Project NEW
Project NEW
INTRODUCTION
The technology behind solar power has been around for more than 100 years, but it is
only in recent decades that it has become a viable and affordable option for providing
electricity to homes, businesses, and communities. The basic principle behind solar
power is the photovoltaic effect, which was first discovered in 1839 by French physicist
silicon, are exposed to sunlight and generate a flow of electrons, creating a direct current
(DC) that can be harnessed to power electrical devices. The first solar cell, which was
made of selenium, was developed in 1883 by American inventor Charles Fritts. However,
it was not until the 1950s that silicon solar cells were first produced, paving the way for
the modern solar industry. Since then, solar technology has advanced rapidly, with
Today, solar panels are made of silicon wafers that are layered with metal contacts and
covered with a protective layer of glass or plastic. These panels can be mounted on
rooftops, poles, or other structures to capture sunlight and convert it into electricity. Solar
power systems can be connected to the electrical grid, allowing excess electricity to be
sold back to the utility company, or they can be designed as stand-alone systems, which
are often used in remote areas where grid power is not available. Stand-alone solar
systems typically include batteries to store excess energy for use during periods of low
sunlight. According to a report, the world energy consumption in 2015 was 17.4 TW
altogether. There has been a minimal increase in energy consumption every year,
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Administration in 2013 the world’s total energy consumption is expected to grow by 56%
by the year 2040. Comparing current consumption, projected growth in two decades, and
the amount of solar radiation received in an hour one can just imagine the potential solar
energy holds. The total energy consumed is a small fraction of what is being received in
an hour. In a densely populated, poverty country with a population of over 200 million
people in the case of Nigeria, it is unarguable that the epileptic state of power supply is an
issue of great concern to Nigerians, Citizens find it very difficult to make use of power
like other developing and developed nations. The use of solar as a source of energy is a
The existing installation in head of Department Office have seven (7) numbers of
200W panel, four (4) numbers of 250W panel, 3.5kv inverter and 80Amp charge
controller. To ensure the optimal functionality, reliability, and efficiency of the solar
power system installed, we realise that there is difference in panel ratting which 7
panel ratting 200W and 4 ratting 250W. Because of different open circuit and short
circuit voltage which causes mismatch, we now replace 7 numbers of 200W with 4
numbers of 250W panels so that they can have the same open circuit and short circuit
Aim:
The aim of this project is assessment, maintenance and upgrade of solar installation in
Objective:
i. To do load assessment
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iii. To replace seven (7) numbers of 200W with four (4) numbers of 250W panels.
iv. To ensure the safety and compliance of the system with relevant electrical
1.4 METHODOLOGY
A study of the previous installation was carried out so as to understand the design
method and study of related works was also carried out. A load analysis was carried
battery was done. The installation and replacement was also carried out according to
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250W 250W
Pv Pv
250W
250W 250W
pv pv
250W 250W
pv pv
250W 250W
MAINS
pv pv
-
MPPT CHARGE INVERTER
CONTROLLER 3.5KVA/48V LOAD
- (80A)
+ - + - + - +-
Battery Battery Battery Battery
Fig 1:1 Block Diagram of Methodological Breakdown of a Solar Power A typical solar
controller, and a power inverter having a meter or monitoring system which is capable of
monitoring voltages and system conditions and the electrical distribution system.
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Solar Panel: the solar panel is a device that receives energy from the sun ray in form
Charge Controller: The charge controller is an electrical device that prevents over
charging of the batteries. Proper charging will prevent damage and increase the life
Inverter (DC to AC): The inverter is a device that also charges the batteries if
connected to a generator or any auxiliary source. It is the heart of the system. It makes
Batteries: the battery is a device that stores the electrical power in form of a chemical
reaction without storage power will only be obtained when the sun shining or
generator is running.
Change Over Switch: It is the device that serves as a switch between on-grid power
Solar power system has proven to be clean and available source of energy. Grid
connected solar power supply is done here. It covers the installation of solar powered
system in academic setting (office). In this project, the installation of the power
supply contain 3 modules array, charge controller and the battery which has the
capacity of 12V 220Ah. This project centre on solar power system, in the process of
doing this project several researches were done on the related projects. Therefore,
there is need to Assess the existing installation in the Head of Department Office and
make it more Effective, Efficient and Reliable for usage by replacing 4 numbers of
250W/30V Panel.
