Instruction handbook

Language English
Document No. 5.12068.01
Part No. 450469
Status 27-May-2014

Control Panel

for
b maXX 3000
b maXX 5000

E 5.12068.01 Read the Manual before starting any work!

Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in this Instruction handbook are not permit-
ted.
Designations and company marks contained in this Instruction handbook could be trade-
marks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
this version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not yet passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly faulty or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary infor-
mation, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller).
The conditions stipulated in the following section under "Obligatory" are invalid in case of pre-
liminary information.
Obligatory This Instruction handbook are a part of the equipment/machine. This Instruction handbook
must be available to the operator at all times and must be in legible condition. If the equip-
ment/machine is sold or moved another location, this Instruction handbook must be passed
on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook is handed over, corresponding sets of Instruction
handbooks of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of this Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.

 Baumüller Nürnberg GmbH

Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. +49 9 11 54 32 - 0
Fax: +49 9 11 54 32 - 1 30
Email : mail@baumueller.de
Internet: www.baumueller.de
Table of contents

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Information on this Instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Associated documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6 Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Contents of the instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.7 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.10 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 Required environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.2 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Design and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Identification of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2.1 Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Display and operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3.1 LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3.2 Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Transport inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 Mounting and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 Mounting instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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 Table of contents

7 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.2 Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.3 Menu levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.4 Basic menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.4.1 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.4.1.1 Direct parameter selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.4.1.2 Display parameter value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.4.1.3 Edit parameter value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.4.2 Parameter set management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.4.2.1 Load parameter set from controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.4.2.2 Transmit parameter set to the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.4.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.4.3.1 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.4.3.2 Decimal point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.4.3.3 Write-protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.4.3.4 Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.4.3.5 Drive status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.4.3.6 Predefined parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.4.4 Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.4.4.1 Firmware versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.4.4.2 Control panel info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.4.4.3 Reset Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.4.5 Predefined parameter list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.4.6 Drive status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.4.6.1 Reset error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.5 Quick guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.1 Controller error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2 Faults Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Overview of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

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 GENERAL
1

1.1 Information on this Instruction handbook

This Instruction handbook provides important information on handling the device. A pre-
requisite for safe work is compliance with all specified safety notes and procedural in-
structions.
Additionally, the valid accident prevention regulations and general safety regulations ap-
plicable to the scope of application the device must be complied with.
Read this Instruction handbook, particularly the safety notes chapter, completely before
beginning any work on the device. This Instruction handbook is part of the product and
must be kept accessible to personnel at all times in the immediate vicinity of the device.

1.2 Associated documents

Doc. No. Part No. Part No.

German English

Instruction handbook BM3000 5.11018 441838 441839

Parameter manual BM3000 5.12001 442289 442290

Instruction handbook BM5000 5.09021 439682 439683

Parameter manual BM5000 5.09022 428331 431082

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Document No. 5.12068.01 of 68
1.3 Key to symbols

1.3 Key to symbols

Warning notes
Warning notes are identified by symbols in this Instruction handbook. The notes are in-
troduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in or-
der to prevent accidents, personal injury and material damage.

DANGER!
....points out a directly dangerous situation, that will lead to severe injuries or death,
if not avoided.

WARNING!
....points out a potentially dangerous situation, that could lead to severe injuries or
death, if not avoided.

CAUTION!
....points out a potentially dangerous situation, that can lead to minor or slight injuries,
if not avoided.

NOTICE!
....points out a potentially dangerous situation, that can lead to material damage, if
not avoided.

Recommen-
dations

NOTE!
....highlights useful hints and recommendations, as well as information for the effi-
cient and trouble-free use.

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 General 1
1.4 Limitation of liability

All specifications and notes in this Instruction handbook were compiled taking into ac-
count the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
m noncompliance with the Instruction handbook
m usage for other than the intended purpose
m usage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to addi-
tional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and commissioning in accor-
dance with the safety regulations of the applicable standards and all other relevant gov-
ernmental or local regulations referring to the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage, which
incurred when assembling or connecting the device.

1.5 Copyright protection

The Instruction handbook must be treated confidentially. It is to be used exclusively by

personnel who work with the device. The consignment of the Instruction handbook to third
persons without the written permission of the manufacturer is prohibited.

NOTE!
The specific contents, text, drawings, images and other representations are copy-
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.

1.6 Applicable documents

Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regula-
tions has been declared for the components by the respective manufacturers.

Instruction handbook Control Panel BM3000/BM5000 7

Document No. 5.12068.01 of 68
1.7 Spare parts

1.7 Spare parts

WARNING!
False or flawed spare parts can lead to damage, malfunction or complete fail-
ure, thus endangering safety.
Therefore:
m Only use original spare parts of the manufacturer.

Procure spare parts through an authorized dealer or directly from the manufacturer.

1.8 Disposal

Insofar as no take-back or disposal agreement has been made, please disassemble units
correctly and properly recycle the constituent parts.

1.9 Guarantee provisions

The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the op-
eration of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
described within this Instruction handbook, then all guarantee and warranty rights are ren-
dered null and void.

1.10 Customer service

Our customer service is available to provide you with technical information.

Info on the responsible contact persons is available at all times via telephone, fax, mail or
the Internet.

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 2 SAFETY
This section provides an overview of all of the important safety aspects for optimum pro-
tection of personnel as well as for the safe and problem-free operation.

2.1 Contents of the instruction handbook

Each person who is tasked with performing work on or with the device must have read
and understood the instruction handbook before working with the device. This also ap-
plies if the person involved with this kind of device or a similar one, or has been trained
by the manufacturer.

2.2 Changes and modifications to the device

In order to prevent hazards and to ensure optimum performance, no changes, additions

or modifications may be undertaken on the device that have not been explicitly approved
by the manufacturer.

2.3 Appropriate use

The Control Panel BM3000/BM5000 can be used for devices type b maXX 5000 or
3200/3300 only.
A device is considered as being used compliant with its intended purpose if all notes and
information of this Instruction handbook are adhered to.

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Document No. 5.12068.01 of 68
2.4 Responsibility of the operating company

WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
m Only use the device compliant with its intended purpose.
m Observe all specifications of this Instruction handbook.
m Ensure that only qualified personnel work with/on this device.
m The device may only be operated in a technically flawless condition.
m Only operate the device in combination with devices type b maXX BM5000 or
BM3200/3300.

2.4 Responsibility of the operating company

The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in this Instruction handbook, the safety, accident pre-
vention and environmental protection regulations valid for the area of application of this
device must be complied with. Whereby:
m The operating company must inform himself about the applicable work health and safe-
ty regulations and ascertain, in a hazard assessment, any additional hazards that could
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of operating instruction for operation of the device.
m This Instruction handbook must be kept accessible to personnel working with the de-
vice at all times in the immediate vicinity of the device.
m The specifications of the Instruction handbook must be adhered to completely and
without exception.
m The device may only be operated in a technically faultless and operationally safe con-
dition.

