Water Tech
Water Tech
D 2022
                                WATER TECHNOLOGY
Introduction       – Water is nature’s most wonderful, abundant and useful compound. Without
food, human can survive for a number of days, but water is such an essential that without it one
cannot survive. Water is not only essential for the lives of animals and plants, but also occupies a
unique position in industries. Probably, it’s most important use as an engineering material is in
the steam generation. Water is also used as coolant in power and chemical plants. Water is
widely distributed in nature. It has been estimated that about 75% matter on the earth’s surface
consists of water. Besides visible water on earth, there is large amount of water under earth to
an average depth of over three kilometres. The air consists 12 to 15% of volume of water vapour.
Water is found in living things. The body of human being consists of about 60% of water. Plants,
fruits and vegetables contain 90 to 95% of water. For long time it was considered as an element
until Cavendish proved that it is a compound of hydrogen and oxygen.
Hard water – Due to presence of certain dissolved salts of calcium and magnesium water
cannot form rich lather with soap this property is called hardness of water.
Soft water - Due to presence of lower concentration of dissolved salts it forms rich leather with
soap.
Temporary Hardness -Temporary Hardness is caused by the presence of dissolved salts of
calcium, magnesium and other heavy metals and the carbonate of iron. It is mostly destroyed by
more boiling of water, when bicarbonates are decomposed yielding insoluble carbonates.
             Ca(HCO3)2              CaCO3 + H2O + CO2
             Mg(HCO3)2              MgCO3 +      H2O + CO2
Calcium/Magnesium Carbonates thus formed being almost insoluble and are deposited as a scale
at the bottom of vessel, while carbon dioxide escapes out
PERMANENT HARDNESS- Non Carbonate Hardness is due to the presence of chlorides, sulfates
of calcium, Magnesium, iron and other heavy metals
      2C17H35COONa + CaCl2            (C17H35COO)2Ca + 2NaCl
      Sodium stearate                  Calcium stearate
      (sodium soap)                     (Insoluble)
Sources of water- (A) Surface water                   (B) Underground water
Surface water:
Rain water-It is the purest form of naturel water, since it is obtained as a result of
evaporation from the surface water. However, during the journey towards earth, it
dissolves a considerable amount of gases suspended solid particles.
River water-In general, the greater contact that water has with the soil, or the more
soluble the minerals of the soils with which it has come in contact, the greater is the
amount of dissolved impurities in river water. River water thus contains dissolved
minerals of the soil such as chlorides, sulphates, bicarbonates of calcium, magnesium
and iron.
Lake water -It has a more constant composition. It, usually, contains much lesser
amounts of dissolved minerals than even well water, but quality of organic matter
present in it is quite high.
Sea water- It is the most impure form of natural water. It contains, on an average,
about 3.5% of dissolved salts, out of which about 2.6% is sodium chloride. Other salts
present are sulphate of sodium, bicarbonates of potassium, magnesium and calcium etc.
                                                              Dr V R Kattimani Ph.D   2022
Underground water:
A part of the rain water, which reaches the surface of the earth, percolates into the
earth. As this water journeys downwards, it comes in contact with a number of mineral
salts present in the soil. Thus it contains more of the dissolved salts. Thus, water from
these sources contains more hardness. Usually, underground water is of high organic
purity.
Types of impurities in water:
      Natural water is contaminated three types of impurities i.e Physical chemical and
      biological impurities.
Physical impurities:
Colour- Colour in water is usually caused by metallic substances like salts of iron,
manganese, industrial effluents. Usually, yellowish tinge indicates the presence of
chromium and appreciable amount of organic matter.
Turbidity - It is due to the colloidal, extremely fine suspension such as clay, slit, finely
divided matter etc. Turbidity expresses the optical properties of water, which scatter
light rather than to transmit.
Taste- Bitter taste can be due to the presence of iron, aluminium, manganese sulphate
or excess of lime. Soapy taste can be due to the presence of large amount of sodium
bicarbonate. Brackish taste is due to the presence of unusual amount of salts. Industrial
effluents containing organic substances such as alcohols, aldehydes, phenols etc. flowing
into the water bodies.
Chemical impurities:
Acidity - Surface water and ground water attain acidity from industrial wastes like acid,
liquors, etc. Usually, acidity is caused by the presence of free CO 2, mineral acids (H2SO4)
and weakly dissociated acids.
Gases-All natural waters contain dissolved atmosphere CO 2. It solubility depends upon
temperature, pressure and dissolved mineral content of water.
Dissolved NH3 in water arises from the decomposition of nitrogenous organic matter.
Polluted water and sewage contains nitrogen in the form of nitrogenous organic
compounds and urea, which are partially converted into NH3.