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1.6 SIGNIFICANCE OF THE STUDY
Due to the research carried out on the previous work on the solar installation to Head
250W/30V panels. The batteries cells of the system are in good working condition,
the panels have different Wattage and different open circuit voltages that make it
PV power.
The project is written in six chapters. Chapter one contains the following, Introduction,
Statement of problem, Aim and Objective of the project, Methodology, Scope, and
Report Outline. Chapter two contain, Literature Review, in this we discuss the area of
application, advantages, the components used, review of related work and the research
maintenance approach to be used, and lastly the circuit diagram and the principle of
operation. Chapter four contains the construction and packaging process. Chapter five
contains the testing process and the result. And chapter six talks about the conclusion
and recommendation.
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CHAPTER TWO
LITERATURE REVIEW
2.1 INTRODUCTION
This chapter deals with the background knowledge related to the proposed work &
similar research works carried out. This review aims to synthesize existing knowledge
on the practices and challenges associated with maintaining and upgrading solar
installation, highlighting the critical need for ongoing research in these areas.
The solar power system comprises of several components, the following are
components that are use in solar power system which will be highlighted and
discussed in details, the types, the merits and Demerits of each component will also be
Solar panels are the main component of a solar power system. They are made up of
photovoltaic cells that convert sunlight into direct current (DC) electricity. When
sunlight hits the solar panels, the electrons in the photovoltaic cells are excited,
There are several types of solar panels but there are three major types commonly use
Nigeria which are: monocrystalline, polycrystalline, and thin-film solar panels. Each
of these types of solar cells is made in a unique way and has a different aesthetic
appearance.
i. Monocrystalline solar panels are the oldest type of solar panel and the most
developed. These monocrystalline solar panels are made from about 40 of the
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monocrystalline solar cells. These solar cells are made from pure silicon. In the
vat of molten silicon. The crystal is then pulled up out of the vat very slowly, allowing
for the molten silicon to form a solid crystal shell around it called an ingot. The ingot
is then sliced thinly into silicon wafers. The wafer is made into the cell, and then the
cells are assembled together to form a solar panel. The monocrystalline solar panels
were used in this project because of its efficiency which is higher than that of
polycrystalline panels.
ii.Polycrystalline solar panels are a newer development, but they are rising quickly in
popularity and efficiency like monocrystalline solar panels, polycrystalline cells are
made from silicon. But polycrystalline cells are made from fragments of the silicon
crystal melted together. During the manufacturing process, the silicon crystal is
placed in a vat of molten silicon. Instead of pulling it out slowly, this crystal is
allowed to fragment and then cool. Then once the new crystal is cooled in its mold,
the fragmented silicon is thinly sliced into polycrystalline solar wafers. These wafers
are assembled together to form a polycrystalline panel. Polycrystalline cells are blue
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Fig. 2.2:Polycrystalline solar panel
iii. Thin-film solar panels are an extremely new development in the solar panel
industry. The most distinguishing feature of thin-film panels is that they aren’t always
made from silicon. They can be made from a variety of materials, including cadmium
telluride (CdTe), amorphous silicon (a-Si) and Copper Indium Gallium Selenide
(CIGS). These solar cells are created by placing the main material between thin sheets
of conductive material with a layer of glass on top for protection. The a-Si panels do
use silicon, but they use non-crystalline silicon and are also topped with glass. As
their name suggests, thin-film panels are easy to identify by their thin appearance.
These panels are approximately 350 times thinner than those that use silicon wafers.
But thin-film frames can be large sometimes, and that can make the appearance of the
Thin-film cells can be black or blue, depending on the material they were made from.
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Table 2.1: Merit and Demerits of the Three Types of Solar Cell
and Performance
Many factors affect or contribute to the performance of the solar cells. For good
performance, solar cell needs a maximum solar radiation from sun; this depends on
surface perpendicular to the sun rays and at the edge of the earth atmosphere.
Isolation (Io): - is the solar radiation intensity fallen on a surface and is measured in
w/m2 or km/m2.