2.5 Protection

Protection classification
BM5-O-HMI IP 20

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 Safety 2
2.6 Training of the personnel

WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.
Therefore:
m Certain activities can only be performed by the persons stated in the respective
chapters of this Instruction handbook.

In this Instruction handbook, the following qualifications are stipulated for various areas
of activity:

m Operating personnel
n The drive system may only be operated by persons who have been specially trained,
familiarized and authorized.
n Troubleshooting, maintenance, cleaning, maintenance and replacement may only
be performed by trained or familiarized personnel. These persons must be familiar
with the Instruction handbook and act accordingly.
n Initial operation and familiarization may only be performed by qualified personnel.

m Qualified personnel
n Electrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com-
pany.
n Qualified personnel have had occupational training or instruction in accordance with
the respective locally applicable safety engineering standards for the upkeep and
use of appropriate safety equipment.

Instruction handbook Control Panel BM3000/BM5000 11

Document No. 5.12068.01 of 68
2.7 Special hazards

2.7 Special hazards

In the following section, the remaining marginal risks will be stated that have been iden-
tified as a result of the hazard analysis.
Observe the safety notes listed here and the warning notes in the further chapters of this
manual to reduce health risks and dangerous situations.

Electrical current

DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted. Damage
to the insulation or individual components can be life-threatening.
Therefore:
m Switch off the electrical power immediately in case of damage to the power supply
insulation.
m Only allow work on the electrical system to be performed by qualified personnel.
m Switch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.

Danger from re-

sidual energy

DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the system = discharge time of the device with the longest DC link
discharge time connected to the DC link.
Therefore:
m Do not touch electrically live parts before taking into account the discharge time of
the capacitors.
m Pay attention to the corresponding notes on the device.
m If several devices are connected e.g. with a mains rectifier unit, the DC link dis-
charge can take a much longer time. In this case, the necessary waiting period
must itself be determined or a measurement made to ensure the device is de-en-
ergized.

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 Safety 2
Moving compo-
nents

WARNING!
Risk of injury from moving components!
Rotating components and/or components moving linearly can result in severe injury.
Therefore:
m Do not touch moving components during operation.
m Do not open any covering during operation.
m The amount of residual mechanical energy depends on the application. Powered
components still turn/move for a certain length of time even after the power supply
has been switched off. Ensure that adequate safety measures are taken.

2.8 Fire fighting

DANGER!
Risk of fatal injury from electrical current!
There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent
is used.
Therefore:
m Use the following fire-extinguishing agent:

ABC powder / CO2

2.9 Safety equipment

WARNING!
Risk of fatal injury due to non-functional safety equipment!
Safety equipment provides for the highest level of safety in a facility. Even if safety
equipment makes work processes more awkward, under no circumstances may they
be circumvented. Safety can only be ensured by intact safety equipment.
Therefore:
m Before starting to work, check whether the safety equipment in good working order
and properly installed.

Instruction handbook Control Panel BM3000/BM5000 13

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2.10 Behavior in hazardous situations or at accidents

2.10 Behavior in hazardous situations or at accidents

Preventive mea- m Always be prepared for accidents or fire!

sures m Keep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily
accessible.
m Familiarize personnel with accident signalling systems, first aid equipment and life sav-
ing equipment.

And if something m Stop operation of the device immediately with an EMERGENCY Stop.
does happen: re- m Initiate first aid measures.
spond properly.
m Evacuate persons from the danger zone.
m Notify the responsible persons of the site.
m Alarm medical personnel and/or the fire department.
m Keep access routes clear for rescue vehicles.

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 3 TECHNICAL DATA
3.1 Dimensions

NOTE!
All dimensions in mm.

Figure 1: Dimensions Control Panel BM3000/BM5000

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3.2 Weight

3.2 Weight

Weight 25 g

3.3 Operating conditions

3.3.1 Required environmental conditions

Transportation temperature range - 25 °C to + 70 °C

Transportation climate classification 2K3
EN 60721-3-2

Storage temperature range - 25 °C to + 70 °C

Storage climate classification 1K4
EN 60721-3-1

Operation temperature range min. 5 °C to max. 55 °C

Operation climate classification 3K3
EN 60721-3-3

Altitude of site 2) up to 2000 m altitude

Humidity (operation) relative humidity: 5 % to 85 % non-condensing
EN 60721-3-3 and
absolute humidity: 1 g/m3 to 25 g/m3
Ionizing and non-ionizing radiation < measurable range
Vibration, shock and repetitive shock max. 0,5 g operating (1 g tested)
EN 61800-5-1, section 5.2.6.4 vibration test

Pollution degree 2
EN 61800-5-1, table 6, tab. 2

NOTICE!
Normally, only non-conductive pollution occurs. Any conductive pollution, if for a
short-term or permanently, is forbidden and can cause the destruction of the device.
The customer is responsible for destructions, which are caused by conductive mate-
rials.

3.3.2 Electrical Data

Current consumption max. 116 mA

Power loss max 580 mW, typical 200 mW

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 4 DESIGN AND FUNCTION
In this chapter the basic design of the device Control Panel BM3000/BM5000 is de-
scribed and the type code on the devices is explained.

4.1 Construction

Figure 2: Control Panel

The Control Panel is used to parameter display, parameter setting and control of
Baumüller drives BM3000/BM5000.
The Control Panel can display, change and save controller parameters. A backup of a
controller parameter set can be transmitted to the nonvolatile memory directly.

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4.1 Construction

Following types are supported:

n b maXX 3200/3300 series
n b maXX 5000 series
from firmware version 01.05.

Available language
n English
n German and other languages in preparation

Configuration
n Scaling
n Predefined parameter list
n Parameter list for drive status
n Start screen
n Management of up to 3 parameter sets
n Selection of type of decimal point

Memory
n 3 complete parameter sets can be stored
(each max. 64 kByte)

Display elements
n OLED-LC Display, 4 lines, 128 x 96 pixel, 1,3“

Operation elements
n 4 soft keys, type rubber keyboard

Interfaces
n serial interface with GDP protocol

Power supply
n internal via controller

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 Design and Function 4
4.2 Identification of the device

Type plate The type code can be found on the type plate.

Serial number Article number

starting with year 2DataMatrix
of production contains device information,
12 = 2012 e.g. type, serial number and
article number

Figure 3: Type plate

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4.2 Identification of the device

4.2.1 Type code

The type code has following format:

BM5-O-HMI-000-000-000.

The type code is explained in the following table.

BM5-O-HMI-XXX-XXX-XXX Device generation

BM5-O-HMI-XXX-XXX-XXX Module type option module

BM5-O-HMI-XXX-XXX-XXX Module name

HMI: Control Panel

BM5-O-HMI-XXX-XXX-XXX Module version

BM5-O-HMI-XXX-XXX-XXX Hardware type

BM5-O-HMI-XXX--XXX-XXX Software type

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 Design and Function 4
4.3 Display and operation elements

4.3.1 LCD

The LCD is divided into 3 sections:

Status bar (1 line)

Menu content (max. 3 lines)

Menu content
Menu content

Assignment of keys (1 line)

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4.3 Display and operation elements

Status bar The first line is the status bar.

