Q4X Stainless Steel Laser Sensor: Quick Start Guide
Q4X Stainless Steel Laser Sensor: Quick Start Guide
                WARNING:
                  • Do not use this device for personnel protection
                  • Using this device for personnel protection could result in serious injury or death.
                  • This device does not include the self-checking redundant circuitry necessary to allow its use in
                     personnel safety applications. A device failure or malfunction can cause either an energized (on) or de-
                     energized (off) output condition.
Features
Figure 1. Sensor Features—Threaded Barrel Models                                           Figure 2. Sensor Features—Flush Mount Models
                             1                                                                                     1
                                  2                                                                                     2
                                                   1. Output Indicator (Amber)
                                                   2. Display
                                                   3. Buttons
                                      3                                                                                     3
Buttons
Use the sensor buttons (SELECT)(TEACH), (+)(DISP), and (-)(MODE) to program the sensor.
Figure 4. Buttons
(SELECT)(TEACH)                                               (+)(DISP)
   • Press to select menu items in Setup mode                     • Press to navigate the sensor menu in Setup mode
   • Press and hold for longer than 2 seconds to start the        • Press to change setting values; press and hold to
      currently selected TEACH mode (the default is two-point         increase numeric values
      TEACH)                                                      • Press and hold for longer than 2 seconds to switch
                                                                      between light operate (LO) and dark operate (DO)
(-)(MODE)
                                                                                            Note: When navigating the menu, the menu
     • Press to navigate the sensor menu in Setup mode                                      items loop.
     • Press to change setting values; press and hold to
       decrease numeric values
     • Press and hold for longer than 2 seconds to enter Setup
       mode
                       CAUTION:
                          • Return defective units to the manufacturer.
                          • Use of controls or adjustments or performance of procedures other than those specified herein may
                             result in hazardous radiation exposure.
                          • Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the
                             manufacturer.
Installation
                                                                                                                                                                               CLASS 1
                       minimal chemical exposure.
Sensor Orientation
Optimize detection reliability and minimum object separation performance with correct sensor-to-target orientation. To ensure
reliable detection, orient the sensor as shown in relation to the target to be detected.
                                                                           Figure 6. Optimal Orientation of Target to Sensor
See the following figures for examples of correct and incorrect sensor-to-target orientation as certain placements may pose
problems for sensing some targets. The Q4X can be used in the less preferred orientation and provide reliable detection
performance; refer to the Performance Curves for the minimum object separation distance required for each case.
               Figure 7. Orientation by a wall                                   Figure 8. Orientation for a turning object                                    Figure 9. Orientation for a height difference
Figure 10. Orientation for a color or luster difference Figure 11. Orientation for highly reflective target 1
              (Optimal)                                                                            Reflective
           Horizontal                      Vertical                                                 Surface
           Orientation                    Orientation                                              (optional)
1 Applying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application, but a 15° tilt is often sufficient.
               1                                                                                                                   1
                                          +
                                      10-30V dc
                                                                                                            2
               3
                                          –                                                                                      4
               2                                                                                           3                    5
                      Load
               4                                                                                          Key
                      Load
                                                                                                             1 = Brown
               5             Remote                                                                          2 = White
                             Teach
                                                                                                             3 = Blue
                                                                                                             4 = Black
                                                                                                             5 = Gray
               Note: Open lead wires must be connected to a terminal block.
             Note: The input wire function is user-selectable; see the Instruction Manual for details. The default for the input
             wire function is off (disabled).
               Note: The input wire function is user-selectable; see the Instruction Manual for details. The default for the input
               wire function is off (disabled).
Sensor Programming
Program the sensor using the buttons on the sensor or the remote input (limited programming options).
In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or
accidental programming changes. See the Instruction Manual, p/n 181483 for more information.
Setup Mode
Access Setup mode and the sensor menu from Run mode by pressing and holding MODE for longer than 2 seconds. Use                                   and
    to navigate through the menu. Press SELECT to select a menu option and access the submenus. Use       and    to navigate
through the submenus. Press SELECT to select a submenu option and return to the top menu, or press and hold SELECT for longer
than 2 seconds to select a submenu option and return immediately to Run mode.
To exit Setup mode and return to Run mode, navigate to and press SELECT.
                Available when                              ms to           sec range, set Delay Timer value (seconds have decimal)
                      selected
                Available when                              when          is selected,1 to 9 ms is range available when Response Speed is
                      selected                              set to 1.5 or 3 ms
Manual Adjustments
Manually adjust the sensor switch point using the         and       buttons.
1. From Run mode, press either or one time. The current switch point value flashes slowly.
    2. Press      to move the switch point up or       to move the switch point down. After 1 second of inactivity, the new switch
       point value flashes rapidly, the new setting is accepted, and the sensor returns to Run mode.