Estimating Solar Panel Output- The PV system produces power in proportion to the
intensity of sunlight striking the solar array surface and this varied throughout the day,
so the actual power of the solar power system varied substantially. There other factors
that affected the output of the solar panel. These factors needed to be understood so
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that there will be realistic expectation of overall system output and its economic
output of the solar modules was rated by the manufacturers under standard test
conditions (STC). These conditions were easily recreated in the factory, and allowed
Solar cell temperature = 250C, solar irradiance (intensity) = 1000W/m2 often referred
factor, recommended by the STC was 89% or 0.89. So, the 200W module would be
operated at about 85W (200 W × 0.89 = 178W) in the middle of a spring or fall day,
Dirt and Dust- Dirt and dust would accumulate on the solar module surface, blocking
some of the sunlight and reducing output. Although typical dirt and dust would have
cleaned off during rainy season. The typical annual dust reduction factor was 93% or
0.93, so the 200W module, operated with some accumulated dust may operate on
Mismatch and Wiring losses - The maximum power output of the total PV array was
less than the sum of the maximum output of the individual modules. This difference
was the result of slight inconsistency in the performance of one module to the next
and was called module mismatch and amounts to at least 2% loss in system power.
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2.2.6 Charge Controller
A controller is a device or system that monitors a process and takes action to keep the
control a wide variety of devices, including motors, heaters, and valves etc.
In a solar power system, the charge controller is responsible for managing the flow of
electricity from the solar panels to the battery and load. The controller ensures that the
battery is not overcharged or over discharged, and that the load does not draw more
Solar charge controller typically has three main components: A solar input, a battery
input, and a load output. The controller uses these inputs to determine the optimal
amount of power to send to the battery and load. For example, if the battery is not
fully charged, the controller will send more power to the battery. If the load is
drawing more power than the solar panels can provide, the controller will reduce the
amount of power that is supplied to the load. They are used in off-grid and hybrid off-
grid applications to regulate power input from PV arrays to deliver optimal power
output to run electrical loads and charge batteries. It maintains batteries at their
highest state of charge without overcharging them to avoid gassing and battery
damage. A typical solar charge controller circuit diagram is shown in fig. 2.5 below.
The design consists of four states which include current booster, battery level
indicator, battery charge controller and power supply unit. The two major types of
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Pulse Width Modulation Controller-Pulse-Width Modulation (PWM) comes into
play when the battery bank is full. During charging, the controller allows as much
array and the battery bank. The indirect connection includes a DC/DC voltage
converter that can take excess PV voltage and convert it into extra current at a lower
voltage without losing power. MPPT controllers do this via an adaptive algorithm that
follows the maximum power point of the PV array and then adjusts the incoming
voltage to maintain the most efficient amount of power for the system.
Fig. 2.6: MPPT Solar Charge Controller Fig. 2.7: Characteristics of MPPT Charge Controller
In any solar system, inverter plays an essential role like a brain. The main function of
this is convert direct current energy which is generated from the solar array into
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usable alternating current energy. After the PV panels, inverters are the most important
equipment in the solar power system. These inverters have some functions with PV
arrays like tracking of utmost PowerPoint & protection of anti-islanding. So, an inverter
is an essential device in the solar power system. The working principle of the inverter is
to use the power from a DC Source such as the solar panel and convert it into AC
power. This conversion process can be done with the help of a set of IGBTs (Insulated
Gate Bipolar Transistors). When these solid-state devices are connected in the form
Inverter can be classified into many types based on output, source, type of load etc.
According to the output characteristic of an inverter, there can be three different types
of inverters.
i. Square wave inverter: The output waveform of the voltage for this inverter is a
square wave. This type of inverter is least used among all other types of
inverters because all appliances are designed for sine wave supply. If we
losses are very high. The cost of this inverter is very low but the application is
ii. Sine wave inverter: The output waveform of the voltage is a sine wave and it
gives us a very similar output to the utility supply. This is the major advantage
of this inverter because all the appliances we are using are designed for the
sine wave. So, this is the perfect output and gives guarantee that equipment
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will work properly. This type of inverters is more expensive but widely used
iii. Modified sine wave: The construction of this type of inverter is complex than
simple square wave inverter but easier compared to the pure sine wave
inverter.The output of this inverter is neither pure sine wave nor the square
wave.