1 1 A1 1.1.1

Menu level

Display drive status Axis No. A1

corresponds with controller 7-segment display if using double axis devices A1 or A2
when using double axis devices (e.g. BM5323)
two characters, otherwise one
controller operation state or
error code display

Figure 4: Status bar

Drive status State Meaning

drive manager
NOT READY FOR Drive message „ Not ready for power enable“
0 SWITCH-ON
VOLTAGE INHIBITED Voltage inhibited, e.g. quick stop active
1
READY FOR SWITCH-ON Drive stopped
2 Control word: xxxx x110
Pulse enable = 0
Quick stop = 1 (low active)
SWITCHED ON Control word: xxxx x111
3 Pulse enable = 1
Quick stop = 1
OPERATION ENABLED Control word: xxxx 1111
4 Pulse enable = 1
Quick stop = 1
INHIBIT OPERATION
5 ACTIVE
SHUTDOWN DRIVE ACTIVE Pulse enable = 0
6
QUICK STOP ACTIVE Quick stop = 0 (low active)
7
ERROR REACTION ACTIVE
E
FAULT Error code display,
F Error code see corresponding handbook
of the controller
Reset via control word 0xxx xxxx
or reset error memory 0 ➝ 1
Parking axis
P

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 Design and Function 4
Display The bottom line shows the assignment of the 4 soft function keys T1 to T4, refer to ZFunc-
key assignment tion keys– on page 24.

Example for assignment of function keys

always ESC
to leave the
menu PREV NEXT not assigned

↑ << >>

T1 T2 T3 T4
Figure 5: Display key assignment

Main screen In the center of the display is the main screen.

1 1 A1 1.1.1

P 156.033.000.000 Example:

Maximum time PWM2 to Display parameter

P156.33
DSP

↑ << >> ΟΚ

Figure 6: Main screen

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4.3 Display and operation elements

4.3.2 Function keys

The Control Panel provides 4 function keys (T1 to T4), assigned depending on the active
menu.

Icon of the function key

↑ << >> ΟΚ

T1 T2 T3 T4
Figure 7: Function key assignment

Icon Abbrevia- Meaning

of the function key tion
↑ ESC Leave menu without change
<< PREV Open or display previous element
>> NEXT Open or display next element
OK OK Accept the selection
(character, part of parameter ID, index or
selection of tree structure)
ENTER Activate with long keystroke > 1 s
Accept a value or parameter ID
No icon NEXT AXIS Only for double axis
T2 + T3 Changes the active axis

The keys ↑ ESC, << PREV and >> NEXT have an autorepeat function, if the keystroke is
longer than 0,8 s (similar to PC keyboard).

The function of the key OK depends on the menu and the keystroke length:
OK: accept address (short keystroke) or
ENTER: display or change value (keystroke longer than 1 s)

Special functions are enabled, if multiple keys are pressed simultaneously:

Function keys Function Meaning

pressed simultaneously

T2 + T3 NEXT AXIS Only double axis: axis change

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 5 TRANSPORT AND PACKAGING
5.1 What to observe when transporting

For initial transport of a device, it is packed at the manufacturer's plant. If the device must
be transported, ensure that the following conditions are met throughout the entire trans-
port:
m Climate class 2 K 3 as per EN 60721-3-2
m Temperature range - 30 °C up to + 70 °C
m Vibration, shock, continuous shock class 2 M 1 as per EN 60721-3-2

5.2 Transport inspection

Upon receiving the delivered goods, immediately examine them for completeness and
transport damage.
If there is visible transport damage on the outside, proceed as follows:
m Do not accept the delivery or conditionally accept it with reservations.
m Note the extent of the damage on the transport documents or on the delivery note of
the shipping agent.
m Immediately file a complaint with the freight carrier. Have the complaint confirmed in
writing and immediately contact the responsible representative of Baumüller Nürnberg
GmbH.

NOTE!
The device may not be operated if there is visible transport damage!

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5.3 Unpacking

5.3 Unpacking

If no transport damage is visible:

h Open the packaging of the device.
h Verify the delivery scope based on the delivery note.
File a claim with the responsible Baumüller representative if the delivery is incomplete.

NOTE!
Claim each individual deficiency as soon as it has been detected. Damage claims can
only be validly asserted within the claim registration period.

5.4 Disposal of the packaging

The packaging consists of cardboard.

h When disposing of the packaging, comply with the national regulations valid at the use
area.

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 6 MOUNTING AND INSTALLATION
The device is intended for mounting it on a b maXX 5000/3000.

NOTICE!
Danger due to electrostatic discharge.
ESD sensitive connecting plug

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6.1 Mounting instruction

6.1 Mounting instruction

h Plugging of the Control Panel

h Tightening of the 2 disappearing screws (max. torque: Nm)

NOTE!
The display can be hot plugged, that means it can be plugged and unplugged while
the device is energized.

Figure 8: Mounting example b maXX BM3000

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 7OPERATION
7.1 Safety notes

Basic information

WARNING!
Risk of injury due to improper operation!
Improper operation can lead to severe personal injury or material damage.
Therefore:
m Perform all operational steps according to the details of this Instruction handbook.
m Before beginning work, ensure that all coverings and protective devices are in-
stalled and are functioning properly.
m The control cabinet in which the device is installed should be protected against
contact with energized parts.
Keep all doors of the control cabinet closed during operation.

NOTICE!
Environmental conditions that do not fulfil the requirements.
Environmental conditions that are non-compliant can lead to property damage.
Therefore:
m Ensure that the environmental conditions are kept compliant during operation (see
ZRequired environmental conditions– on page 16).

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7.2 Start

7.2 Start

Following screen appears immediately after controller switch-on or when plugging a Con-
trol Panel on a switched-on controller.

BAUMÜLLER
b maxx Control Panel

Shortly after the reading process of the XML file is displayed

BAUMÜLLER
b maxx Control Panel

XML Reading...93%

The reading process is only finished without errors if the following message is displayed:

BAUMÜLLER
b maxx Control Panel

XML Parsing

Then the start screen is displayed automatically (see ZStart screen– on page 46).

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 Operation 7
7.3 Menu levels

The Control Panel provides different functions for display and modification of parame-
ters, for storing/management of complete data sets and for error diagnosis.

