Parts Catalogue

NT-855-G5(BC)
G-DRIVE
250 KVA / RAD / ECPG / SB.

Bulletin No. 3249715-00 (Nov-2004)

Cummins India Limited

Registered Office: Kothrud, Pune 411 038 (India)
Version : 3.0.2.0 Applicable Date : Nov-2004

TABLE OF CONTENTS
GROUPS/OPTIONS.

S NO. DESCRIPTION GROUP NO.

1 ALTERNATOR GR_13_10_00_001

2 BLOCK CYLINDER GR_01_01_00_004

3 BRACKET LIFTING GR_03_01_02_002

4 BRACKET OIL GAUGE GR_01_08_00_001

5 BRACKET,FAN GR_08_04_00_002

6 BREATHER, VENT PLUMBING GR_03_01_01_005

7 CAMSHAFT GR_01_07_00_004

8 CLEANER, AIR GR_10_04_00_019

9 CONNECTION WATER INLET GR_08_07_01_005

10 COOLER LUB OIL GR_07_05_00_004

11 COVER GEAR CASE GR_01_09_00_005

12 COVER VALVE GR_03_01_01_001

13 CRANKSHAFT GR_01_02_00_005

14 DAMPER, VIBRATION GR_01_02_02_001

15 DRIVE, ACCESSORY GR_09_01_00_007

16 FAN HUB & PULLEY GR_08_03_00_003

17 FILTER FUEL GR_06_04_00_001

18 FILTER LUB OIL BYPASS GR_07_03_00_005

19 HEAD CYLINDER GR_02_01_00_004

20 HOUSING CAM FOLLOWER GR_04_01_00_004

21 HOUSING FLYWHEEL GR_16_02_00_001

22 HOUSING ROCKER ARM GR_03_01_00_004

23 HOUSING THERMOSTAT GR_08_07_00_005

24 INHIBITOR CORROSION GR_08_08_00_002

25 INJECTOR GR_06_01_00_004

26 INSTRUMENTATION (SENSOR & HARNESS) GR_15_08_00_004

27 KIT FLEXIBLE EXHAUST GR_11_02_00_012

28 MAIN ALTERNATOR MOUNTING GR_16_01_01_008

29 MANIFOLD AIR INTAKE GR_10_01_00_010

30 MANIFOLD EXHAUST GR_11_01_00_001

Version : 3.0.2.0 Applicable Date : Nov-2004

TABLE OF CONTENTS
GROUPS/OPTIONS.

S NO. DESCRIPTION GROUP NO.

31 MOTOR STARTER GR_13_15_00_001

32 PAN OIL GR_07_01_00_004

33 PANEL CONTROL GR_15_08_00_001

34 PISTON & CONNECTING ROD GR_01_05_00_002

35 PLATE REAR COVER GR_01_06_00_001

36 PUMP LUB OIL GR_07_06_01_004

37 PUMP WATER & IDLER GR_08_01_00_004

38 PUMP, FUEL GR_05_00_00_021

39 RADIATOR GR_08_13_00_004

40 TUBE, FUEL SUPPLY GR_06_03_00_005

41 TURBOCHARGER GR_10_06_00_008

42 WATER MANIFOLD GR_08_06_00_004

Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_13_10_00_001

ALTERNATOR

1
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_13_10_00_001

ALTERNATOR

S No Ref No Part No Description Qty Serviceable Remarks

1 AP73 4085340 ALTERNATOR 1 Y
2 AP82 4085859 PULLEY,ALTERNATOR 1 Y
MOUNTING, ALTERNATOR
3 - 4912174 MOUNTING, ALTERNATOR 1 -
4 BR04 4911743 BRACKET,ALTERNATOR 1 Y
5 AD55 108330 WASHER, PLAIN 2 Y
6 AA98 S 604 WASHER, LOCK 2 Y
7 AQ08 S 169A SCREW,HEXAGON HEAD CAP 1 Y
8 AA84 S 670 WASHER, PLAIN 2 Y
9 AA09 S 608 WASHER, LOCK 2 Y
10 AK45 S 113 SCREW , HEXAGON HEAD CAP 2 Y
11 BR07 504171-A SHIM 1 Y .002/.003 Thick
12 CE82 504171-B SHIM 1 Y .004/.005 Thick
13 BR06 504171-C SHIM 1 Y .010/.012 Thick
14 CE81 504171-D SHIM 1 Y .019/.021 Thick
15 AC74 S 605 WASHER, LOCK 1 Y
16 BRO5 500617 SCREW ,HEXAGON HEAD CAP 1 Y
17 AD26 4911975 LINK, ADJUSTING 1 Y
18 AA18 S 602 WASHER, PLAIN 1 Y
19 AB58 S 109 SCREW, HEXAGON HEAD CAP 1 Y

1
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_01_00_004

BLOCK CYLINDER

2
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_01_00_004

BLOCK CYLINDER

S No Ref No Part No Description Qty Serviceable Remarks

BLOCK CYLINDER
1 - 3081283 BLOCK CYLINDER 1 Y
2 AA44 3081281 BLOCK CYLINDER 1 N
3 AA37 3008047 CAP MAIN BEARING 3 Y
4 AA38 3008048 CAP MAIN BEARING 3 Y
5 AA39 3008049 CAP MAIN BEARING 1 Y
6 AA34 67211 DOWEL PIN 2 Y
7 AA35 68585 DOWEL PIN 6 Y
8 AA36 202903 PIN ROLL 2 Y
9 AA40 3011951 BUSHING 1 Y
10 AA41 3028075 BUSHING 4 Y
11 BE42 3028269 BUSHING 2 Y
12 AA43 3046246 WASHER, PLAIN 14 Y
13 AA45 208346 SCREW HEX HEAD CAP 14 Y
BLOCL, CYLINDER .MTG.
14 - 3068377 BLOCL, CYLINDER .MTG. 1 Y
15 AA49 S 966E PLUG PIPE 1 Y
16 AM10 66292 WASHER,PLAIN 1 Y
17 AA48 210884 PLUG 1 Y
18 AB15 3008468 PLUG,PIPE 3 Y
19 AA50 3011952 PLUG 1 Y
20 AA51 3013786 PLUG PIPE 3 Y
21 AA52 3025458 PLUG PIPE 4 Y
22 - 3037536 PLUG THREADED 3 Y
23 AJ89 3037537 SEAL O RING 1 Y
24 AA54 3040813 PLUG, THREADED 1 N
25 AM17 3040818 PLUG, THREADED 1 Y
26 BC66 3035228 SEAL O RING 1 Y
27 - 3040819 PLUG THREADED 1 Y
28 - 3046202 PLUG THREADED 4 Y
29 AL57 3040810 PLUG 1 Y
30 CN55 3046201 SEAL O RING 1 Y
31 BR17 3067503 ELBOW,MALE UNION 1 Y
32 - 3071181 PLUG THREADED 1 Y
33 AM11 3071180 PLUG 1 Y
34 AK71 3034412 SEAL O RING 1 Y
COVER, WATER HEADER
35 - 3882121 COVER, WATER HEADER 1 Y
36 AA62 70089-1 GASKET HEAD COVER 1 Y
37 AA53 3877959 CONNECTION WTR OUT 1 Y
38 AA64 S 600 WASHER, LOCK 6 Y
39 AA63 S 168C SCREW, HEXAGON HEAD CAP 6 Y
COVER WATER HEADER
40 - 3035604 COVER WATER HEADER 1 Y