             Note: When FGS mode is selected (FGS indicator is on), manual adjustment moves both sides of the
             symmetrical threshold window simultaneously, expanding and collapsing the window size. Manual adjustment
             does not move the center point of the window.
             Note: When dual mode is selected (DYN, FGS, and BGS indicators are on), after the TEACH process is
             completed, use the manual adjustment to adjust the sensitivity of the thresholds around the taught reference
             point. The taught reference point is a combination of the measured distance and returned signal intensity from
             the reference target. Manual adjustment does not move the taught reference point, but pressing            increases
             the sensitivity, and pressing    decreases the sensitivity. When re-positioning the sensor or changing the
             reference target, re-teach the sensor.
                      Note: If neither SELECT nor LO/DO are pressed after step 2, the new selection flashes slowly for a few
                      seconds, then flashes quickly and the sensor automatically changes the output configuration and returns
                      to Run mode.
    •           —The switch point value can be changed by teaching or manual adjustment, but no sensor settings can be changed
         through the menu.
When in             mode,              displays when the (SELECT)(TEACH) button is pressed. The switch point displays when (+)(DISP)
or (-)(MODE) are pressed, but                  displays if the buttons are pressed and held.
When in           mode,          displays when (+)(DISP) or (-)(MODE) are pressed and held. To access the manual adjust options,
briefly press and release (+)(DISP) or (-)(MODE). To enter TEACH mode, press the (SELECT)(TEACH) button and hold for longer
than 2 seconds.
To enter            mode, hold          and press          four times. To enter            mode, hold           and press            seven times. Holding
    and pressing          four times unlocks the sensor from either lock mode and the sensor displays                            .
Specifications
Sensing Beam                                                                   Response Speed
  Visible red Class 1 laser, 655 nm                                              User selectable:
Supply Voltage (Vcc)                                                                   •              —1.5 milliseconds
  10 V DC to 30 V DC
                                                                                       •              —3 milliseconds
Power and Current Consumption, exclusive of load
  < 675 mW                                                                             •              —10 milliseconds
Sensing Range—Threaded Barrel Models                                                   •              —25 milliseconds
  500 mm models: 25 mm to 500 mm (0.98 in to 19.69 in)
  300 mm models: 25 mm to 300 mm (0.98 in to 11.81 in)                                 •              —50 milliseconds
  100 mm models: 25 mm to 100 mm (0.98 in to 3.94 in)
                                                                               Typical Temperature Effect
Sensing Range—Flush Mount Models                                                 0.05 mm/°C at <125 mm (threaded barrel models)/< 135 mm (flush mount
  310 mm models: 35 mm to 310 mm (1.38 in to 12.20 in)                           models)
  110 mm models: 35 mm to 110 mm (1.38 in to 4.33 in)                            0.35 mm/°C at 300 mm (threaded barrel models)/< 310 mm (flush mount
                                                                                 models)
Output Configuration                                                             1 mm/°C at 500 mm (threaded barrel models)
  Threaded Barrel Models: Bipolar (1 PNP and 1 NPN) output                       Calculated as an average temperature effect across the sensor's full
  Flush Mount Models: PNP or NPN output, depending on model                      operating temperature.
Output Rating                                                                  Chemical Compatibility
  100 mA total maximum (protected against continuous overload and short          Compatible with commonly used acidic or caustic cleaning and disinfecting
  circuit)                                                                       chemicals used in equipment cleaning and sanitation. ECOLAB® certified.
  Off-state leakage current: < 5 µA at 30 V DC                                   Compatible with typical cutting fluids and lubricating fluids used in machining
  PNP On-state saturation voltage: < 1.5 V DC at 100 mA load                     centers
  NPN On-state saturation voltage: < 1.0 V DC at 100 mA load                   Application Note
Remote Input                                                                     For optimum performance, allow 10 minutes for the sensor to warm up
  Allowable Input Voltage Range: 0 to Vcc
  Active Low (internal weak pullup—sinking current): Low State < 2.0 V at
  1 mA max.
Supply Protection Circuitry
  Protected against reverse polarity and transient overvoltages
at 35 mm at 110 mm at 310 mm
                                                                    Distance (mm)
                                                                                                                                                                   Repeatability
                     Threaded Barrel Models                                                             Flush Mount Models
                               25 to 50 mm                                                                 35 to 60 mm                                               ± 0.5 mm
                              50 to 300 mm                                                                 60 to 310 mm                                            ± 1% of range
                              50 to 500 mm                                                                 60 to 510 mm                                           ± 1.2% of range
                                                                    Distance (mm)
                                                                                                                                                                   Repeatability
                     Threaded Barrel Models                                                             Flush Mount Models
                                                                    Distance (mm)
                                                                                                                                                            Size (Horizontal × Vertical)
                     Threaded Barrel Models                                                             Flush Mount Models
                                    25                                                                         35                                                2.4 mm × 1.0 mm
                                    50                                                                         60                                                2.2 mm × 0.9 mm
                                   100                                                                         110                                               1.8 mm × 0.7 mm
                                                                    Distance (mm)
                                                                                                                                                            Size (Horizontal × Vertical)
                     Threaded Barrel Models                                                             Flush Mount Models
                                    25                                                                         35                                                2.6 mm × 1.0 mm
                                   150                                                                         160                                               2.3 mm × 0.9 mm
                                   300                                                                         310                                               2.0 mm × 0.8 mm
                                   500                                                                          -                                                1.9 mm × 1.0 mm
                           WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and
                           regulations.
