Chemistry UNIT 4
Chemistry UNIT 4
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Dispersed phase (DP)
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Glass fibers
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Carbon fibers
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Aramid fibers
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Particulates
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Flakes
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Whiskers
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Characteristics of composites
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Types of composites
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Particle ‐ reinforced composites
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Large – particle composites:
particle size is 1-50 µm; harder and stiffer than the matrix -
interaction between particle and matrix phases is not on the
atomic or molecular level
Particles provide strength to the composite by preventing the
movement of the matrix
Particles can have varied geometries, but they should have
approximately the same dimension in all directions (equi-axed
particles)
For effective reinforcement, the particles should be small in size
with uniform distribution throughout the matrix
volume fraction of the two phases influences their properties in
the final structure
manufactured with all three material types such as metals,
polymers, and ceramics 14
Cermets are examples of ceramic–metal composites; cemented
carbide is the most common cermet, and is composed of hard
particles of tungsten carbide (WC) or titanium carbide (TiC)
embedded in a metal matrix like cobalt or nickel - used
extensively as cutting tools for steel
Concrete is composed of coarse rock or gravel is embedded in a
matrix of cement. The coarse rock or gravel provides strength and
stiffness while the cement acts as a binder to hold the structure
together
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Dispersion – strengthened composites:
contains uniformly dispersed, fine, hard and inert particulates as
reinforcement
size of the particulates is less than 0.1μm
interaction between particulate and matrix phases occurs at the
atomic or molecular level
Metallic or non-metallic and metal oxide materials are as
dispersion phase
addition of 3 vol% of thoria (ThO2) particles, the high-temperature
strength of nickel alloys can be enhanced significantly -> thoria-
dispersed nickel
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Fibre ‐ reinforced composites
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Continuous fibers are usually aligned (Figure a), whereas
discontinuous fibers can be aligned (Figure b), and randomly
oriented (Figure c). But, the overall composite properties are
better when the fiber distribution is uniform
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Continuous and aligned fiber composites:
reinforcement efficiency is maximum when continuous fibers are
used
Fibers should be longer than a critical length (minimum length
required to transmit entire load from the matrix to the fibers)
If fibers are shorter than the critical length, only part of the load is
transmitted to the matrix
Aligned and continuous fibers give the efficient and effective
strength to fiber composites
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Discontinuous & Aligned fiber composites:
Fibers which are shorter than the critical length are used
discontinuous fibers are less effective in strengthening compared
to continuous fibers. However, their resultant modulus and tensile
strengths can be made up to 55-90% of their continuous and
aligned counterparts
cheaper, faster and easier than the continuous fibers and can be
made into complicated shapes
Chopped glass fibers, carbon and aramid discontinuous fibers are
usually employed in these composites
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Random fiber composites:
also called as chopped (or discrete) fibers
strength of this kind of fibers is not high as with aligned fibers,
however, the advantage is that the composites will be cheaper and
isotropic in nature
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Some important types of fiber-reinforced composites:
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Carbon fiber‐reinforced polymer composites:
composites are useful in situations which require (i) excellent
corrosion resistance, (ii) low density, and (iii) retaining of
properties even at high temperatures – hence, these composites
are known as advanced polymer composites or high performance
composites
find applications in structural components (wings, body) of
aircrafts and helicopters, sports materials (golf balls), etc.
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Aramid fiber‐reinforced polymer composites:
Short fiber-reinforced composites: Due to the high aspect ratio,
high surface area, toughness, strength, heat stability and wear
resistance, short fibers provide effective reinforcement. These
find applications in the making of automobile brakes and clutches
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Structural composites
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Laminates:
consist of a number of two-dimensional layers/sheets that are
stacked and glued together so that the orientation of
reinforcement varies with each successive layer
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properties of such composites depend upon the properties of the
constituents and their geometrical design. E.g.: plywood, which is a
laminated composite of thin layers of wood with alternate layers
cemented together so that the grain of each layer is at right angles of
its neighbor
Can also be constructed using fabric material such as cotton, paper,
or woven glass fibers embedded in a plastic matrix
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Sandwich Panels:
consists of two strong outer sheets known as faces and an
intervening layer of comparatively less-dense core material. These
three layers are joined by using adhesive
The function of core is to reduce the deformation perpendicular to
the face plane by providing shear rigidity
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In these composites, faces bear most of the in-plane loading as well
as transverse bending stresses
When the thickness of core panel is increased, its stiffness also
increases considerably
Most popular core material is of ‘honey comb’ consisting of thin
foils forming interlocked hexagonal cells with their axes oriented at
right angles to the direction of face sheets - such sandwich panels
find application in the fabrication of wings of aircrafts, boat hulls,
ship structure parts, building structures (roofs, floors, walls, etc.)
