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Notes Specified value Measured value

Vehicle identification
No. of cylinders Type 4/OHC
Capacity cc 2500
Injection system
Fuel/injection pump assembly Make Kiki
Pump type Rotary
Injection sequence 1-3-4-2
Nozzle opening pressure - new/used bar 114-121/100
Leak rate (dribble) bar/secs 88/10
Tuning and emissions
Plunger travel (pump) mm ABDC 1±0,05
Crankshaft position (n = ATDC) °BTDC 10n
Adjusting method Engine/Pump Pointer / Dial gauge
Idle speed rpm 720±20
Rated no load speed rpm 4850-4900
Oil temperature °C 80
Idle speed - for smoke test rpm 670-770
Maximum time at governed speed secs 2,0
Test mode A/B B
Probe type 1/2 1
Smoke opacity - EU limit m-1 (%) 2,50 (66)
Smoke opacity - homologation value m-1 (%) 2,50 (66)
Starting and charging
Battery V/RC(Ah) 12
Alternator output A/V/rpm 74/14/2000
Service checks and adjustments
Valve clearance - INLET mm 0,05-0,15 cold
Valve clearance - EXHAUST mm 0,15-0,25 cold
Compression pressure bar 26,5-29,4
Oil pressure bar/rpm 4,5-5,3/3000
Radiator cap bar 0,94-1,22
Thermostat (primary/secondary) open °C 80-84
Drive belt tension - alternator/PAS/AC mm 8-10
Drive belt tension - AC mm 11-12,5
Lubricants and capacities
Preferred engine oil
Ambient temperature range -30°C30°C
Engine oil grade SAE 5W-30
Engine oil classification OEM WSS-M2C917-B
Engine oil classification API/ACEA CF/B1, B3
Engine oil options
Ambient temperature range -15°C40°C
Engine oil grade SAE 10W-30
Engine oil classification OEM WSS-M2C917-B
Engine oil classification API/ACEA CF/B1, B3

Manufacturer: Ford Model: Ranger ('99) 2,5D (c) Autodata Limited 2013
Engine code: WL Output: 57 (78) 4100 . 24/06/2025
Tuned for: Year: 1999-02 V9.200-
 Ambient temperature range -20°C40°C
Engine oil grade SAE 10W-40
Engine oil classification OEM WSS-M2C917-B
Engine oil classification API/ACEA CF/B1, B3
Engine with filter(s) litres 6,3
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90
Manual transmission oil classification GL-5
Manual transmission litres 2,8 4x4=3,2
Differential oil grade - front SAE 90
Differential oil classification - front GL-5
Differential front/AT litres 1,5
Differential oil grade - rear SAE 90
Differential oil classification - rear GL-5 LSD=GL-6
Differential rear litres 1,4 4x4=1,9
Transfer box oil grade SAE 75W-90
Transfer box litres 2,0
Cooling system - total capacity litres 9,4
Brake fluid Type DOT 4
Power steering fluid Type WSA-M2C195-A
Tightening torques
00000154 Cylinder head instructions
Other engine tightening torques
00000067 Main bearings Stage 1
Big end bearings Renew bolts/nuts No
Big end bearings Stage 1 30±2 Nm
Big end bearings Stage 2 90°±7°
Oil pump to cylinder block 22±3 Nm
Sump bolts 9±1 Nm
Sump drain bolt 35±4 Nm
Flywheel/driveplate 100±2 Nm
Clutch pressure plate 22±4 Nm
Crankshaft pulley/damper centre bolt 344-392 Nm
Camshaft sprocket/gear 123-140 Nm
Camshaft carrier/cap 11-14 Nm
Camshaft/rocker cover 5-9 Nm
Inlet manifold to cylinder head 19-25 Nm
Exhaust manifold to cylinder head 19-22 Nm
Exhaust downpipe to manifold 38-51 Nm
Water pump 22±3 Nm
Injector/clamp 59-68 Nm
Injector pipe unions 25-29 Nm
Injector nozzle to holder 29-49 Nm
Fuel/injection pump sprocket/gear 59-68 Nm
Fuel/injection pump flange 19-25 Nm
Fuel/injection pump mounting 22±3 Nm
Glow plugs 15-20 Nm
Crankshaft position (CKP) sensor/engine speed (RPM)
9±1 Nm
sensor
Engine coolant temperature (ECT) sensor 16-23 Nm
Engine oil pressure switch 12-17 Nm
Chassis tightening torques
Steering track rod end 45-58 Nm
Brake disc to hub Front 54-68 Nm
Brake caliper to carrier Front 29-34 Nm
Brake caliper/carrier to hub Front 108-127 Nm
00000068 Road wheels 89-117 Nm
Brake disc and drum dimensions

Manufacturer: Ford Model: Ranger ('99) 2,5D (c) Autodata Limited 2013
Engine code: WL Output: 57 (78) 4100 . 24/06/2025
Tuned for: Year: 1999-02 V9.200-
 Minimum disc thickness for replacement - ventilated Front 22 mm
Disc runout Front 0,05 mm
Minimum pad thickness Front 2 mm
00000066 Maximum drum diameter for replacement Rear 271,5 mm
Minimum shoe thickness Rear 1 mm
Parking brake travel No. of notches 1-7
Air conditioning
No. of AC service connectors 2
Air conditioning restrictor type Expansion valve
Compressor clutch/magnetic coupling Yes
Compressor variable displacement solenoid No
Air conditioning refrigerant Type R134a
Air conditioning refrigerant quantity grams 550
Air conditioning oil group PAG
Air conditioning oil Type FD46XG
Air conditioning oil quantity cm³ 180
Air conditioning oil viscosity ISO 46

Autodata Note 66

4x4 = 296,5 mm

Autodata Note 67

1) 37-41 Nm
2) 75-82 Nm
3) Slacken off
4) 43-46 Nm
5) 90-105°
Fig. 73266
L = 86 mm Max

Autodata Note 68

Alu = 118-147 Nm

Autodata Note 154

W = 102,5 mm Max
N = 114,5 mm Max
Fig. 103588
1) 29 Nm
2) 90-105°
3) 90-105°
4) A = 18-19 Nm
Fig. 75790

Manufacturer: Ford Model: Ranger ('99) 2,5D (c) Autodata Limited 2013
Engine code: WL Output: 57 (78) 4100 . 24/06/2025
Tuned for: Year: 1999-02 V9.200-
 73266 103588

75790

Cylinder layout Tightening sequence

Manufacturer: Ford Model: Ranger ('99) 2,5D (c) Autodata Limited 2013
Engine code: WL Output: 57 (78) 4100 . 24/06/2025
Tuned for: Year: 1999-02 V9.200-