   Overcurrent protection is required to be provided by end product application per the supplied table.
   Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply.
   Supply wiring leads < 24 AWG shall not be spliced.
   For additional product support, go to www.bannerengineering.com.
                          Supply Wiring (AWG)                                                        Required Overcurrent Protection (Amps)
                                  20                                                                                   5.0
                                  22                                                                                   3.0
                                  24                                                                                   2.0
                                  26                                                                                   1.0
                                  28                                                                                   0.8
                                  30                                                                                   0.5
Certifications
                           Banner Engineering BV Park Lane, Culliganlaan
                           2F bus 3, 1831 Diegem, BELGIUM
Industry Canada
This device complies with CAN ICES-3 (A)/NMB-3(A). Operation is subject to the following two conditions: 1) This device may not
cause harmful interference; and 2) This device must accept any interference received, including interference that may cause
undesired operation.
Cet appareil est conforme à la norme NMB-3(A). Le fonctionnement est soumis aux deux conditions suivantes : (1) ce dispositif ne
peut pas occasionner d'interférences, et (2) il doit tolérer toute interférence, y compris celles susceptibles de provoquer un
fonctionnement non souhaité du dispositif.
Minimum Separation Distance Between Target and Background for: Uniform and Non-Uniform Targets
                                                                                       100 mm Models
Minimum Separation Target to Background (mm)
                                               3.5
                                                                                   Matte targets with a non-uniform                                                    Threaded Barrel Models
                                               3.0                                      reflectivity: 6% to 90%
                                                                                                                                                                                 Target       Background
                                               2.5
               Dimension Y
                                               2.0
                                                                                                                                                                             X
                                               1.5                                              Matte targets with uniform
                                                                                                 reflectivity: 6% to 90%                                                                  Y
                                               1.0
                                               0.5
                                                                                                                                                                                     Switch Point
                                                0                                                                                                                                     Distance
                                                     0                 25                  50                         75                   100                   125
                                                                                       300 mm Models
Minimum Separation Target to Background (mm)
                                               22
                                               20                                                     Matte targets with a non-uniform
                                                                                                           reflectivity: 6% to 90%
                                               18
                                               16
                                               14
               Dimension Y
                                               12
                                               10
                                                8
                                                6                                                                            Matte targets with uniform
                                                                                                                              reflectivity: 6% to 90%
                                                4
                                                2
                                                0
                                                     0       25   50        75   100     125      150      175         200    225        250     275       300   325
                                                                                  500 mm Models
Minimum Separation Target to Background (mm)
                                                40
               Dimension Y
                                                30
                                                                                                                                    Matte targets with uniform
                                                                                                                                     reflectivity: 6% to 90%
                                                20
10
                                                     0
                                                         0             100              200                 300                   400                     500
                                                             25
                                                                                 Distance to Target (mm)
                                                                                      Dimension X
Minimum Separation Distance Between Target and Background for: Uniform and Non-Uniform Targets
                                                                                              110 mm Models
 Minimum Separation Target to Background (mm)
                                                3.5
                                                                                                                                                                               Flush Mount Models
                                                                                                 Matte targets with a non-uniform
                                                3.0                                                   reflectivity: 6% to 90%
                                                                                                                                                                                      Target       Background
                                                2.5
                Dimension Y
                                                2.0
                                                                                                                                                                                  X
                                                1.5                                                          Matte targets with uniform
                                                                                                                                                                                               Y
                                                                                                              reflectivity: 6% to 90%
1.0
                                                0.5
                                                                                                                                                                                          Switch Point
                                                 0
                                                                                                                                                                                           Distance
                                                      0                  25        35            50                     75                        100     110            125
                                                                                              310 mm Models
 Minimum Separation Target to Background (mm)
                                                22
                                                20                                                             Matte targets with a non-uniform
                                                                                                                    reflectivity: 6% to 90%
                                                18
                                                16
                                                14
                Dimension Y
                                                12
                                                10
                                                 8
                                                 6                                                                                   Matte targets with uniform
                                                                                                                                      reflectivity: 6% to 90%
                                                 4
                                                 2
                                                 0
                                                      0   25        50        75        100     125    150       175      200       225     250         275       300    325
                                                               35                                                                                                  310
                                                                                              Distance to Target (mm)
                                                                                                   Dimension X