, and other systems, Cooper Superior’ scope of supply is the compressor and documentation applying directly to the compressor. ‘Therefore, this document only addresses those portions of 11P which apply specifically to the compressor. Superior compressors generally comply with IP The majority of items in this document are e@ clarifying comments rather than exceptions, When exceptions ate taken they are supported, by along history of successful performance. Section 1- General 12 Data Sheets. The API Packaged Compressor Data Sheets Appendixes D and E) are not used, unless specifically tequestexl, The compressor information referenced in these sheets is available in the compressor Sales Release document and Compressor Frame and Cylinder Technical Data Books. Technical information that varies between applications, such as unbalanced forces and lubrication requirements, is given to the packager on separate forms. Other data can be provided as required, 1102 Combined Rod Loading, Superior literature refers to this as Net Rod Load 110.14 Data Book, The Compressor Frameand Cylinder Technical Data Books do contain data sheets, individual frame and cylinder plan drawings, and other technical data. The books do not include API Data Sheets (see 1.2), Instructions and parts lists are included in the Superior Instruction Manual, which isalso available to the purchaser, Section 2 — Compressor 211 Quoted Capacity. Since capacity depends on piping, bottles, and other equipment e provided by the packager, the quoted compressor performance is at the suction and = Cooper Energy Services (2/00) Page I-17SUPERION" 242 2523 271 291 293 201 2a. 2424 discharge flanges of the cylinders, Unless provided by the packager, interstage pressure drops are estimated (see 555). Performance Calculations. Gas characteristic values are listed in the Sales Release document. Cylinder Bolting. Although most fasteners comply with specified thread engage- ‘ment of 1-1/2 times the diameter, there can be fasteners with slightly less engage- ment. The lesser depth is sometimes required in ordet to avoid interference with other fasteners or internal features. Piston and Rod Locking. Most Superior MH, WH, WG cylinders use multiple through-bolts to secure the piston to the piston rod flange. Ram cylinders use a piston with a through rod and lock nut. In either case the fastener preload is, sufficient for locking them in place. These practices have proven to be very successful, Distance Pieces/Design. Type 2 distance pieces are not available for the Ram or ‘with certain cylinders on the MH and WH compressor frames. The Compressor inder Technical Data Book for the MH, WH, and WG compressors specifies the cylinders on which the Type 2 distances pieces are available. Type 3 distances pieces, are available in all cases. Explosion Relief Doors. Relief valves are available on the top cover but not on distance piece covers. Packing Cases and Pressure Packing/Type. Inconnel garter springs are also used. Frame Lubrication/Pressurized System. For the Ram compressor the prelube pump is optional and there are no gages on the oil filter intet and outlet, Both are standard on other compressor models, Cylinder Lubrication. Pump to point systems are not used, except when necessi tated by unusual circumstances. 2.12.2. Oil Level Control. An oil level control is not applicable to the lubricator reservoir. Lubricating oil is drawn from the compressor frame or a separate supply tank, not the lubricator oil reservoir. 2.1312 Steel Heads. Steel cylinders rated for operation at 3200 psi (MWP) or Jess have ductile iron heads. 21313 Cylinder Material, See 2.1312, 1 Cooper Energy Servic (2700) Page I-18Compressor Cylinder Technical Data Book 21342/3 Inspection Codes/Magnetic Particle Inspection. Cooper Superior inspection Section 3222 322.3 criteria, although similar to these specifications, differs in certain details. When any of these tests are required, documentation of standard inspection methods can be provided to the purchaser upon request, or the methods can be modified to match the ASME standards if required. 3- Capacity Control Clearance Pockets. Variable clearance pockets are not offered on cylinders smaller than 3875” diameter, or on SPC gas transmission cylinders (#654-658). Fixed clearance (open/closed) pockets are not offered on Ram cylinders or MH/WH/WG cylinders smaller than 5.0” diameter. ‘Valve Spacers. Not available on forged steel cylinders (rated at or above 2500 psi) or SPC gas transmission cylinders (#654-658), 3224 Clearance Bottles, Not available. 3225 Cylinder Head Spacers. Not available. 3226 Clearance Plugs. Not available. 3244 Unloader Operator. A few standard unloaders are designed to be operated only on air. To insure that the appropriate unloader design is provided, the purchaser should indicate if process gas isto be used to operate the unloaders. Section 5 — Cooling System 5311 Cylinder Jacket System Item 3. Depending on the source of cooling water (eg. from engine jacket water system), it is very possible for the cylinder cooling water exit temperature to be more than 30°F above gas inlet temperature 533 Rod Packing Cooling Item 1, The WG rodis 2:3/4 inch diameter. Its packing is not cooled at pressures below 2000 psi Item 3. Packing cooling requirements are available in the Ajax-Superior Packager Manual ES 3004). See page 6-66. 555 Design Assumptions. Unless specified otherwise, default parameters will be applied as follows: Suction gas temperature = 80" F 5. Aftercooler gas outlet temperature = 130" F Cooper Energy Services (2/00) Page 1-19SUPERIOR 8. Allowable Pressure Drop Operating Pressure below 100 psig - 59% but not less than 5 psi 100 - $00 psig - 4% but not fess than 8 psi 500 - 1500 psig - 3 9 but not less than 20 psi 1500 psig and above - 2% but not to exceed 40 psi 9, Parasitic Fan HP = 4% of engine bhp. 564 Tube Material. The frame oil cooler utilizes copper tubes. Steel or admiralty tubes are not offered. Section 7 — Piping and Appurtenances 76 Threaded Fittings. The frame lubricating oil system does not use 3000 psi fittings as it is ata pressure much below this. 710 Pipe Material. Frame lubricating oil system piping is schedule 40, Section 10 — Shutdowns, Alarms and Annunciators 103 Required Shutdowns Item 2, The lubricator no-flow is provided as standard. The low frame lube oil pressure shutdown is an available option. All other listed shutdowns are in the packager's scope of supply. Section 13 — Inspection, Testing and Preparation 1331.2 Hydrostatic Tests/Test Period. Due to their relative simplicity, valve caps are tested for 15 rather than 30 minutes Section 14 — Marking 142 Material. The rotation arrow is plastic. Section 15 - Corrosive Gases — H,S and CO, 15337 Purged systems are optional and must be specified when required by the purchaser, 1 Cooper Energy Services (2700) Page 1-20Compressor Cylinder Technical Data Book Comments And Exceptions To API 618, 4th Edition, For Superior MH, WH, W7, WG & RAM Compressors Introduction API618/4th Edition June 1995 is a specification covering “requirements for reciprocating ‘compressors and their drivers used in the petroleum, chemical and gas industry services for handling process air or gas.” These applications are normally outside of the natural gas industry and are predominantly associated with process gases such as hydrogen, ammonia, carbon dioxide, etc. The compressors used in these refinery and process applications are designed and manufac- tured in accordance with AP1618, are low to moderate speed compressors in the range of 300 450 rpm and are normally driven by electric motors or steam turbine drivers used in refineries and process plants. Compressors complying with API 618.are traditionally engineered from the ground up