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Q4X Stainless Steel Laser Sensor: Quick Start Guide

The Q4X Stainless Steel Laser Sensor Quick Start Guide provides essential information for setting up and installing the sensor, which features a Class 1 laser CMOS output. It includes safety warnings, installation instructions, programming details, and maintenance tips, emphasizing that the device should not be used for personnel protection. For comprehensive information, users are directed to the Instruction Manual available online under part number 181483.

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0% found this document useful (0 votes)
36 views12 pages

Q4X Stainless Steel Laser Sensor: Quick Start Guide

The Q4X Stainless Steel Laser Sensor Quick Start Guide provides essential information for setting up and installing the sensor, which features a Class 1 laser CMOS output. It includes safety warnings, installation instructions, programming details, and maintenance tips, emphasizing that the device should not be used for personnel protection. For comprehensive information, users are directed to the Instruction Manual available online under part number 181483.

Uploaded by

davidwelington
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Q4X Stainless Steel Laser Sensor

Quick Start Guide


Class 1 laser CMOS sensor with a discrete (PNP or NPN) output. Patent pending.
This guide is designed to help you set up and install the Q4X Sensor. For complete information on programming, performance,
troubleshooting, dimensions, and accessories, please refer to the Instruction Manual at www.bannerengineering.com. Search for p/n
181483 to view the Instruction Manual. Use of this document assumes familiarity with pertinent industry standards and practices.
For illustration purposes, the threaded barrel model Q4X images are used throughout this document.

WARNING:
• Do not use this device for personnel protection
• Using this device for personnel protection could result in serious injury or death.
• This device does not include the self-checking redundant circuitry necessary to allow its use in
personnel safety applications. A device failure or malfunction can cause either an energized (on) or de-
energized (off) output condition.

Features
Figure 1. Sensor Features—Threaded Barrel Models Figure 2. Sensor Features—Flush Mount Models

1 1
2 2
1. Output Indicator (Amber)
2. Display
3. Buttons
3 3

Display and Indicators


The display is a 4-digit, 7-segment LED. The main screen is the Run mode screen.
For 2-pt, BGS, FGS, and DYN TEACH modes, the display shows the current distance to the target in millimeters. For dual TEACH
mode, the display shows the percentage matched to the taught reference surface. A display value of indicates the sensor
has not been taught.

Figure 3. Display in Run Mode


1. Stability Indicator (STB—Green)
1 2 2. Active TEACH Indicators
• DYN—Dynamic (Amber)
• FGS—Foreground Suppression (Amber)
• BGS—Background Suppression (Amber)

Output Indicator Active TEACH Indicators (DYN, FGS, and BGS)


• On—Outputs conducting (closed) • DYN, FGS, and BGS all off—Two-point TEACH mode
• Off—Outputs not conducting (open) selected (default)
Stability Indicator (STB) • DYN on—Dynamic TEACH mode selected
• On—Stable signal within the specified sensing range • FGS on—Foreground suppression TEACH mode
selected
• Flashing—Marginal signal, the target is outside the limits
of the specified sensing range, or a multiple peak • BGS on—Background suppression TEACH mode
condition exists selected
• Off—No target detected within the specified sensing • DYN, FGS, and BGS all on—Dual TEACH mode
range selected

Original Document 11 January 2023


181484 Rev. N
181484
Q4X Stainless Steel Laser Sensor

Buttons
Use the sensor buttons (SELECT)(TEACH), (+)(DISP), and (-)(MODE) to program the sensor.

Figure 4. Buttons

(SELECT)(TEACH) (+)(DISP)
• Press to select menu items in Setup mode • Press to navigate the sensor menu in Setup mode
• Press and hold for longer than 2 seconds to start the • Press to change setting values; press and hold to
currently selected TEACH mode (the default is two-point increase numeric values
TEACH) • Press and hold for longer than 2 seconds to switch
between light operate (LO) and dark operate (DO)
(-)(MODE)
Note: When navigating the menu, the menu
• Press to navigate the sensor menu in Setup mode items loop.
• Press to change setting values; press and hold to
decrease numeric values
• Press and hold for longer than 2 seconds to enter Setup
mode

Laser Description and Safety Information

CAUTION:
• Return defective units to the manufacturer.
• Use of controls or adjustments or performance of procedures other than those specified herein may
result in hazardous radiation exposure.
• Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the
manufacturer.

≤ 510 mm Models - IEC 60825-1:2007 Class 1 Laser


Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical
instruments for intrabeam viewing.