Menu overview

Level 1 Level 2 Level 3 Level 4 Level 5

1 Parameter 1.0 Axis Select
(nur bei Doppelachsen)
1.1 Direct Parameter Selection 1.1.1 Select Parameter 1.1.1.1 1.1.1.1
Display Value Edit Value
2 Parameter Set 2.1 Load 2.1.1 Select Number
2.2 Store 2.2.1 Select Number
3 Configuration 3.1 Scaling 3.1.1 Position 3.1.1.1 Inc
3.1.1.2 Inc (hex)
3.1.1.3 User Units
3.1.1.4 mm
3.1.2 Angle 3.1.2.1 Inc
3.1.2.2 Inc (hex)
3.1.2.3 Degrees
3.1.2.4 mm
3.1.3 Current 3.1.3.1 %
3.1.3.2 A
3.1.4 Speed 3.1.4.1 %
3.1.4.2 rpm
3.1.4.3 Inc/ms
3.1.4.4 Degree/s
3.1.4.5 m/ms
3.1.5 Revolutions 3.1.5.1 Rev
3.1.5.2 Rev (hex)
3.1.6 Acceleration 3.1.6.1 Inc/ms²
3.1.6.2 m/ms²
3.1.7 Jerk 3.1.7.1 Inc/ms³
3.1.7.2 m/ms³
3.2 Decimal point 3.2.1 „.“ Punkt
3.2.2 „,“ Komma
3.3 Protection 3.3.1 Read Only
3.3.2 Read Write
3.4 Start Screen 3.4.1 Predefined Parameter List
3.4.2 Load from Controller
3.4.3 Save to Controller
3.4.4 Firmware Versions
3.4.5 Drive Status
3.4.6 None
3.5 Drive Status 3.5.0 Parameter ID 0
Parameter ID 1 ... 19 : .
3.5.18 Parameter ID 19
3.6 Predefined Parameter List 3.6.1 Parameter ID 1
Parameter ID 1 ... 20 : .
3.6.20 Parameter ID 20

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7.4 Basic menus

Level 1 Level 2 Level 3 Level 4 Level 5

4 Info 4.1 Firmware Versions 4.1.1 Parameter ID 1
Info Parameter Controller ID 1 ... 14 : .
4.1.14 Parameter ID 14
4.2 Terminal Info 4.2.1 Terminal Info 1
Info Parameter Terminal ID 1 ... 3 : .
CLR Reset Control Panel 4.2.3 Terminal Info 3
5 Predefined Parameter List 5.1 Parameter ID 1
: .
5.20 Parameter ID 20
6 Drive Status 6.1 Error Information
6.2 Parameter ID 1
: .
6.20 Parameter ID 19
Fehlerliste auslesen Error info
R.Err Reset Fehlermeldungen

7.4 Basic menus

The Control Panel changes to the basic menu after switch-on, if no start screen is con-
figured (see ZStart screen– on page 46).

The basic menu contains several sub-menus:

n Parameter
n Parameter Set
n Configuration
n Info
n Predefined Parameter List
n Drive Status

Parameter
Parameter Set
Configuration
<< >> ΟΚ

T2 << PREV T3 >> NEXT T4 OK/ENTER

select previous select next with OK (short keystroke) or
menu menu ENTER (keystroke longer than 1 s)
the selected sub-menu is opened
Figure 9: Basic menu

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 Operation 7
7.4.1 Parameter

1.0

Axis Select
Axis 1 e.g.
Axis 2 T4 OK
T4 OK
Double axis << >> ΟΚ
Axis 1
↑

1 A1 1.1.1

Parameter P 001.001.0.0
Parameter Set System 1
Configuration System clock
T4 OK
<< >> ΟΚ ↑ << >> ΟΚ
Single axis

7.4.1.1 Direct parameter selection

This menus enables the direct input of a parameter ID in order to display or change the
value.
h The last parameter operated, is displayed after selecting this sub-menu - after initial
start always P 001.001.0.0.

Display of param-
eters Instance
Parameter Parameter Data set
No. No. No.
function block
only
data set
parameters
Function block A1 1.1.1
name
P 001.001.0.0
System 1
System clock
Parameter
↑ << >> ΟΚ
name

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7.4 Basic menus

Overview of the important function blocks (depending on the controller type)

FB-Nr. Name FB-Nr. Name

1 System control 1 126 Application parameters
2 System control 2 127 Notch position
6 Diagnosis 128 Motor temperature
14 Encoder monitoring 129 Power unit identification
18 Controller 130 Power unit
19 Motor management 131 Field bus
47 Current controller 132 Set value generator
52 Measurement Ks factor 133 Control without encoder
100 Error management 134 Brake manager
102 Firmware information 136 Position control with synchr. set value set-
ting
105 Data set management 137 Encoder monitoring
106 Encoder 138 Current limiting
107 Motor type code 139 System control password
108 Drive manager 140 Signal bus
109 Operation mode 141 Active mains inverter
110 Ramp-up generator 142 Field weakening
111 Set value generator 143 Position deviation monitoring
114 UDC link controller 144 Analog inputs
116 Digital inputs 145 Synchronous mode
117 Digital outputs 150 PID controller
118 Positioning 151 2-point controller absolute
119 Manual mode 152 2-point controller relative
120 Homing 154 Friction torque compensation
121 Positioning general 155 Controller adaption
123 Self optimization current 156 Synchronization field bus
controller
124 Touch probe 157 Optimization
125 Analog outputs

Instances (only implemented at encoder parameters, yet)

Parameter with identical function block No./parameter No./parameter name is used mul-
tiple times.

m Example (single axis, 2 encoder):

P 106.001.0.0 Encoder type Encoder 1, assigned to axis 1
P 106.001.1.0 Encoder type Encoder 2, assigned to axis 1

m Example (double axis, 2 encoder):

A1 (axis 1) P 106.001.0.0 Encoder type Encoder, assigned to axis 1
A2 (axis 2) P 106.001.0.0 Encoder type Encoder, assigned to axis 2

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 Operation 7
Data set For further information see parameter handbook BM3000 or BM5000.
m Only available at data set parameters (data set 1 to 7 can be changed)
m Data set 0 is the active data set
the value of the active data set (e. g. data set 4) is displayed
m Only created data sets are displayed
m Example:
P 018.014.0.0 Parameter value active data set
P 018.014.0.1 Parameter value data set 1
: :
P 018.014.0.7 Parameter value data set 7

A1 1.1.1 A1 1.1.1

P 002.001.0.0 P 001.002.0.0
System 2 System 1
RTU duration System ticks RT1

↑ << >> ΟΚ ↑ << >> ΟΚ

T2 >> T2 >>
next function block next parameter

A1 1.1.1 A1 1.1.1
1

Parameter P 001.001.0.0 P 001.001.0.0

T4 OK T4 OK
Parameter Set System 1 System 1
Configuration System clock System clock
select select
function >> ↑ << >> ΟΚ
<< >> ΟΚ ↑ << ΟΚ parameter
block

T3 << T3 <<
previous function block previous parameter

A1 1.1.1 A1 1.1.1

P 156.001.0.0 P 001.010.0.0
Synchronisation System 1
Mode Task field bus cycle time
<< >> ΟΚ ↑ << >> ΟΚ
↑

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7.4 Basic menus

7.4.1.2 Display parameter value

A1 1.1 A1 1.1.1 A2 1.1.1

P 018.029.0.0 T4 Integral term speed controll

T3+T4 Integral term speed controll
ENTER
Integral term speed P 018.029.0.0 P 018.029.0.0
controller 123.456789 degrees/s² 23.456789 degrees/s²
long change
↑ << >> ΟΚ ↑
keystroke axis ↑

m The values are displayed according the set scaling in configuration menu.
m The key function NEXT AXIS (T2 + T3) changes to the other axis when using double
axis devices.
m The soft key function EDIT is not available, if the parameter is read-only.

