Section 6 Hydraulic Components

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Hydraulic System
Figure 6-1a Figure 6-1c List 6-1 CD-ROM
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Reservoir Assembly
Figure 6-2 List 6-2 BOOK
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Lift/Lower Manifold
Figure 6-3 List 6-3 BOOK
Lift Pump Assembly
CONTENTS
Figure 6-4 List 6-4

Two Stage Lift Ram Assembly (1.75 in.)

Figure 6-5 List 6-5

Three Stage Lift Ram Assembly (1.75 in.)

Figure 6-6 List 6-6

Three Stage Lift Ram Assembly (2.50 in.)

Figure 6-7 List 6-7

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 Hydraulic System
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0114-021-620-F1 SHT 1 OF 4
 Hydraulic System
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10 FIRST
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9 PAGE
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TO LIFT PUMP PREVIOUS
8 PAGE
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TO CENTER RAM
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5 OPC30TT
13 27 PAGE
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15 NUMERIC
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TO LIFT RAMS

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0114-021-620-F2 SHT 2 OF 4
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0114-021-620-F3 SHT 3 OF 4
Hydraulic System
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0114-021-620-F4 SHT 4 OF 4
 List 6-1: Hydraulic System
FIGURE 6-1
QTY PART NUMBER DESCRIPTION USED ON CL ICK TO
ITEM NO.
1 1 114-022-033 Reservoir Assembly (See Figure 6-2.)
GO TO:
2 2 7-743-006/010 Screw
3 1 828-004-282/006 Hose, Formed CD-ROM
4 4 811-925/005 Clamp, Hose HOME
5 1 114-120-114 Bracket, Reservoir
6 8 5-011-008 Screw
7 1 570-268/501 Motor, Lift, Standard (See Figure 5-9.) A BOOK
1 570-317/500 Motor, Lift, Hi Performance (See Figure 5-9.) B HOME
1 570-235/500 Motor, Lift, Hi Performance, EE (See Figure 5-9.) B, C
8 1 500-450 Pump, Lift (See Figure 6-4.) B BOOK
1 500-438 Pump, Lift (See Figure 6-4.) A CONTENTS
1 500-348 Pump, Lift (See Figure 6-4.) B, C
9 1 802-017 Connector, Hydraulic Beaded SECTION
10 2 5-018-006 Washer, Flat CONTENTS
11 2 5-051-009 Screw
12 2 790-430 Elbow, 90 Degree
13 1 P31-908-014/004 Hose Assembly FIRST
14 1 520-531 Filter, Mechanical Cartridge R PAGE
15 1 521-828/100 Manifold, Lift/Lower (See Figure 6-3.)
16 1 114-021-693/001 Hose, Return PREVIOUS
17 2 5-001-007 Screw PAGE
18 1 114-021-707/001 Bracket, Manifold
19 1 031-908-040/011 Hose Assembly
NEXT
20 1 791-207 Tee
PAGE
21 1 114-011-037 Line Assembly, Hydraulic
22 1 114-011-038 Line Assembly, Hydraulic
LAST
23 2 520-160 Valve, Flow Control R
PAGE
24 1 792-410 Cap, Tube Fitting
27 1 114-022-022/ Hose Assembly D
28 1 114-021-622 Hose Clamp Kit
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A= Standard
B= High Performance
INDEX
C= EE
D= Suffix is equal to OACH NUMERIC
R= Recommended Spare
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 Reservoir Assembly
Figure 6-2: Reservoir Assembly CL ICK TO
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0114-022-033-C
 List 6-2: Reservoir Assembly
FIGURE 6-2
QTY PART NUMBER DESCRIPTION USED ON CL ICK TO
ITEM NO.
1 1 114-019-533 Reservoir, Plastic
GO TO:
2 1 114-022-030 Tube Weldment, Reservoir
4 1 802-023/009 Fitting, Hose Elbow CD-ROM
5 1 710-254 Screw HOME
6 1 850-523 Cap, Filler Breather
7 6 5-011-004 Screw
8 1 838-006-237 Ball, Check BOOK
9 1 838-006-238 Valve, Seat HOME
10 1 838-007-204 Gasket, Neoprene
11 6 5-011-005 Screw BOOK
12 1 530-437 Packing, O-Ring CONTENTS
13 2 811-922 Clamp
14 1 820-506/01 Hose, Drain SECTION
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 Lift/Lower Manifold
Figure 6-3: Lift/Lower Manifold CL ICK TO
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0521-828-100-C
 List 6-3: Lift/Lower Manifold
FIGURE 6-3
QTY PART NUMBER DESCRIPTION USED ON CL ICK TO
ITEM NO.
521-828/100 Manifold, Lift/lower
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1 1 520-848/04 Valve, Check (CV10-20-0-N-05) R
2 1 521-828/112 Valve, Load Holding (SV10-22M-0-N-24DS) R CD-ROM
3 1 521-828/111 Valve, Proportional N/O (PV72-21-0-N-24DS) R HOME
4 1 520-840/02 Valve, Relief (RV08-22A-0-N-26) R
5 1 520-844/07 Valve, Fork Hang (CV10-20-0-N-100) R
6 2 792-511 Elbow, O-Ring BOOK
7 1 802-025/005 Fitting, Hose HOME
8 1 792-376 Connector, Straight Thread
9 1 792-615 Connector, Straight Thread BOOK
10 1 792-327 Cap, Tube Fitting CONTENTS
11 1 792-216/003 Plug, Hex
R= Recommended Spare SECTION
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 Lift Pump Assembly
Figure 6-4: Lift Pump Assembly CL ICK TO
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S500-459-300-A