2
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_01_00_004

BLOCK CYLINDER

2
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_01_00_004

BLOCK CYLINDER

S No Ref No Part No Description Qty Serviceable Remarks

41 AA66 132019 COVER, WATER HEADER 1 Y
42 AG10 3069098 GASKET COVER PLATE 1 Y
43 AG11 3013904 SCREW,CAPTIVE WASHER CAP 6 Y
NOZZLE PISTON COOLING
44 - 3014404 NOZZLE PISTON COOLING 6 Y
45 - 3013591 NOZZLE PISTON COOLING 1 Y
46 AM07 3013590 NOZZLE, PISTON COOLING 1 Y
47 AA68 3007442 SEAL,O RING 1 Y
48 AA67 3033822 SCREW,CAPTIVE WASHER CAP 1 Y
LINER CYLINDER
49 - AR9759 LINER CYLINDER 6 Y
50 AA72 3055099 LINER CYLINDER 1 N
51 AA71 215090 SEAL,RECTANGULAR RING 1 Y
52 AA70 3032874 SEAL O RING 2 Y
53 AA74 3054948 RING LINER SEAL 6 Y
DRAIN COCK
54 - 3087690 DRAIN COCK 1 Y
55 AJ89 3037537 SEAL O RING 1 Y
56 BE44 3087691 DRAIN COCK 1 Y
SAFETY CONTROL
57 - 3880686 SAFETY CONTROL 1 Y
58 - 3056344 SWITCH,PRESSURE 1 Y
59 - 3062866 SWITCH,TEMPERATURE 1 Y
60 - 3056356 HARNESS WIRING 2 Y

2
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_03_01_02_002

BRACKET LIFTING

3
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_03_01_02_002

BRACKET LIFTING

S No Ref No Part No Description Qty Serviceable Remarks

BRACKET, LIFTING
1 - 3239300 BRACKET, LIFTING 1 Y
2 AK19 3232737 BRACKET,LIFTING 1 Y
3 AK00 3232738 BRACKET,LIFTING 1 Y
4 AI04 108605 SCREW,HEXAGON HEAD CAP 4 Y

3
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_08_00_001

BRACKET OIL GAUGE

4
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_08_00_001

BRACKET OIL GAUGE

S No Ref No Part No Description Qty Serviceable Remarks

1 BD80 4055655 COVER,HAND HOLE 1 Y
MOUNTING BRACKET OIL GAUGE
2 - 3095059 MOUNTING BRACKET OIL GAUGE 1 Y
3 - 3058519 MTG., HAND HOLE COVER 1 Y
4 AB01 3068466 GASKET HAND HOLE 1 Y
5 AA18 S 602 WASHER, PLAIN 4 Y
6 AA97 3010596 SCREW, CAPTIVE WASHER CAP 4 N MULTIREPLACED
7 AB15 3008468 PLUG,PIPE 1 Y
8 AB04 107981 CAP,FILLER 1 Y
TUBE, OIL GAUGE
9 AK94 101814 TUBE, OIL GAUGE 1 N
10 - 3030303 PIECE 1 N
11 BN22 3035197 END,OIL GAUGE TUBE 1 N
12 BR56 141909 STOP,OIL GAUGE TUBE 1 N
13 AC95 3062894 DIPSTICK 1 Y

4
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_08_04_00_002

BRACKET,FAN

5
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_08_04_00_002

BRACKET,FAN

S No Ref No Part No Description Qty Serviceable Remarks

BRACKET,FAN
1 - 3246661 BRACKET,FAN 1 Y
2 AL92 3229284 BRACKET FAN 1 Y
3 AF87 131622 SUPPORT BRACKET FAN 1 Y
4 AF88 66912 1A SCREW,HEXAGON HEAD CAP 1 Y
5 AA09 S 608 WASHER, LOCK 4 Y
6 AA47 S 145 SCREW, HEXAGON HEAD CAP 2 Y
7 AA84 S 670 WASHER, PLAIN 2 Y
8 AK89 S 149B SCREW, HEXAGON HEAD CAP 2 Y

5
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_03_01_01_005

BREATHER, VENT PLUMBING

6
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_03_01_01_005

BREATHER, VENT PLUMBING

S No Ref No Part No Description Qty Serviceable Remarks

BREATHER, VENT PLUMBING
1 - 4913247 BREATHER, VENT PLUMBING 1 N
2 AH13 3392134 TUBE BREATHER 1 Y
3 AH14 3167186 HOSE ,PLAIN 1 Y
4 AM06 3904230 CLAMP,SPRING HOSE 2 Y
5 AH16 68425 CLIP 1 Y

6
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_07_00_004

CAMSHAFT

7
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_07_00_004

CAMSHAFT

S No Ref No Part No Description Qty Serviceable Remarks

CAMSHAFT
1 - 3049032 CAMSHAFT 1 Y
2 AD88 3042568 CAMSHAFT 1 Y
3 AD87 3035195 GEAR CAMSHAFT 1 Y
4 AL63 3021600 KEY,OFFSET WOODRUF 1 Y
5 AD85 68193 PLUG PIPE 1 Y
6 AD84 215233 BEARING,THRUST 1 Y

7
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_10_04_00_019

CLEANER, AIR

8
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_10_04_00_019

CLEANER, AIR

S No Ref No Part No Description Qty Serviceable Remarks

CLEANER, AIR
1 - 3880950 CLEANER, AIR 1 -
2 AM19 4055281 CLEANER AIR 1 Y
3 BT63 4055282 HOUSING,AIR CLEANER 1 N
4 BN75 4055279 ELEMENT,AIR CLEANER 1 Y
5 BN76 4055280 ELEMENT,AIR CLEANER 1 Y
6 AF95 3225660 DUST CAP 1 Y
7 AY27 3030514 HOSE, ELBOW 1 Y
8 AA16 3231472 TUBE, AIR INLET 1 Y
9 BN77 3873915 HOOD, AIR CLEANER 1 Y
10 AA94 3877964 BRACKET, AIR CLEANER 1 Y
11 AB14 140314 CLAMP T BOLT 1 Y
12 - 3030790 HOSE HUMP 1 Y
13 AJ37 140313 CLAMP, T BOLT 3 Y
14 AB06 S 622 WASHER, PLAIN 4 Y
15 AB16 S 610 WASHER, LOCK 4 Y
16 AB08 S 217 NUT, HEAVY HEXAGON 4 Y
17 AB30 103009 SCREW, HEXAGON HEAD CAP 4 Y
18 AC70 S 658 WASHER PLAIN 2 Y
19 AA77 S 603 WASHER, LOCK 2 Y
20 AF08 S 176 SCREW, HEXAGON HEAD CAP 2 Y
21 AB05 S 186A SCREW HEX. HEAD CAP 2 Y
22 AB20 3872813 INDICATOR,RESTRICTION 1 Y

8
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_08_07_01_005

CONNECTION WATER INLET

9
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_08_07_01_005

CONNECTION WATER INLET

S No Ref No Part No Description Qty Serviceable Remarks

CONNECTION, WATER INLET
1 - 3246694 CONNECTION, WATER INLET 1 N
2 BV25 3229285 CONNECTION, WATER INLET 1 Y
3 AJ63 3024960 GASKET, CONNECTION 1 Y
4 AJ52 S 995 PLUG PIPE 1 Y
5 AA98 S 604 WASHER, LOCK 4 Y
6 AB61 S 103D SCREW, HEXAGON HEAD CAP 4 Y