for the specific job application and typical delivery cycles are 10-12 months from receipt of order. Paragraph 1.1 of API 618 specifically excludes gas engine and steam engine drivers from coverage by API 618 and goes on to say that “Requirements for packaged high-speed recipro- cating compressors for oil and gas production services are covered in API Specification IP.” ADJ Specification 11P covers requirements for “a packager supplied, designed and fabricated, skid-mounted, reciprocating, ... compressor .. and its prime movers used in oil and gas production services.” Compressors intended for refinery or petroleum industries as covered by API618 are specifically excluded from API IP. The requirements of API LIP are specifically tailored to the needs of the natural gas produc- tion and transmission industries and allow the incorporation of manufacturers’ standard ‘compressor frame and cylinder configurations, which are available within lead times of 20- 30 weeks, Summary + API618 isnot specifically applicable to compression equipment in the natural gas produc- tion industry—API IP is. = Cooper Energy Services (2/00) Page 1-21SUPERION' + Superior compressorsare tailored primarily to the natural gas production and trans- mission industries, and thus conform more closely to the specifications of API IIP rather than API 618, «* Superior strives to comply with API 618 to the extent that it does not compromise our objectives of short delivery lead times and low cost as compared to fully compliant API 618 equipment. The following comments and exceptions define those areas where ‘Superior equipment or documentation deviates from API618. General Superior’s primary scope of supply is the compressor, gas engine driver (if applicable), and information directly related to this equipment. Other equipment, services, and information is typically provided through a third party which contracts directly with the purchaser or Superior. This company can be a distributor, packager, or engineering company. API specification applying to services not provided Superior must be reviewed and confirmed by the contractor. Technically, Superior compressors are not APL 618 compressors, but there is some flexibility the scope of supply that often allows the equipment to meet many of the customer's API 618 goals, That flexi lity falls into four categories: + Standard options which may be added to the basic equipment at an established price; + Special options which are designed and manufactured for a specific application, Due to their limited applicability, lead times will be extended and pricing will be substantially higher than the base equipment or standard options; \dard documentation is information that can be readily provided upon request; + Special documentation must be created specifically for the order. Pricing will be estab- lished as required. Although Superior attempts to meet as many of the purchaser's special requirements as possible, any request outside of the standard equipment or information offering adds to the time and cost involved in the project. Accordingly, special requests should be limited to those items that are absolutely necessary. Standard documentation for Superior equipment is not as extensive as outlined in API 618, Appendix A or F etc. It is typically limited to the Sales Release (which includes equipment identification, customer specifications, and performance), separate frame and cylinder outline drawings, performance curves, Technical Data Manuals, and Instruction Manuals/ Parts Lists. 1 Cooper Energy Services (2700) Page 1-22Compressor Cylinder Since Superior does not routinely provide information in the API618 format, the customer should discuss specifi ‘documentation needs with their Cooper-Superior representative. All comments and exceptions apply to the MH, WH, W7 unless noted otherwise, and RAM compressor models Section 1- General 1427 Superior rated power is from cylinder suction to the cylinder discharge flange. Section 2 — Basic Design 211 Three years of uninterrupted operation is not typical for high speed compressors. Parts such as valve plates, springs, and piston rings require service more frequently. 212 Forgiven operating conditions, Superior compressors have a natural sound pressure level (SPL), This SPL is less than that from a gas engine driver, and frequently less than the SPL of the gas piping. When SPL. control is required itis best accomplished by insulating the piping, equipment building, or other methods. This s typically contracted through a third party engineering service. 2,11 Foundation and piping design are not within Superior’s scope of supply. Data, such as base and bolt pattern drawings, equipment weights and unbalanced forces can be provided to the packager or foundation contractor as required. 2.115 Performance software is set up to report volume flow in standard (rather than inlet) million cubic feet per day: Although the standard typically used is 147 psi and 60°F, it could be any required basis. Superior normally does not use API 618 formatted data sheets to convey this information unless specifically requested to do so, The information required by this paragraph is normally published in the compressor and performance section of Superior’ standard Sales Release. 231 Cylinders may operate up to 375 F rather than 300 Materials are selected based on the customer’ application. This also applies to the note in paragraph 2.32. 251 Lateral vibration analysis is not performed. Experience has shown that the mass, arrangement of the compressor and driver at normal operating speeds keep lateral vibrations of the equipment within allowable limits. The packager or engineering. ‘company must take precautions to insure that the piping to and from the compressor is properly supported to prevent vibration. (2/00) Page 1-23SUPERION™ NS Torsional analysis is performed only when an electric motor is used as the driver. Engine-compressor sets do not have the potential for torsional resonance found in motor-compressor sets. 252 See2: 2621 Cold rod runouts are typically 0005 inch per inch of stroke and can be as much as (0008 for large bore cylinders in new condition, Since Superior cylinders are used to compress gases over a wide range of temperatures which affect piston ring growth and piston position, the hot runout will vary. Piston ring wear will increase cold runout. These traditional runouts have proven to work Well in Superior equipment. Calculated cold runouts are not routinely provided, but can be upon request Runout is not measured until the equipment is final assembled at the customer's facility. 2622 Allowable flange loads are available upon request. 262.3 Linersare standard equipment in forged steel cylinder bodies (3.0 - 675.inch diam- eter}. These are installed with an interference fit such that pinning or clamping is not required Liners are available as standard options for many ductile iron cylinders. These are held in place by clamping only, which greatly simplifies liner replacement. Although many liners are 3/8” thick, some are less than thi cylinder liners is available upon request. Information on specific 2624 Standard cylinders do not have 1/8" overbore capability. Cylinders are designed with vvalves located as close to the cylinder bore as possible to minimize clearance volume, 2.62.5. Cylinder bore finish is 32 microinches rather than 8 - 24. 26.2.7 Cap screws are used in place of studs on the RAM and in some cases on the MH/WH/ W7 for ease of assembly /disassembly. Cap screws have proven to work well for these applications. Long studs are not provided. 2.62.10 Superior does not use this method for setting studs. An anaerobic adhesive is applied, and the stud is driven to a specified projection height. 