An inverter uses the (DC) direct current power supply and creates an alternating
current (AC) supply usually at the voltage similar to that of a normal mains power
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supply. In other words, it enabled the running household appliances from a low
voltage DC supply such as a solar battery as the heart of the system. In the sizing of
Solar battery is an energy storage device that can be paired with an off-grid
and Hybrid So The battery stores the charges of electrical power within the form of
chemical reaction. This helps to always have electrical power even when there is no
sunlight. The runtime of an inverter is dependent on the battery power and the amount
of power being drawn from the inverter at a given time. As the amount of equipment
using the inverter increases, the runtime will decrease. In order to prolong the runtime
of an inverter, additional batteries can be added to the inverter. The battery that was
used in this project is a solar battery, without the battery, the system could only be
powered when the sun is shining. The power would interrupt each time the cloud
passes, the system would become very frustrating. The solar battery provides constant
electricity and the load discharges 80% of its charge depends on the DOD of the
There are four main types of battery technologies that pair with residential solar
systems:
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Each of these battery backup power technologies has its own set of unique
characteristics.
i. Lead acid batteries are the cheapest energy storage option, making them the
most
ii. cost effective. They are reliable can be easily disposed of and recycled. The
which is a type of lead acid batteries was used in this project because of the
durability and has a longer service life for long power backup needs.
ii. Lithium-ion batteries have a longer life cycle or lifespan, this longer lifespan
can use more of the energy stored within the battery before it has to be
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Fig. 2.7: Lithium Battery
iii. Nickel cadmium (Ni-Cd) batteries aren’t as widely used as lead acid or
lithium-ion batteries. The main benefit of Ni-Cd batteries is that they are
Additionally, they don’t require complex battery management systems and are
basically maintenance-free.
iv. Flow batteries are an emerging technology in the energy storage sector. They
chambers or tanks within the battery. When charged, chemical reactions occur
which allow the energy to be stored and subsequently discharged. Their larger
size makes them more expensive than the other battery types. The high price,
combined with the large size makes it hard to adapt them to residential use.
One of the best things about flow batteries is that they have a 100% depth of
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discharge. This means you can use all of the energy stored in the battery
without damaging the battery’s health and is mostly used for large-scale
battery storage.
Batteries
The battery stores the charges of electrical power within the form of chemical
reaction. This helps to always have electrical power even when there is no sunlight.
The runtime of an inverter is dependent on the battery power and the amount of power
being drawn from the inverter at a given time. As the amount of equipment using the
inverter increases, the runtime will decrease. In order to prolong the runtime of an
inverter, additional batteries can be added to the inverter. The battery that was used in
this project is a solar battery, without the battery, the system could only be powered
when the sun is shining. The power would interrupt each time the cloud passes, the
system would become very frustrating. The solar battery provides constant electricity
and the load discharges 80% of its charge depends on the DOD of the battery and
inver
These are the batteries that utilize lead peroxide and sponge lead to convert chemical
energy into electrical energy. These are mostly employed in substations and power
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systems due to the reason they havebattery is made up of a stack of alternating lead
oxide electrodes, isolated from each other by layers of porous separators. All these
connect the positive end of one cell to the negative end of the next cell hence the six
Construction-In the lead ac which are placed on the top to eliminate any kind of
electrolyte discharge. Whereas in the container bottom section, there exist four ribs
where two are placed on the positive plate and the others on the negative plate.
Here, the prism acts as a base for both the plates and additionally it safeguards the
plates from short-circuit. The components that are utilized for the construction of the
container should be free from sulphuric acid, they should not bend or permeable and
Plates-The plates in lead acid battery are constructed in a different way and all are
made up of similar types of the grid which is constructed of active components and
lead. The grid is crucial to establish conductivity of current and for spreading equal
there will be loosening of the active component. The plates in this battery are of two
The formed plates are mainly employed for static batteries and they have heavyweight
and expensive too. But they have long durability and these are not easily prone to lose
processes that happen in the battery mainly at the time of charging and discharging is
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Lead peroxide – It forms a positive active component.
Separators-These are of thin sheets that are constructed of porous rubber, coated
lead-wood, and glass fiber. The separators are positioned in between the plates to
provide active insulation. They have a grooved shape on one side and a smooth finish
on other edges.