Mineral matter: It has origin from rocks and industrial effluents. These include Ca 2+,
Mg2+, Na+, K+, Fe2+, CO-2, Mn2+, HCO-3 , Cl-, SO24, etc. However, from industrial point of
view, alkalinity and hardness are important.
Biological impurities:
These are algae, pathogenic bacteria, fungi, viruses, pathogens, parasite worms etc. The
source of these contamination is discharge of domestic and sewage wastes, excreta, etc.
Micro-organisms are, usually, abundant in surface water, but their count is often quite
low or even nil in deep-well waters. The common type of micro-organisms from the point
of treatment are algae, fungi and bacteria,
Determination of Hardness - We know that there are two types of hardness of
water, i.e. temporary and permanent hardness. Temporary hardness is due to
bicarbonate of calcium and magnesium and permanent hardness is due to chloride and
                                                            Dr V R Kattimani Ph.D   2022
EDTA method – It is the most important and more accurate method to determine the
hardness of water. EDTA has limited solubility in water, Hence disodium salt of EDTA is
used which is soluble in water.
Principle – EDTA can form stable complex with Ca++ and Mg++ which are present in hard
water, Hence, it is known as complexometric titration, Calcium and Magnesium ion
present in hard water sample in presence of buffer solution reacts with Erichrome Black T
to forms unstable wine red colour complex. When this unstable complex is titrated with
EDTA solution the metal ions present in hard water gives a stable complex with EDTA
and releases the free indicator which gives blue colour.
Required solutions
1) Standard of hard water - 1.0 gram of pure CaCO3 dissolved in minimum quantity of
   concentrated HCl and dilute to a one litre with distilled water, each ml contain 1 mg
   CaCO3.
2) EDTA solution- 4 gram of pure EDTA (disodium salt) is dissolved in 1 litre of water.
3) Erichrome Black-T indicator
4) Buffer solution
Calculations
                             = 1000( B−C
                                       A )  mg of CaCO3
    Equivalent of CaCO3   =
[strength of substance producing hardness(mglit )]×[chemical equvalent of CaCO 3]
               [chemical equivalent of hardness producing substance ]
Unit of hardness :
    1) Parts per million (ppm): It is the number of equivalent part CaCO 3 present per
       million (106 ) part of water by weight.
    2) Milligram per litre (mg/lit) : It is the number of milligram of CaCO 3 present in one litre of
      water.
   3) Degree Clarke (oCl): it is the number of equivalent part of CaCO 3 present per 70,000 part of
      water.
   4) Degree French (oFr): it is the number of equivalent part of CaCO 3 present per 105 part of
      water.
    Correlation between ppm, mg/lit, oCl and oFr: [1ppm= 1mg/lit = 0.07 oCl = 0.1 oFr]
Problems on Hardness Calculations
Problem 2.1: 50 ml of standard and hard water containing 1 mg of pure CaCO 3 per ml
consumed 10 ml of EDTA solution. 50 ml of the given water sample required 10 ml of
same EDTA solution. Calculate the total hardness of water sample in ppm.
Solution:
       50 ml standard hard water  10 ml of EDTA solution
                                 50
      1 ml of EDTA solution       ml std hard water
                                 10
                             50
                               mg of CaCO3
                             10
                           5 mg of CaCO3
         50 ml of water sample  10 ml of EDTA solution
                                     10 X 5 mg of CaCO3
                                     50 mg of CaCO3
         50 ml of water sample  50 mg of CaCO3
                                         1000
       1000 ml of water sample  50 ×
                                          50
                                  1000 mg CaCO3
      Hardness of water sample  1000 ppm.
Problem 2 : In the determination of hardness by EDTA method, 50ml of standard hard
water (containing 1 mg of CaCO 3 hardness per ml of solution) required 30 ml of EDTA
solution while 50 ml of the sample of hard water consumed 20 ml of EDTA solution. After
boiling 50 ml of the same sample required 10 ml of EDTA solution. Calculate the various
hardnesses in ppm.
Solution:          1 ml of std. hard water  1 mg of CaCO3
                     50 ml of std. hard water  50 mg CaCO3
                           50 ml of std. hard water  30 ml of EDTA
                                                        50 mg of CaCO3
                                                      50
                           1 ml of EDTA                mg of CaCO3
                                                      30
                 Now 50 ml of sample water  20 ml of EDTA solution
                                                                Dr V R Kattimani Ph.D   2022
                                                          50
                                                  20 ×      mg of CaCO3
                                                          30
                                                  50
                  1000 ml of sample water  20 ×     × 20 mg of CaCO3
                                                  30
                              Total Hardness  664 mg of CaCO3
                                                 664 ppm.