Laser wavelength: 655 nm Output: < 0.20 mW Pulse Duration: 7 µs to 2 ms

> 510 mm Models - IEC 60825-1:2014 Class 1 Laser


Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical
instruments for intrabeam viewing.

COMPLIES WITH 21 CFR 1040.10 AND 1040.11


EXCEPT FOR CONFORMANCE WITH
IEC 60825-1:2014, AS DESCRIBED IN CLASS 1
LASER NOTICE No. 56, DATED MAY 8, 2019. LASER PRODUCT
BANNER ENGINEERING CORP.
9714 10TH AVENUE NORTH COMPLIES WITH IEC 60825-1:2014
MINNEAPOLIS, MN 55441

Laser wavelength: 655 nm Output: < 0.39 mW Pulse Duration: 7 µs to 2 ms

2 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 181484 Rev. N


Q4X Stainless Steel Laser Sensor

Installation

Install the Safety Label


The safety label must be installed on Q4X sensors that are used in the United Figure 5. Safety Label Installation
States.

COMPLIES WITH IEC 60825-1:2007


LASER PRODUCT
Note: Position the label on the cable in a location that has

CLASS 1
minimal chemical exposure.

1. Remove the protective cover from the adhesive on the label.


2. Wrap the label around the Q4X cable, as shown. COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR DEVIATIONS PURSUANT TO
CLASS 1

3. Press the two halves of the label together.


LASER NOTICE No. 50, DATED JUNE 24, 2007.
BANNER ENGINEERING CORP.
LASER PRODUCT
9714 10TH AVENUE NORTH
MINNEAPOLIS, MN 55441 COMPLIES WITH IEC 60825-1:2007

Sensor Orientation
Optimize detection reliability and minimum object separation performance with correct sensor-to-target orientation. To ensure
reliable detection, orient the sensor as shown in relation to the target to be detected.
Figure 6. Optimal Orientation of Target to Sensor

See the following figures for examples of correct and incorrect sensor-to-target orientation as certain placements may pose
problems for sensing some targets. The Q4X can be used in the less preferred orientation and provide reliable detection
performance; refer to the Performance Curves for the minimum object separation distance required for each case.
Figure 7. Orientation by a wall Figure 8. Orientation for a turning object Figure 9. Orientation for a height difference

Correct Incorrect Correct Incorrect Correct Incorrect

Figure 10. Orientation for a color or luster difference Figure 11. Orientation for highly reflective target 1

(Optimal) Reflective
Horizontal Vertical Surface
Orientation Orientation (optional)

Mount the Device


1. If a bracket is needed, mount the device onto the bracket.
2. Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten the
mounting screws at this time.
3. Check the device alignment.
4. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position.

1 Applying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application, but a 15° tilt is often sufficient.

P/N 181484 Rev. N www.bannerengineering.com - Tel: + 1 888 373 6767 3


Q4X Stainless Steel Laser Sensor

Wiring Diagram—Threaded Barrel Models

1 1
+
10-30V dc
2
3
– 4
2 3 5
Load
4 Key
Load
1 = Brown
5 Remote 2 = White
Teach
3 = Blue
4 = Black
5 = Gray
Note: Open lead wires must be connected to a terminal block.

Note: The input wire function is user-selectable; see the Instruction Manual for details. The default for the input
wire function is off (disabled).

Wiring Diagram—Flush Mount Models


NPN Models PNP Models
1
2
4
10–30 V dc 3
10-30V dc
Key
Load
Load 1 = Brown
Input Wire 2 = White
Input Wire 3 = Blue
4 = Black

Note: Open lead wires must be connected to a terminal block.

Note: The input wire function is user-selectable; see the Instruction Manual for details. The default for the input
wire function is off (disabled).

Cleaning and Maintenance


Clean the sensor when soiled and use with care.
Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust, water, oil, etc. may create
stray light that may degrade the peak performance of the sensor. Blow the window clear using filtered, compressed air, then clean
as necessary using only water and a lint-free cloth.

Sensor Programming
Program the sensor using the buttons on the sensor or the remote input (limited programming options).
In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or
accidental programming changes. See the Instruction Manual, p/n 181483 for more information.

Setup Mode
Access Setup mode and the sensor menu from Run mode by pressing and holding MODE for longer than 2 seconds. Use and
to navigate through the menu. Press SELECT to select a menu option and access the submenus. Use and to navigate
through the submenus. Press SELECT to select a submenu option and return to the top menu, or press and hold SELECT for longer
than 2 seconds to select a submenu option and return immediately to Run mode.