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Applications of composites
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Nanomaterials
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Nanomaterials
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materials whose size range from 1 to 100 nm in any one of the
dimension are known as nanomaterials
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Nanoscience: study on fundamental relation between physical
properties and materials or molecules or structures with at least one
dimension at nanoscale
Nanotechnology: make use these nanostructures and principle
behind them to fabricate useful nanoscale devices and produce new
materials
nanotechnology has been involved in almost all fields, including
electronics, magnetics, optics, optoelectronics, information
technology, therapeutic and biomedicine
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Classification
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Zero-dimensional: When all three dimensions are measured within
the nanoscale - growth of particles is restricted in all three
dimensions. E.g.: Nanoparticles
One-dimensional: When two dimensions are in the nanoscale and
one-dimension is allowed to grow bigger than nanoscale, it leads to
needle or wire shaped nanostructures. E.g.: nanowire and
nanotubes, nanorods - nanowires and nanorods are differentiated
based on the aspect ratio (length/diameter). If the aspect ratio of the
one-dimensional materials is greater than 20, they are nanowires
otherwise they called as nanorods
Two-dimensional: When one-dimension is confined to nanoscale and
other two dimensions are allowed to grow they exhibit thin film or
sheet like nanostructures. E.g.: nano-films, nano-sheets
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Three-dimensional: aggregation of smaller nanostructured materials
that includes nanoparticles, nanowires, nanotubes, and nanospheres
into three-dimensional architectures. dimensions are not restricted
to the nanoscale rather the aggregated materials would have any one
of the dimension in the nanoscale
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Types of nanomaterials
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Types of nanomaterials
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Effect of nanoscale on properties
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confinement means to limit the motion of randomly moving electron
to restrict its motion in specific energy levels (discreteness) and
quantum reflects the atomic realm of particles. The consequence of
this confinement in space is the quantization of their energy and
momentum
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Preparation of nanomaterials
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nanomaterials are generated from atomic scale by
assembling/stacking atoms/molecules in the bottom-up approach
bottom up approach has more advantages over top down approach
such as producing nanostructures with less defects, more
homogenous chemical composition, and better short- and long-range
ordering. However, large scale production with controlled size and
shape is the main advantage of top down approach
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Top‐down approach
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Powdered particles with spherical or different shape in the size
range of 50-100 µm are placed together with a number of hard steel
or tungsten carbide (WC) coated balls in a sealed container that is
shaken or vibrated violently
Mostly inert atmosphere is preferred while shaking or agitating.
Since mass and velocity controls the kinetic energy of the balls,
dense materials (steel or tungsten carbide) are preferred over
ceramic balls
possible to create high-energy grinding forces by using high
frequencies and small amplitudes of vibration. The high energy and
continuous strong plastic deformation associated with mechanical
grinding leads to a continuous fine-tuning of the size and
morphology of the powder materials to nanoscale materials. During
the mechanical ball milling, the temperature rise to 100 to 200°C
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The contamination of milling tools (Fe) and trace amount of
atmospheric gases such as nitrogen and oxygen is a serious problem
in the ball milling process
The use of milling tool that is pre-coated as thin film with the
respective powder materials and minimizing the grinding time could
avoid iron contamination
Atmospheric contamination can be prevented or minimized by
sealing the mill air-tightly after loading the powder materials in inert
gas environment
The other disadvantages of ball milling process are long processing
time, no control on particle morphology, aggregates, and crystal
phase
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Bottom‐up approach
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Wet chemical method:
Colloidal metal nanoparticles (Ag, Au, Pd, Pt, Cu, etc.) are prepared
by reducing metal ions in presence of capping molecules
capping molecules are surfactants that interact on the surface of
growing nanoparticles and prevent aggregation of nanoparticles
Reducing agent used: sodium borohydride or hydrazine or ascorbic
acid
Other stabilizing agents: polyvinyl alcohol, proteins, and fatty acids
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Wet chemical method: synthesis of semiconductor nanoparticles
Sulphide semiconductor nanoparticles are prepared by co-
precipitation
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Sol‐gel method:
mostly employed for the synthesis of metal oxide nanoparticles
involves the preparation of colloidal suspension using desired
precursors that produces inorganic network in the solution (sol).