            50 ml of boiled water sample  10 ml of EDTA solution
                                           50
                                     10 ×    mg of CaCO3
                                           30
                                                     50
           1000 ml of boiled water sample  10 × × 20 mg of CaCO3
                                                     30
                                               332 mg of CaCO3
                    i.e. Permanent hardness  332 ppm.
                    i.e. Temporary hardness  Total – Permanent
                                                      664 – 332 = 332 ppm.
Problem 9: 0.30 gm of CaCO3 was dissolved in HCl and the solution made up to 1000
ml with distilled water. 100 ml of the solution required 30 ml of EDTA solution for
titration. 100 ml of hard water sample required 35 ml of EDTA and after boiling and
filtering required 12 ml of EDTA solution. Calculate temporary hardness of water.
Problem 10: 0.25 gm of CaCO3 was dissolved in HCI and the solution made up to 250
ml with distilled water. 50 ml of the solution required 20 ml of EDTA solution for titration.
50 ml of hard water sample required 18 ml of EDTA and after boiling and filtering
required 10 ml of EDTA solution. Calculate temporary hardness of water.
Boilers - In all industries boilers are used to generate steam, boiler feed water is the
water required for the generation of steam and with the safety, economy and efficiency
concerns, It should be of very good quality. Depending upon the operating pressure,
boilers are classified into low pressure (10-15 kg/cm 2) medium pressure (15-35 kg/cm 2),
High pressure (50140kg/cm2) very high pressure (150-225kg/cm2), and super critical
boilers (>225kg/cm2)
Boiler consists of two principal parts: the furnace, which provides heat, usually by
burning a fuel, and the boiler proper, a device in which the heat changes water into
steam. The steam or hot fluid is then recirculated out of the boiler for use in various
processes in heating applications including water heating, central heating, boiler-based
power generation, cooking, and sanitation.
Proper treatment of boiler feed water is an important part of operating and maintaining a
boiler system. As steam is produced, dissolved solids become concentrated and form
deposits inside the boiler. This leads to poor heat transfer and reduces the efficiency of
the boiler. A big boiler in these days may produce 5,00,000kg of steam per hour and if
water containing as low as 20 mg/l of impurities is fed to boiler, 10 kg of deposits will be
produced every hour or over one and half tonnes deposits per week, such situation is not
allowed to occurs in actual practices
Depending upon the quality of the feed water so many problems may arises in the
boilers some of them are scale and sludge formation, Priming and foaming ,Boiler
corrosion and caustic embrittlement.
Boiler Feed water is water that undergoes purification or preheating and is then supplied
to boilers for hot water and steam production,
SCALE AND SLUDGE FORMATION IN BOILERS - In boilers, water evaporates
continuously and the concentration of the dissolved salts increases progressively. When
their concentrations reaches saturation point, they are thrown out of water in the form of
precipitates which stick to the inner walls of the boiler. If the precipitation takes place in
the form of loose or slimy precipitate it is called sludge. On the other hand, if the
precipitated matter forms a hard adhering crust/coating on the inner walls of the boiler, it
is a scale.
Sludge is a soft, loose and slimy precipitate formed within the boiler. Sludge can be
easily scrapped off with a wire brush. It is formed at comparatively colder portions of the
boiler and collects in areas of the system, where the flow rate is slow at bends. Sludges
are formed by substances which have greater solubilities in hot water than in cold water.
   Examples are MgCO3, MgCl2, CaCl2, MgSO4 etc.
                                                                Dr V R Kattimani Ph.D   2022
provide steady supply of heat to water, over heating is done and this causes wastage of
fuel.
Removal of Dissolved Oxygen (DO) - The dissolved oxygen present in the boiler feed
water can be removed by the addition of sodium sulphite or hydrazine and the reactions
               2 𝑵𝒂𝟐SO3 + O2
can be written as below
                                         2 Na2SO4
               Na2S + 2O2               Na2SO4
               N2H4+ O2                 N2 + 2H2O
Corrosion due to dissolved CO2 - Carbon dioxide dissolved in water forming carbonic
acid, has a slow corrosive effect on the boiler material.
                CO2 + H2O        H2CO3
Presence of bicarbonate salts of either magnesium or calcium also causes the release
                Mg(HCO3)2        MgCO3 + H2O + CO2
                CO2 + H2O        H2CO3 (causes slow corrosion)
  Removal of dissolved carbon dioxide -The carbon dioxide can be removed by
adding
 calculated amount of ammonia
                     2NH 4OH + CO2 → (NH4)2CO3 + + H2O
 But if the ammonium hydroxide is used is more than the calculated amount, It may
 attack the condenser tube made of copper
Corrosion due to dissolved salts- Water containing dissolved salts of magnesium can
 liberates acids on hydrolysis. MgCl2 + H2O → Mg(OH)2 + 2 HCl
The liberated acid reacts with the iron material of the boiler in chain like processes,
producing HCl again and again.