Battery Edges-It has positive and negative edges having diameters of 17.5 mm and
16 mm.
As Sulphuric acid is used as an electrolyte in the battery, when it gets dissolved, the
molecules in it are dispersed as SO4– (negative ions) and 2H+ (positive ions) and
these will have free movement. When these electrodes are dipped in the solutions and
provide a DC supply, then the positive ions will have a movement and move towards
the direction of the negative edge of the battery. In the same way, the negative ions
will have a movement and move towards the direction of the positive edge of the
battery.
Every hydrogen and sulfate ions collect one and two-electron and negative ions from
the cathode and anode and they have a reaction with water. This forms hydrogen and
sulphuric acid. Whereas the developed from the above reactions react with lead oxide
and forms lead peroxide. This means at the time of the charging process; the lead
cathode element stays as lead itself whereas the lead anode is formed as lead peroxide
When there is no DC supply and then at the time when a voltmeter is connected in
between the electrodes, it displays the potential difference between electrodes. When
there is a connection of wire between the electrodes, there will be the passage of
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current from the negative to the positive plate via an external circuit which signifies
that the cell holds the ability to provide an electric form of energy.
sulfuric acid. The positive electrode is made of grains of metallic lead oxide, while the
The lead acid battery types are mainly categorized into five types and they are
Flooded Type – This is the conventional engine ignition type and has a traction kind
of battery. The electrolyte has free movement in the cell section. People who are using
this type can have accessibility for each cell and they can add water to the cells when
Sealed Type – this kind of lead-acid battery is just a minor change to the flooded type
of battery. Even though people hold no access to each cell in the battery, the internal
design is almost similar to that flooded type one. The main variation in this type is
that there exists enough amount of acid which withstands for the happening of smooth
VRLA Type – These are called Valve Regulated Lead Acid batteries which are also
termed as a sealed type of battery. The value controlling procedure permits for the
AGM Type – This is the Absorbed Glass Matte type of battery that permits the
electrolyte to get stopped near to the plate’s material. This kind of battery augments
the performance of the discharge and charging processes. These are especially utilized
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Gel Type – This is the wet kind of lead-acid battery where the electrolyte in this cell
is with silica-related which makes stiffening of the material. The recharge voltage
values of the cell ate minimal when compared with other types and it has more
sensitivity too.
The chemical reaction in the battery happens mainly during discharging and
When the battery is completely discharged, then the anode and cathodes are pbo2 and
Pb. When these are connected using resistance, the battery gets discharged and the
electrons have the opposite path at the time of charging. The H2 ions have a
movement towards the anode and they become an atom. It comes in reach with PbO2,
In the same way, the sulfate ion has a movement towards the cathode and after
reaching, the ion is formed into SO4. It reacts with lead cathode thus forming lead
sulfate.
Chemical Reactions-During the recharging process, the cathode and anodes are in
connection with the negative and positive edges of the DC supply. The positive H2
ions move in the direction of the cathode and they gain two electrons and forms as H2
atom. It undergoes a chemical reaction with lead sulfate and forms lead and sulphuric
acid.
Life-The optimum functional temperature for lead acid battery is 250C which means
770F. The increase in the range of temperature shortens longevity. A per the rule, for
every 80C increase in temperature, it reduces the half-life of the battery. While a value
regulated battery that functions at 250C has a lead acid battery life of 10 years. And
when this is operated at 330C, it has a life period of 5 years only. Lead Acid Tubular
Batteries are Available Amperes are 75Ah, 100Ah, 120Ah, 180Ah, 200Ah and220Ah
Voltage meters are used to indicate battery state of charge; they are relatively
inexpensive and easy to use. In this PV system it was usually charging or discharging
or doing the both at the same time. As the battery was charged the indicator lit up and
while it discharges, another lit to show the level of its discharge. A good, accurate
digital meter with a tenth of a voltage calibration was used with success.
The basic three types of solar power system are been discussed in details below.
generating system which is linked to the utility gird. This photovoltaic system
contains solar panel, inverter and the equipment to provide connection to the grid.
Usually On-grid connected system does not need battery backup, because when
system generate the energy more than the load it will automatically transfer to the
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Fig. 2.9: On-grid Solar System
ii. Off-grid Solar System.