The sol undergoes subsequent gelation to form a network in
continuous liquid phase (gel). This process is called as sol-gel
process
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Important steps involved in sol‐gel method:
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Calcination of monolith at temperature up to 800°C in which surface
bound M-OH groups are removed. This produces stable gel against
rehydration
Densification and decomposition of the gels at above 800°C. The gel
network is collapsed and organic molecules are volatilized
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Physical vapour deposition (PVD):
method of fabricating metals, metal oxides, and metallic alloys
nanostructured thin-film
involves physically depositing atoms, ions or molecules without
undergoing any change chemically on to a substrate under
controlled atmosphere at reduced pressure
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comprises three steps such as evaporation of coating materials,
vapour transport and condensation of gases onto the substrate
surface
vaporisation can be accomplished by different heating methods
including electric resistance heating or ion bombardment
Since the process is carried-out under reduced pressure, the
temperature required for converting the solid precursor to vapour
state will be significantly lower than the corresponding melting
temperature of precursor at atmospheric pressure
vaporisation at relatively lower temperature and absence of air
prevents decomposition & oxidation of precursor
evaporated atoms/molecules travel cone-shaped path before striking
a solid substrate. Since the process is carried-out in a vacuum
chamber, it practically eliminates interruption of other gas molecules
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Chemical vapour deposition (PVD):
hybrid technique used to produce high purity thin films of inorganic
or organic materials
volatile chemicals are used as precursors and vapours of the
precursors are carried to the substrate surface by a carrier gas that is
kept at high temperature compared to the sample source and
produce nanostructured thin film coating of the required materials
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Various types of reaction including reduction of gas precursor,
chemical reaction between different source gases, oxidation or
disproportionate reaction occurs on the substrate surface
volatile by-products formed are removed by gas flow through the
reaction chamber
first step involves the activation of precursor and substrate surface –
achieved by either thermal or using plasma
widely used by the semiconductor industry particularly for micro or
nano-fabricating into various forms including amorphous,
polycrystalline and single crystalline state. These materials include
silicon, carbon nanofibres, carbon nanotubes, silicon carbide and
other high dielectric material
Advantages: relatively simple instrumentation, ease of processing,
high purity deposition and economical viability; film quality,
thickness and crystallinity can be controlled by growth rate and
substrate temperature 57
one of the highly used technique for synthesizing carbon nanotubes
To synthesize CNT, substrate is prepared with a layer of metal catalyst
particles (commonly nickel, cobalt, iron, or a combination) that controls
the diameter of the nanotubes
Carbon sources: acetylene and ethylene or ethanol and methane
blended and carried to the substrate surface by carrier gas (ammonia,
nitrogen, hydrogen)
Substrate is heated >700°C to initiate the growth of CNT
carbon source gas is decomposed on the catalysts surface and carbon is
transported to the edge of the particle, where it grows as nanotubes
Depending on the metal catalysts interaction with the substrate surface,
metal catalyst nanoparticles either can stay at the tip of the growing
carbon nanotubes or remain at the nanotubes base
Disadvantage: contamination of metal nanoparticles catalyst in the
carbon nanotubes that has to be removed by acid washing that could
sometime affect the structure or property of the nanotubes
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Important steps in synthesizing CNT:
CNT synthesis is achieved by taking a carbon species in the gas phase
and using an energy source to impart energy to a gaseous carbon
molecule
Commonly used gaseous carbon sources include methane, carbon
monoxide, and acetylene
The energy source is used to "crack" the molecule into a reactive
radical species
These reactive species then diffuse down to the substrate, which is
heated and coated in a catalyst (usually a first row transition metal
such as Ni, Fe, or, Co) where it will bond
CNT forms on the catalyst surface
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Excellent alignment as well as positional control on the nanometer
scale, can be achieved by the use of CVD
Control over the diameter, as well as the growth rate of the nanotube
can also be maintained
The appropriate metal catalyst can preferentially grow single rather
than multi-walled nanotubes
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Self‐assembly (DNA‐directed self‐assembly of AuNPs):