To exit Setup mode and return to Run mode, navigate to and press SELECT.

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Q4X Stainless Steel Laser Sensor

Figure 12. Sensor Menu Map—Channel 1

Top Menu Sub Menus

Teach Process Selection


Two-point static BGS ( default setting)
Dynamic BGS
One-point Window (FGS)
One-point BGS
Dual, intensity + distance
Adaptive Tracking Algorithm *
High-Speed Adaptive Tracking ON
Adaptive Tracking ON
Adaptive Tracking OFF
Response Speed Adaptive Tracking menu is available when Teach Process is set to Dual Mode

Set Response Speed to 1.5 ms


Set Response Speed to 3 ms
Set Response Speed to 10 ms
Set Response Speed to 25 ms
Set Response Speed to 50 ms
Gain and Sensitivity** (1. Default response speed for 500 mm bipolar model)
High excess gain mode
Standard excess gain with increased noise immunity
Gain menu is available when Response Speed is set to 10, 25 or 50 ms
Output Timing Delays
Off: no delays enabled
Enable on and/or off delay (set value in Delay Timer menu)
1 Shot, fixed output pulse duration
LO = On pulse when a target is detected inside of the switch point(s)
Delay Timer DO = On pulse when a target is detected outside of the switch point(s)

Available when ms to sec range, set Delay Timer value (seconds have decimal)
selected
Available when when is selected,1 to 9 ms is range available when Response Speed is
selected set to 1.5 or 3 ms

Select Zero Reference Location †


Near: set zero displayed value to end of 18 mm barrel
Far: set zero displayed value to maximum detection range

Select Zero Reference menu is not available when in Dual Mode
Shift Zero Reference after Teach ‡
On: move the zero point after each teach
Off: zero point is either at end of barrel or
maximum detection range

Input Wire Function Shift Zero Reference menu is not available when in Dual Mode
Off: remote teach input is not active
Set: Remote Teach input
Laser off when pulled low
Laser on when pulled low
Master
Slave
Display Read
Display on
Display on, inverted
Display off (enters sleep mode after 60 seconds)
Display off, inverted (enters sleep mode after 60 seconds)
Exit Setup
End: select to exit setup

Reset to Factory Defaults


No: do not reset to factory defaults
Yes: reset to factory defaults

P/N 181484 Rev. N www.bannerengineering.com - Tel: + 1 888 373 6767 5


Q4X Stainless Steel Laser Sensor

Basic TEACH Instructions


Use the following instructions to teach the Q4X sensor. The instructions provided on the sensor display vary depending on the type
of TEACH mode selected. Two-point TEACH is the default TEACH mode.
1. Press and hold TEACH for longer than 2 seconds to start the selected TEACH mode.
2. Present the target.
3. Press TEACH to teach the target. The target is taught and the sensor waits for the second target, if required by the selected
TEACH mode, or returns to Run mode.
Complete steps 4 and 5 only if required for the selected TEACH mode:
4. Present the second target.
5. Press TEACH to teach the target. The target is taught and the sensor returns to Run mode.
See the Instruction Manual for detailed instructions and other available TEACH modes. The TEACH modes include:
• Two-point static background suppression —Two-point TEACH sets a single switch point. The sensor sets the switch
point between two taught target distances, relative to the shifted origin location.
• Dynamic background suppression —Dynamic TEACH sets a single switch point during machine run conditions. The
sensor takes multiple samples and the switch point is set between the minimum and the maximum sampled distances.
• One-point window (foreground suppression) —One-point window sets a window (two switch points) centered around
the taught target distance.
• One-point background suppression —One-point background suppression sets a single switch point in front of the
taught target distance. Objects beyond the taught switch point are ignored.
• Dual intensity + distance —Dual mode records the distance and amount of light received from the reference surface.
See for more information about selecting a reference surface. The output switches when an object passing between the
sensor and the reference surface changes the perceived distance or amount of returned light.

Manual Adjustments
Manually adjust the sensor switch point using the and buttons.

1. From Run mode, press either or one time. The current switch point value flashes slowly.

2. Press to move the switch point up or to move the switch point down. After 1 second of inactivity, the new switch
point value flashes rapidly, the new setting is accepted, and the sensor returns to Run mode.

Note: When FGS mode is selected (FGS indicator is on), manual adjustment moves both sides of the
symmetrical threshold window simultaneously, expanding and collapsing the window size. Manual adjustment
does not move the center point of the window.

