DD220L 5558

SECTION 2
ROCK DRILL, FLUSHING HEAD
PERFORATEUR, TETE D’INJECTION

SPARE PARTS MODIF. DESIGNATION BILL OF MATERIAL

DOCUMENT MODIF. DESCRIPTION NOMENCLATURE
DOCUMENT PIÈCES
DE RECHANGE

5504 6599 ab HLX5 ROCK DRILL 7701 1029

PERFORATEUR HLX5 7701 0998
7701 5648 A.9 INFLATING BOX 7701 5648
MALETTE DE GONFLAGE

Copyright © Sandvik Mining and Construction

ID: 7849 5558 EN - 27-01-2012 CM-SL
 550 465 99 ab
110330 ROCK DRILL / HLX 5 2 (6)

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 465 99 ab
3 (6) ROCK DRILL / HLX 5 110330

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 465 99 ab
110330 ROCK DRILL / HLX 5 4 (6)

Ref. Part no. Description EN Standard designation Qty

e
1 152 749 48 FLUSHING DEVICE ASSEMBLY SEP. PART LIST 1
2 550 466 28 GEARBOX SEP. PART LIST 1
8 550 577 98 ROTATION BUSHING for HLX5. Rotation bushing assy 1
8.2 152 723 68 DRILL SLEEVE for HLX5 1
9 550 508 28 DRIVER (BRONZE) for HLX5 (T) HFX5 T 1
. . . . .
16 154 194 08 GEAR WHEEL m=3.5 1
17 154 217 48 ROTATION SHAFT HDXX Basic 1
18 550 007 62 HOUSING ASSEMBLY Laakeripesä kokoonpano pyöritysakselille 1
HDxx-basi
18.2 888 097 49 NEEDLE BEARING D37 d30 L26 1
19 150 797 18 SIDE PLATE HDXX 2
. . . . .
20 152 716 38 SPECIAL BOLT HDXX Spacer 6
21 152 525 68 CAP NUT SIVUP. (KÄYTTÖPAIKKAOHJAUS) 6
23 550 034 00 SCREW M24x57 4
26 887 946 09 SHAFT SEAL 30,0x37,5x3,2 1
27 511 108 30 DEEP GROOVE BALL BEARING D80 d40 L18 1
. . . . .
39 152 748 18 GASKET PLATE 1x182x184 1
42 800 658 09 O-RING 74,5X3 8
44 853 575 89 O-RING 41,2X3-1 1
46 047 689 68 GUARD 1 1/2 IN SHANK 1
47 280 678 90 CLAMP 50 SMS 2298 1
. . . . .
____________________________________
PARTS TO BE ORDERED SEPARATELY
____________________________________
*190 550 252 93 SEAL KIT For HLX5 INCL. PARTS 24-26, 28, 36, 39, 1
41-44
*191 550 065 07 SPECIAL TOOLS SEP. PART LIST 1
. . . . .

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 465 99 ab
5 (6) ROCK DRILL / HLX 5 110330

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 465 99 ab
110330 ROCK DRILL / HLX 5 6 (6)