262.111 Fasteners are standard coarse thread series, so diameters greater than 1” will have fewer than 8 threads per inch. (2/00) = Cooper Energy Ser Page 1-24Compressor Cylinder Technical Data Book 2.62.11.5 Connecting rod bolts are positively locked. Bolting on other parts are not. 2.6314 All RAM cylinders are air cooled, as are a few MH/WH/W7 ductile iron cylinders in 2632 2641 2643 2644 2645 2646 279 2732 2713 the 575 - 80 inch bore range. Forged steel cylinders are air cooled, but water cooling isavailable asa standard option. Aircooled cylinders may be the only type available in selected bore sizes. Superior can providea list of cylinders and types of cooling upon request Gas flanges are not studded at the factory. Piping flanges are typically bolted to the cylinders by the packager. Bolts, as opposed to studs, greatly simplify installatior Ring type joints are used as standard for gas connections on forged steel cylinder bodies rated above 3000 psi. See 2.641. The customer shall specify when studs are required. Some cylinder gas flanges require special rectangular or oval connections, Drawings of face and bolt patterns are available upon request. Transition pieces are fabricated by the packager or other subvendor. Cylinder flange faces are not serrated. Connections are NPTF rather than NPS. Indicator tapsare NPTF rather than NPS. Taps on cylinders rated over 5000 psi are special Finger-type suction valve unloaders do not provide visual indication of po others do, ion, Superior does not provide valve dynamic studies. These services can be contracted through subvendors. In addition to unloading by the specified methods, capacity can also be controlled by manually adjusted variable volume heads on low to moderately high pressure cylinders. In finger-type valve unloaders, actuating air and process gas that leak past their respective seals may mix in the intermediate compartment that separates the Work- ing parts of the actuator from the valve cap. Thisisa vented compartment. In the event that both the air and gas seals fail and the vent line is restricted, it would be possible for the two gases to mix in the actuator or compressor cylinder. This is highly unlikely, but is theoretically possible. = Cooper Energy Services (2700) Page 1-25281 282 283 284 2842 285 286 295 296 297 230. = Cooper Energy Servi Page 1-26 Piston and crosshead nuts are not positively locked. Notall nuts are torqued to 15 times the threads root stress at maximum tod load, All through bolts are torqued to at least L5 times, as are both the piston and crosshead. nuts on the Ram, Standard pistons do not have a drilled vent. Hollow pistons are made of two or three pieces, which will allow pressure to escape once external pressure is removed, Standard cylinders may have loads higher than 5 psi on rings for non-lubricated service, Coated piston rods are available options, Rods for most standard services are induc- tion hardened, Piston rods are within .001 inch in roundness and .002 inch in diametrical variation, ‘Thread relief area is not polished but is 16 microinches. Material information is available upon request. See 262.1 and 284, ‘The RAM connecting rod is nodular cast iron, AS36 Grade 80-55-06 lforged rod will be available in late 1998), All others are forged steel. ‘Cap on the crank pin end is removable; crosshead pin end is solid. ‘Changes in section have ground rather than polished radi Crank pin bushings are press fit rather than locked in place. Only the MH/WH model connecting rod bolts are wired; others use nylon insert locking nuts, which have proven to be very dependable for those models. Crossheads are nodular iron rather than steel. Shoes are replaceable, but not shim- adjustable MH/WH/W7 four-and six-throw frames come standard with crankcase over-pressure relief valves. Valves are available options for two-throw compressors and all RAMS. ‘Valves are mounted on the top of the frames due to space constraints, Tor clarity of definition, a long distance piece will petmit the use of an oil slinger, buta short distance piece will not. Since this isa function of stroke and space inside (2/00)Compressor Cylinder Technical Data Book the distance piece, the same distance piece can be long for one cylinder but short for another, depending on the frame and packing case, 240.1 Type A- The distance pieces for all forged steel cylinders and the RAM areshort. A slinger is not recommended for MH cylinder nos, 630-636, 668-670, The Ram does not have a separate distance piece, but incorporates the wiper ring, into the piston rod packing case. There isa closed chamber on the crank end of the cylinder for the cylinderside vent and drain. There isa separate packing drain into the crosshead guide (or auxiliary distance piece if provided). 21012 Type B- The standard distance pieces for cylinders other than those mentioned in 210.1 are long. 2.1013 Type C- The second (or auxiliary) distance piece is long in all cases. See 2.10.1. and 2.10.12 for information on first distance piece. Separate lubrication of the intermedi- ate packing is provided on MH/WH/W7, bat is not necessary on RAM. 24014 Type D-See 21013, 2.105 Distance piece pipe threaded connection ports are summarized below. All are NPTE, Distance Pe. RAM MH/WH w7 Standard -top a2" vez 3/4"——@y14/2",(2)3/4" =bottom — «1)1/2" ay yz" (4) 3/4" 14/2") 3/4" Auxiliary - top 23/4" Qu23/4" ay bottom —(2)3/4" (pba) 3/4" an" 2.11.2 Cast iron packing case flanges are often used for lower pressure service. 2.11.4.2.1 In cases where water cooling is applied at pressures below 2000 psi, o-rings do encircle the piston rod. Some vendors’ packing cases do not require o-rings. 2.1143 Although water cooling is always used in non-lubricated service, it is normally only supplied with lubricated service at pressures greater than 2000 psi Steel plugs in packings are not a standard option 2.1144 When required, an inline water filter for the packing is normally provided by the packager. 2415 Packing cooling information is available upon request, Cooling should be separate from cylinder jacket cooling systems. Pressure rop may exceed 25 psi at higher flow rates. # Cooper Enoray Services (2/00) Page 1-27SUPERION’ Se ee ne el 2.119 Rod installation sleeves are slightly larger than piston rod diameters. 2.121 Crankcase lubrication isa pressurized system with an oil temperature of about 180 F. 2.12.31 Some parts of the frame oil supply, such as the relief valve and strainer housings, are cast iron. 2:12.32 A manual pre-lube pump mounted on the frame is an available option. Auxiliary oil pumps are normally available through the packager. 2.12.33 Extemal relief valves are cast iron. The relief valve on the Ram is integral to the oil pump. 2.1234 Frame lubrication systems are rated at 120 psi rather than 150 psi. 2.12.35 Superior does not supply a lube oil console. 2.12.4 Oil supply temperature can range from 140 - 175. ‘Tube bundles are not removable. Tube OD. is 3/8" rather than 5/8". Tabes can be copper. ‘Tube sheets can be aluminum (MH/WH), brass or steel (RAM/W7). Cooler end caps are cast iron. -MH/WH coolers do not have drain plugs on the oil side. 2425 Oil temperature control valve is provided by the packager if specified. 212.6 Frame oil filters have 20 micron filter elements, The Ram has a 10 micron element option available. Oil heaters are available options. Filters cannot be replaced during operation. Filter housings are not equipped with thermal relief valves. 2.131. Superior recommends against single plunger-per-point systems, and uses divider block systems almost exclusively. 243,.4 The cylinder lubricant supply does not come from the lubricator box. In cases where oil is drawn from the compressor frame, a frame oil heater is available when required. External supplies with heaters are in the packager’s or engineering contractor's scope of supply. 