Note: When dual mode is selected (DYN, FGS, and BGS indicators are on), after the TEACH process is
completed, use the manual adjustment to adjust the sensitivity of the thresholds around the taught reference
point. The taught reference point is a combination of the measured distance and returned signal intensity from
the reference target. Manual adjustment does not move the taught reference point, but pressing increases
the sensitivity, and pressing decreases the sensitivity. When re-positioning the sensor or changing the
reference target, re-teach the sensor.

Light Operate/Dark Operate


The default output configuration is light operate. To switch between light operate and dark operate, use the following instructions:
1. Press and hold LO/DO for longer than 2 seconds. The current selection displays.
2. Press LO/DO again. The new selection flashes slowly.
3. Press SELECT to change the output configuration and return to Run mode.

Note: If neither SELECT nor LO/DO are pressed after step 2, the new selection flashes slowly for a few
seconds, then flashes quickly and the sensor automatically changes the output configuration and returns
to Run mode.

Locking and Unlocking the Sensor Buttons


Use the lock and unlock feature to prevent unauthorized or accidental programming changes.
Three settings are available:
• —The sensor is unlocked and all settings can be modified (default).
• — The sensor is locked and no changes can be made.

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Q4X Stainless Steel Laser Sensor

• —The switch point value can be changed by teaching or manual adjustment, but no sensor settings can be changed
through the menu.

When in mode, displays when the (SELECT)(TEACH) button is pressed. The switch point displays when (+)(DISP)
or (-)(MODE) are pressed, but displays if the buttons are pressed and held.

When in mode, displays when (+)(DISP) or (-)(MODE) are pressed and held. To access the manual adjust options,
briefly press and release (+)(DISP) or (-)(MODE). To enter TEACH mode, press the (SELECT)(TEACH) button and hold for longer
than 2 seconds.

To enter mode, hold and press four times. To enter mode, hold and press seven times. Holding
and pressing four times unlocks the sensor from either lock mode and the sensor displays .

Specifications
Sensing Beam Response Speed
Visible red Class 1 laser, 655 nm User selectable:
Supply Voltage (Vcc) • —1.5 milliseconds
10 V DC to 30 V DC
• —3 milliseconds
Power and Current Consumption, exclusive of load
< 675 mW • —10 milliseconds
Sensing Range—Threaded Barrel Models • —25 milliseconds
500 mm models: 25 mm to 500 mm (0.98 in to 19.69 in)
300 mm models: 25 mm to 300 mm (0.98 in to 11.81 in) • —50 milliseconds
100 mm models: 25 mm to 100 mm (0.98 in to 3.94 in)
Typical Temperature Effect
Sensing Range—Flush Mount Models 0.05 mm/°C at <125 mm (threaded barrel models)/< 135 mm (flush mount
310 mm models: 35 mm to 310 mm (1.38 in to 12.20 in) models)
110 mm models: 35 mm to 110 mm (1.38 in to 4.33 in) 0.35 mm/°C at 300 mm (threaded barrel models)/< 310 mm (flush mount
models)
Output Configuration 1 mm/°C at 500 mm (threaded barrel models)
Threaded Barrel Models: Bipolar (1 PNP and 1 NPN) output Calculated as an average temperature effect across the sensor's full
Flush Mount Models: PNP or NPN output, depending on model operating temperature.
Output Rating Chemical Compatibility
100 mA total maximum (protected against continuous overload and short Compatible with commonly used acidic or caustic cleaning and disinfecting
circuit) chemicals used in equipment cleaning and sanitation. ECOLAB® certified.
Off-state leakage current: < 5 µA at 30 V DC Compatible with typical cutting fluids and lubricating fluids used in machining
PNP On-state saturation voltage: < 1.5 V DC at 100 mA load centers
NPN On-state saturation voltage: < 1.0 V DC at 100 mA load Application Note
Remote Input For optimum performance, allow 10 minutes for the sensor to warm up
Allowable Input Voltage Range: 0 to Vcc
Active Low (internal weak pullup—sinking current): Low State < 2.0 V at
1 mA max.
Supply Protection Circuitry
Protected against reverse polarity and transient overvoltages