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 Operation 7
7.4.1.3 Edit parameter value

This menu is available, if

n the previous selected parameter is not read-only and
n the user has set writing access in configuration menu (see ZWrite-protection– on page
45).

A1 1.1.1 A1 1.1.1 A1 1.1.1

P 018.068.0.0 Speed sdditional value controll Speed sdditional value controll

T4 T4
Speed additional value P 018.068.0.0 EDIT P 018.068.0.0
ENTER 100,00 degrees/s
controller 100,00 degrees/s

<< >> ΟΚ ↑ << >>

↑ long ↑ EDIT OK
keystroke
(> 1 s)

m While editing the parameter the new value is not transmitted to the controller.
m The value is edited character by character.
n The keys << PREV (T2) and >> NEXT (T3) edit the selected character.
n The list of selectable characters depends on the cursor position and the display for-
mat of the parameter.
m The value is checked and transmitted to the controller by a longer keystroke on OK
(function ENTER, T4).

The display shows a corresponding error message and returns to edit parameter, if a not
valid value was entered, e. g.:

A1 1.1.1 A1 1.1.1

Speed sdditional value controll

Error: out of range P 018.068.0.0
1000000 degrees/s

↑ OK ↑ << >> OK

Special rules m Hexadecimal numbers (prefix 0x) have a fix length of 4 or 8 digits according to data
for editing type. The prefix 0x cannot be edited.
m The list of selectable characters contents a space character, if it is a display format
without fixed length. This space character deletes all characters on the right side of
the cursor.
m The display is scrolled, while editing character strings longer than 3 lines.
m It is not possible to change the given display format.

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7.4 Basic menus

7.4.2 Parameter set management

This menu enables the Control Panel to save to or load from the controller up to 3 pa-
rameter sets. Each parameter set can be consist of up to 7 (selectable) data sets (config-
urations of the drive).
For this 3 non-volatile storage areas, each kByte are provided.

1 2 2.1

Parameter Parameter Set T4 OK Parameter Set

Parameter Set T3 >> Parameter
Configuration Load From Controller
Set
Configuration Info Save To Controller
<< >> ΟΚ ↑ << >> ΟΚ ↑ << >> ΟΚ

7.4.2.1 Load parameter set from controller

The parameter set filed in the controller flash memory is load after selecting the data set
storage No. 1 ... 3 with PREV (T2) and NEXT (T3) and pressing the OK key (T4).

A1 2.1.1

Parameter Set T4 OK
Load From Controller
loading
Select Parameter Set: 2
parameter set 2
[empty]
↑ << >> ΟΚ

T3 >>
next
parameter set

2.1 A1 2.1.1 A1 2.1.1

Parameter Set Parameter Set Load From Controller

Load From Controller T4 OK Load From Controller T4 OK Select Parameter Set: 1
Select Parameter Set: 1
Save To Controller
[empty]
↑ << >> ΟΚ ↑ << >> ΟΚ ↑ << >> ΟΚ

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 Operation 7
The number of the first free data set storage No. is displayed after the dialog is opened.
1 is displayed, if all 3 storage areas are used.
The display shows either [empty], if there is no parameter set stored in the storage area,
or [used]. An used storage area can simply be overwritten after a security query.

A1 2.1.1

Parameter Set
Load From Controller
Select Parameter Set: 1
[used]
↑ << >> ΟΚ

T1
ESC

A1 2.1.1 A1 2.1.1 A1 2.1.1

Parameter Set Load From Controller

Load From Controller T4 OK Overwrite existing Select Parameter Set: 1
parameter set T4 OK
Select Parameter Set: 1
[used]
<< >> ΟΚ ΟΚ ↑ << >> ΟΚ
↑ ESC

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7.4 Basic menus

7.4.2.2 Transmit parameter set to the controller

This dialog enables the transmission of a Control Panel data set (previously loaded) to
the controller.
Only parameter set numbers, containing a parameter set, can be selected.
The transmitted parameter set is stored in the flash memory of the controller, always.
The NEXT key (T2) selects the next valid parameter set No.

A1 2.2.1
2.1

Parameter Set Parameter Set

Load From Controller Save To Controller
Select Parameter Number: 2
Save To Controller
<< >> ΟΚ ↑ >> F ΟΚ
↑

T3 >> T2 >>
save next
parameter set parameter set No. (if available)

2.2 A1 2.2.1 A1 2.2.1

Parameter Set Parameter Set Save To Controller

Save To Controller T4 OK Save To Controller T4 OK Select Parameter Number: 1
Select Parameter Number: 1

↑ << >> ΟΚ ↑ >> F ΟΚ ↑ >> F ΟΚ

>>

A1 2.2.1

Load From Controller

Select Parameter Number: 1

Storing file done

↑ >> F ΟΚ

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 Operation 7
Following options can be selected with key T3 („F“ or „F+R“) :

F The parameter is only saved in the flash memory of the controller

F+R The parameter set is saved in the flash memory of the controller at first. Then the param-
eter set is loaded automatically in the RAM of the controller.

A1 2.2.1 A1 2.2.1
T3
Parameter Set Parameter Set
Save To Controller Save To Controller
Select Parameter Set: 1 Select Parameter Set: 1

T3 >> ΟΚ
↑ >> F+R ΟΚ ↑ F

Following message is generated, if no parameter set is saved in the Control Panel:

A1 2.2

Parameter Set
Save To Controller
Select Parameter Set: _
No Parameter Set existing cancel
↑ ΟΚ

Reset message

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7.4 Basic menus

7.4.3 Configuration

The menu configuration consists of following sub-menus:

n Scaling
n Language
n Decimal point
n Protection
n Start screen
n Drive status
n Predefined parameter list

The active configuration is shown by a set checkmark ( ). Another option (selected with
T2 or T3) is ticked by the OK key (T4).
Settings remain saved in the Control Panel even when power is disconnected.

