AP64060
AP64060
4.5V TO 40V INPUT, 600mA SYNCHRONOUS BUCK WITH ENHANCED EMI REDUCTION
conversion. BST 1 6 SW
Features Applications
VIN 4.5V to 40V 5V, 12V, and 24V distributed power bus supplies
600mA Continuous Output Current eMeters
Less than 0.1% Output Ripple at 12V Automotive devices
90µA Low Quiescent Current (Pulse Frequency Modulation) White goods and small home appliances
2.2MHz Switching Frequency FPGA, DSP, and ASIC supplies
Supports Pulse Frequency Modulation (PFM) General-purpose point-of-load devices
Proprietary Gate Driver Design for Best EMI Reduction
Precision Enable Threshold to Adjust UVLO
Protection Circuitry
Undervoltage Lockout (UVLO)
Output Overvoltage Protection (OVP)
Cycle-by-Cycle Peak Current Limit
Thermal Shutdown
Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2)
Halogen and Antimony Free. “Green” Device (Note 3)
An automotive-compliant part is available under separate
datasheet (AP64060Q)
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS), 2011/65/EU (RoHS 2) & 2015/863/EU (RoHS 3) compliant.
2. See https://www.diodes.com/quality/lead-free/ for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and
Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and
<1000ppm antimony compounds.
5 1 C5
VIN BST
100nF
ADVANCED INFORMATION
AP64060 6
L1 OUTPUT
4 SW
OFF EN
D2
Optional C4 R1
.
OPEN 115kΩ
CIN COUT
2.2µF
3 2x10 µF
FB
2
R2
GND
22.1kΩ
VIN = 12V, VOUT = 5V, L =10μH VIN = 12V, VOUT = 3.3V, L =8.2μH
VIN = 24V, VOUT = 5V, L =10μH VIN = 24V, VOUT = 3.3V, L =8.2μH
100
90
80
70
Efficiency (%)
60
50
40
30
20
10
0
0.001 0.010 0.100 1.000
IOUT (A)
Pin Descriptions
Pin Name Pin Number Function
High-Side Gate Drive Boost Input. BST supplies the drive for the high-side N-Channel power MOSFET. A 100nF
BST 1
capacitor is recommended from BST to SW to power the high-side driver.
ADVANCED INFORMATION
Feedback sensing terminal for the output voltage. Connect this pin to the resistive divider of the output.
FB 3
See Setting the Output Voltage section for more details.
Enable Input. EN is a digital input that turns the regulator on or off. Drive EN high to turn on the regulator and low to
EN 4 turn it off. Connect to VIN for automatic startup. The EN has a precision threshold of 1.21V for programing the UVLO.
See Enable section for more details.
Power Input. VIN supplies the power to the IC as well as the step-down converter power MOSFETs. Drive VIN with a
VIN 5 4.5V to 40V power source. Bypass VIN to GND with a suitably large capacitor to eliminate noise due to the switching
of the IC. See Input Capacitor section for more details.
Power Switching Output. SW is the switching node that supplies power to the output. Connect the output LC filter
SW 6
from SW to the output load.
VCC VCC
5 VIN
Regulator
EN 4 + ON Internal 0.8V
1.21V Reference
–
480kΩ +
CSA
-
FB 3 + OVP
0.88V -
1 BST
+ OCP
Ref -
- OVP
0.8V
+
Internal SS +
Error
Amplifier
COMP
- Control
VSUM 6 SW
+ Logic
PWM
+ Comparator
Thermal TSD
SE = 0.8V/T Shutdown
2MHz
Oscillator OSC
2 GND
Note: 6. Test condition for TSOT26: Device mounted on FR-4 substrate, single-layer PC board, 2oz copper, with minimum recommended pad layout.
Note: 7. The device function is not guaranteed outside of the recommended operating conditions.
Electrical Characteristics (@ TJ = +25°C, VIN = 12V, unless otherwise specified. Min/Max limits apply across the recommended
junction temperature range, -40°C to +125°C, and input voltage range, 3.8V to 40V, unless otherwise specified.)
Note: 8. Compliance to the datasheet limits is assured by one or more methods: production test, characterization, and/or design.
Typical Performance Characteristics (@ TA = +25°C, VIN = 12V, VOUT = 5V, unless otherwise specified.)