2,131.8 Cast-in oil passages through cylinder walls are carbon steel rather than stainless. = Cooper Energy Services (2/00) Page 1-28Compressor Cylinder Technical Data Book Tubing is not match-tagged, but tubing is run to connection points on both the frame and cylinders. 2413:.9 Superior cylinders are primed to prevent rust and are frequently stocked fora variety of applications. Some synthetic oils may not be compatible with the paint, which will necessitate stripping of the paint from the cylinder. This procedure adds time and expense to the process. 2432 See 24341. 2132.3 See 2131.4, 213.24 See 2.13.14, 2.1333 A pressure gauge indicating lubricator pump discharge pressure is not within the normal scope of supply. 214.11 Superior has successful experience with component materials which differ from those in Appendix H. These are summarized below, with exceptions shown in italics. Information on the metallurgy of major components is available upon request Part Material Form Crossheads Cast Iron Cast (Used in frames rated over 200 HP) Pistons Aluminum Plate Valve Plates Non-metallic Molded and machined Valve Springs Nimonie Formed (Used in HS service) Packing Flange Cast Iron Cast bar Piston Rings Non-metallic Molded and machined 214.2 Information on the metallurgy of major components isavailable upon request. 2.14.1. Superior compressors are designed to meet API 11P corrosive gas requirements rather than NACE MROI7S. Standard materials are used up to 2% HS regardless of pressure. Standard valves are used up to 5% H,S. Special materials are only used for parts which are exposed to the gas stream. Exterior fasteners are the standard material, 2.14.21 Referencing Table 2, nodular iron has been applied successfully in cylinder bodies up to 2200 psi and in cylinder heads up to 3200 p = Cooper Enoray Ser (2700) Page 1-29SUPERIO! 2142.5 Information on material grade is available upon request. 2:14.34 Superior uses ASTM A 536 castings for pressure containing parts. 2.1435. Impact tests are not performed. 2.14352 The test block is poured prior to the part casting, 2143 2144 ‘Typically only one hardness reading is taken, Forgings are ASTM A 668, except for WH connecting rod, which is ASTM A 521 (855522) 2.461 Superior has two classes of repairs. The first are those for common defects which, have repair procedures pre-approved by engineering, The second class of repairs are those which are reviewed on a case by case basis. Repairs are not submitted to the purchaser for review unless specified in the order. Repair records are maintained by Superior but are available to the purchaser, 21462 Impregnation is used for cylinder body repair when appropriate. 2152 2483 2184 2455 2186 Rotation arrows on the MH/WH are high temperature plastic. Standard nameplates do not havea location for purchaser item or tag number. Standard cylinder nameplates do not have locations for maximum allowable temperature or cold clearance. Although torque curves are provided to the motor manufacturer and are available to the purchaser, an auxiliary nameplate is normally not provided with the motor unless specifically requested. US. Customary units are used on nameplates. Section 3 — Accessories 3a 31.28 Although Superior provides the information necessary for sizing electric motor drivers, the motor selection and procurement is not within Superior’s scope of supply. Shaft extensions for motor are not used, Most motors used to drive Superior compressors have internal bearings supporting both ends of the shaft. In rare cases where the drive end of the motor shaft does not havea bearing, itis rigidly connected to the compressor shaft by a hub. The compressor crankshaft does not use = Cooper Energy Services (2700) Page 1-30\der Technical Data Book Compressor Cy a key, but rather a taperand pull-down bolt to press the hub on 3221 Guards are provided by the packager. Mounting plates, skids, and foundations are outside Superior’ scope of supply. Superior does provide alignment requirements, weights and unbalanced forces to the packager and foundation contractor. 36 Controls instrument panels, and most machine instrumentation are normally provided by the packager 3615. Standard compressor instrumentation specifications are available upon request. 361.7 Most instrumentation cannot be replaced without shutting down the equipment, since the instruments are located in the gas stream, oil supply lines, or near moving parts, 3623 Unloading steps are not to be assumed. They must be agreed upon by the purchaser and Superior. 36.25 Clearance added by head end pockets is available upon request. 3633. Control panels, wiring or piping are typically contracted through the packager. 364.1 Tachometers are provided by the driver vendor. 364.266 Standard packing cases do not have ports for thermocouples or RTDs, Special cases can be purchased. 36427 When they are required, the wiring is not enclosed in a conduit due to space limita- tionsin the frame 3.64.28 Valve temperature detectors are not available. 3.64.51 Relief valves are provided on the frame and cylinder oil systems. The frame relief valve is adjustable, but is typically set at 45 psi. The cylinder lubrication system is protected by a factory installed rupture disc assembly, which is selected based on specified field operating conditions, 364.5.2Relief valves have cast iron rather than steel bodies. 3651 Protective instrumentation supplied by Superior consists of cylinder/packing lubrication monitor and no-flow shut down, low frame oil pressure switch, optional ‘main bearing temperature sensors, 1 Cooper Energy Services (2/00) Page I-31SUPERION" SS 367.2. Rod drop detectors are special equipment. 37 Alllon-frame piping systems are fabricated in accordance with Sup. practices. ior standard, 3713 All piping, except that mounted on the frame, is typically contracted with the packager. 37.110 (a) Airis vented from the cylinder and packing oil supply lines by loosening fittings. 37.11 RAM frame oil piping consists of fitted pipes and connections rather than fabrications. 37.1128 Relief valves and MH/WH oil suction pipe are cast iron rather than steel. 37:112.22 Standard tube fittings are carbon steel (standard RAM fittings are stainless), but optional stainless steel fittings are available 3721 See 3713, 3725. Inaddition to the exceptions to 37.1128, RAM fittings (elbows, tees, etc) are cast iron. All other standard piping is steel, with stainless steel being an available option. 3731 See 374112.22. 3742. Coolant system is contracted with packager. 3743 Se037.42. 375 Instrument piping is by packager. 377 Drain and vent lines to cylinders are by packager. 378. Interand after coolersand piping are by packager. 392 Anacoustical simulation analysis s available from Cooper Energy Services as a purchased option. 393 Pulsation suppression devices are fabricated by the packager or other subcontractor. 394 Supports for pulsation suppression devices are by packager, 310 Intake filters for air compression are outside contracted items. 3411 A complete set of instructions for tool use is not available, but applications for many of the tools are identified in the Instruction Manual. Also,a Technical Data Manual isavailable which labels the tools by function. = Cooper Energy Services (2700) Page 1-32Compressor Cylinder Technical Data Book 3113, Toolsare not packaged in a toolbox and are not labeled, other than by part number Section 4 — Inspection, Testing, and Preparation for Shipping 42.1 Mill test reports and purchasing specs are generally not recorded or kept on file unless specifically requested in advance by the purchaser. 421.2. Castings are normally painted with primer to prevent rusting. 