The off-grid system term states the system not relating to the gird facility. Primarily,
the system which is not electrification connected to the main electrical grid is term as
off-grid PV system. Off-grid system also called standalone system or mini grid which
can generate the power and run the appliances by itself. Off-grid systems are suitable
A solar system can be combined with another source of power - a biomass generator,
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2.3 REVIEW OF RELATED WORKS
one task. It is a way through which we can find new ideas and, concepts. There are
many pieces of literature published before on the same tasks using different
approaches, some papers are taken into consideration from which ideas of the project
are taken. Designed and implemented a 3.5 kVA pure sine wave inverter using a
including producing a multi level pulse width modulation. In their work, a MOSFET
driver (IR2112) which steps up the current and voltage of the pulse width to drive to
with three taps on the secondary winding, a relay network, filter to remove noise
components from the generated waveform. The outlined in the energy policy of
Nigeria in 2003 by the federal executive council provisions were made for coordinated
document admits that the grid extension through conventional petroleum products, gas,
coal, and electricity alone will not meet the rural electrification coverage cost-
effectiveness within a reasonable time frame and thus make adequate allowance,
particularly for rural energy supply with non-conventional and renewable energy such
as solar, wind, small scale hydro, biomass, fuel wood etc. The role of the inverter
system in the national energy mix cannot be overemphasized. The global search and
the rise in the cost of conventional fossil fuels are making supply demands of
which are often used as an alternative to conventional power supply systems are known
to be run only during certain hours of the day, and the cost of fuelling them is
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alone systems and how it can help to reduce the dependency of grid and allow humans
project on the design and construction of 2kW 230V solar panel inverter at a frequency
of 50Hz. This project offers a better alternative to Public Power Supply, Generators as
well as UPS considering it is cost effective, noiseless and easy maintainability. Daniel
Joseph carried a study aimed at developing a standard procedure for the design of
large-scale (5MW) grid-connected solar PV systems using the PVSYST Software. The
performance of the 5MW grid-connected solar PV system was also simulated over the
guaranteed life of the system using PV system software. Mobile photovoltaic (PV) is a
technology that can address these needs by leveraging emerging. In this project, the
the ability to mount on, or stow in, a backpack and recharge a high-capacity
rechargeable lithium-ion battery was undertaken. This paper was aimed at developing a
standard procedure for the design and analysis of a mini-grid connected solar PV
system for Nanyuki town in Laikipia County, Kenya. The analysis and evaluation of
the load capacity requirements for the solar mini-grid were done. A literature review
was carried out, to determine the condition of the solar power supply; a thorough load
Head of Department Office and the nearby associated Offices. It was discovered that
there is need to expand the PV module’s capacity, the cable’s size and the overall
power requirement. Additionally, it was determined through analysis that the system
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2.4 PRESENT RESEARCH WORK
200w solar panels with four (4) numbers of 250W panels Head of department Office.
The work was done to upgrade the previous installation compared to previous
specifications.
A solar based power supply can be improved by upgrading the components that makes
up the system. For instance, panels of 200W ratings can be replaced with 250W
ratings. This is not done ordinarily but a load estimate with additional load can be used
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CHAPTER THREE
DESIGN METHODOLOGY
3.1 INTRODUCTION
maintenance approach, circuit diagram and design procedures that ensure realization of
the set goals. They are carried out in stages as itemized below;
The nature of the problem of this project is that, there is shortage in current due to the
installation of different wattage of solar panels and of the already installed solar
installation that power’s the Head of Department office and the other four offices
connected to it. As a result of this problem, it shows that there is need for maintenance.
3.2.1. Maintenance
Over time, this has come to include multiple wordings that describe various cost-
effective practices to keep equipment operational; these activities occur either before
or after a failure.
i. Preventive Maintenance.
i. Preventive maintenance (PM) is a routine for periodically inspection with the goal
of noticing small problems and fixing them before major ones develop. Ideally,
down or malfunction is often most expensive not only can worn equipment damage
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other parts and cause multiple damage, but consequential repair and replacement costs
and loss of revenues due to down time during overhaul can be significant. As a result
of this definition, it shows that the maintenance problem will be categorize under the
The troubleshooting methods adopted were to ascertain the nature of the problem and
select the best ways to solve the office of the Head of Department office and other
staff offices connected. Troubleshooting the solar system supply can be done using
• Check the weather conditions to see if there is any cloud cover or other factors
• Inspect the solar panels and wiring to ensure that there are no physical damages or
▪ Check the batteries and inverters to see if they are properly functioning.