Delay at Power Up Environmental Rating


< 750 ms IP67 per IEC60529
IP68 per IEC60529
Maximum Torque
IP69K per DIN 40050-9
Side mounting: 1 N·m (9 in·lbs) IP rating is dependent on proper cordset installation.
Nose mounting: 20 N·m (177 in·lbs)
Vibration
Ambient Light Immunity
MIL-STD-202G, Method 201A (Vibration: 10 Hz to 60 Hz, 0.06 inch (1.52
> 5,000 lux at 300 mm mm) double amplitude, 2 hours each along X, Y and Z axes), with device
> 2,000 lux at 500 mm operating
Connector Shock
Threaded Barrel Models: Integral 5-pin M12 male quick-disconnect MIL-STD-202G, Method 213B, Condition I (100G 6x along X, Y, and Z axes,
connector 18 shocks), with device operating
Flush Mount Models: Integral 4-pin M12 male quick-disconnect connector
Operating Conditions
Construction –10 °C to +50 °C (+14 °F to +122 °F)
Housing: 316 L stainless steel 35% to 95% relative humidity
Lens cover: PMMA acrylic
Lightpipe and display window: polysulfone Storage Temperature
–25 °C to +75 °C (–13 °F to +167 °F)

P/N 181484 Rev. N www.bannerengineering.com - Tel: + 1 888 373 6767 7


Q4X Stainless Steel Laser Sensor

Excess Gain—Threaded Barrel Models

Table 1: Excess Gain ( Excess Gain 2)

Response Speed (ms) Excess Gain—90% White Card

at 25 mm at 100 mm at 300 mm at 500 mm

1.5 200 100 20 7


3 200 100 20 7
10 1000 500 100 36 (18)
(500) (250) (50)

25 2500 1250 250 90 (36)


(1000) (500) (100)

50 5000 2500 500 180 (90)


(2500) (1250) (250)

Excess Gain—Flush Mount Models

Table 2: Excess Gain ( Excess Gain 3)

Response Speed (ms) Excess Gain—90% White Card

at 35 mm at 110 mm at 310 mm

1.5 200 100 20


3 200 100 20
10 1000 500 100
(500) (250) (50)

25 2500 1250 250


(1000) (500) (100)

50 5000 2500 500


(2500) (1250) (250)

Discrete Output Distance Repeatability


Table 3: Discrete Output Repeatability—300/310 mm and 500 mm Models

Distance (mm)
Repeatability
Threaded Barrel Models Flush Mount Models

25 to 50 mm 35 to 60 mm ± 0.5 mm
50 to 300 mm 60 to 310 mm ± 1% of range
50 to 500 mm 60 to 510 mm ± 1.2% of range

Table 4: Discrete Output Repeatability—100/110 mm Models

Distance (mm)
Repeatability
Threaded Barrel Models Flush Mount Models

25 to 100 mm 35 to 110 mm +/-0.2 mm

Beam Spot Size—100/110 mm Models


Table 5: Beam Spot Size—100/110 mm Models

Distance (mm)
Size (Horizontal × Vertical)
Threaded Barrel Models Flush Mount Models

25 35 2.4 mm × 1.0 mm
50 60 2.2 mm × 0.9 mm
100 110 1.8 mm × 0.7 mm

Beam Spot Size—300/310 mm and 500 mm Models


Table 6: Beam Spot Size—300/310 mm and 500 mm Models

Distance (mm)
Size (Horizontal × Vertical)
Threaded Barrel Models Flush Mount Models

25 35 2.6 mm × 1.0 mm
150 160 2.3 mm × 0.9 mm
300 310 2.0 mm × 0.8 mm
500 - 1.9 mm × 1.0 mm

• excess gain available in 10 ms, 25 ms, and 50 ms response speeds only

• excess gain provides increased noise immunity


3

• excess gain available in 10 ms, 25 ms, and 50 ms response speeds only

• excess gain provides increased noise immunity

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Q4X Stainless Steel Laser Sensor

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and
regulations.

Overcurrent protection is required to be provided by end product application per the supplied table.
Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to www.bannerengineering.com.
Supply Wiring (AWG) Required Overcurrent Protection (Amps)

20 5.0
22 3.0
24 2.0
26 1.0
28 0.8
30 0.5

Certifications
Banner Engineering BV Park Lane, Culliganlaan
2F bus 3, 1831 Diegem, BELGIUM

Turck Banner LTD Blenheim House, Blenheim


Court, Wickford, Essex SS11 8YT, Great Britain

Industrial Class 2 power


Control
Equipment UL Environmental Rating: Type 1
3TJJ

chemical compatibility certified


ECOLAB is a registered trademark of Ecolab USA Inc. All rights reserved.

FCC Part 15 Class A


This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own
expense.