422.33 Crankshatts are ultrasonically tested prior to machining, Ultrasonic testing reveals internal void or bubbles which are not affected by machining. 432.1 (c) Notall components of the ol systems are hydrostatically tested, ‘Since many cylinder components are made for stock, itis frequently impractical to test all parts in the final assembly. Test fixtures with reusable gaskets or o-rings are used to simulate the final assembly configuration. 4322 See 4212. 43.22 (a) Pressure tests with helium are not performed on cylinders in H.S service unless requested by the purchaser. 432.6 Due to their relative simplicity, valve caps are tested for 15 rather than 30 minutes, 4327 See 4321 (0) 4332. Full equipment run tests can in some cases be contracted at the packager facility. 4341 A frame bar-over test is performed in the factory without cylinders. Since the frame is shipped without the cylinders attached, piston end clearance and rod runout are best done at the customer's facility after final assembly. 4.436 Suction and discharge flange openings on the cylinder are covered with plywood, 4437 Some threaded openings are plugged with plastic plugs. 4439. Equipment Lifting points and center of gravity are not identified. 4.43.91 Handling instructions and special lifting equipment are not provided with compressor. 4.43.92 Metal tags are not used to identify separately shipped equipment. (2/00) Page 1-33447 Installation information is included in the Instruction Manual, which is shipped separately from the equipment. Section 5 — Vendor's Data SLI Superior does not typically complete the VDDR form. Much of the information is ‘not within Superior’ scope of supply. In cases where Superior isa subcontractor, this, information is best provided by the prime contractor. In any case, Superior can provide the information related to the normal scope of supply upon request. 522 (a)Skid outlines are obtained through the package contractor. Outlines for frames and cylinders are readily available, but engine/compressor set outlines are special draw ings, Other information, such as weights and direction of rotation, is available upon request. 522 (b/c) Information available upon request. 523 Much of the information in this section is readily available, but not all isautomatically provided in the proposal. The purchaser should specify the required information. 5332. Rod load data is available, but generally not plotted 5334 Acceleration times are not calculated. 5372. Installation information pertaining to the compressor is contained in the Instruction Manual. = Cooper Energy Services (2/00) Page 1-34Compressor Cylinder Technical Data Book Suction and Discharge Flange Sizes See Section 3- Outline Drawings. Cylinder Lubrication ‘The complete lubrication system of the compressor may be conveniently divided into two parts, of equal importance: 1. The system that provides lubrication to the frame running parts. (See the Compressor Frame Technical Date Book.) 2, The system that provides lubrication for the cylinders. Both systems can use oil from the frame sump. However, the cylinder system may be requited to use oil from an external tank. Refer to Engineering Standards 1001 and 1002 for flow rates and lube oil specifications. In the following paragraphs, we will deal with cylinder lubrication only. Refer to the Compressor Frame Technical Data Book tor information about frame lubrication The Cylinder Lubrication System The cylinder lubrication system consists of a force-feed lubricator and distribution block system that provides lubrication for the cylinder walls and piston rod packing (see illustration below fora typical setup) ‘The lubricator is directly driven off the compressor shaft through rightangle drive worm. and spur gear set mounted on the lubricator box. Model S5-type pumps fed directly from the crankcase or from an external tank are used to provide oil to the cylinders, (Note that oil from the lubricator box is not used.) A packager-supplied external tank is used when the requirements of the cylinder oil are different from those of the crankcase. A shutoff valve is supplied to isolate the external tank and the lubricator box. From the crankcase or external tank, the oil flows to the pumps and is then pumped to a common manifold feeding the automatic divisioning system, The automatic divisioning system consists of a rupture indicator (set for the job), a 25-micton strainer, a digital no-flow and counter, divider blocks and pin indicators (shows which points are over-pressurized and sets accordingly). Fach. lubrication point (cylinder and packing case) has a double ball check valve. ‘The lubricator box uses the same oil as in the frame or external tank to lubricate its cams and bearings. The right-angle-drive gear on the lubricator box requires a gear ofl that meets 150 680 AGMA-8 (Exxon TK-680 Cylesstic is acceptable. = Cooper Energy Services (2/00) Page 1-35Lubricant Suggestions In some cases it may be convenient or practical to use the same type of oil in the compressor as is used in the compressor drive engine. This is permissible as long as the engine oil is of proper viscosity. Superior recommends SAE 40 for all normal compressor operation and SAE 30 when ambient temperatures are below freezing. High pressures and many gases, especially heavy and wet ones, require higher viscosity oil for the compressor cylinders. Refer to Engineering Standards 1001 (contact Compressor Engineering) and 1002 (page 6-48) for further information. Ifstart-ups are to take place when the ambient temperature is below freezing, the pour point of the oil must be low enough to insure flow to the oil pump or lubricator pumps. Heavier oil should be heated before starting. {fa compounded oil is used, the non-corrosiveness of this oil must be looked into very carefully: The oil must not contain substances which might be injurious to tin- or lead-base babbitts, It is also highly desirable that it be noncorrosive to copperead alloys, ¥ Optional Cylinder Lubrication Logic PIN Inceator (Manual Reset To Cylinders Except forHigh =» pe Pressure) ‘V8 Check valves O}0 NOTE: Inlet tobe at Oo] O| o | Bistbeton Beck bolton and Dg Ne Flow _ rainer ull at YP Shutdown & Counter-————>| . a Tocylinders Element 25 Micron erent 1» 55+ to Packing sea tae Ofte h Flow Indiestor jpg! From Frame Lubrication Header NOTE: All lubrication tubing supplied by ‘Superior willbe stainless steel # Cooper Energy Services (2/00) Page 1-36Compressor Cylinder Technical Data Book Distance Piece and Piston Rod Oil Slinger Explanation of Distance Piece Types API Standard 11P defines three different distance piece types:1, 2,and 3, API Standard 618, defines 4 types: A, B,C, and D, The definitions include the terms shortand long distance pieces. Oil slingers are installed on the piston rol when itis necessary to prevent migration of oil between the cylinders and frames, Refer to Figure 1 below for an illustration of each type Short Distance Piece -a distance piece in which the distance between the pressure packing case on the cylinder side and the wiper packing case on the frame side is Jess than the compressor stroke. Long Distance Piece - a distance piece in which the distance between the pressure packing case on the cylinder side and the wiper packing case on the frame side is at least as Jong.as the compressorstroke, When an oil stinger is required, this distance piece must also be long enough to accommodate the slinger. API IP Types Type 1-a short, single compartment (primary) distance piece without an oil slinger. Type 2-2 long, single compartment (primary) distance piece, An oil slinger is optional. Type 3- a double compartment (primary plus auxiliary) distance piece, with at least one being long, allowing the use of an optional oil