▪ Test the voltage and current of the system to see if there are any abnormalities.
▪ Ensuring that the system is properly grounded and there are no grounding issues.
▪ Checking the connection between the solar panels and the inverter to ensure there
▪ Testing the solar panels to see if they are generating the expected amount of
power.
▪ Checking the fuses or circuit breakers to ensure they are not tripped.
It's important to note that solar system troubleshooting is a complex process and
The following are the detailed solar panel specifications used in the work
v. Vmp = 30.3V.
After a careful study of the various loads in the Head of Department office most
especially, the installation is intended to be a hybrid solar system. From the total
available PV wattage, 2 series and 4 parallel connections of the following were used.
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• System loss of 1.3
• The Peak sun hour (P.S.H) for northern part of the country ranges from 4.5 to
6.5,for southern 4.0 to 5.5.but this installation was carried out in the North.
The design analysis of this project work was first, the existing system evaluation and
load assessment, follow by review of solar panels, inverters, batteries and wiring that
Determines the number of loads connected to the solar panel and the load estimation
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Table 3.1 Load Estimation and Assessments
Location Loads Qty. Wattage Total Wattage Operating hours Total Energy
𝐸𝐿𝐷
Effective Load Demand/Day = (1)
𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
11301.84
= 12557.6Wh/d
0.9
𝐸𝐿𝐷/𝐷
Effective Load Demand (Ah/d) = (2)
𝑆𝑦𝑠𝑡𝑒𝑚 𝑉𝑜𝑙𝑡𝑎𝑔𝑒
12557.6
= 261.62Ah/d
48
𝐸𝐿𝐷(𝐴ℎ/𝑑)
Array Current = (3)
𝑃𝑆𝐻
261.62
= 41.9𝐴
6.25
𝑇𝑜𝑡𝑎𝑙 𝐴𝑟𝑟𝑎𝑦 𝐶𝑢𝑟𝑟𝑒𝑛𝑡
Module in parallel = (4)
𝐼𝑚𝑝
41.9
= 5 𝑛𝑜. 𝑜𝑓 𝑝𝑎𝑟𝑎𝑙𝑙𝑒𝑙 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑖𝑜𝑛
8.33
𝑆𝑦𝑠𝑡𝑒𝑚 𝑉𝑜𝑙𝑡𝑎𝑔𝑒
Module in series = (5)
𝑁𝑜𝑟𝑚𝑖𝑛𝑎𝑙 𝑉𝑜𝑙𝑡𝑎𝑔𝑒
48
= 2 𝑛𝑜. 𝑜𝑓 𝑠𝑒𝑟𝑖𝑒𝑠 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑖𝑜𝑛
24
35
3.4.4 Charge Controller
From the total array current from panel which is 72.3A. Therefore, 80A, 24V charge
P = V×I
𝑃𝑜𝑤𝑒𝑟
Current (I) = (9)
𝑉𝑜𝑙𝑡𝑎𝑔𝑒
3770
= 78.5𝐴
48
Therefore, the recommended cable size according to IEEE table for current carrying
capacity is 16mm
3.6 CONCLUSION
Size of cable, batteries, inverters, charge controller and cable are all calculated using
appropriate equation.
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CHAPTER FOUR
4.1 INTRODUCTION
This chapter deals with the project Construction, Upgrade, installation and
4.2 INSTALLATION
iv. Positioning
4.3 STRUCTURE
This is the metal structure that supports the panel lifted at an angle to face the direction
of the sun. This structure also provides safety of the panel against strong winds and
storms.