9
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_07_05_00_004

COOLER LUB OIL

10
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_07_05_00_004

COOLER LUB OIL

S No Ref No Part No Description Qty Serviceable Remarks

COOLER LUB OIL
1 - 3880724 COOLER LUB OIL 1 Y
2 AE03 210967 SUPPORT LUB OIL COOLER 1 Y
3 AE07 3010030 GASKET LUB OIL COOLER COVER 1 Y
4 - AR9999 COOLER LUB OIL 1 Y
5 AE12 210915 HOUSING OIL FILTER 1 Y
6 AE11 208149 CORE COOLER 1 Y
7 AE14 3007713 'O' RING 2 Y
8 AE13 3006745 RING RETAINING 2 Y
9 AE10 202128 SPRING,COMPRESSION 1 Y
10 AE16 3018673 DISC VALVE 1 Y
11 AE15 3018552 PLUG RETAINER 1 Y
12 AB81 67622 PLUG PIPE 1 Y
13 CO43 S 911B PLUG, PIPE 1 Y
14 AU04 S 910B PLUG PIPE 1 Y
15 AE05 218245 GASKET LUB COOLER COVER 1 Y
16 AE40 3877960 COVER,LUB OIL COOLER 1 Y
17 AE02 127558 PLUNGER,PRS REGULATOR 1 Y
18 AE00 68274 SPRING,COMPRESSION 1 Y
19 AC59 67946 WASHER, PLAIN 1 Y
20 AE08 3022961 PLUG DRAIN 1 Y
21 AA98 S 604 WASHER, LOCK 12 Y
22 AE09 S 126 SCREW HEXAGON HEAD CAP 1 Y
23 AB61 S 103D SCREW, HEXAGON HEAD CAP 9 Y
24 AD05 S 102D SCREW HEXAGON HEAD CAP 1 Y
25 AA79 S 104 SCREW,HEXAGON HEAD CAP 1 Y
26 AJ52 S 995 PLUG PIPE 1 Y
27 AU04 S 910B PLUG PIPE 1 Y
28 - 108307 DRAINCOCK 1 Y
29 BE60 S 929B BUSHING 1 Y
30 AC00 S 962E DRAINCOCK 1 Y
MOUNTING LUB OIL COOLER
31 - 3882122 MOUNTING LUB OIL COOLER 1 Y
32 AE20 3008017 GASKET,OIL COOLER SUPPORT 1 Y
33 AE18 210966 BRACE OIL COOLER 1 Y
34 AE17 203310 WASHER,PLAIN 1 Y
35 AA47 S 145 SCREW, HEXAGON HEAD CAP 1 Y
36 AA98 S 604 WASHER, LOCK 8 Y
37 AA46 S 112 SCREW, HEX HEAD CAP 2 Y
38 AB61 S 103D SCREW, HEXAGON HEAD CAP 2 Y
39 AE22 S 199B SCREW, HEX HEAD CAP 2 Y
40 AE21 S 106C SCREW HEXAGON HEAD CAP 2 Y

10
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_07_05_00_004

COOLER LUB OIL

10
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_07_05_00_004

COOLER LUB OIL

S No Ref No Part No Description Qty Serviceable Remarks

41 AM22 3872284 COUPLING,FLEXIBLE PIPE 2 Y
42 AE19 3877961 TUBE WATER TRANSFER 1 Y
FILTER, LUB OIL
43 - AR9465 FILTER, LUB OIL 1 Y
44 AE26 173368 SEAL,RECTANGULAR RING 1 Y
45 AJ69 3166554 ELEMENT LUB, OIL FILTER 1 Y
46 - AR96250 SHELL & BOLT ASSEMBLY 1 Y
47 - AR96295 SHELL, FILTER 1 Y
PART NO. FOR SERVICE-
48 AL31 184385 SHELL LUB OIL 1 N
AR96295
49 - 250099 BOSS 1 Y
50 - 3301218 PLATE, CLAMPING 1 Y
51 AE31 173179 PLATE, CLAMPING 1 Y
52 AE30 183342 SUPPORT, FILTER 1 Y
53 AE27 153518 SEAL RECTANGULAR RING 1 Y
54 AE28 153520 WASHER , PLAIN 1 Y
55 AE29 173176 SPRING,COMPRESSION 1 Y
56 AD83 8265 WASHER,PLAIN 1 Y
57 AB96 250843 RING,RETAINING 1 Y
58 AB34 173177 SCREW,FILTER SHELL 1 Y
59 - 69901 PLUG, PIPE 1 Y
TUBE WATER TRANSFER
60 - AR9480 TUBE WATER TRANSFER 1 Y
61 AE25 3024666 TUBE WATER TRANSFER 1 Y
62 AC75 S 626 WASHER,PLAIN SET 1 Y
63 AC74 S 605 WASHER, LOCK 1 Y
64 AE23 S 107 SCREW, HEXAGON HEAD CAP 1 Y
65 AE24 212161 SEAL 'O' RING 2 Y

10
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_09_00_005

COVER GEAR CASE

11
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_09_00_005

COVER GEAR CASE

S No Ref No Part No Description Qty Serviceable Remarks

COVER GEAR CASE
1 - 3076146 COVER GEAR CASE 1 Y
2 - 3076150 COVER,GEAR 1 N
3 - 210416 TUBE,LUB OIL TRANSFER 1 Y
4 AA87 132770 BUSHING 1 Y
COVER GEAR MTG.
5 - 3052619 COVER GEAR MTG. 1 Y
6 AA90 4058949 GASKET GEAR COVER 1 Y
7 BF01 3011712 SCREW CAPTIVE WASHER CAP 9 N
8 BU81 3011714 SCREW CAPTIVE WASHER CAP 3 Y
9 BF02 3011713 SCREW CAPTIVE WASHER CAP 1 N
10 AA88 60408 DOWEL, PIN 1 Y
11 AC48 70653 DOWEL,DIAMOND 1 Y
SUPPORT CAMSHAFT THRUST MTG.
12 - 3060301 SUPPORT CAMSHAFT THRUST MTG. 1 Y
13 CT23 65259A SHIM 1 Y
14 CT24 65259B SHIM 1 Y
15 CT25 65259C SHIM 1 Y
16 BF08 185573 SHIM 3 Y
17 AC37 215705 O RING 1 Y
18 - 3011715 SCREW, CAPTIVE WASHER CAP 3 Y
19 AA98 S 604 WASHER, LOCK 1 Y
20 AB61 S 103D SCREW, HEXAGON HEAD CAP 1 Y
21 AA95 3008530 SUPPORT CAMSHAFT THRUST 1 Y
22 AA85 3020185 SEAL, OIL 1 Y
PART NO. FOR SERVICE-
23 AA86 3020186 SEAL, OIL 1 Y
3020183
SUPPORT, FRONT ENGINE
24 - 3246394 SUPPORT, FRONT ENGINE 1 Y
25 AC50 3228846 SUPPORT FRONT ENGINE 1 Y
26 AB16 S 610 WASHER, LOCK 8 Y
27 AL65 S 196A SCREW, HEXAGON HEAD CAP 6 Y
28 AB09 S 131C SCREW,HEXAGON HEAD CAP 2 Y
29 AB22 3076203 SEAL DUST 1 Y

11
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_03_01_01_001

COVER VALVE

12
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_03_01_01_001

COVER VALVE

S No Ref No Part No Description Qty Serviceable Remarks

COVER ROCKER LEVER
1 - 3006358 COVER ROCKER LEVER 1 Y
2 AI45 3012297 COVER ROCKER LEVER 1 N
3 - 3046716 BAFFLE, OIL 1 N
4 AB45 3006183 COVER,ROCKER LEVER 2 Y
COVER,ROCKER HOUSING MOUNTING
5 - MP3887 COVER,ROCKER HOUSING MOUNTING 3
6 AG92 3067459 GASKET,ROCKER LEVER COVER 1 Y
7 AZ17 3038076 SCREW,CAPTIVE WASHER CAP 5 Y
8 AB63 255180 BREATHER,CRANKCASE 1 N
HOSE BREATHER
9 - 4072141 HOSE BREATHER 1 Y
10 AL87 215964 HOSE PLAIN 1 Y
11 BM93 43828 CLAMP, HOSE 1 Y
12 AL88 107460 CLIP 4 Y
13 BR01 101476 BRACE, TUBE 4 Y
14 AA18 S 602 WASHER, PLAIN 4 Y
15 AA98 S 604 WASHER, LOCK 4 Y
16 AB58 S 109 SCREW, HEXAGON HEAD CAP 4 Y

12
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_02_00_005

CRANKSHAFT

13
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_02_00_005

CRANKSHAFT

S No Ref No Part No Description Qty Serviceable Remarks

CRANKSHAFT
1 - 3054866 CRANKSHAFT 1 Y
2 AD91 3608833 CRANKSHAFT,ENGINE 1 N
3 AD90 3014614 GEAR CRANKSHAFT 1 Y
4 AD89 210179 KEY,RECTANGULAR 1 Y
SHELL MAIN BEARING
5 - 3037046 SHELL MAIN BEARING 1 Y
6 - 3030221 SHELL MAIN BEARING 1 Y
7 AD93 3019174 BEARING,MAIN 3 N SOTL
8 AD94 3019180 BEARING,MAIN 3 N SOTL
9 AD95 3019186 BEARING,MAIN 3 N SOTL
10 AD96 3019192 BEARING,MAIN 3 N SOTL
11 AD97 3019198 BEARING,MAIN 1 N SOTL
12 AD98 3019204 BEARING,MAIN 1 N SOTL
13 AD92 3037045 DOWEL RING 7 N
14 AL25 3067568 BEARING,THRUST 4 Y