slinger API 618 Types Type A -a short, single compartment (primary) distance piece without an oil slinger. ‘Type B- along, single compartment (primary) distance piece with an oil slinger. Type C-a double compartment (primary plus auxiliary) distance piece in which both compartments are long, An oil slinger is used in at least one compartment. The use of a slinger in the second compartment is optional. Type D-a double compartment (primary plus auxiliary) distance piece where one ‘compartment is long and the other short. An oil slinger is used in only one compartment, = Cooper Eneray Servic: (2/00) Page 1-37SUPERION- v Figure 1: API 618 and IIP Distance Piece Schematics Oi Singer (©piona tor APL IIR Type 2) jeae= 3 oe Wiper Pressure Wiper Pressure Packing Packing Packing Packing (2) API618, Type A (0) P1618, Type 8 APIIE, Type 1 APITIR Type 2 —o1 Singer il Singer {One Required, {Optional tor ter Optional) PLP. Type 3) oe Pressure Pressure Faron Packing viper 7" Sarton Peeking Packing o Packing (oarrere,npec (aariess, toe fot: he ation oan APL TP Aerie Tes ‘Type 3 distance piece also allows Rccontuton Fora ype both egos are ptr Cooper Energy Servies (2/00) Page 1-38Compressor Cylinder Technical Data Book Selection of a Distance Piece Type A short, single compartment distance piece is adequate for the majority of applications.In general, a double compartment distance piece is used when it is desirable to keep any trace of process gas from entering the frame, and a long distance piece and/or slinger is used to keep oil from migrating between cylinders and frame. As one example, Superior spec ES 13 makes specific recommendations for gases containing hydrogen sulfide. These are summarized in the following table ES 13 Distance Piece Requirements for H,S Concentration of H.S (‘) API Distance Piece Required Type Type B (Type DB is not available), Type D e Distance Piece Availability by Type Superior (primary) distance pieces are part of the crosshead guide casting—they do not change with the cylinder model being used. Since the pressure packing length varies between cylinder models, some cylinders can be used with a slinger while others cannot Therefore, the same distance piece can be classified as either short or long, depending on the cylinder model mounted to it, The table on page 1-40 indicates which distance piece types are available for various cylinder/frame combinations. When a double distance piece is required, the second compartment (auxiliary distance piece) will accommodate the use of an oil slinger in all cases, and is therefore a long distance piece—making a Type 3(or D) available for all cylinders (2/00) Page 1-39v API 618/TIP Distance Piece Types B/2 and C/3 Availability This table indicates which frame/cylinder combinations are available with Type B/2 (single) and Type C/3 (Gouble) distance pieces; ie., wth a long primary distance piece. If these types are not available for a specific combination, then the defaults are Types A/1 and D/3. Coe | Rober | Sass] we | | wel Sliver | Gan? faa~av2s] corcoa] as 4670] OD.00e z [325475 [609-405] ese [Tn =] [Coo tsar [10 a se7s«7sf oes scr |» [xy [| [woo | —65«| vo y ty [50-575[ sive | —ebr—[—» [Ly [| [-noo[ sore] wun pe ty ty ty 375_[owsez] RONDA Ty [y Ty [| [100 | 70v707 [apnannal fy Ty Ty CC 79 STS 00 [7] 5h non =) [so eran ey 2 zs} ow [esr Pa Py palo} [uso] os | vo Ty ety 625 7a] em fn 5 SS é25| 69] — no F | oN TS Wa 650 | 660605| POPOA ype py} [200 [705] con : ars} av [tf pn fy | [f200-[“ se] 9 Ty 675 | e205] NOR y Ty fy [| [200-1 oi] vo fy Y 700 | ser | _ Po i y | [eso [aera] pono fy Db 700 | 665_[ 65° | y 250 [657 VD [7307 [aaseae] Popoa|y Ly | [800-| a0] r0 750 | 692 [Fa + 1300_| 658 voy 00 | 26 |— y 7] [soo eaters] 00% 350 | 27,s67| FOFDA Y | [eso 50270 [0c 7 250 | 604,596] uoauo_[ ely Ly 1500 [649.674] —00.0A | y aso | 7oa [amma fo fy ty ty | [7s] a [Ty 300 | aoe] 0.008 |v wa 00 | eas7 [80 $00 685.697 uo.uDA_[ 00 [675 Rx 300 297.705] coscosa] «| -y [200-70 Ty sso] | Oo [Ty lyty 1300 | eas | 80 [ 950 [ar [a0 wa 00} 707 80. 350] 68 | apn Dy 350] ae [wo Pw | y ry [Poco farece[ap.oba ry Twat 19.00 [497,693] _voupa [Py 0.00 [a99.706] GoNaoa| wy 25 a9 | oD Y Y 30_[ sar | ao | y Naty 1950] 700 | GON [a 050] ee | Pw by Y * Type 2 tong distance piece, but not of sufficient length for an oil slinger as requited for Types B and C. ** Cylinder is not available for new unit orders. Formerly applied on W7 but not developed for WG7. 1 Cooper Energy Services (2/00) Page I- 40Compressor Cylinder Technical Data Book Materials and Construction Of Components Cylinder Body Cylinders are horizontal, single- or double-acting, air-or water-cooled. Cylinders with, diameters of 575" through 265" are available in ductile iron; those from 2.375" through 7.00" in diameter are available in forged steel. Ductile iron cylinder bodies are designed with maximum working pressures up to 2,200 psi. Forged steel cylinders are designed with, maximum working pressures up to 7,500 psi. The standard head for cylinders 3.88" and larger has variable volume clearance pockets with built-in internal balance, Minimum clearance heads are standard on cylinders 375" and smaller Valves and Valve Unloaders Standard valves use thermoplastic sealing plates for applications at temperatures up to 350" F (176°C), (See page 2-18, Selection of Springs and Valve Plates" for specific plate materials) A combination of multiple (17-7PH) coil springs anda single (400 stainless) wafer spring is used. for control of plate motion. The valve bodies (416 stainless) comply with API-IIP design requirements non-interchangeable, non-reversible, and captured guard and center bolt, Stainless steel, finger-type valve opening unloaders are available on most valve sizes, Unloaders require air/gas pressure to unload the cylinder. Cylinders are loaded when air/gas pressure is released. Ajax-Superior should be consulted when unloaders are being considered, since there are limitations on their application. Poppet valves are available for the SPC (#654-658) and UD (#684-694,696) gas transmission cylinders and can be applied under some conditions. The valve bodies are ductile iron and. poppetsare nylon. Piston Four types of pistons are used, each one designed to meet the balancing requirements for its particular size: Piston Diameter Material 2.375375" Integral AISI 4140 Steel Piston and Rod 3.88"-9.5" One-piece Cast Iron 10"-265° Two-piece Bar Aluminum with Cast Iron Ring Carriers # Cooper Energy Services (2/00) Page 1-41SUPERION™ Piston Rings Compression tings are filled Teflon or PEEK, depending on application. Rider bands or combination rider/compression rings are standard on all pistons. Piston Rod ‘The piston rod is constructed of heat treated, induction hardened Als! 4140 forged steel with UNS Class 2A rolled threads, Optional materials include the standard AISI 4140 forged steel rod with tungsten carbide coating, and 17-4PH stainless steel. Valve Cap Gaskets Soft iron or steel for all forged steel bodies and high pressure ductile iron bodies, and high ‘temperature o-Ting seals for the remaining ductile iron bodies, Packing Fall floating, lubricated, vented, and non-cooled packing consists of filled Teflon or PEEK pressure packing rings, depending on the application. For cylinders with working pressures greater than 2,000 psi, the packings are provided with two points of lubrication and water cooling. The packing case is constructed of cast iron, nodular iron, or steel, depending on the MAWP of the cylinder. A separate wiper packing using cast iron tinnized rings is provided to minimize oil migration from the crankcase. Valve Spacers ‘Valve spacers are used for additional clearance flexibility. Fach spacer is designed to add extra Clearance based on a nominal I'-high spacer (may be less for some cylinders), Please refer to cylinder data sheets, pages 2-27 through 2-137, for clearance information. Valve spacers are not available for use with suction valve unloaders, Note: for non-standard materials and construction of components, see "Standard and Optional Equipment, “page I-S and "Special Application Information, page 1-6. = Cooper Energy Services (2700) Page 1-42Se Compressor Cylinder Technical Data Book @ : Cylinder Standard Construction Material Data Sheets v Cylinder Reference Table 1 Engineering] Type WP Class aS 7 6000 aS FS 6000 BSR FS: 3500 BSR FS 5500 BSR FS 3500 BOF FS 4500 607 BC FS 4500 608) CF FS 4500 608 CF Fst $500 610 CF FSi 4500 orf BOF Fst 3200 612 OF FS 3200 613 BDF Fst 3200 e Tera BDF Fst 2500 715 SOF FSi 3200 62 NDA DHL 2200 618 ND Dw 7200 =2002 BDF FS 7200 7 ESF FSi 3000 716 ESF FS 2600 664 PDA OH 7850 o58 PO OH 7650 712 ESF FS 2900 rare ESF, Fst 2600 619 ND OW 2200 660 PD OH 7550 665 PDA DHL 7650 617 ESF. FS 2500 620 ND OW 7000 663 NDA OH, 2000 088 ESF FSL 2400 est FD OH aso ype Colum 621 ND OW 7000 5 Forged Ste! ss EDA Ln 3880 DI = Ductile Iron 626 PD OH 7650 Lined e 662 FDA Di 1000 U_= Unlined "Not available for new unit sales = Cooper Energy Services (2/00) Page 1-43SUPERION" V Cylinder Reference Table 2 Slinger Type MWe 626 DW. 1650 684 UDA DHL 7500 704 QDNA OF 4500 696 UD Dw 71500 627 FD) on 7250 667 FDA DEL 71000) = 2003, QDA Du 1500 385 UD, DW 7500) 705 ‘QDNA Di 1500) oor, ‘QDN, DW 1600, 2, UDA DH 1500) 72004 ODA, DH 1455, 7630 or) DW 1200, "668 ODA, DHL 1200, 686) UD DW 7600 688) GON Dw 1500 7831 QD DW 1200 628 FD Dw. 1000 687 UD DH 7500 693 UDA DH 1500 699 GDN) DW 1500 708 ‘QDNA OL 1490 7832 ‘aD DI 71200 7669 QDA, DHL 1200 628 CO DH 820, 700 @ON DH 71500 688 i) DH 1500 7633, aD DH 1200 680 U0. DW. 1500 604 UDA DH 1500 701 DN, DW 1490 707 QDNA DHL 1375 654 vO OH 1320 F670 QDA OL 1200 7634 (a0 Dw 1200 637 HO DI 650 = Lined 690 UD DW 7500 ][U_= Unlined “Not avilable for new anit sles (2/00) 1 Cooper Energy Ser Page I-44Y Cylinder Reference Table 3 Compressor Cylinder Technical Data Book * Not avoilable for new unit sales = Cooper Energy Services orged Steel Ductile iron Cylinder | Engineering] Type MWP: inches) _|_Number Class 11500 702 ON OW 1375 17.500 655. vo DH 1320 11.500 7635) oo DH 1200 11.500 638. HD DH) 850 11.500 ert HOA OH 600 12.000 oo wD De) 1500 12.000 656. vo DHL 1320 12.000 703 GON HW) 1225 12.000 +636 @) DH) 1200 12.500 657 vo. DHL 1320 12.500 672 HOA DEL 600 12.500 638 HD Dw) 600. 12.500 714 0G DH 500 13.000 656. Vo DH 7320 13:00 640 HO Dw 600 14.000 673 DA DHL 500 e 14.000 644 wD DH ‘500 44500 a2 0 DH 500 145500 713 0c OW 500 16.000 643 0 OW 500. 45.000 era DK DHL 425 15.750 44 0) DW 425 17.000 708 RO OW 500. 17.000 = 645) RO ow 300. 78.000 708 RO OW) 500 17.000 710 RDA DHL 1500 18.000 = 646 RD Dw 300. 20.000 5129 KL DW) 235 20.000 5068 KLO DHL 200 20.500 7649 sD OW. 200 21.000 5070 KLO) DH 200 22.500 ‘Bi4t MO Ou 125 23.000 5072 Lo OW 150 24.500 5073 MD. DHL 125 Type Column 25.500 5132 MO) DE 725 25.500 +652 10. DH) 125 26.500 5130 MO) OW. 100 e 26.500 = 659) 7D. DIU) 5 (100 re) Page 1-45SUPERION’ a Materials of Construction - Cylinder #601 Cylinder number .......cececsssseeeesseeeeees 601 Engineering class .. AS Bore diameter 2 BOOKN cess eeeeesseeeeeees 762mm Cylinder body: style valve in barrel Cooling . water or ait Material spec .. forged steel ASTM A668 Class L Liner ‘Wall thickness . 050in. 127 mm ‘Material spec .. .- centrifugally cast gray iron Crank end head ‘Type. N/A Material spec . NIA Head end head ‘Type. standard head Material spec ston ‘Type... Material spects) Ring quantity and type . .. AISI1045 carbon steel forging integral piston/rod ++ See page I-41 for available materials. . (6) compression rings, () rider ring Ring material . PEEK Piston tod Attachment to piston. . integral piston/rod Material spects). See page 1-42 for available materials, Pressure packing Type. .. dual point lube/water-cooled Case material . Pressure breaking ring -- cast steel . cast iron tinnized Single acting seal rings .. .- (5) PEEK Double acting ring (1) PEEK Valves Quantity/valve size .. (2)375in,(2) 325 in. Material spec ... . See pages 1-41 and 2-18 for valve materials. = Cooper Eneray Services (2700) Page 1-46Compressor Cylinder Technical Data Book Materials of Construction - Cylinder #602 Cylinder number... eesseeser esses 602 Engineering class «....... ce AS Bore diameter. cee sos 3125in. Cylinder body: Style . valve in barrel Cooling ..... retro valet Os ait Material spec Liner ‘Wall thickness . . forged steel ASTM A668 Class L - 0437 in soceeesreeresees 10 mm, Material spec centrifugally cast gray iron Crank end head Type pees) oo NIA Material spec NIA Head end head Type standard head Material spec Piston AISI 1045 carbon steel forging Type. : integral piston/rod Material spects)..... ++ See page I-41 for available materials, Ring quantity and type....... «+++ (6) compression rings, (1) rider ring Ring material ... PEEK Piston rod Attachment to piston... integral piston/rod Material spects)..... Pressure packing See page 1-42 for available materials. ‘Type. dual point lube/water-cooled Case material : cast steel Pressure breaking ring, cast iron tinnized Single acting seal rings ... (5) PEEK Double acting ring .. on ()PEEK Valves Quantity/valvesize ...... s+» (2)375in,(2)3.25 in, Material spec See pages I-41. and 2.18 for valve materials. = Cooper Energy Services (2/00) Page 1-47SUPERIOR" cc Materials of Construction - Cylinder #603 Cylinder number- 603 Engineering class .... -- BSR Bore diameter B25iM oo eccesceceeesseeesess eee 8255 mm Cylinder body: Style. . valve in barrel Cooling ...... water or air Material spec .. forged steel ASTM A668 Class L Liner Wall thickness 750i... eeesoee + 1905 mm. Material spec ++ Centrifugally cast gray iron Crank end head Type. eoosese NIA Material spec NIA Head end head Types eesssesseeen .-» standard head Material spec AISI 1045 carbon steel forging Piston TyPesesessseseeosseee .- integral piston/rod Material specs)... . + See page I-41 for available materials. Ring quantity and type. (6) compression rings, (1) rider ring Ring material... .. PEEK Piston rod Attachment to piston . integral piston/rod Material spects) See page I-42 for available materials. Pressure packing Type... dual point lube/water-cooled Case material .. cast steel Pressure breaking ring cast iron tinnized Single acting seal rings (S)PEEK Double acting ring . (PEEK Valves Quantity/valve size .. (2)400 in, 2) 325 in. Material spec See pages 1-41 and 2-18 for valve materials. = Cooper Energy Services (2/00) Page 1-48Compressor Cylinder Technical Data Book Materials of Construction - Cylinder #604 Cylinder number: Engineering class .. Bore diameter Cylinder body: style Cooling Material spec Liner Wall thickness Material spec Crank end head Type Material spec Head end head Type Material spec Piston Type Material specis) Ring quantity and type Ring material Piston rod Attachment to piston... Material specis) Pressure packing Type Case material . Pressure breaking ring Single acting seal rings . Double acting ring Valves Quantity/valve size Material spec . = Cooper Energy Services 604 - BSR S50 neers ete 689 mn) valve in barrel water orair forged steel ASTM A668 Class L ++ 0625 in... -- 15875 mm centrifugally cast gray iron ce NIA NIA standard head AIS11045 carbon steel forging, integral piston/rod See page 1-41 for available materials. (©) compression rings, (D rider ring PEEK integral piston/tod See page 1-42 for available materials. dual point lube/water-cooled cast steel cast iron tinnized (5) PEEK . (1) PEEK (2)4.00 in, 2) 325in. . See pages I-41 and 2-18 for valve materials. (2700) Page 1-49Materials of Construction - Cylinder #605 inder number ......... fee 605 Engineering class -- BSR Bore diameter .. 