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Enclosure: This is a form of casing that houses some of the unit such as charge
controller, distribution box and batteries rack. This provides safety of this unit from
Cooling System: The system was positioned closed to the door to provide adequate
cooling for the installation and to keep the temperature of the area where the inverter,
charge controller, batteries were kept is greatly reduced to ensure maximum efficiency
4.4 PACKAGING
This aspect of the project talks about how the project was packaged. During the
designing time, climatic factors and the environment where the panels, batteries and
inverter was kept were put in to consideration because it was seen that the panels
without stress against sun shed and the enclosure or inverter rack was constructed for
proper and adequate safety of the inverter. The connections were properly terminated
38
Fig. 4.2: Wiring Connection of the Solar PV Cells
39
Fig 4.4: Installed Solar PV Modules
The battery was properly spaced during installation so as to allow for proper
ventilation, as heat could reduce the efficiency of the battery and cause eventual
damage to the battery. During installation, we took into proper consideration, the
battery cable used for the connection was ensured that it was suited for the purpose.
The battery cable between positive and negative terminal points were also properly
finished, being fitted with cable lugs to ensure neat, proper, easy and professional
termination. During termination, the battery cable was also properly fastened to the
battery terminals to avoid arching resulting from loose contact or partial contact, which
could damage the battery and entire system. During the battery installation, all effort
was made to ensure that the batteries were not placed directly on each other. The
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Fig. 4.5: Installed Solar System Battery
Inverter installation needs a very professional approach to achieve a very standard and
working system. The steps approach on inverter installation are discussed below:
i. Choosing a Location: A suitable location was selected to mount the inverter. It was
very close to the battery bank or the DC power source to minimize cable length and
power loss. The location was well-ventilated and protected from moisture, dust, and
excessive heat.
ii. Power Disconnection: It was ensured that the power source (e.g., batteries) was
disconnected and that there is no voltage present before starting the installation.
iii. Mounting the Inverter: Appropriate brackets was used or screws to securely mount
Iv. DC Power Connection: The positive (+) and negative (-) terminals of the DC power
source (e.g., batteries) was connected to the corresponding terminals on the inverter.
And a proper gauge battery cable was use to minimize voltage drop and ensure secured
connections.
i. AC Loads Connection: The AC outlets or terminals was identified on the inverter and
the AC loads (appliances, electronics, etc.) was connected using standard power cords
41
ii. Grounding: It was Ensured that the inverter is properly grounded according to the
iii. Double-Check Connections: All the connections were verified to make sure they are
iv. System Testing: Once the installation was completed, the power source (e.g.,
batteries) was reconnected and the inverter was turned On. Testing the system by
iii. Multi-meter: This is a device used in measuring current and voltage, both AC
and DC.
Fig. 4.10:Multi-meter
iv. Battery Cable: This cable is used in connecting the battery to the inverter.
v. Pliers: A hand held tool used for cutting, twisting and pealing cables.
4.9 CONCLUSION
The project was duly implemented and has been working according to plan.
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CHAPTER FIVE
TESTING AND RESULT
5.1 INTRODUCTION
It is very important for a system designer to have first-hand information on the solar panel
This chapter talks about the tests carried out and results obtained from use of solar panels
5.2 TESTING
A number of tests were conducted to determine both the efficiency of the solar panel and also
some other components. The specification stated by the manufacturer of the solar panel is
usually for standard conditions. Hence their performance will vary with the location of where
it used and the environmental condition of where they are installed and also determine their
5.3 RESULT
This deals with how the readings were obtained and tabulated. A graph of VOC (V) against
time (Hrs.) and ISC (A) against times (Hrs.) was plotted to show variations of voltage as the
44
Table: 5.1 Data for System Efficiency.
S/N Time (Hrs) Panel Voc Panel Isc Panel Vmax Panel Imax
45
5.4 CONCLUSION
This chapter presents the testing carried out on the installation work and also the
result obtained. The result obtained shows that the overall performance of the system is
satisfactory.
46
CHAPTER SIX
6.1 CONCLUSION
Due to the inconsistent power supply in the country, many sectors have been
Therefore, researchers have shown that solar energy constitutes the largest and most
reliable source of energy not only in Nigeria but throughout the world.
The installation of solar electricity system was carried out in this project which was
subjected to various tests and found to be working within the chosen specification. The
upgrade was based on the need to give sufficient power outputs able to carry the loads
for replacement of 7 numbers 200W with 4 numbers of 250W solar panel eliminates
disparity in solar panel arrays. This system is reliable and cost effective.
6.2 RECOMMENDATIONS
much larger loads. Also, for best performance of the system, it should be properly
47
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