Industry Canada
This device complies with CAN ICES-3 (A)/NMB-3(A). Operation is subject to the following two conditions: 1) This device may not
cause harmful interference; and 2) This device must accept any interference received, including interference that may cause
undesired operation.
Cet appareil est conforme à la norme NMB-3(A). Le fonctionnement est soumis aux deux conditions suivantes : (1) ce dispositif ne
peut pas occasionner d'interférences, et (2) il doit tolérer toute interférence, y compris celles susceptibles de provoquer un
fonctionnement non souhaité du dispositif.

P/N 181484 Rev. N www.bannerengineering.com - Tel: + 1 888 373 6767 9


Q4X Stainless Steel Laser Sensor

Performance Curves—Threaded Barrel Models


Figure 13. Minimum Object Separation Distance (90% to 6% reflectance)

Minimum Separation Distance Between Target and Background for: Uniform and Non-Uniform Targets

100 mm Models
Minimum Separation Target to Background (mm)

3.5
Matte targets with a non-uniform Threaded Barrel Models
3.0 reflectivity: 6% to 90%

Target Background
2.5
Dimension Y

2.0
X
1.5 Matte targets with uniform
reflectivity: 6% to 90% Y
1.0

0.5
Switch Point
0 Distance
0 25 50 75 100 125

Distance to Target (mm)


Dimension X

300 mm Models
Minimum Separation Target to Background (mm)

22
20 Matte targets with a non-uniform
reflectivity: 6% to 90%
18
16
14
Dimension Y

12
10
8
6 Matte targets with uniform
reflectivity: 6% to 90%
4
2
0
0 25 50 75 100 125 150 175 200 225 250 275 300 325

Distance to Target (mm)


Dimension X

500 mm Models
Minimum Separation Target to Background (mm)

50 Matte targets with a non-uniform


reflectivity: 6% to 90%

40
Dimension Y

30
Matte targets with uniform
reflectivity: 6% to 90%
20

10

0
0 100 200 300 400 500
25
Distance to Target (mm)
Dimension X

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Q4X Stainless Steel Laser Sensor

Performance Curves—Flush Mount Models


Figure 14. Minimum Object Separation Distance (90% to 6% reflectance)

Minimum Separation Distance Between Target and Background for: Uniform and Non-Uniform Targets

110 mm Models
Minimum Separation Target to Background (mm)

3.5
Flush Mount Models
Matte targets with a non-uniform
3.0 reflectivity: 6% to 90%
Target Background
2.5
Dimension Y

2.0
X
1.5 Matte targets with uniform
Y
reflectivity: 6% to 90%

1.0

0.5
Switch Point
0
Distance
0 25 35 50 75 100 110 125

Distance to Target (mm)


Dimension X

310 mm Models
Minimum Separation Target to Background (mm)

22
20 Matte targets with a non-uniform
reflectivity: 6% to 90%
18
16
14
Dimension Y

12
10
8
6 Matte targets with uniform
reflectivity: 6% to 90%
4
2
0
0 25 50 75 100 125 150 175 200 225 250 275 300 325
35 310
Distance to Target (mm)
Dimension X

Dual Mode Reference Surface Considerations


Optimize reliable detection by applying these principals when selecting your reference surface, positioning your sensor relative to the
reference surface, and presenting your target.
The robust detection capabilities of the Q4X allows successful detection even under non-ideal conditions in many cases. Typical
reference surfaces are metal machine frames, conveyor side rails, or mounted plastic targets. Contact Banner Engineering if you
require assistance setting up a stable reference surface in your application.
For detailed instructions for detecting clear or transparent objects, refer to the Instruction Manual, p/n 181483.
1. Select a reference surface with these characteristics where possible:
• Matte or diffuse surface finish
• Fixed surface with no vibration
• Dry surface with no build-up of oil, water, or dust
2. Position the reference surface between 50 mm and the maximum sensing range for threaded barrel models or between 60
mm and the maximum sensing range for flush mount models.
3. Position the target to be detected as close to the sensor as possible, and as far away from the reference surface as
possible.
4. Angle the sensing beam relative to the target and relative to the reference surface 10 degrees or more.

P/N 181484 Rev. N www.bannerengineering.com - Tel: + 1 888 373 6767 11


Q4X Stainless Steel Laser Sensor

Banner Engineering Corp. Limited Warranty


Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or
replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not
cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR
TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO
BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL
DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY,
STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously
manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the
product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void
the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time.
Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to:
www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents.

© Banner Engineering Corp. All rights reserved

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