List 6-4: Lift Pump Assembly

NUMERIC
FIGURE 6-4
QTY PART NUMBER DESCRIPTION USED ON INDEX
ITEM NO.
500-450/150 Lift Pump Assembly, Hi Performance
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500-438/100 Lift Pump Assembly, Standard
500-348/350 Lift Pump Assembly, Hi Performance and EE
1 1 500-438/111 Seal Kit B, R
1 500-448/124 Seal Kit A, R
1 500-348/367 Seal Kit C, R HELP
A= 500-450/150
B= 500-438/100
C= 500-348/350
R= Recommended Spare
 Two Stage Lift Ram Assembly (1.75 in.)
Figure 6-5: Two Stage Lift Ram Assembly (1.75 in.) CL ICK TO
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R_418657
 List 6-5: Two Stage Lift Ram Assembly (1.75 in.)
FIGURE 6-5
QTY PART NUMBER DESCRIPTION USED ON CL ICK TO
ITEM NO.
1 1 530-753 Seal R
GO TO:
2 1 530-633 Seal, Oil R
3 1 530-641 Seal, Oil R CD-ROM
4 1 623-005-050 Plug, Packing Backup HOME
5 1 1009646 O-Ring R
6 1 114-018-909 Plug, Mechanical Cylinder
7 1 5-003-006 Screw BOOK
8 1 810-028 Ring, Snap HOME
9 2 810-075 Ring, Snap
10 1 830-151 Spring R BOOK
11 1 114-006-119 Piston, Lowering Cushion CONTENTS
12 1 623-005-041 Adapter
13 1 780-004-100 Ring, Retainer SECTION
14 1 Ref. Piston CONTENTS
15 1 114-007-723 Plug, Mechanical Piston
17 1 530-749/001 Seal Kit (Not Shown) (includes items 1, 3, 4, 9, 12)
R= Recommended Spare FIRST
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 Three Stage Lift Ram Assembly (1.75 in.)
Figure 6-6: Three Stage Lift Ram Assembly (1.75 in.) CL ICK TO
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0114-019-765-A
 List 6-6: Three Stage Lift Ram Assembly (1.75 in.)
FIGURE 6-6
QTY PART NUMBER DESCRIPTION USED ON CL ICK TO
ITEM NO.
1 1 530-753 Seal R
GO TO:
3 1 530-641 Seal, Oil R
4 AR 242-211 Tube CD-ROM
5 1 623-005-050 Plug, Packing Backup HOME
6 1 1008646 O-Ring R
7 1 114-018-909 Plug, Mechanical Cylinder
8 1 5-003-006 Screw BOOK
9 1 810-028 Ring, Snap HOME
10 2 810-075 Ring, Snap
11 1 830-430 Spring R BOOK
12 1 114-019-588 Piston CONTENTS
14 1 114-006-117 Manifold, Cylinder
15 1 623-005-041 Adapter SECTION
16 1 114-019-589 Ring, Retainer CONTENTS
17 1 Ref. Rod, Piston
18 1 114-019-587 Plug, Piston
20 1 114-006-316 Bracket, Cylinder FIRST
21 1 520-943 Valve, Check PAGE
23 1 530-749/001 Seal Kit (Not Shown) (includes items 1, 3, 5, 10, 15)
R= Recommended Spare PREVIOUS
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 Three Stage Lift Ram Assembly (2.50 in.)
Figure 6-7: Three Stage Lift Ram Assembly (2.50 in.) CL ICK TO
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22 24 26 31 32 5 37 28 25 38 30 29 19 27 42
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0114-019-779-D
 List 6-7: Three Stage Lift Ram Assembly (2.50 in.)
FIGURE 6-7
QTY PART NUMBER DESCRIPTION USED ON CL ICK TO
ITEM NO.
1 1 242-167 Tube
GO TO:
2 4 1008646 O-Ring
3 1 114-019-565 Ring, Pressure CD-ROM
4 1 830-427 Spring, Compression HOME
5 1 810-154 Ring, Snap
6 1 530-921 Seal, Pressure Ring
7 1 530-922 O-Ring BOOK
8 1 530-923 Ring, Backup HOME
9 1 1000890 Ring, Retaining
10 1 114-019-778 Bearing, Top BOOK
11 1 Ref. Rod, Piston CONTENTS
19 1 520-943 Valve, Check
20 1 114-006-166 Manifold, Cylinder SECTION
21 1 822-000-164 Pin, Locator CONTENTS
22 1 114-019-592 Plug, Cylinder
23 1 114-019-782 Plug, Piston
24 1 810-033 Ring, Retaining FIRST
25 1 114-019-581 Piston PAGE
26 1 114-019-582 Ring, Retainer
27 1 114-019-584 Plug, Check PREVIOUS
28 1 1003289 Spring, Compression PAGE
29 1 830-429 Spring, Compression
30 1 530-924 Ring, Piston
31 1 530-925 O-Ring
32 1 530-926 O-Ring
33 1 530-927 Bearing
34 1 530-454/014 O-Ring
35 1 530-758 Seal
36 1 531-612 Seal, Wiper
37 1 114-019-593 Bearing
ALPHA
38 1 530-928 Ring, Wear
INDEX
39 3 114-019-764 Screw
40 1 5-003-006 Screw
NUMERIC
41 1 530-929 O-Ring
INDEX
42 1 530-930 O-Ring
43 1 628-000-021 Stud
44 1 114-019-594 Stud, Pivot
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45 1 530-921/001 Seal Kit (Not Shown)
(includes items 2, 3, 5-8, 24, 30-36, 38, 41, 42)

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