Carry over - As Steam rises from the surface of the boiling water in the boiler. It my
be associated with small droplets of water such steam containing liquid water is called
wet steam. These droplets of water naturally carry with them some suspended and
dissolved impurities present in the boiler water. This phenomenon of carrying of water
by steam along with the impurities is called carry over. This is mainly due to priming
and foaming
PRIMING AND FOAMING - When a boiler is producing steam rapidly, some particles of
the condensed liquid water are carried along with the steam. The process of wet steam
formation is called priming.
Priming is caused by :
   I.  The presence of large amounts of dissolved solids
  II.  Steam velocities high enough to carry droplets of water into the steam pipe.
 III.  Presence of excessive foam on the surface of the water which substantially fills
       the foam space
 IV.   Sudden boiling
  V.   Improper boiler design
 VI.   Sudden increase in the steam production rate.
Disadvantages of Priming
  I. Dissolved salt in boiler water are carried out by the wet steam to turbine blades.
     which reduces their efficiency.
 II. Dissolved salts may enter the parts of other machinery may decrease the life of
     the machinery.
                                                                Dr V R Kattimani Ph.D   2022
 III.   Actual height of the water column cannot be judge properly, There by making the
        maintenance of the boiler pressure becomes difficult.
Prevention of Priming
  I.    By improving boiler design.
 II.    By fitting mechanical steam purifiers.
III.    By maintaining low water level in boilers
IV.     By using soft water.
 V.     By decreasing the amount of dissolved salts.
VI.     Avoiding rapid changes in the steaming rate caused by sudden steam demands
                                                     50𝑥100
                                N1           =                x   V2
                      Strength of Cl ions
                                     -
                                                 = N1 X 35.5 gm/L
                                                 = N 1 X 35.5 x 1000 mg/L
         Note – The pH of the solution should be in between 7-8 because at higher pH
          silver ions get precipitated as AgOH
hypo solution. However since dissolved oxygen in water is in molecular form It cannot
oxidise pottassium iodide as such. therefore an oxygen carrier such as manganese
hydroxide is used to bring about the reaction between KI and oxygen. manganese
hydroxide in turn is obtained by the reaction of KOH on manganese sulphate
 The liberated oxygen reacts with KI and liberates iodine equivalent to that of dissolved
oxygen originally present in the sample. The liberated iodine is titrated with standard
solution of sodium thiosulphate using starch as the indicator.
       Procedure-
       a) Pipette exactly 300 ml of water sample into a glass stoppered bottle. Add
       3ml of manganous sulphate solution
       b) Add 3ml of alkaline KI solution. (KI + NaN 3 + KOH). Stopper the bottle and
       shake well and allowed to settle down the precipitate. Add 1ml of conc. Sulphuric
       acid and shake well until the ppt dissolves completely.
       c) 100ml of above prepared solution is pipetted out into a clean conical flask
       and titrated against 0.02N sodium thiosulphate solution using few drops of
       starch as indicator near the end point. Record the volume of sodium thiosulphate
       solution consumed.
       Calculation:              N1V1 = N2V2
                      (Oxygen solution = ( Na2 S2 O3solution )
                                           N2
                                     N1 =      x Vol. of Na2 S2 O3
                                           V1
                            Amount Of DO = N1 X 8 gm/L
                                      = N 1 x 8 X 1000 mg/L or ppm
SOFTENING METHODS- Water used for industrial purposes (such as for steam
generation) should be sufficiently pure.it should, therefore made free from hardness-
producing salts before it is being put to use. The process of removing hardness-
producing salts from water is known as softening of water. In industry three methods are
mainly employed for softening of water.
REVERSE OSMOSIS
When two solutions of unequal concentrations are separated by a semi permeable
membrane, flow of solvent takes place from dilute to concentrate sides, due to osmosis.
If however a hydrostatic pressure in excess to osmotic pressure is applied on the
concentrated side, the solvent flow is reversed, i.e, solvent is forced to move from
concentrated side to dilute side across the membrane. This is the principle of reverse
osmosis.(RO)
                                                            Dr V R Kattimani Ph.D   2022
Thus in reverse osmosis method, pure solvent is separated from its contaminants, rather
than removing contaminants from the water. The membrane filtration is sometimes also
called super- filtration or hyper filtration.
METHOD - In this process, pressure is applied to the sea water or impure water to force
the pure water content of it out the semi-permeable membrane, leaving behind the
dissolve solids. The principle of reverse osmosis as applied for treating saline/sea water
The membrane consists of very thin film of cellulose acetate, affixed to either side of a
perforated tube. However, more recently superior membranes made of polymethyl
methacrylate and polyamide polymers have come into use.
ADVANTAGES