13
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_02_02_001

DAMPER, VIBRATION

14
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_02_02_001

DAMPER, VIBRATION

S No Ref No Part No Description Qty Serviceable Remarks

1 AA30 217323 DAMPER VIBRATION 1 Y
2 BD01 3036052 ADAPTER, CRANKSHAFT 1 N
DAMPER & PULLEY MOUNTING
3 - MP5118 DAMPER & PULLEY MOUNTING 1 -
4 AA32 127316 WASHER,PLAIN 6 Y
5 AA83 204165 SCREW,HEAD LOCKING 6 Y

14
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_09_01_00_007

DRIVE, ACCESSORY

15
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_09_01_00_007

DRIVE, ACCESSORY

S No Ref No Part No Description Qty Serviceable Remarks

DRIVE, ACCESSORY
1 - 3005131 DRIVE, ACCESSORY 1
2 - AR45728 HOUSING, ACCESSORY DRIVE 1
PART NO. FOR SERVICE-
3 AF00 3002170 SUPPORT, FUEL PUMP 1 N
AR45728
4 AB73 116391 BUSHING 1 Y
5 CO43 S 911B PLUG, PIPE 1 Y
6 AB71 3026557 BEARING ,THRUST 1 Y
7 AB69 3014103 WASHER,PLAIN 1 Y
8 AB70 3026556 BEARING ,THRUST 1 Y
9 AW07 3000175 HUB, JAW COUPLING 1 Y
10 - 3067901 GEAR & SHAFT 1
11 AB64 142689 GEAR, ACCESSORY DRIVE 1 Y
12 AB65 3000171 SHAFT, ACCESSORY DRIVE 1 Y
13 AB72 3034438 PIN GROOVE 1 Y
PART NO. FOR SERVICE-
14 BT15 170664 WASHER, PLAIN 1 N
3236075
15 AJ05 129510 SCREW, HEXAGON HEAD CAP 1 Y
16 AF11 S 690 WASHER, PLAIN 1 Y
MOUNTING, ACCESSORY DRIVE
17 - 4073161 MOUNTING, ACCESSORY DRIVE 1 Y
18 AB76 3069101 GASKET, ACCESSORY DRIVE SUPPORT 1 Y
19 AB16 S 610 WASHER, LOCK 5 Y
20 AB77 S 101A CAPSCREW 7/16-20 X 1 5 Y
PULLEY, ACCESSORY
21 - 3246660 PULLEY, ACCESSORY 1 Y
22 AA99 3229288 PULLEY, ACCESSORY DERIVE 1 N
23 AW80 190397 SLEEVE ,WEAR 1 Y
PULLEY, ACCESSORY MTG
24 - 3012602 PULLEY, ACCESSORY MTG 1 Y
25 - 3037536 PLUG THREADED 1 Y
26 AJ89 3037537 SEAL O RING 1 Y
27 AA54 3040813 PLUG, THREADED 1 N
PART NO. FOR SERVICE-
28 AL03 193136 WASHER,PLAIN 1 N
3235592
PART NO. FOR SERVICE-
29 AL02 3012526 NUT, HEXAGON FLANGE 1 N
3235591
30 AA04 70550 DOWEL 1 Y
31 AB83 3008947 SEAL KEYWAY 1 Y
32 BD90 3412267 SEAL DUST 1 Y

15
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_08_03_00_003

FAN HUB & PULLEY

16
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_08_03_00_003

FAN HUB & PULLEY

S No Ref No Part No Description Qty Serviceable Remarks

FAN HUB & PULLEY
1 - BM72988 FAN HUB & PULLEY 1 Y
2 - 3878739 HUB FAN 1 Y
3 AG76 3878542 HUB FAN 1 N
4 AG77 S 16093 BALL BEARING 6207 1 Y
5 AG85 3878537 WASHER 1 Y
PART NO. FOR SERVICE-
6 AB36 3874844 NUT, LOCK 1 N
142176
7 AG79 3878536 SPACER,BEARING 1 N
8 AK35 S 16004A BALL BEARING 1 Y
9 AG80 162127 RING RETAINING 1 Y
10 AG81 162128 SEAL OIL 1 Y
11 AG82 3878538 SHAFT 1 Y
12 AG83 67546 WASHER,PLAIN 1 Y
13 AG84 67532 NUT, MARSDEN LOCK 1 Y
14 CO43 S 911B PLUG, PIPE 2 Y
15 AG75 67547 GASKET 1 Y
16 AG86 124309 PULLEY FAN 1 Y
17 AA98 S 604 WASHER, LOCK 6 Y
18 AB61 S 103D SCREW, HEXAGON HEAD CAP 6 Y
19 AG73 42378 SPACER,FAN 1 Y
20 AA06 144203 FAN,ENGINE 1 Y
21 AG87 178611 BELT, V 2 N
22 3040349 BELT, V 1 Y
23 43583 SPACER, FAN 1 Y

16
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_06_04_00_001

FILTER FUEL

17
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_06_04_00_001

FILTER FUEL

S No Ref No Part No Description Qty Serviceable Remarks

MOUNTING BKT FUEL FILTER
1 - 3414476 MOUNTING BKT FUEL FILTER 1 Y
2 AC01 3414309 BRACKET FUEL FILTER 1 Y
3 AA18 S 602 WASHER, PLAIN 3 Y
4 AB61 S 103D SCREW, HEXAGON HEAD CAP 3 Y
5 AA98 S 604 WASHER, LOCK 3 Y
6 AC03 S 609 WASHER, LOCK 4 Y
7 AA73 S 223 NUT, HEAVY HEXAGON 3 Y
8 AB59 S 151C SCREW, HEXAGON HEAD CAP 4 Y
FUEL FILTER
9 - 4084699 FUEL FILTER 1 Y
10 - 4084700 FILTER FUEL 1 Y
11 AB90 121960 SCREW,HEXAGON HEAD CAP 1 Y
12 AB00 251081 WASHER 1 Y
13 AB91 134736 SEAL, O RING 1 Y
14 AB98 251128 HEAD,FUEL FILTER 1 N
15 AB92 151881 GASKET,FUEL FILTER COVER 1 Y
16 AB99 4084133 ELEMENT ,FUEL FILTER 1 Y
17 AB96 250843 RING,RETAINING 1 Y
18 AB95 151920 SUPPORT,FILTER 1 Y
19 AB93 151884 SEAL,RECTANGULAR RING 1 Y
20 AC70 S 658 WASHER PLAIN 1 Y
21 AB94 151885 SPRING 1 Y
22 AB97 251091 SHELL FUEL FILTER 1 N
23 AC00 S 962E DRAINCOCK 1 Y
24 - 4084279 DECAL 1 Y
25 AB87 129859 ELBOW, MALE UNION 2 Y
MOUNTING, WATER SEPARATOR
26 - 3414570 MOUNTING, WATER SEPARATOR 1 Y
27 AI96 S 115 SCREW, HEXAGON HEAD CAP 2 Y
28 AC75 S 626 WASHER,PLAIN SET 2 Y
29 AC74 S 605 WASHER, LOCK 2 Y
30 AB60 S 221 NUT, HEAVY HEXAGON 2 Y
WATER SEPERATOR
31 - 3247715 WATER SEPERATOR 1 N
32 AL29 3231787 SEPARATOR WATER 1 Y
33 AB87 129859 ELBOW, MALE UNION 2 Y
34 CD84 3040817 SEAL, O RING 2 Y
35 - AK10021SS HOSE,FLEXIBLE 2 Y