Ref. Part no. Description EN Standard designation Qty

e
3 550 103 31 FRAME ASSEMBLY SEP. PART LIST 1
4 550 036 25 PRESSURE ACCUMULATOR SEP. PART LIST 1
5 550 036 27 PRESSURE ACCUMULATOR SEP. PART LIST 1
10 152 715 08 BEARING HLX5 Percussion cartridge 1
11 302 969 08 PISTON HDXX BASIC 1
. . . . .
12 550 047 84 CYLINDER pilot cylinder assy for hlx5 1
13 152 576 38 DISTRIBUTOR 1
14 550 023 18 BUSHING back bussing assy 1
15 550 026 37 COVER rear cover for hlx5 1
22 550 097 85 HYDRAULIC MOTOR ASSEMBLY SEP. PART LIST 1
. . . . .
24 887 944 59 ROD SEAL 37,0x47,7x4,2, NBR, 70 Shore A 2
25 887 945 89 ROD SEAL 45,0x55,7x4,2, NBR, 70 Shore A 2
28 550 042 26 GASKET PLATE 0,5x160x160 2
29 802 198 29 HEXAGON HEAD BOLT M16X70 8
30 850 687 49 DOUBLE LOCK WASHER M16 8
. . . . .
36 550 046 25 GASKET 0,5x99x140 for rear cover.hlx5 1
37 800 470 59 HEXAGON HEAD SCREW M12x30 m8.8 4
38 851 068 09 DOUBLE LOCK WASHER M12 4
40 550 152 17 O-RING 245x3 1
41 801 368 49 O-RING 59,3X3 2
. . . . .
42 800 658 09 O-RING 74,5X3 8
43 550 091 05 O-RING 55x2, 90 SHORE A 2
45 808 788 39 O-RING 22.3x2.40 3
48 816 770 19 STRAIGHT THREAD ADAPTER G 1/2" x JIC 1 1/16-12 2
49 816 909 59 PLUG JIC 1 1/16-12 2
. . . . .
____________________________________
PARTS TO BE ORDERED SEPARATELY
____________________________________
*190 550 252 93 SEAL KIT For HLX5 INCL. PARTS 24-26, 28, 36, 39, 1
41-44
*191 550 065 07 SPECIAL TOOLS SEP. PART LIST 1
. . . . .

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 152 749 48 dEa
1 (2) FLUSHING DEVICE ASSEMBLY / SHANK 45 100706

Sandvik Mining and Construction Oy, Drills Tampere © 2010

 152 749 48 dEa
100706 FLUSHING DEVICE ASSEMBLY / SHANK 45 2 (2)

Ref. Part no. Description EN Standard designation Qty

e
1 550 056 39 BODY INCL. PARTS 1.2-1.4 1
1.2 881 140 79 PLUG R1/2", E336-1/2" 1
1.3 865 683 09 PLUG R1/8" 1
1.4 550 093 63 PLUG 1
1.4.1 871 692 89 PLUG R1/4", E336-1/4" 1
. . . . .
2 152 745 38 FRONT COVER INCL. PARTS 2.2 1
2.2 152 744 08 BEARING BUSHING D55 d45 L70 1
3 152 747 98 SHANK BUSHING INCL. PARTS 3.2 1
3.2 152 697 08 BUSHING D68 d45 L56 1
4 150 809 18 GASKET PLATE For flushing device 1
. . . . .
5 300 637 10 O-RING 62,2X3 1
6 152 748 18 GASKET PLATE 1x182x184 1
7 872 189 39 U-SEAL 45-104 (45X60X10) 5
8 442 218 50 HEXAGON HEAD SCREW M16X40 4
9 850 687 49 DOUBLE LOCK WASHER M16 4
. . . . .
10 152 473 28 SEAL HOUSING 1
11 800 348 19 BONDED SEAL U 27,2X36X2 D2=28,9 1
12 550 056 76 ADAPTER ASSEMBLY INCL. PARTS 12#3-12.3 1
12.2 812 949 59 LOCK NUT R 3/4'' 1
12.3 800 348 19 BONDED SEAL U 27,2X36X2 D2=28,9 1
. . . . .
13 800 816 79 O-RING 124,5X3-1 1
* SEAL KIT FOR ROCK DRILL INCL. PARTS 4-7, 13

Sandvik Mining and Construction Oy, Drills Tampere © 2010

 550 466 28 bA
1 (1) GEARBOX / FOR HLX5 100702

Ref. Part no. Description EN Standard designation Qty

e
2 152 711 08 BEARING BUSHING 1
3 550 356 04 BEARING BUSHING 1
4 551 714 41 BEARING ASSEMBLY Front bearing assembly for HLX5 rotation 1
shaft. INCL. PARTS 4.3
4.3 551 706 48 BEARING BUSHING D25 d19 L16.5 1
5 865 683 09 PLUG R1/8" 1
. . . . .
6 522 107 40 O-RING 26,2X3-1 SMS 1586 1
7 550 036 03 SCREW 1
8 801 802 69 BONDED SEAL U 13,7X22X1,5 D2=15,4 1
9 871 692 89 PLUG R1/4", E336-1/4" 1