VIN = 12V, VOUT = 5V, L =15μH VIN =24V, VOUT = 5V, L =15μH
VIN = 12V, VOUT = 3.3V, L =10μH VIN = 24V, VOUT = 3.3V, L = 10μH
100 100
ADVANCED INFORMATION
90 90
80 80
Efficiency (%)
Efficiency (%)
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
0.001 0.010 0.100 1.000 0.001 0.010 0.100 1.000
IOUT (A) IOUT (A)
Figure 4. Efficiency vs. Output Current, VIN = 12V Figure 5. Efficiency vs. Output Current, VIN = 24V
5.04 5.040
VOUT (V)
5.02 5.020
5.00 5.000
4.98 4.980
4.96 4.960
4.94 4.940
4.92 4.920
5 10 15 20 25 30 35 40 45 0.000 0.075 0.150 0.225 0.300 0.375 0.450 0.525 0.600
VIN (V) IOUT (A)
0.809 88.0
0.808 84.0
0.807 80.0
0.806 76.0
0.805 72.0
Ton-min (nS)
VFB (V)
0.804 68.0
0.803 64.0
0.802 60.0
0.801 56.0
0.800 52.0
0.799 48.0
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Temperature (°C) Temperature (°C)
Figure 8. Feedback Voltage vs. Temperature Figure 9. Ton-Min vs. Temperature
Typical Performance Characteristics (@ TA = +25°C, VIN = 12V, VOUT = 5V, unless otherwise specified.) (continued)
116 2.00
112 1.80
108 1.60
ADVANCED INFORMATION
104 1.40
100 1.20
ISHDN (μA)
IQ (μA)
96 1.00
92 0.80
88 0.60
84 0.40
80 0.20
76 0.00
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Temperature (°C) Temperature (°C)
Figure 10. IQ vs. Temperature Figure 11. ISHDN vs. Temperature
4.3 2.2
4.2 2.1
4.1
VIN (V)
2.0
4
3.9 1.9
3.8 1.8
3.7 1.7
3.6
3.5 1.6
-50 -25 0 25 50 75 100 125 150 1.5
0.00 0.08 0.15 0.23 0.30 0.38 0.45 0.53 0.60
Temperature (°C)
IOUT (A)
Figure 12. VIN Power-On Reset and UVLO vs. Temperature Figure 13. fSW vs. IOUT (A)
IL (100mA/div)
IL (500mA/div)
500ns/div 500ns/div
Figure 14. Output Voltage Ripple, VOUT = 5V; IOUT = 50mA Figure 15. Output Voltage Ripple, VOUT = 5V; IOUT = 600mA
Typical Performance Characteristics (@ TA = +25°C, VIN = 12V, VOUT = 5V, unless otherwise specified.)
IL (100mA/div)
IL (500mA/div)
500ns/div 500ns/div
Figure 16. Output Voltage Ripple, VOUT = 3.3V; IOUT = 50mA Figure 17. Output Voltage Ripple, VOUT = 3.3V; IOUT = 600mA
100μs/div 100μs/div
Figure 18. Load Transient, VIN = 12V, IOUT = 50mA to 600mA Figure 19. Load Transient, VIN = 24V, IOUT = 50mA to 600mA
Typical Performance Characteristics (@ TA = +25°C, VIN = 12V, VOUT = 5V, unless otherwise specified.)
VEN (5V/div)
VEN (5V/div)
ADVANCED INFORMATION
VOUT (2V/div)
VOUT (2V/div)
IL (500mA/div) IL (500mA/div)
VSW (10V/div)
VSW (10V/div)
500μs/div 50μs/div
Figure 20. Startup Using EN, IOUT = 600mA Figure 21. Shutdown Using EN, IOUT = 600mA
VOUT (2V/div)
VOUT (2V/div)
IL (500mA/div)
IL (500mA/div)
Figure 22. Output Short Protection, IOUT = 600mA Figure 23. Output Short Recovery, IOUT = 600mA
Application Information
integrated high-side power MOSFET, Q1, for each cycle. When Q1 is on, the inductor current rises linearly and the device charges the output
capacitor. The current across Q1 is sensed and converted to a voltage with a ratio of R T via the CSA block. The CSA output is combined with an
internal slope compensation, SE, resulting in VSUM. When VSUM rises higher than the COMP node, the device turns off Q1 and turns on the low-
side power MOSFET, Q2. The inductor current decreases when Q2 is on. On the rising edge of next clock cycle, Q2 turns off and Q1 turns on.
This sequence repeats every clock cycle.