17
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_07_03_00_005

FILTER LUB OIL BYPASS

18
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_07_03_00_005

FILTER LUB OIL BYPASS

S No Ref No Part No Description Qty Serviceable Remarks

FILTER LUB OIL BYPASS
1 - 3414934 FILTER LUB OIL BYPASS 1 N
2 CP50 3414814 FILTER LO BYPASS 1 Y
3 AB82 3873573 HEAD, LUB OIL FILTER 1 Y
4 AC41 3167229 SEAL,O RING 1 Y
5 AC45 3873681 CLAMP,RETAINING 1 Y
6 AC40 3873576 ELEMENT, OIL BYPASS FILTER 1 Y
7 AB88 3874764 SPRING 1 Y
8 - 3414812 SHELL, FILTER 1 Y
9 AB74 3873922 SHELL, FILTER 1 Y
10 - 3873921 BOSS 1 N
11 AZ16 3414811 PLATE,CLAMPING 1 Y
12 AB81 67622 PLUG PIPE 1 Y
13 AA98 S 604 WASHER, LOCK 5 Y
14 AA18 S 602 WASHER, PLAIN 4 Y
15 AA79 S 104 SCREW,HEXAGON HEAD CAP 4 Y
16 AC42 3873649 CLAMP FILTER 1 Y
17 AB61 S 103D SCREW, HEXAGON HEAD CAP 2 Y
18 AA98 S 604 WASHER, LOCK 2 Y
19 AA73 S 223 NUT, HEAVY HEXAGON 2 Y
MOUNTING BRACKET
20 - 4055375 MOUNTING BRACKET 1 Y
21 - 4055188 BRACKET, FILTER 1 Y
22 - 4055189 PIECE 1 N
23 - 4055190 GUSSET 1 N
24 AC43 65434 SPACER MOUNTING 2 Y
25 AA18 S 602 WASHER, PLAIN 4 Y
26 AA98 S 604 WASHER, LOCK 4 Y
27 AA46 S 112 SCREW, HEX HEAD CAP 4 Y
28 AA73 S 223 NUT, HEAVY HEXAGON 4 Y
29 AL61 4055277 BUSHING 1 Y
30 AB86 S 108A SCREW,HEXAGON HEAD CAP 2 Y
31 AR01 4056345 ELBOW, MALE ADAPTER 3 Y
32 - 4056344 ELBOW,MALE ADAPTER 1 Y
33 AS23 3922794 SEAL O RING 1 N
34 - 4020850 ELBOW, MALE ADAPTER 1 Y
PART NO. FOR SERVICE-
35 CR07 3414599 ELBOW, MALE ADAPTER 1 N
4020850
36 AS23 3922794 SEAL O RING 1 N
37 - 4071907 HOSE, FLEXIBLE 1 Y
38 - 4056287 CONNECTOR FEMALE 2 Y
39 - 68088 TAG,NUMBER 1 Y
40 AR03 4071915 HOSE FLEXIBLE 1 Y

18
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_02_01_00_004

HEAD CYLINDER

19
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_02_01_00_004

HEAD CYLINDER

S No Ref No Part No Description Qty Serviceable Remarks

HEAD CYLINDER
1 - 3411809 HEAD CYLINDER 3 Y
2 - 3050418 HEAD CYLINDER 1 Y
3 AC33 3411798 HEAD CYLINDER 1 N
4 AC27 123558 GUIDE,VALVE CROSSHEAD 4 Y
5 AC28 200354 INSERT VALVE SEAT 4 Y
6 AC29 3007635 PLUG EXPANSION 8 Y
7 AC30 3007759 O RING 2 Y
8 AC34 3006456 GUIDE VALVE 8 Y
9 AC31 3406702 SLEEVE INJECTOR 2 Y
PART NO. FOR SERVICE-
10 AC32 3017759 INSERT,VALVE 4 N
127930
11 AK97 3234408 EXPANSION PLUG 3 N
12 AC26 211999 SPRING VALVE 8 Y
13 AC46 3042745 GUIDE,VALVE SPRING 8 Y
14 AC25 170296 GUIDE VALVE SPRING 8 Y
15 AC22 127554 COLLET VALVE 16 Y
16 AC23 135957 VALVE INTAKE 4 Y
17 AC24 3040830 VALVE EXHAUST 4 Y
MOUNTING CYL HEAD
18 - 3027340 MOUNTING CYL HEAD 1 Y
19 AK98 4058790 GASKET, CYLINDER HEAD 3 Y
20 AC35 3071075 WASHER 36 Y
21 AC36 3071161 SCREW, HEXAGON HEAD CAP 36 Y
22 CO43 S 911B PLUG, PIPE 10 Y
23 CI73 68445 PIN,GROOVE 6 Y
CROSSHEAD
24 - 3030038 CROSSHEAD 12 Y
25 AI43 3028293 VALVE CROSSHEAD 1 Y
26 AC39 203131 NUT 1 Y
27 AC38 147389 SCREW,CROSSHEAD ADJUSTING 1 Y
CROSSOVER, FUEL
28 - BM73331 CROSSOVER, FUEL 1 Y
29 AL17 147100 CONNECTION, FUEL CROSSOVER 2 Y
30 BD09 135308 PLATE, COVER 2 Y
31 AL18 70772 SCREW, FILLISTER HEAD CAP 12 Y
32 AL19 3087740 SEAL,O RING 12 Y

19
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_04_01_00_004

HOUSING CAM FOLLOWER

20
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_04_01_00_004

HOUSING CAM FOLLOWER

S No Ref No Part No Description Qty Serviceable Remarks

HOUSING CAM FOLLOWER
1 - 3081251 HOUSING CAM FOLLOWER 3 Y
2 AF24 3016887 HOUSING CAM FOLLOWER 1 Y
3 AF29 3065125 SHAFT CAM FOLLOWER 2 Y
4 AF22 69736 SCREW,CAM FOLLOWER SHAFT 2 Y
5 - 3056568 LEVER CAM FOLLOWER 4 Y
6 AF33 3064309 PIN ROLL 1 Y
7 AF32 3067941 PLUG BALL 1 Y
8 AF28 3056566 LEVER, CAM FOLLOWER 1 N
9 - 213559 SOCKET,CAM FOLLOWER 1 Y
10 AF27 3036933 ROLLER VALVE 1 Y
11 AB35 3013331 PIN, CAM FOLLOWER ROLLER 1 Y
12 - 3081250 LEVER CAM FOLLOWER 2 Y
13 AF31 3056567 LEVER, CAM FOLLOWER 1 N
14 - 213559 SOCKET,CAM FOLLOWER 1 Y
15 AF34 3081248 ROLLER CAM FOLLOWER 1 Y
16 AF30 3013330 PIN, CAM FOLLOWER ROLLER 1 Y
17 AF33 3064309 PIN ROLL 1 Y
18 AF23 3007634 PLUG EXPANSION 2 Y
GASKET, CAM FOLLOWER HSG
19 - 3067014 GASKET, CAM FOLLOWER HSG 1 Y
20 AI23 3068473 GASKET, CAM FOLLOWER HOUSING 3 Y
MOUNTING HOUSING
21 - 3044880 MOUNTING HOUSING 1 Y
22 AH58 S 120A SCREW, HEX HEAD CAP 15 Y
23 AI30 3081278 SCREW, HEXAGON HEAD CAP 3 Y
ROD, PUSH
24 - 3046420 ROD, PUSH 12 Y
25 - 3046417 END, PUSH ROD 1 N
26 AI24 3046514 ROD, PUSH 1 N
27 - 3046416 END, PUSH ROD 1 N
ROD, PUSH
28 - 3046430 ROD, PUSH 6 Y
29 - 3046429 END, PUSH ROD 1 N
30 AI25 3046433 ROD, PUSH 1 N
31 - 3046428 END, PUSH ROD 1 N

20
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_16_02_00_001

HOUSING FLYWHEEL

21
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_16_02_00_001

HOUSING FLYWHEEL

S No Ref No Part No Description Qty Serviceable Remarks

1 AA75 3875118 HOUSING FLYWHEEL 1 Y
FLYWHEEL
2 - 3247014 FLYWHEEL 1 Y
3 AA80 4851 GEAR,FLYWHEEL RING 1 N
4 AF94 3229547 FLWHEEL 1 N
FLYWHEEL MOUNTING
5 - 3881911 FLYWHEEL MOUNTING 1 N
6 AA82 3025100 WASHER, PLAIN 6 Y
7 AA83 204165 SCREW,HEAD LOCKING 6 Y
8 AJ99 3875360 PICKUP,MAGNETIC 1 Y
MOUNTING, HOUSING FLYWHEEL
9 - MP21285 MOUNTING, HOUSING FLYWHEEL 1 N
10 AA77 S 603 WASHER, LOCK 9 Y
11 AA76 138042 CAP SCREW 9 Y
12 AA88 60408 DOWEL, PIN 2 Y