Sandvik Mining and Construction Oy, Drills Tampere © 2010

1205 DMMK 550 103 31c 1/ 2

15 17

18
7 16
6,42

49
48
7

8 4
1
4
8
14
14

40
4

2, 3

41
4
8

14
4
7
5 10
8 11
9
13
4
13
12
12 4 2, 3 16
8

15, 17
REAR VIEW OF
THE DRIFTER 16, 18

2, 3

48, 49 8 4

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
 2/ 2 550 103 31c 1205 DMMK

BODY ASSEMBLY
HLX5 ROCK DRILL

550 103 31
Ref Part No. Description Standard designation Qty

1 NSS BODY 1
2 150 221 58 PLUG SCREW R1/2 2
3 522 067 70 O--RING 17,3x2,4--1, NBR, 70 SHORE A 2
4 881 140 79 PLUG SCREW R1/2”, E336--1/2” 11
5 882 322 79 SPRING--TYPE STRAIGHT PIN 5x12 1

6 550 093 63 PLUG SCREW INCL. PART 42 1

7 871 692 89 PLUG SCREW R1/4” 3
8 881 139 09 PLUG SCREW R3/8”, E336--3/8” 10
9 152 538 58 PLATE ACCUMULATOR PLACE SHIELD 1
10 152 539 88 GASKET PLATE D110 d38 s0,5 1

11 818 735 39 O--RING 32,2X3 1

12 800 537 39 HEXAGON HEAD SCREW M16x35 m8.8 SFS 3
13 850 687 49 DOUBLE LOCK WASHER M16 3
14 881 141 09 PLUG R3/4” (E336--3/4”) 6
15 817 094 69 STRAIGHT THREAD ADAPTER 1/2 x3/4--16 JIC 2063--8--8 1

16 816 768 29 STRAIGHT THREAD ADAPTER 1,1/16”--12 JIC 2

17 817 097 49 PLUG 210292--8 3/4--16 JIC 1
18 816 909 59 PLUG 1,1/16 12JIC 2

PARTS TO BE ORDERED SEPARATELY:

40 550 152 17 O--RING 245X3, NBR 1

41 808 788 39 O--RING 22,3X2,4, NBR 156, 90 SHORE A 3
42 871 692 89 PLUG R1/4”, E336--1/4”, FOR PART 6 1
48 816 698 29 STRAIGHT THREAD ADAPTER 7/8--14JIC 2
49 816 749 39 PLUG 7/8--14JIC 2

550 252 93 SEAL KIT FOR ROCK DRILL INCL. PARTS 3,10,11,40,41

NSS = NOT SOLD SEPARATELY

E 2005 SANDVIK TAMROCK CORP. TAMPERE PLANT

P.O.Box 100
FIN-- 33311 TAMPERE, FINLAND Trade Reg. No. 2.852
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
 550 036 25 aA
1 (1) PRESSURE ACCUMULATOR / ASSEMBLY LP 110329

Ref. Part no. Description EN Standard designation Qty

e
3 092 602 98 BLADDER Pressure accumulator 1
4 807 590 69 VALVE SCHRADER 798 INCL. PARTS 4.1-4.2 1
4.1 869 733 29 O-RING 14.0x2.00 1
4.2 851 682 19 PROTECTING CAP M.S 20813-1 Vg8 Av3/8" 1
5 522 134 90 O-RING 129,5X3-1 1
. . . . .
6 819 532 09 O-RING 64,5X3 1
7 151 548 58 SIGN PAINEAKKU HYDR. PORAK. --- 1
SUOMI,RUOTSI,ENGLANTI,
* SEAL KIT FOR ROCK DRILL INCL. PARTS 5-6

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 036 27 bA
1 (1) PRESSURE ACCUMULATOR / ASSEMBLY HP 110329