The error amplifier generates the COMP voltage by comparing the voltage on the FB pin with an internal 0.8V reference. An increase in load
current causes the feedback voltage to drop. The error amplifier thus raises the COMP voltage until the average inductor current matches the
increased load current. This feedback loop regulates the output voltage. The internal slope compensation circuitry prevents subharmonic
oscillation when the duty cycle is greater than 50% for peak current mode control.
The peak current mode control, integrated loop compensation network, and built-in 4ms soft-start time simplifies the AP64060 footprint as well as
minimizes the external component count.
The quiescent current of the AP64060 is 90μA typical under a no-load, non-switching condition.
3 Enable
When disabled, the device shutdown supply current is only 1μA. When applying a voltage greater than the EN logic high threshold (typical 1.21V,
rising), the AP64060 enables all functions and the device initiates the soft-start phase. The EN pin is a high-voltage pin and can be directly
connected to VIN to automatically start up the device as VIN increases. The AP64060 has a built-in 1ms soft-start time to prevent output voltage
overshoot and inrush current. When the EN voltage falls below its logic low threshold (typical 1.10V, falling), the internal SS voltage discharges to
ground and device operation disables.
The EN pin can also be used to program the undervoltage lockout thresholds. See Undervoltage Lockout (UVLO) section for more details.
For applications requiring higher VIN UVLO threshold voltages than is provided by the default setup, an external resistor R3 added in series to the
EN pin along with an internal 480kΩ configures the VIN UVLO threshold voltages as shown in Figure 24.
VIN
ADVANCED INFORMATION
R3
EN 2 +
1.21V
–
480kΩ
(𝐕𝐎𝐍 − 𝟏. 𝟐𝟏𝐕)
𝐑𝟑 = 𝟒𝟖𝟎𝐤Ω Eq. 1
𝟏. 𝟐𝟏𝐕
Where:
VON is the rising edge VIN voltage to enable the regulator and is greater than 4.2V
Where:
PD is the power dissipated by the regulator
θJA is the thermal resistance from the junction of the die to the ambient temperature
𝐓𝐉 = 𝐓𝐀 + 𝐓𝐑𝐈𝐒𝐄 Eq. 3
Where:
TA is the ambient temperature of the environment
For the TSOT26 package, the θJA is 80°C/W. The actual junction temperature should not exceed the maximum recommended operating junction
temperature of 150°C when considering the thermal design. Figure 25 shows a typical derating curve versus ambient temperature.
0.90
0.80
0.70
0.60
IOUT (A)
0.50
0.40
0.30
0.20
0.10
0.00
0 20 40 60 80 100 120 140 160
Ambient Temperature (°C)
Figure 25. Output Current Derating Curve vs. Ambient Temperature, VIN = 12V
efficiency and output voltage accuracy. There is less current consumption in the feedback network for high resistor values, which improves
efficiency at light loads. However, values too high cause the device to be more susceptible to noise affecting its output voltage accuracy. R1 can
be determined by the following equation:
𝐕𝐎𝐔𝐓
𝐑𝟏 = 𝐑𝟐 ∙ ( − 𝟏) Eq. 4
𝟎. 𝟖𝐕
Table 1 shows a list of recommended component selections for common AP64060 output voltages referencing Figure 1.
10 Inductor
Calculating the inductor value is a critical factor in designing a buck converter. For most designs, the following equation can be used to calculate
the inductor value:
Where:
∆IL is the inductor current ripple
fSW is the buck converter switching frequency
For the AP64060, choose ∆IL to be 20% to 30% of the maximum load current of 1A.
∆𝐈𝐋
𝐈𝐋𝐏𝐄𝐀𝐊 = 𝐈𝐋𝐎𝐀𝐃 + Eq. 6
𝟐
Peak current determines the required saturation current rating, which influences the size of the inductor. Saturating the inductor decreases the
converter efficiency while increasing the temperatures of the inductor and the internal power MOSFETs. Therefore, choosing an inductor with the
appropriate saturation current rating is important. For most applications, it is recommended to select an inductor of approximately 4.7µH to 22µH
with a DC current rating of at least 35% higher than the maximum load current. For highest efficiency, the inductor’s DC resistance should be less
than 70mΩ. Use a larger inductance for improved efficiency under light load conditions.
11 Input Capacitor
The input capacitor reduces both the surge current drawn from the input supply as well as the switching noise from the device. The input capacitor
must sustain the ripple current produced during the on-time of Q1. It must have a low ESR to minimize power dissipation due to the RMS input
ADVANCED INFORMATION
current.