21
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_03_01_00_004

HOUSING ROCKER ARM

22
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_03_01_00_004

HOUSING ROCKER ARM

S No Ref No Part No Description Qty Serviceable Remarks

HOUSING ROCKER ARM
1 - 3012238 HOUSING ROCKER ARM 3 Y
2 - 3044788 HOUSING ROCKER 1 Y
3 AL91 3044787 HOUSING ROCKER LEVER 1 Y
4 AC07 3038904 SHAFT ROCKER LEVER 1 Y
5 AC09 3058653 SEAL O RING 2 Y
6 AC06 3038903 PLUG ROCKER LEVER SHAFT 2 Y
7 - BM95161 LEVER ROCKER 2 Y
8 - 3017571 LEVER ROCKER 1 Y
9 AL89 169704 LEVER ROCKER 1 N
10 AC15 140330 BUSHING 1 Y
11 AC16 208084 RIVET 1 N
12 AC10 168306 SCREW, SLOTTED SET 1 Y
13 AC11 S 212 NUT REGULAR HEXAGON 1 Y
14 - AR2308 LEVER ROCKER 2 Y
15 - AR2307 RCK LEVER 1 Y
16 AC13 218152 LEVER INJECTOR ROCKER 1 N
17 AC12 194037 SOCKET,ROCKER LEVER 1 N
18 AC14 218153 BUSHING 1 Y
19 AC10 168306 SCREW, SLOTTED SET 1 Y
20 AC11 S 212 NUT REGULAR HEXAGON 1 Y
21 - BM95162 LEVER ROCKER 2 Y
22 - 3017572 LEVER ROCKER 1 Y
23 AK99 169705 LEVER ROCKER 1 N
24 AC15 140330 BUSHING 1 Y
25 AC16 208084 RIVET 1 N
26 AC10 168306 SCREW, SLOTTED SET 1 Y
27 AC11 S 212 NUT REGULAR HEXAGON 1 Y
28 AC17 168319 SCREW,SOCKET SET 1 Y
29 AC05 3017750 GASKET ROCKER LEVER HOUSING 1 Y
30 AC18 3010589 SCREW CAPTIVE WASHER CAP 5 Y

22
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_08_07_00_005

HOUSING THERMOSTAT

23
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_08_07_00_005

HOUSING THERMOSTAT

S No Ref No Part No Description Qty Serviceable Remarks

HOUSING, THERMOSTAT
1 - AR10124 HOUSING, THERMOSTAT 1 N
2 AH10 3013612 HOUSING, THERMOSTAT 1 Y
3 AD07 186780 SEAL,THERMOSTAT 1 Y
THERMOSTAT HOUSING MOUNTING
4 - 3010870 THERMOSTAT HOUSING MOUNTING 1 N
5 AI61 208128 GASKET,THERMOSTAT HOUSING 1 Y
6 AA51 3013786 PLUG PIPE 1 Y
7 AH20 3010597 SCREW,CAPTIVE WASHER 4 Y
8 AI60 3411335 THERMOSTAT 1 Y
CONNECTION,WATER OUTLET
9 - 3413906 CONNECTION,WATER OUTLET 1 N
10 AH22 3021477 CONNECTION,RADIATOR 1 Y
11 AG23 3235992 GASKET,CONNECTION 1 Y
12 AA98 S 604 WASHER, LOCK 2 Y
13 AA46 S 112 SCREW, HEX HEAD CAP 2 Y

23
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_08_08_00_002

INHIBITOR CORROSION

24
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_08_08_00_002

INHIBITOR CORROSION

S No Ref No Part No Description Qty Serviceable Remarks

INHIBITOR CORROSION
1 - 3413642 INHIBITOR CORROSION 1 Y
2 - 3167217 INHIBITOR CORROSION 1 Y
3 - 3167216 INHIBITOR CORROSION 1 Y
4 - 3167221 INHIBITOR CORROSION 1 Y
5 - 3167226 KIT TEST 1 Y

24
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_06_01_00_004

INJECTOR

25
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_06_01_00_004

INJECTOR

S No Ref No Part No Description Qty Serviceable Remarks

INJECTOR
1 - 3047973 INJECTOR 6 Y
2 AD74 185138 RETAINER, INJECTOR CUP 1 Y
3 AL24 3023556 CUP, INJECTOR 1 Y
4 - 3047963 BARREL AND PLUNGER 1 Y
5 - 3022369 PLUNGER, INJECTOR 1 Y
6 AL26 3018365 PLUNGER, INJECTOR 1 N
7 - 3022368 COUPLING,INJECTOR PLUNGER 1 N
8 - 3047962 BARREL, INJECTOR 1 N
9 BU60 3047054 BARREL INJECTOR 1 N
10 BU50 3047961 PLUG,BALL 4 Y
11 AD76 203426 PIN,ROLL 2 Y
12 AD71 167157 BALL CHECK 1 Y
13 AD77 3000464 ADAPT0R INJECTOR 1 Y
14 AD70 166009 SPRING,COMPRESSION 1 Y
15 AD72 173086 GASKET INJECTOR 1 Y
16 - 3045047 PLUG, INJECTOR ORIFIC 1 Y
17 AF25 173085 PLUG, THREADED 1 Y
18 AJ22 3054999 SCREEN FILTER 1 Y
19 AD73 174299 RETAINER,SCREEN 1 Y
20 CM35 193736 SEAL 'O' RING 3 Y
21 AJ16 3068860 NUT, LOCK 1 Y
22 - 3015469 RETAINER,INJECTOR SPRING 1 Y
23 - 212954 SCREW,INJECTOR STOP 1 Y
INJECTOR MTG
24 - 3050440 INJECTOR MTG 6 Y
25 AD81 3049332 CLAMP INJECTOR 1 Y
26 AD82 3049333 SCREW, TWELVE POINT CAP 2 Y
27 AD80 191916 LINK, INJECTOR PLUNGER 1 Y

25
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_15_08_00_004

INSTRUMENTATION (SENSOR & HARNESS)

26
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_15_08_00_004

INSTRUMENTATION (SENSOR & HARNESS)

S No Ref No Part No Description Qty Serviceable Remarks

SENSOR, TEMPERATURE
1 AX41 3865346 SENSOR, TEMPERATURE 1 Y
2 AU17 3096153 SENSOR, TEMPERATURE 1 Y
3 AU18 4010519 SEAL, O RING 1 Y
SENSOR, PRESSURE
4 - 3408560 SENSOR, PRESSURE 1 N
5 AU19 3408561 SENSOR, PRESSURE 1 N
6 AU20 3330202 SEAL, O RING 1 Y
7 AX43 4054744 HARNESS WIRING 1 Y
8 - 4911695 HARNESS, WIRING 1 Y
9 - 3814448 ADAPTER,SENSOR 1 Y
10 AL88 107460 CLIP 1 Y
11 BM96 69911A CLIP 10 Y

26
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_11_02_00_012

KIT FLEXIBLE EXHAUST

27
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_11_02_00_012

KIT FLEXIBLE EXHAUST

S No Ref No Part No Description Qty Serviceable Remarks

KIT FLEXIBLE EXHAUST
1 - 4085305 KIT FLEXIBLE EXHAUST 1 Y
2 AA25 3877642 CONN. FLEXIBLE EXHAUST 2 Y
3 AA23 3226087 FLANGE 5 Y
4 AA24 3229945 GASKET,EXH OUT CONNECTION 6 Y
5 AA28 S 611 WASHER LOCK 48 Y
6 AA27 S 204 NUT, HEAVY HEXAGON 48 Y
7 AA29 S 640 WASHER PLAIN 96 Y
8 AA26 S 112C SCREW HEXAGON HEAD CAP 48 Y