Ref. Part no. Description EN Standard designation Qty

e
3 092 602 98 BLADDER Pressure accumulator 1
4 807 590 69 VALVE SCHRADER 798 INCL. PARTS 4.1-4.2 1
4.1 869 733 29 O-RING 14.0x2.00 1
4.2 851 682 19 PROTECTING CAP M.S 20813-1 Vg8 Av3/8" 1
5 522 134 90 O-RING 129,5X3-1 1
. . . . .
6 819 532 09 O-RING 64,5X3 1
7 151 548 58 SIGN PAINEAKKU HYDR. PORAK. --- 1
SUOMI,RUOTSI,ENGLANTI,
* SEAL KIT FOR ROCK DRILL INCL. PARTS 5-6

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 065 07 e
1 (4) SPECIAL TOOLS / FOR HLX5/HLX5T/HFX5T DRIFTERS 110329

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 065 07 e
110329 SPECIAL TOOLS / FOR HLX5/HLX5T/HFX5T DRIFTERS 2 (4)

Ref. Part no. Description EN Standard designation Qty

e
1 550 056 57 PUNCH D 50 mmm, L = 130 mm 1
2 152 248 88 PUNCH D47, L125 1
3 550 055 88 PUNCH D 46,5 mm, L = 50 mm, M22 1
4 550 057 30 PUNCH D 68,5 mm, L = 50 mm, M22 1
5 150 545 68 PUNCH D68, L95, M22 1
. . . . .
6 550 055 68 PUNCH D150, L75 1
7 151 866 08 ARM D41, L165, M22 1
8 550 056 20 PUNCH for removal of pilot cylinder INCL. PARTS 1
8.1-8.2
8.1 550 056 17 PUNCH D 38,5 mm, L = 67 mm, Rubber 1
8.2 550 056 18 BAR D 38,5 mm, L = 540 mm 1
. . . . .
9 150 546 98 THRUST D95, d72, L129 1
10 150 551 68 PUNCH D 19 mm, L = 160 mm 1
11 550 055 57 PUNCH D 112 mm, L = 20 mm, M22 1
12 550 054 94 PUNCH D 103 mm, L = 20 mm, M22 1
13 550 054 80 PUNCH D131.75, L20, M22 1
. . . . .
14 551 818 05 GAGE D32, for seal groove 4.2 1
15 550 103 96 PUNCH D 50 mm, L = 82,5 mm 1
16 550 067 40 MOUNTING SUPPORT for service of HLX5/HFX5 drifters INCL. 1
PARTS 16.1-16.2
16.1 550 057 27 STAND 1
17 551 953 44 LIFTING EYE M24x36 2
. . . . .
18 551 884 93 LIFTING EYE M16x24 2
19 150 678 08 MOUNTING SLEEVE D 21,5 mm, L = 42 mm, Bronze 1
20 150 679 28 PUNCH D 30 mm, L = 20 mm, Plastic 1
21 150 680 98 PUNCH D 28 mm, L = 60 mm, Plastic 1
22 550 058 64 STAND 200x85x40 1
. . . . .
23 152 501 38 TOOL D120, L32 1
24 096 876 58 STAND 150x124x65 1
25 152 098 78 TOOL D95, L46 1
26 090 300 38 PRESSURE GAUGE (0-100 bar) 1
27 090 845 48 PRESSURE GAUGE (0-10 bar) 1
. . . . .
28 153 936 18 FILLING DEVICE for accumulators INCL. PARTS 28.1-28.2 1
28.1 810 791 09 PRESSURE REDUCING VALVE 200/100 bar N2 1
28.2 152 280 08 HOSE ASSEMBLY For filling device 1
29 833 710 99 PICK SET for seals removal 1
30 550 067 39 SPECIAL TOOLS Torque wrench set 1
. . . . .
30.1 870 492 19 WRENCH 80 - 400 Nm 1
30.2 870 495 09 SOCKET WRENCH 24, 3/4" 1
30.3 870 493 49 SOCKET WRENCH 19, 3/4" 1
30.4 880 976 79 RING INSERT TOOL 24 1
30.5 870 504 19 HAMMER 50 mm, Plastic 1
. . . . .
30.6 870 498 89 RING SPANNER 19mm 1
30.7 870 499 09 RING SPANNER 24mm 1
30.8 870 510 19 EXTENSION BAR 3/4" l=100 1
30.9 836 746 09 SOCKET WRENCH 1
30.10 836 747 39 HEX SOCKET WRENCH KLM 8 1
. . . . .
30.11 870 511 49 CONVERTER IN 3/4"- 1/2" OUT 1
31 886 364 09 RING INSERT TOOL 30 1
32 872 445 79 SOCKET WRENCH 46mm, 3/4" 1
34 550 435 36 PUNCH D 30,3 mm, L = 85 mm 1
35 550 435 37 PUNCH D 19 mm, L = 210 mm 1
. . . . .
36 550 416 59 FLANGE D 95 mm, L = 30 mm, M22 1
37 550 398 97 GREASE NIPPLE M16x15 1
38 550 439 65 FLANGE D 63,5 mm / d 22,5 mm, L = 20 mm 1
39 550 439 66 SCREW M22x178 1
40 550 398 70 PUNCH D 31,5 mm, L = 48 mm 1
. . . . .

