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SAIC-Y-2004 Rev 4

The document is a Saudi Aramco inspection checklist for the storage, handling, and preservation of metering skids and meter provers for hydrocarbon liquids. It outlines acceptance criteria for various inspection categories, including documentation, P&ID checks, piping, structural items, painting, and insulation. The checklist is intended for use in verifying compliance with project standards and requirements prior to mechanical completion.

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Enrique Ga
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0% found this document useful (0 votes)
24 views4 pages

SAIC-Y-2004 Rev 4

The document is a Saudi Aramco inspection checklist for the storage, handling, and preservation of metering skids and meter provers for hydrocarbon liquids. It outlines acceptance criteria for various inspection categories, including documentation, P&ID checks, piping, structural items, painting, and insulation. The checklist is intended for use in verifying compliance with project standards and requirements prior to mechanical completion.

Uploaded by

Enrique Ga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) Rev 4 31-Mar-10

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Storage, Handling and Preservation of Metering Skid and
SAIC-Y-2002 31-Aug-11 MECH-
Meter Provers for Hydrocarbon Liquids
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

NOTE: See " REMARKS" for instruction on use of this Checklist.

A Documentation:

Mechanical Scope of Works are complete. Any exceptions were GI-2.710


A1 Y
identified and listed in the Sytem punchlist. Para. 4.1.1.2
Test and Inspection Plan (SATIPs) and Inspection Checklists for field
GI-2.710
A2 installation as detailed in SATIP-Y-101 have been verified to be Y
Para. 4.1.1.2
complete and accepted.
All non-conformance reports and worksheets have been resolved to the GI-2.710
A3 Y
satisfaction of Inspection Department. Para. 4.1.1.4
All log book entries have been resolved to the satisfaction of Inspection GI-2.710
A4 Y/N
Department. Para. 4.1.1.4
All equipment fabrication documents, inspection record books and GI-2.710
A5 Y
Equipment Instrument Schedules (EIS) are available for review. Para. 4.1.1.6

B P&ID Check/Walkthrough:

All piping components are installed in their respective locations as


P&ID #
B1 shown in the P&ID. (i.e: piping, removable pipe spools, valves, vents, Y
____________
drains, spectacle plates, blinds, flange spacers, etc)
All in-line equipment & Instruments are installed in their respective
locations as shown in the P&ID. (i.e: Strainer, meter tube, straightening P&ID #
B2 Y
vanes, flow meter, orifice fitting, Pressure Indicators, Temperature, ____________
temperature indicators, sample probes, etc)
All lines are clearly marked to easily identify with the following:
SAES-L-350
B3 a. Flow directional arrows and fluid service N
Sec. 20 a & b
b. Line designation number, size, class and specification
Identication are stencilled on major components of the skids such as
but not limited to : (Note: Identification shall follow Equipment
identification number designated on the P&ID)
a. Identification number for metering skid
b. Identification number for prover when installed SAES-L-350,
B4 N
b. Strainer Sec. 20
c. Flow element/flow meter
d. Control Valves
e. MOV's
f. Relief Valves
Installed Relief Valves were verified and the corresponding Form 3099A SAES-J-600,
B5 Y
signed. Sec. 10

P&ID #
B6 Pressure gages installed are of the same range as shown in the P&ID. Y
____________

Page 1 of 4
Isolation valves in stand-alone pressure relief valve inlet and discharge
SAES-L-108
B7 piping shall be gate, ball, high performance butterfly (flanged) or plug Y
Para 7.3
valves that can be car-sealed open.

Page 2 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) Rev 4 31-Mar-10
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Storage, Handling and Preservation of Metering Skid and
SAIC-Y-2002 31-Aug-11 MECH-
Meter Provers for Hydrocarbon Liquids
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

Temperature Gages installed are of the same range as shown in the P&ID #
B8 Y
P&ID. ____________

Flow direction of Control valves and globe valves follow the process flow P&ID #
B9 Y
direction. ____________
P&ID #
B10 Flow direction of check valves follow the process flow direction. Y
____________

C Piping:

All structural attachments, which transfer loads to the pipe through SAES-L-350,
C1 Y
welds, shall be welded. Para. 11.2
Vent lines for depressurization of Primary Industry Metering Station
SAES-Y-101,
C2 (Hydrocarbon Gas Metering) shall extend at least 3 meters above Y
Para 5.7.2.6
highest operating platform and shall be properly supported.
SAES-L-350,
C3 Jack screw bolts installed in flanges with spectacle plates. Y/N
Para. 10.5
A 6 mm weep hole shall be drilled for all dummy supports and shall be
SAES-L-350,
C4 located near base plate for all vertical dummy supports, & near the run N
Para. 13.2.3
pipe at 6 o'clock position for all horizontal dummy supports.
Atmospheric drain and vent valves shall be provided with a plug or blind SAES-L-108,
C5 on the discharge side. N
Para. 7.7
GI-2.710-6,
C6 Pressure test of field installed piping and components are complete. Y
Item 4a
GI-2.710-6,
C7 All nuts and bolts of flange connections are fully engaged. Y
Item 1.j.

Flange joints for piping Class ANSI 600# and above were verified to be GI-2.710-6,
C8 Y
tightened using the applicablr Torque procedure. Item 1.j.

D Structural Items:

Access is provided for equipment regularly operated or maintained or


SAES-B-054,
D1 operated in an emergency, such as valve hand wheels, instrumentation, N
Para. 4.2
controls, and their associated manifolds.
Edges of all tightly contacting surfaces of steel structures are seal SAES-M-001,
D2 N
welded. Para. 7.1.9.3
Access gratings are firmly anchored with a minimum of 2 fasteners at
each support with a minimum of 4 fasteners per panel. The fasteners
12-SAMSS-007,
D3 shall be supplied by the Fabricator with 5% extra to cover losses. Y
Para. 6.1.17
Note: Non-compliance shall be identified as "YES" item in the Facility
Exception Item List for the MCC.
Lifting equipment were tested and sticker issued by ID Crane Inspection G.I-2.710-6
D4 Y
Rep. Item 1.i.

E Painting:

External coating on piping is complete and conforms with the project


coating requirements. (Note: Pipes, vessels, valves, and related SAES-L-350
E1 Y/N
structural supports shall be painted a neutral background color such as Para. 21.1
aluminum, gray, or black per SAES-B-067, Para.4.1.1)
Coating on structural items is complete and conforms with the project
E2 Scope of Work N
coating requirements.

Page 3 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) Rev 4 31-Mar-10
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Storage, Handling and Preservation of Metering Skid and
SAIC-Y-2002 31-Aug-11 MECH-
Meter Provers for Hydrocarbon Liquids
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.
Safety yellow-and-black stripes are painted on obstructions that present
bump hazards. (concrete supports at the base of stairways or ladders, SAES-B-067,
E3 Y
passageway pinch points, unguarded edges, tripping hazards). Stripes Para. 4.2.3 a
shall be 100 mm wide.
Lifting equipment and devices shall be painted safety yellow and clearly
SAES-B-067,
E4 marked with the rated capacity of the equipment in Arabic and English N
Para. 4.4
in metric tons.
F Insulation

Scope of Work &


Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-001-
F1 SAES-L-350 Y
02
Para 21.1
REMARKS:
1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be
listed in the Contractor's Re-Instatement Punchlist Form.
2. Column "Y/N" is used to pre-determine each respective item as required for start-up (Y), or not required for start-up (N). Final
designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection.
3. This Checklist along with the Re-Instatement Punchlist, with or with out cleared items, shall be submitted to Saudi Aramco on or before
the requested time for Mechanical Completion Punchlisting.
REFERENCE DOCUMENTS: 1. G.I.-2.710, Mechanical Completion and Performance Acceptance of Facilities, (13 July, 2004)
2. SAES-Y-101, Custody Metering of Hydrocarbon Gases, (12 September 2007)
3. SAES-L-108, Selection of Valves, (21 March 2010)
4. SAES-M-001, Structural Design Criteria for Non-Building Structures, (28 February 2005)
5. SAES-L-350, Construction of Plant Piping, (22 April 2009)
6. SAES-J-600, Pressure Relief Devices, (21 June 2009)
7. SAES-B-054, Access, Egress, and Materials Handling for Plant Facilities, (15 March 2006)
8. SAES-B-067, Safety Identification and Safety Colors, (17 February 2010)
9. 12-SAMSS-007, Fabrication of Structural and Miscellaneous Steel, (3 September 2006)
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 4 of 4

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