27
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_16_01_01_008

MAIN ALTERNATOR MOUNTING

28
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_16_01_01_008

MAIN ALTERNATOR MOUNTING

S No Ref No Part No Description Qty Serviceable Remarks

MOUNTING ALTERNATOR
1 - 3413352 MOUNTING ALTERNATOR 1 Y
2 AB06 S 622 WASHER, PLAIN 12 Y
3 AB16 S 610 WASHER, LOCK 12 Y
4 AY25 S 121B SCREW, HEXAGON HEAD CAP 4 Y
5 AA84 S 670 WASHER, PLAIN 8 Y
6 AA09 S 608 WASHER, LOCK 8 Y
7 AA47 S 145 SCREW, HEXAGON HEAD CAP 12 Y
8 AC71 S 155 SCREW, HEXAGON HEAD CAP 12 Y

28
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_10_01_00_010

MANIFOLD AIR INTAKE

29
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_10_01_00_010

MANIFOLD AIR INTAKE

S No Ref No Part No Description Qty Serviceable Remarks

1 AG12 141761 MANIFOLD AIR INTAKE 1 Y
MOUNTING, AIR INTAKE
2 - 3031588 MOUNTING, AIR INTAKE 1 N
3 AH15 3019227 GASKET INTAKE MANIFOLD 1 Y
4 AC44 3008591 GASKET INTAKE MANIFOLD 3 Y
5 AG17 144257 PLATE INTAKE MANIFOLD COVER RH 1 Y
6 AC52 3010595 SCREW,CAPTIVE WASHER CAP 6 N MULTIREPLACED
7 AE74 3051427 SCREW,CAPTIVE WASHER CAP 3 N MULTIREPLACED
8 - 3011715 SCREW, CAPTIVE WASHER CAP 6 Y
9 AA98 S 604 WASHER, LOCK 1 Y
10 AB61 S 103D SCREW, HEXAGON HEAD CAP 1 Y
11 - 3008470 PLUG, PIPE 1 Y
12 AG14 S 962 PLUG PIPE 1 Y
13 BM54 3008466 PLUG,PIPE 1 Y
MTG. AIR CROSSOVER CONNECTION
14 - 3028629 MTG. AIR CROSSOVER CONNECTION 1
15 AH15 3019227 GASKET INTAKE MANIFOLD 1 Y
16 - 3011715 SCREW, CAPTIVE WASHER CAP 6 Y
17 AA98 S 604 WASHER, LOCK 1 Y
18 AB61 S 103D SCREW, HEXAGON HEAD CAP 1 Y
19 AL37 3060613 HOSE 1 Y
20 AK31 208326 CLAMP T BOLT 2 Y
CONNECTION, AIR CROSSOVER
21 - 3026529 CONNECTION, AIR CROSSOVER 1 N
22 AH18 3026528 CONNECTION, AIR CROSSOVER 1 Y
23 - 3079564 PIECE 1 N
24 - 3079565 PIECE 1 N
25 - 3079566 PIECE 1 N
26 AE71 70295 PLUG PIPE 1 Y

29
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_11_01_00_001

MANIFOLD EXHAUST

30
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_11_01_00_001

MANIFOLD EXHAUST

S No Ref No Part No Description Qty Serviceable Remarks

1 AF43 3026051 MANIFOLD, EXHAUST 1 Y
2 AF44 3031186 MANIFOLD, EXHAUST 1 Y
3 AF45 3031187 MANIFOLD, EXHAUST 1 Y
EXHAUST, MOUNTING
4 - 3014945 EXHAUST, MOUNTING 1 Y
5 AF47 3020943 GASKET EXHAUST MANIFOLD 6 Y
6 AF46 105199 PIN,GROOVE 6 Y
7 AJ93 3043647 SCREW,HEX FLANGE HEAD CAP 10 Y
8 AJ93 3043647 SCREW,HEX FLANGE HEAD CAP 2 Y

30
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_13_15_00_001

MOTOR STARTER

31
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_13_15_00_001

MOTOR STARTER

S No Ref No Part No Description Qty Serviceable Remarks

1 AD34 3236314 MOTOR,STARTING 1 Y
2 AD35 9245 SPACER STARTER MOTOR 1 Y
MOUNTING STARTER
3 - 3248941 MOUNTING STARTER 1 Y
4 AD36 153581 SCREW,TWELVE POINT CAP 3 Y
5 AA77 S 603 WASHER, LOCK 3 Y
MAGNETIC SWITCH
6 - 4085750 MAGNETIC SWITCH 1 Y
7 AB68 3166925 SWITCH MAGNETIC 1 Y
8 AJ86 3166924 BRACKET, MAG. SWITCH 1 Y
9 AA64 S 600 WASHER, LOCK 2 Y
10 AL42 70781 SCREW ROUND HEADCAP 2 Y
11 AA18 S 602 WASHER, PLAIN 2 Y
12 AA98 S 604 WASHER, LOCK 1 Y
13 AK40 S 117 SCREW, HEXAGON HEAD CAP 1 Y
14 AH19 103241 NUT REGULAR HEXAGON 2 Y
MOTOR STARTING, MOUNTING
15 - MP445 MOTOR STARTING, MOUNTING 4
16 BP99 S 103A SCREW, HEXAGON HEAD CAP 3 Y
17 AA77 S 603 WASHER, LOCK 3 Y

31
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_07_01_00_004

PAN OIL

32
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_07_01_00_004

PAN OIL

S No Ref No Part No Description Qty Serviceable Remarks

PAN OIL
1 - 3031959 PAN OIL 1 Y
2 - 3030257 PAN OIL 1 Y
3 AC72 3081171 PAN,OIL 1 N
4 AD15 3046952 PLATE, CLAMPING 1 N
5 - 3030200 BOSS 2 N
6 - 3030202 BOSS 1 N
7 - 3030205 BOSS 1 N
8 - 3053657 STUD 3 N
9 - 3054612 BOSS 2 N
10 AC59 67946 WASHER, PLAIN 1 Y
11 AC63 3071179 CLIP 3 N
12 AC64 3095051 TUBE SUCTION 1 Y
13 AC65 3095723 NUT, HEX. 3 Y
14 AC61 3055069 PLUG THREADED 1 Y
15 AB15 3008468 PLUG,PIPE 2 Y
16 - 3008470 PLUG, PIPE 1 Y
17 AG14 S 962 PLUG PIPE 1 Y
MOUNTING OIL PAN
18 - 4026158 MOUNTING OIL PAN 1 Y
19 AC68 3099083 GASKET OIL PAN 1 Y
20 AC67 4026248 PLATE CLAMPING 1 Y
21 AC66 3032674 SCREW,CAPTIVE WASHER CAP 24 Y
22 AC69 4026354 SCREW,CAPTIVE WASHER CAP 4 Y
23 BS01 4026355 SCREW,CAPTIVE WASHER CAP 2 Y
TUBE LUB OIL SUCTION
24 - 3031962 TUBE LUB OIL SUCTION 1 Y
25 AC53 3029847 SEAL O RING 1 Y
26 AC55 3029850 PLATE, CLAMPING 1 Y
27 AC54 3029848 TUBE, LUB OIL TRANSFER 1 Y
28 AC52 3010595 SCREW,CAPTIVE WASHER CAP 2 N MULTIREPLACED
29 AC56 3034830 RETAINER, SEAL 1 Y
30 AC57 3034986 SEAL, RECTANGULAR RING 1 Y
31 AC51 157551 GASKET,OIL SUC CONNECTION 1 Y
32 AC58 3035624 SCREW,CAPTIVE WASHER CAP 2 Y