A1 1 A1 3 A1 3.1

Parameter T3 >> Configuration T4 OK Configuration

Parameter Set T3 >> Info Configuration Scaling
Configuration Predefined Parameter List Language
<< >> ΟΚ ↑ << >> ΟΚ ↑ << >> ΟΚ

7.4.3.1 Scaling

Different physical units can be set for the scaling of position, angle, current etc. in this sub-
menu.

h Select the sub-menu with

A1 3.1.1
<< (T2) and >> (T3), then OK (T4)
Scaling
Position Following sub-menus are available
Angle n Position
n Angle
↑ << >> ΟΚ n Current
n Speed
n Revolutions
n Acceleration
n Jerk

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 Operation 7
Position

h Select with << (T2) and >> (T3),

A1 3.1.1.1
with OK (T4)
Position
Inc Following choices are possible
Inc (hex) n Increments Inc
n Increments (hex) Inc (hex)
↑ << >> ΟΚ n Milimeters mm
n User units User Units

Angle

h Select with << (T2) and >> (T3),

A1 3.1.2.1
with OK (T4)
Angle
Inc Following choices are possible
Inc (hex) n Increments Inc
n Increments (hex) Inc (hex)
↑ << >> ΟΚ n Milimeters mm
n Angle in degree Degree

Current

h Select with << (T2) and >> (T3),

A1 3.1.3.1
with OK (T4)
Current
% Following choices are possible
A n % of Imax %
n Ampere A
↑ << >> ΟΚ

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7.4 Basic menus

Speed

h Select with << (T2) and >> (T3),

A1 3.1.4.1
with OK (T4)
Speed
% Following choices are possible
rpm n % of nmax %
n Revolutions/min rpm
↑ << >> ΟΚ n Increments/ms Inc/ms
n Degree/s Degree/s
n m/s m/s

Revolutions

h Select with << (T2) and >> (T3),

A1 3.1.5.1
with OK (T4)
Revolutions
Rev Following choices are possible
Rev (hex) n Revolutions Rev
n Revolutions hex Rev (hex)
↑ << >> ΟΚ

Acceleration

h Select with << (T2) and >> (T3),

A1 3.1.6.1
with OK (T4)
Acceleration
Inc/ms² Following choices are possible
m/ms² n Inc/ms² Inc/ms²
n m/s² m/s²
↑ << >> ΟΚ

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 Operation 7
Jerk

h Select with << (T2) and >> (T3),

A1 3.1.7.1
with OK (T4)
Jerk
Inc/ms³ Following choices are possible
m/ms³ n Inc/ms³ Inc/ms³
n m/s³ m/s³
↑ << >> ΟΚ

7.4.3.2 Decimal point

Either „ . “ or „ , “ can be selected for decimal separator.

h Select with << (T2) and >> (T3),

with OK (T4)
A1 3.3.1

Decimal Point
„.“
„,“

↑ << >> ΟΚ

7.4.3.3 Write-protection

This sub-menu sets the access of the Control Panel for parameter setting.
m read only (Read Only) or
m read and write (Read Write)

h Select with << (T2) and >> (T3),

with OK (T4)
A1 3.4.1

Protection
Read Only
Read Write

↑ << >> ΟΚ

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7.4 Basic menus

7.4.3.4 Start screen

This sub-menu sets the screen displayed after switching on the Control Panel.

h Select with << (T2) and >> (T3),

with OK (T4)
A1 3.5.1

Start Screen Following choices are possible

Predefined Parameter List n Predefined Parameter List
Load From Controller n Load From Controller
n Save To Controller
↑ << >> ΟΚ n Firmware versions
n Drive Status
n none

7.4.3.5 Drive status

This sub-menu sets the parameter displayed in menu „Drive Status“.

Up to 19 parameters can be configured, the first parameter displayed is always parameter
Error Information P100.003, if an error message exists.
Following parameters are preset:

Parameter ID Parameter name

P 100.003.0.0 Error info, if at least one error message is generated
P 108.001.0.0 Control word 1
P 108.003.0.0 Status word 1
P 108.007.0.0 Communication source
P 108.008.0.0 Status dig. inputs drive manager
P 109.002.0.0 Actual operation mode
P 108.016.0.0 Status internal limits
P 131.015.0.0 Actual IP address
P 156.002.0.0 Synchronization status
P 018.022.0.0 Speed actual value
P 128.003.0.0 Motor temperature

This parameter will be displayed again, if the Control Panel is reset to delivery status,
see ZReset Control Panel– on page 52.

The sub-menu shows a list of 19 parameters with corresponding check box.

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 Operation 7
h The check box activates or deactivates a parameter.

A1 3.6.1.1 A1 3.6.1.1

Drive manager T2 CLR Drive manager

Control word 1 Control word 1
⌧ Id 1: P108.001.0.0 Id 1: P108.001.0.0

↑ CLR ΟΚ ↑ SET ΟΚ
T2 SET

T4 longer > 1 s
ENTER
next ID

A1 3.6.1.2

Drive manager
Status word 1
⌧ Id 2: P108.003.0.0
↑ CLR ΟΚ

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7.4 Basic menus

h Another parameter can be selected by editing.

T4 OK

If instance and data set No. exist, setting is possible similarly.

A1 3.6.1.1 A1 3.6.1.1 A1 3.6.1.1

Drive manager Drive manager Drive manager

Control word 1 T4 OK Control word 1 T4 OK Control word 1
⌧ Id 1: P108.001.0.0 ⌧ Id 1: P108.001.0.0 ⌧ Id 1: P108.001.0.0
↑ CLR ΟΚ ↑ << >> ΟΚ ↑ << >> ΟΚ

T2 << T2 <<
Select previous function block Select previous parameter No.
T4 longer > 1 s
ENTER T3 >> T3 >>
Select next function block Select next parameter No.
next ID

A1 3.6.1.2

Drive manager
Status word 1 T4 OK
Change parameter
⌧ Id 2: P108.003.0.0 see above
↑ CLR ΟΚ

The key OK (T4 short keystroke) moves the cursor to the next valid element of the pa-
rameter ID or to the check box.
The ENTER function (T4 long keystroke) sets the cursor to the next parameter ID.

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 Operation 7
7.4.3.6 Predefined parameter list

20 parameters can be set in this sub-menu. This parameters can be displayed and/or ed-
ited in dialog „Predefined Parameter List“.
It is possible to set a list of parameters, displayed or changed frequently.
This parameter list is displayed immediately after switch-on the controller or plugging the
Control Panel to a switched-on controller, if the Predefined Parameter List is selected
for start screen (see ZStart screen– on page 46).
No parameters are set by delivery status.
All selected parameters are deleted, if the Control Panel is reset to delivery status, see
ZReset Control Panel– on page 52.
All parameters, with a few exceptions can be selected for Predefined Parameter List.
h The check box activates or deactivates the parameter.

A1 3.6.1.1 A1 3.6.1.1

Drive manager T2 CLR Drive manager

Status word 1 Status word 1
⌧ Id 1: P108.003.0.0 Id 1: P108.003.0.0

↑ CLR ΟΚ ↑ SET ΟΚ
T2 SET

T4 longer > 1 s
ENTER
next ID

A1 3.6.1.2

Id 2: P000.000.0.0
↑ SET ΟΚ

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7.4 Basic menus

h Another parameter can be selected by editing.