Self-assembly is a process by which molecules adopt a well-defined
arrangement without any external driving force by make use of non-
covalent interaction such as van der Waals, hydrogen bonding and π-π
interactions etc
functional molecules with well-defined interacting groups can drive
the molecules to adopt unique structural organization and properties
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hydrophobic interactions hydrophobic tails of membrane fatty
acid produces bilayer structure, complementary hydrogen
bonding in DNA resulted in double-helical structure and balancing
of hydrophobic/hydrophilic interactions in surfactants produced
micelle structure
metal interaction functionality of DNA biomolecule can be used for
incorporating metal nanoparticles and self-assembling of
nanoparticles into an ordered structure via self-assembly properties
of DNA
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single DNA strand stabilized gold nanoparticles can be self-
assembled into a ordered structure by the addition of
complementary DNA strand that drive into self-assembled structure
via hydrogen bonding interactions
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Applications
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AuNPs based anti‐cancer agents:
Pt-based anti-cancer drugs cisplatin, carboplatin and oxaliplatin are an
important component of chemotherapy but are limited by severe dose-
limiting side effects and ability of tumors to develop resistance rapidly.
Also affect rapidly-developing healthy cells as well.
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ZnO and Fe3O4 based memristors:
Memristor is an electrical component – known as memory resistor used
for regulating flow of current through the circuit
Unlike resistor, resistance of a memristor is not a fixed value but
changes according to the current passes
Remembers the amount of charge that had earlier flowed through it –
retains memory even without power – implies that in the case of power
shut-down, all the applications that were open prior to the power
outage would be available on the computer screen when it restarted
TiO2, ZnO and Fe3O4 are extensively used as resistive memories of
different thickness
Memristor is constructed by sandwiching a metal oxide between two
metal electrodes – use ferroelectric metal oxide results in ferroelectric
memristor
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On application of a + or – voltage, polarization of ferroelectric material
switches resulting in a two order change in the magnitude of resistance
between on and off states
When the voltage is cycled, it is possible to regulate the resistance
values of the ferroelectric domain
Tunable ferroelectric domain dynamics enables to engineer memristor
response
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Water purification using AgNPs:
Antimicrobial properties of Ag known for many centuries – (i) Ag
dollars used in the milk bottles to keep milk fresh, (ii) water tanks of
ships and aero planes are silvered to render water potable for months
and (iii) even water bottles were coated with Ag to discourage
contamination of water by microbes; (iv) new born children were
administered drops of aqueous solution of AgNO3 to eyes to prevent
transmission of Neisseriagonorrhoea from infected mother during 1884
Discovery of antibiotics decreased the use of Ag. However increasing
antibiotic resistance renewing the interest in using Ag as an
antibacterial agent
Owing to increased specific surface area, AgNPs are used in water
purification – porous polymer membrances are embedded with AgNPs
are used to filter raw water. Any bacteria that passes through
membranes are destroyed
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It has been reported that slowly Ag NPs ionize into Ag+ and Ag+ enters
water and then enters cells of bacteria and disrupts the hydrogen bonds
in DNA and destruct microbes
Excess Ag+-ions present in water is found to be safe to drink and do not
cause any damage to the human body cells
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Environmental applications of TiO2 :
absorption of light by semiconductor nanoparticles such as TiO2
undergoes electronic transition and produces electron (e-) in the excited
state and hole (h+) in the ground state
excited state electron interacts with oxygen (O2) and produce
superoxide anion (O2-) where interaction of hole with water resulted in
the formation of hydroxyl radicals
superoxide anion and hydroxyl radical reacts with harmful organic
pollutants and breaks the organic structure and finally convert to non-
toxic H2O and CO2
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TiO2 based self cleaning glass:
TiO2 nanomaterial is integrated
with solid matrices such as glass
Oily components from smog
adhere on the surface of TiO2
glass followed by dust particles
into oily drops
absorption of sun light produces
superoxide anion and hydroxyl
radical that decomposes organic
dust particles and converts into
water soluble non-toxic
components and water and
carbon dioxide gases
broken organic components
finally washed away by rain or
water 71