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 065 07 e
3 (4) SPECIAL TOOLS / FOR HLX5/HLX5T/HFX5T DRIFTERS 110329

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 550 065 07 e
110329 SPECIAL TOOLS / FOR HLX5/HLX5T/HFX5T DRIFTERS 4 (4)

Ref. Part no. Description EN Standard designation Qty

e
41 550 098 84 STOPPER D 150 mm / d 135 mm, L = 3,5 mm 1
42 550 099 24 PUNCH D 95 mm, L = 10 mm, M22 1
43 550 099 31 PUNCH D 47,5 mm, L = 40 mm, M22 1
44 550 855 13 PUNCH D22, L200 1
45 550 834 58 PUNCH D 52 mm, L = 20 mm, M22 1
. . . . .
46 550 606 66 PUNCH D 78 mm, L = 50 mm, M22 1
*52 869 598 69 SEAL Elbow fitting 1
*57 550 479 73 SPECIAL TOOLS for field service INCL. PARTS 22-28, 30-31, 1
52

Sandvik Mining and Construction Oy, Drills Tampere © 2011

 C-31-01-2011 ER-GP Page 1

INFLATING BOX
MALLETTE DE GONFLAGE
7701 5648

SPARE PARTS

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
Page 2 7701 5648 C-31-01-2011 ER-GP

7701 5648 INFLATING BOX A.9

MALLETTE DE GONFLAGE
INFLATING BO
OX
2. COMPONENTS OF THE INFLATING BOX
The inflating box must contain:

3
1 2

6
4 5

7 8 9

Inflating Box
10 11 12

14 15
13

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
C-31-01-2011 ER-GP 7701 5648 Page 3

1 7701 5648 INFLATING BOX A.9

MALLETTE DE GONFLAGE

REP. REFERENCE QTE.

DESIGNATION DESCRIPTION
ITEM PART NB. QTY.
1+2 77015649 1 ELBOW FITTING ADAPTEUR COUDE

3 77015658 1 1/8 NPT MINIMESS FITTING ADAPTEUR MINIMESS 1/8 NPT

4 77015656 1 G2 FITTING ADAPTEUR G2

5 77015657 1 G4 FITTING ADAPTEUR G4

6 1 6MM ALLEN KEY CLE ALLEN 6MM

7 77015654 1 CONNECTING HOSE FLEXIBLE DE CONNEXION

8 77015650 1 INFLATING HOSE FLEXIBLE DE GONFLAGE

9 77015652 1 INFLATING FITTING M28X1.5 (FOR ROD ADAPTEUR DE GONFLAGE M28X1,5

CLAMP ACCUMULATOR) (POUR ACCUMULATEUR PINCE MECHE)
10 77015651 1 SEAL KIT KIT DE JOINTS

11 77016633 1 FILLING DEVICE DISPOSITIF DE REMPLISSAGE

12 77011830 1 DIGITAL PRESSURE GAUGE MANOMETRE DE PRESSION DIGITAL

13 73803410 1 MINIMESS FITTING ADAPTEUR MINIMESS

14 77015659 1 BOX MALLETTE

15 77023291 1 MINIMESS FITTING A12-M16X2 ADAPTEUR A12-M16X2 MINIMESS

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
SANDVIK MINING AND CONSTRUCTION LYON S.A.S.
19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80