T4 OK

If instance and data set No. exist, setting is possible similarly.

A1 3.7.1.1 A1 3.7.1.1 A1 3.7.1.1

Controller Controller Controller

Speed actual value T4 OK Speed actual value T4 OK Speed actual value
⌧ Id 1: P018.022.0.0 ⌧ Id 1: P018.022.0.0 ⌧ Id 1: P018.022.0.0
↑ CLR ΟΚ ↑ << >> ΟΚ ↑ << >> ΟΚ

T2 << T2 <<
Select previous function block Select previous parameter No.
T4 longer > 1 s
ENTER T3 >> T3 >>
Select next function block Select next parameter No.
next ID

A1 3.7.1.2

T4 OK
Change parameter
Id 2: P000.000.0.0 see above
↑ SET ΟΚ

The key OK (T4 short keystroke) moves the cursor to the next valid element of the pa-
rameter ID or to the check box.
The ENTER function (T4 long keystroke) sets the cursor to the next parameter ID.

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7.4.4 Info

This dialog displays information relating to software/hardware status of controller and

Control Panel.
The Control Panel can be reset to delivery status, additionally.

A1 1 A1 4 A1 4.1
T3 >>
Parameter T3 >> Info T3 OK Info
Parameter Set T3 >> Predefined Parameter List Info Firmware Versions
Configuration Drive Status Terminal Info
<< >> ΟΚ ↑ << >> ΟΚ ↑ << >> ΟΚ

7.4.4.1 Firmware versions

h Select with << (T2) and >> (T3)

A1 4.1.1
Following parameters are displayed
Firmware Versions n Firmware version P102.002
P102.002 n Firmware type P102.003
n Firmware number P102.004
10500
n Firmware time P102.007
↑ << >> ΟΚ n Bootloader 0 version P102.008
n Bootloader 1 version P102.009
n FPGA version P102.010
n Hardware identification P102.025
n Device type code P102.035
n Hardware name P129.004
n FW field bus contr. P102.019
n FW field bus contr. time P102.020
n FW field bus contr. type P102.021
n FW field bus contr. number P102.022

For further information see parameter handbook BM3000 or

BM5000.

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7.4 Basic menus

7.4.4.2 Control panel info

h Select with << (T2) and >> (T3)

A1 4.2.1
Following information is displayed
Terminal Info n Firmware revision
Firmware: D01.04.00 n Hardware revision HWRev
n Free Flash
HWRev: 1

↑ << >> CLR

7.4.4.3 Reset Control Panel

The Control Panel can be reset to delivery state in sub-menu „Terminal Info“.

A1 4.2.1
A1 4 A1 4.2.1

Terminal Info Terminal Info

Firmware: D01.04.00 T4 CLR Reset all settings Firmware: D01.04.00
T4 OK
HWRev: 1 and parameter lists
HWRev: 1
↑ << >> CLR
↑ ΟΚ ↑ << >> CLR

Note:
When resetting the Control Panel a set write-protection is disabled, too.

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 Operation 7
7.4.5 Predefined parameter list

This dialog displays the list of parameters set in „configuration / predefined parameter list“
(see ZPredefined parameter list– on page 49).

A1 1 A1 5 A1 5.1

Parameter T2 << Predefined Parameter List Control word 1

Parameter Set T2 << Drive Status T3 OK P108.001.0.0
Configuration Parameter 0x0000
<< >> ΟΚ << >> ΟΚ ↑ << >> EDIT

T3 >>

A1 5.1

Status word 1
P108.003.0.0
0x0104

↑ << >>

h The keys PREV << (T2) / NEXT >> (T3) navigate in the list.

h The EDIT key opens the parameter edit dialog (see ZEdit parameter value– on page
37). The soft key EDIT is only available, if the parameter is not read-only and no write
protection is activated (see ZWrite-protection– on page 45).

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7.4 Basic menus

7.4.6 Drive status

This dialog displays all parameters relevant for drive status and complies with the drive
manager page of ProDrive.
The parameters, displayed in this list can be configured as well (see ZDrive status– on
page 46). The first displayed parameter cannot be configured, always parameter Error in-
formation P100.003 is displayed.
19 parameter can be selected/displayed in addition.

No error message

A1 1 A1 6 A1 6.1

Parameter Drive Status Error information

Parameter Set T2 << Parameter T4 OK P100.003
Configuration Parameter Set No errors
<< >> OK << >> OK ↑ << >>

T3 >>

A1 6.2

Control word 1
P108.001
0x0001

↑ << >> EDIT

T3 >>

A1 6.3

Status word 1
P108.003
0x0104

↑ << >>

etc.

h The keys PREV << (T2) / NEXT >> (T2) navigate through the list.

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 Operation 7
Error message
generated

A1 6 A1 6.1

Drive Status Error information Only if error messages

Parameter T4 OK P100.003 are generated
Parameter Set Err 0: 709
<< >> ΟΚ ↑ << >> R.Err

T3 >>

A1 6.2

Error information
P100.003
Err 1: 204
↑ << >> R.Err

A1 6.3

Control word 1
etc. further P108.001
error messages 0x0001

↑ << >> EDIT

T3 >>

A1 6.4

Status word 1
P108.003
0x0104

↑ << >>

T3 >>

further status parameters

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7.4 Basic menus

7.4.6.1 Reset error messages

h R.Err (T4) resets all error messages.

A1 1 A1 6 A1 6.1

Parameter Drive Status Error information

Parameter Set T2 << Parameter T3 OK P100.003
Configuration Parameter Set Err 0: 204
<< >> ΟΚ << >> ΟΚ ↑ << >> R.Err

Error codes and further information for resetting, see instruction handbooks or parameter
handbooks.

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 Operation 7
7.5 Quick guide

The most important operations are summarized below.

Start menu is always the basic menu.
Go back to the basic menu by pressing the ESC key ( T1) several times.

1 Transmit a parameter set from the controller to the Control Panel

h Basic menu „Parameter Set“
h Sub-menu „Load From Controller“
h Select data set No. (Select with << T2 or >> T3)
n Data set empty [empty]
n Used data set [used] is overwritten with security query
h Start transmission controller  Control Panel with OK T4

2 Transmit parameter set from the Control Panel to the controller

h Basic menu „Parameter Set“
h Sub-menu „Save To Controller“
h Select existing data set in Control Panel (select with << T2 or >> T3)
n No parameter set existing  Message: No Parameter Set existing
n T3 switches between
F transmit data set to the controller flash and
F + R transmit data set tot the controller flash and load in controller RAM
h Start transmission Control Panel  controller with OK T4

3 Read error list

h Basic menu „Drive Status“
n First entry always error information
h No error  Message No errors
h Error messages existing  Display of the error list: Err 0: xxxx  Err 1: xxxx, ....