The RMS current rating of the input capacitor is a critical parameter and must be higher than the RMS input current. As a rule of thumb, select an
input capacitor with an RMS current rating greater than half of the maximum load current.
Due to large dI/dt through the input capacitor, electrolytic or ceramic capacitors with low ESR should be used. If using a tantalum capacitor, it must
be surge protected or else capacitor failure could occur. Using a ceramic capacitor greater than 10µF is sufficient for most applications.
12 Output Capacitor
The output capacitor keeps the output voltage ripple small, ensures feedback loop stability, and reduces both the overshoots and undershoots of
the output voltage during load transients. During the first few microseconds of an increasing load transient, the converter recognizes the change
from steady-state and enters 100% duty cycle to supply more current to the load. However, the inductor limits the change to increasing current
depending on its inductance. Therefore, the output capacitor supplies the difference in current to the load during this time. Likewise, during the first
few microseconds of a decreasing load transient, the converter recognizes the change from steady-state and sets the on-time to minimum to
reduce the current supplied to the load. However, the inductor limits the change in decreasing current as well. Therefore, the output capacitor
absorbs the excess current from the inductor during this time.
The effective output capacitance, COUT, requirements can be calculated from the equations below.
The ESR of the output capacitor dominates the output voltage ripple. The amount of ripple can be calculated by:
𝟏
𝐕𝐎𝐔𝐓𝐑𝐢𝐩𝐩𝐥𝐞 = ∆𝐈𝐋 ∙ (𝐄𝐒𝐑 + ) Eq. 7
𝟖 ∙ 𝐟𝐬𝐰 ∙ 𝐂𝐎𝐔𝐓
An output capacitor with large capacitance and low ESR is the best option. For most applications, a 22µF to 68µF ceramic capacitor is sufficient.
To meet the load transient requirements, the calculated COUT should satisfy the following inequality:
𝟐 𝟐
𝐋 ∙ 𝐈𝐓𝐫𝐚𝐧𝐬 𝐋 ∙ 𝐈𝐓𝐫𝐚𝐧𝐬
𝐂𝐎𝐔𝐓 > 𝐦𝐚𝐱 ( , ) Eq. 8
∆𝐕𝐎𝐯𝐞𝐫𝐬𝐡𝐨𝐨𝐭 ∙ 𝐕𝐎𝐔𝐓 ∆𝐕𝐔𝐧𝐝𝐞𝐫𝐬𝐡𝐨𝐨𝐭 ∙ (𝐕𝐈𝐍 − 𝐕𝐎𝐔𝐓)
Where:
ITrans is the load transient
∆VOvershoot is the maximum output overshoot voltage
∆VUndershoot is the maximum output undershoot voltage
Layout
PCB Layout
1. The AP64060 works at 600mA load current so heat dissipation is a major concern in the layout of the PCB. 2oz copper for both the top and
bottom layers is recommended.
ADVANCED INFORMATION
2. Place the input capacitors as closely across VIN and GND as possible.
3. Place the inductor as close to SW as possible.
4. Place the output capacitors as close to GND as possible.
5. Place the feedback components as close to FB as possible.
6. If using four or more layers, use at least the 2nd and 3rd layers as GND to maximize thermal performance.
7. Add as many vias as possible around both the GND pin and under the GND plane for heat dissipation to all the GND layers.
8. Add as many vias as possible around both the VIN pin and under the VIN plane for heat dissipation to all the VIN layers.
9. See Figure 26 for more details.
SW
C5
L1
BST 1 6 SW
GND 2
VIN
5 VIN
R1
FB 3 4 EN
VOUT
Cout
R2
CIN
GND
Figure 26. Recommended PCB Layout
Ordering Information
AP64060 XX - X
ADVANCED INFORMATION
Package Packing
WU: TSOT26 7: Tape & Reel
Packing
Part Number Operation Mode Package Package Code
Qty. Carrier
AP64060WU-7 PFM/PWM TSOT26 WU 3000 7” Tape & Reel
Marking Information
TSOT26
( Top View )
6 5 4
7
XX : Identification Code
Y : Year 0~9
XX Y W X W : Week : A~Z : 1~26 week;
a~z : 27~52 week; z represents
1 2 3
52 and 53 week
X : Internal Code
TSOT26
D
TSOT26
e1 01(4x)
ADVANCED INFORMATION
TSOT26
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ADVANCED INFORMATION
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