375in : 9525 mm Cylinder body: Style. io .- valve in barrel COON coos seceesceeeeessteeeeeeseceeesses Water OF aiF Matetial spec ......c.sessscsesessiesssssee forged steel ASTM A668 Class L Liner Wall thickness O50 ecesseeeseeeeeesneees 127 mm Material spec ... cescseeeeoseseees Contrifugally cast gray iron Crank end head Type seceons NIA Material spec NIA Head end head Types eecessseeess a standard head Material spec .- AISH1045 carbon steel forging Piston Type. tn cesses integral piston/rod Material specis) See page I-41 for available materials. Ring quantity and type ........esses-s+-++- (6) compression rings (1) rider ring Ring material -- PEEK Piston rod Attachment to piston integral piston/rod Material specs) See page 1-42 for available materials. Pressure packing Type. - .- dual point lube/water-cooled Case matetial ...csscccesesseeceessseecessees Gast steel Pressure breaking ring cast iron tinnized Single acting seal rings (5) PEEK Double acting ring . - (PEEK Valves Quantity/valve size .. sossceesessees (2)4.00 in, (2) 325 in. Material spec ....... coos See pages I-41 and 2:18 for valve materials. = Cooper Energy Services (2/00) Page 1-50Compressor Cylinder Technical Data Book Materials of Construction - Cylinder #606 pyllnde number eee ee eee = 606 Engineering class cessecsssesesee BOF Bore diameter... 3875in eessosveveee 98425 mM Cylinder body: le - valve in barrel Cooling ceseeesees Water OF ait Material spec ......-0s00000 forged steel ASTM A668 Class L Liner ‘Wall thickness .. 0562 in eevee 1227 mm Material spec Crank end head - centrifugally cast gray iron Type. separable Material spec coosscseessses forged steel ASTM A668 Class Head end head Type. cose variable volume pocket Material spec ductile iron ASTM A322 Piston Type «++. integral piston/rod Material specis) «See page 1-41 for available materials. Ring quantity and type .......c..0++see0++ (6) compression rings, (1) rider ring Ring material carbon filled Teflon Piston rod Attachment to piston.........ccs0seese++ integral piston/rod Material spects)....... : See page 1-42 for available materials. Pressure packing Type. dual point lube/water-cooled Case material . cast steel Pressure breaking ring . PEEK Single acting seal rings ........s...+sse+0+ (5) polymer filled Teflon Double acting ring ..........ssses0sssee-0++ (polymer filled Teflon Valves Quantity valve size .....eesseeeeessesees (2)4125 in, (2) 3625 in, Material spec See pages I-41 and 2.18 for valve materials. (2/00) Page 1-51Materials of Construction - Cylinder #607 607 BCF 40in Cylinder number. Engineering class .. Bore diameter... Cylinder body: 106mm Style. ee valve in barrel Cooling = Water or air Material spec forged steel ASTM A668 Class L Liner ‘Wall thickness . es - 127mm Material spec centrifugally cast gray iron Crank end head Type.. . separable Material spec . forged steel ASTM A668 Class L Head end head Type... .-- Variable volume pocket Material spec .. . ductile iron ASTM A322 Piston Type... Eee integral piston/rod Material specis) See page I-41 for available materials, Ring quantity and type .......e--+sssee++++ (6) compression rings, (1) rider ring Ring material fos seevseseees Carbon filled Teflon Piston rod Attachment to piston... .. integral piston/rod Material spects). See page I-42 for available materials. Pressure packing Type... dual point lube/water-cooled Case material . coe cast steel Pressure breaking ring .... soveeee PEEK Single acting seal rings ........2-++++s2+e-++ (S)polymer filled Teflon Double acting ring ...........sse++sseeee++ () polymer filled Teflon Valves Quantity/valve size (2).4125 in, (2) 3625 in. Material spec . See pages 1-41 and 2.18 for valve materials. = Coons Page 1-52 Energy Services (2/00)Compressor Cylinder Technical Data Book Materials of Construction - Cylinder #608 Cylinder number... 608, Engineering class ......... cesseesesees BOP Bore diameter..... a so ASIN Cylinder body: Style coe valve in barrel Cooling -- Water or air Material spec ... forged steel ASTM A668 Class L Liner Wall thickness .......+ + OB7S iN oe 9525 mm Material spec ..-....cccccesesesecesssseees Centriftgally cast gray iron Crank end head Type. - secovseeeees Separable Material spec ....-se+00+ forged steel ASTM A668 Class L Head end head ‘Type. soscesssssseseeses Vatable Volume pocket Material spec ......- ve ductile iron ASTM A322 Piston Type. sessostieeesssesesesees integral piston/rod Material spects) See page 1-41 for available materials, Ring quantity and type seosseceeees (6) Compression rings, (1) rider ring Ring material .. .- carbon filled Teflon Piston rod Attachment to piston integral piston/rod Material spects)......0sse0 sesesevsss See page I-42 for available materials Pressure packing Type. dual point lube/water-cooled (Case material ....... = cast steel Pressure breaking ring cee P .. (S)polymer filled Teflon Single acting seal rings . .. () polymer filled Teflon Double acting ring . Valves Quantity/valve size ‘Material spec +» (2)4125 in, (2) 3625 in. + See pages I-41 and 2-18 for valve materials, (2/00) Page 1-53 = Cooper Enoray 5SUPERION™ Materials of Construction - Cylinder #609 Cylinder number = 609 Engineering class BCE Bore diameter veo 450in, 1143 mm Cylinder body: Style. . valve in barrel Cooling .......-+ water or air Material spec . forged steel ASTM A668 Class |. Liner Wall thickness ....... 0250in......-. seevvees 635mm Material spec centrifugally cast gray iron Crank end head Type. a soosceeeeeess Separable Material spec . forged steel ASTM A668 Class L Head end head Type... variable volume pocket Material spec ductile iron ASTM A322 ton TPO eesesccesssseeessseseeeesssseeessseeee integral piston/rod Material spects) sossssecesssseeee See page I-41 for available materials. Ring quantity and type sssseeses (6) Compression rings, (I) rider ring Ring material . s+ carbon filled Teflon Piston rod Attachment to piston ........s+seesss+sse+ integral piston/rod Material spects) See page 1-42 for available materials. Pressure packing Type. cescsssssssssssesseees dual point lube/ water-cooled Case material ....csscceesssseeeesssseeseens Cast steel Pressure breaking ring ...........ssss+++. PEEK Single acting seal rings, sssossseeee (5) polymer filled Teflon Double acting ring ........ -ssseces (D) polymer filled Teflon Valves Quantity valve size .... sevsseseees (2)4625 in, (2) 4.125 in, Material spec ...sccssssseseesssssececessseee See pages I-41 and 2-18 for valve materials. (2/00)Compressor Cylinder Technical Data Book Materials of Construction - Cylinder #610 Cylinder number seccecessesenseseees 610 Engineering 1485 .......-sessssssseseseeeesssss BOF Bore diameter 475in = 12065 mm Cylinder body: Style. ._ valve in barrel Cooling water or ait ‘Material spec forged steel ASTM A668 Class L Liner ‘Wall thickness Material spec ... (Crank end head 2 O25 iM seeeeeeessssseeeeeeee S75. mM .. centrifugally cast gray iron ‘Type... .- separable Material spec forged steel ASTM A668 Class L Head end head Type. .. variable volume pocket Material spec steel ANSI4145/4150 Piston Type. . integral piston/rod Material spects) See page 1-41 for available materials. Ring quantity and type . (6) compression rings, (1) rider ring Ring material . carbon filled Teflon Piston rod Attachment to piston......oss-s-sesesee+ integral piston/rod Material spects) See page -42 for available materials. Pressure packing Type: dual point lube/water-cooled Case material cast steel Pressure breaking ring PEEK . (5) polymer filled Teflon .. () polymer filled Teflon Single acting seal rings Double acting ring -. Valves Quantity/valvesize ...... Material spec .. « (2)4625 in, (2) 4.125 in, See pages 1-41 and 2-18 for valve materials. = Cooper Energy Services (1/00 rew) Page 1-55