4 Reset/quit errors
h Basic menu „Drive Status“
h All generated errors are reset with R.Err (T4).
n Value 128 and 0 is set in the control word
h Only possible, if the Control Panel’s write access to the control word is enabled.

5 Change axis (only double axis devices)

h Simultaneous keystroke of << (T2) and >> (T3)
n Change active axis - display active axis in the middle of the status bar changes
A1 (axis 1)  A2 (axis 2) or vice versa.

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7.5 Quick guide

6 Read parameter value

h Basic menu „Parameter“
h Select axis, only double axis device „Axis Select“
h Sub-menu „Direct Parameter Selection“
h Set parameter function block (select with << T2 or >> T3)
n Continue with OK (T4)
h Set parameter No. (select with << T2 or >> T3)
n Continue with OK (T4)
h Set parameter instance, if necessary (select with << T2 or >> T3)
n Continue with OK (T4)
h Set data set, if necessary (select with << T2 or >> T3)
n Continue with OK (T4)
h ENTER (T4 longer than 1 s) displays the parameter value

7 Modify parameter value

n Precondition: no write-protection enabled, parameter not read-only
h Basic menu „Parameter“
h Select axis, only double axis device „Axis Select“
h Sub-menu „Direct Parameter Selection“
h Set parameter function block (select with << T2 or >> T3)
n Continue with OK (T4)
h Set parameter No. (select with << T2 or >> T3)
n Continue with OK (T4)
h Set parameter instance, if necessary (select with << T2 or >> T3)
n Continue with OK (T4)
h Set data set, if necessary (select with << T2 or >> T3)
n Continue with OK (T4)
h ENTER (T4 longer than 1 s) displays the parameter value
h EDIT (T4) modifies the parameter value
h The parameter value is not transmitted
n Cursor is on the first character, that can be modified
n Modify character with << (T2) or >> (T3)
n Next character with OK (T4)
h ENTER (T4 longer than 1 s) checks the set value and transmits the parameter value
to the controller
n A corresponding error message is generated, if any error occurs

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 Operation 7
8 Start drive
h Basic menu „Drive Status“
h Possibly generated errors are reset with R.Err (T4)
h  ESC (T1)
h Select P 108.001 Control Word 1 (multiple keystroke >> T3)
h EDIT (T4)
h Set cursor to right character (multiple keystroke OK T4)
h Set value 6 (multiple keystroke >> T3)
h ENTER (T4 longer than 1 s) transmits the parameter value to the controller
n Display shows control word P 108.001 Control Word 1 again
n Drive state changes to 2
h EDIT (T4)
h Set cursor to right character (multiple keystroke OK T4)
h Set value F (multiple keystroke >> T3)
h ENTER (T4 longer than 1 s) transmits the parameter value to the controller
n Display shows control word P 108.001 Control Word 1 again
n Drive state changes to 4
n Controller is enabled

9 Stop drive
h Basic menu „Drive Status“
h Safe braking of the drive to speed = 0, depending on mode of operation,
e.g. if speed control is active, set P110.4 or 110.5 to 0
h Select control word P 108.001 Control Word 1 (multiple keystroke >> T3)
h Set cursor to right character (multiple keystroke OK T4)
h Set value 0 (multiple keystroke >> T3)
h ENTER (T4 longer than 1 s) transmits the parameter value to the controller
n Display shows control word P 108.001 Control Word 1 again
n Drive state changes to 1
n Controller is disabled

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7.5 Quick guide

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 8 TROUBLESHOOTING
8.1 Controller error messages

Error detection The lightning-up of the red LED on the controller front signals an error state of the con-
troller (refer to error detection in the operation handbooks BM3000 or BM5000).
The Control Panel covers this LED. An error state is displayed by an F and the following
error code in the status bar of the Control Panel.

F F

Display drive status

Drive status of the controller or
in error state display of the error code
using double axis devices 2 characters

Display of all error codes

h Display of error codes, see ZRead error list– on page 57
n Basic menu drive status (Drive Status)
n Error information

Quit errors h Quit errors, see ZReset/quit errors– on page 57

n Basic menu drive status (Drive Status)
n Soft key R. Err T4

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8.2 Faults Control Panel

8.2 Faults Control Panel

Error Control Panel does not respond

Troubleshooting Restart the Control Panel

h Unplug the Control Panel from the controller, wait a moment and than plug-on the
Control Panel again
h Please contact Baumüller Nürnberg GmbH, if the error still remains.

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 Table of Figures

Table of Figures
Dimensions Control Panel BM3000/BM5000........................................................................... 15
Control Panel ............................................................................................................................. 17
Type plate .................................................................................................................................. 19
Status bar................................................................................................................................... 22
Display key assignment ............................................................................................................. 23
Main screen................................................................................................................................ 23
Function key assignment ........................................................................................................... 24
Mounting example b maXX BM3000.......................................................................................... 28
Basic menu ................................................................................................................................ 32

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 Table of Figures

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Index
A L
Accidents 14 LCD 21
Limitation of liability 7
B
Basic menu 32 M
Main screen 23
C Menu levels 31
Caution 6 Menu overview 31
Configuration 42 Modifications 9
Customer service 8 Mounting 27
Moving components, danger from 13
D
Danger 6 N
DC link discharge time 12 Note 6
Decimal point 45 Notice 6
Disposal 8
Documents, associated 5 O
Drive status 46, 54 Operating conditions 16
Operating instructions, contents 9
E Operating personnel 11
Edit rules 37 Operation 29
Electrical current, dangers of 12
Environmental conditions, required 16 P
Error controller 61 Packaging, disposal of 26
Error detection, controller 61 Parameter set 38
Error information 46 Parameter set, load 38
Errors Control Panel 62 Parameter set, save 40
Parameter value, display 36
F Parameter value, edit 37
Fire fighting 13 Parameters 33
Personnel, qualified 11
G Personnel, training 11
Guarantee provisions 8 Predefined parameter list 49, 53
Protective equipment 10
H
Hazardous situations 14 Q
Hazards, special 12 Quick guide 57
Quit errors, controller 61
I
Info 51 R
Reset Control Panel 52
K Reset error messages 56
Key assignment 23 Residual energy, danger from 12
Key to symbols 6

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 Index

S
Safety equipment 13
Scaling 42
Spare parts 8
Start 30
Start screen 46
Status bar 22

T
Technical data 15
Temperature range 16
Transport inspection 25
Type 19
Type code 20

U
Unpacking 26
Usage, compliant with intended purpose 9

W
Warning 6
Warning notes 6
Weight 16
Write-protection 45

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 Overview of Revisions

Overview of Revisions

Version Status Changes

5.12068.01 27-May-2014 Creation

Instruction handbook Control Panel BM3000/BM5000 67

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 Notes:

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Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de

All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize
our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date.
These statements are not legally binding according to the measurement, computation and calculations. Before you make any information given in this manual to the basis
of your own calculations and/or applications, please make sure that you have the latest edition of the information in hand.
No liability can be accepted concerning the correctness of the information.