32
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_15_08_00_001

PANEL CONTROL

33
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_15_08_00_001

PANEL CONTROL

S No Ref No Part No Description Qty Serviceable Remarks

PANEL, CONTROL
1 AX58 4083935 PANEL, CONTROL 1 Y
2 AF48 4084218 PANEL DISPLAY 1 Y
3 AF50 4083975 SEAL FRONT COVER 1 Y
4 AF49 4084219 PANEL, BACK 1 Y
5 AF54 4084216 BOARD, CIRCUIT 1 Y
6 AF55 4084217 BOARD, CIRCUIT 1 Y
7 AG60 504975 SWITCH,KEY 1 N
8 AF52 3875362 SWITCH, TOGGLE 1 Y
9 AF53 4071721 SWITCH PUSH BUTTON 1 Y
10 BD64 4084222 CABLE, ELECTRICAL 1 Y
11 BD65 4084223 CABLE, ELECTRICAL 1 Y
12 BD66 4084227 CABLE, ELECTRICAL 1 Y
13 AF56 4084285 PLATE COOLER 1 Y
14 BD67 4084282 GASKET CONNECTION 1 Y
15 BD68 4084242 GASKET CONNECTION 1 Y
16 BD69 4084283 GASKET CONNECTION 1 Y
17 BD70 4084224 GASKET,CONNECTION 1 Y
18 AG72 500278 SWITCH TOGGLE 1 Y
BRACKET, INSTRUMENT PANEL
19 BD62 4085734 BRACKET, INSTRUMENT PANEL 1 Y
20 AD08 4085735 PIECE 1 N
21 AD01 4085736 PIECE 2 N
22 AD02 4085737 PIECE 2 N
23 AV40 3229922 ISOLATOR VIBRATION 4 Y

33
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_05_00_002

PISTON & CONNECTING ROD

34
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_05_00_002

PISTON & CONNECTING ROD

S No Ref No Part No Description Qty Serviceable Remarks

PISTON & CONNECTING ROD
1 - 3609904 PISTON & CONNECTING ROD 6 Y
PART NO. FOR SEVICE-
2 AA19 3048808 PISTON, ENGINE 1 N
3238539
3 AA21 3082580 RING OIL PISTON 1 N
PART NO. FOR SERVICE-
4 AA20 3056429 RING,COMPRESSION PISTON 1 N
3803471
5 AA13 216983 RING,COMPRESSION PISTON 1 N SOTL
6 AA14 218025 RING,COMPRESSION PISTON 1 Y
7 AA12 191970 PIN PISTON 1 Y
8 AM00 175755 RING,RETAINING 2 Y
9 - 3013930 ROD, ENGINE CONNECTING 1 Y
10 218808 ROD,ENGINE CONNECTING 1 N
11 BN74 187420 BUSHING 1 Y
12 - 3232556 BUSHING 1 N
13 AA15 3349806 SCREW,CONNECTING ROD CAP 2 Y
14 AA04 70550 DOWEL 2 Y
15 AA10 214950 BEARING CONNECTING ROD 2 Y

34
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_01_06_00_001

PLATE REAR COVER

35
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_01_06_00_001

PLATE REAR COVER

S No Ref No Part No Description Qty Serviceable Remarks

PLATE REAR COVER
1 - AR10833 PLATE REAR COVER 1 Y
2 AB52 3049018 PLATE REAR COVER 1 Y
3 AB53 211253 SEAL, OIL 1 Y
MTG PLATE REAR COVER
4 - MP4314 MTG PLATE REAR COVER 1 Y
5 AB54 3067616 GASKET 1 Y
6 AB55 3010594 SCREW CAPTIVE 8 Y

35
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_07_06_01_004

PUMP LUB OIL

36
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_07_06_01_004

PUMP LUB OIL

S No Ref No Part No Description Qty Serviceable Remarks

PUMP LUB OIL
1 - 3032267 PUMP LUB OIL 1 Y
2 - 3609833 PUMP, LUBRICAT 1 Y
3 - 3068461 COVER L.O. PUMP 1 Y
4 AC90 3068459 COVER,LUB OIL PUMP 1 N
5 AC89 69521 BUSHING LUB PUMP SHAFT 1 Y
6 AC84 3014778 GASKET, LUB OIL PUMP COVER 1 Y
7 AC91 3166307 GASKET, HYDRAULIC PUMP 1 Y
8 AC81 204048 PLATE SHIPPING COVER 1 Y
9 AC52 3010595 SCREW,CAPTIVE WASHER CAP 2 N MULTIREPLACED
10 - 3609829 PUMP LUBRICATING OIL 1 Y
11 AC88 3609888 GEAR LUB OIL PUMP 1 Y
12 AE83 3609825 SHAFT L.O. PUMP 1 Y
13 AC93 3012531 SHAFT,IDLER 1 Y
14 - 3821577 BODY LUB OIL PUMP 1 Y
15 AE86 3087812 BODY LUB OIL PUMP 1 N
16 AC89 69521 BUSHING LUB PUMP SHAFT 2 Y
17 AE84 3609838 GEAR,LUBRICATING OIL PUMP 1 N
18 AE81 3014756 SPRING, COMPRESSION 1 Y
19 AC94 3014754 WASHER, PLAIN 1 Y
20 AE80 3014755 DISC VALVE 1 Y
21 AE82 3087815 PLUG RETAINER 1 N
22 AC92 183695 KEY WOODRUFF 1 Y
23 - 3045622 GEAR LUB OIL 1 Y
24 AC87 68365 BUSHING LUB PUMP SPLIT 2 Y
25 AM03 3045618 GEAR,LUB OIL PUMPING 1 N
26 AE87 3884126 PLUNGER 1 Y
27 AC82 3010146 SPRING, COMPRESSION 1 Y
28 AC83 3012726 PLUG, RETAINER 1 Y
29 AC79 145504 O RING 2 Y
30 AC80 146161 WASHER 1 Y
31 - 3022589 SCREW,CAPTIVE WASHER CAP 1
32 AD54 S 110 SCREW,HEXAGON HEAD CAP 1 Y
33 AC74 S 605 WASHER, LOCK 1 Y
34 AC86 3022590 SCREW CAPTIVE 7 Y
35 BR10 3067461 SCREW CAPTIVE WASHER CAP 2 Y
36 AC78 3034526 SCREW, CAPTIVE WASHER CAP 3 Y
37 AC77 3067613 GASKET,LUB OIL PUMP 1 Y
TUBE, PRESSURE SENSING
38 - 3019561 TUBE, PRESSURE SENSING 1 Y
39 - 3082622 HOSE,FLEXIBLE 1 Y
40 - 3036866 UNION, MALE 1 Y

36
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_07_06_01_004

PUMP LUB OIL

36
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_07_06_01_004

PUMP LUB OIL

S No Ref No Part No Description Qty Serviceable Remarks

41 - 3100527 UNION,MALE 1 Y
42 AS13 3036666 SEAL, O RING 1 Y
PLUG THREADED
43 - 3037536 PLUG THREADED 1 Y
44 AJ89 3037537 SEAL O RING 1 Y
45 AA54 3040813 PLUG, THREADED 1 N

36
Version : 3.0.2.0 Applicable Date : Nov-2004

Group Number: GR_08_01_00_004

PUMP WATER & IDLER

37
Version : 3.0.2.0 Applicable Date : Nov-2004

Details of Group Number: GR_08_01_00_004

PUMP WATER & IDLER

S No Ref No Part No Description Qty Serviceable Remarks

PUMP WATER & IDLER
1 - 3051371 PUMP WATER & IDLER 1 Y
2 - 3051370 PUMP WATER 1 Y
3 AF64 3045163 BODY WATER PUMP 1 Y
4 AF62 3005506 PULLEY WATER PUMP 1 Y
5 AF59 S 16255 RING, RETAINING 1 Y
6 AF66 3063246 BEARING BALL 2 Y
7 AF60 196844 SPACER,BEARING 1 Y
8 AF65 3050394 SHAFT 1 Y
9 AA51 3013786 PLUG PIPE 1 Y
10 CO43 S 911B PLUG, PIPE 2 Y
11 BE87 4026357 SEAL WATER PUMP 1 Y
12 AF61 3602788 IMPELLER,WATER PUMP 1 Y
13 - 3064920 PULLEY IDLER 1 Y
14 AF69 208118 PULLEY,WP IDLER 1 Y
15 AF72 3050396 SHAFT , IDLER 1 Y
16 AF66 3063246 BEARING BALL 1 Y
17 AF71 3050395 SPACER, MOUNTING 1 Y
18 AF59 S 16255 RING, RETAINING 1 Y
19 AF68 S 965E PLUG PIPE 1 Y
20 AF70 213082 WASHER 1 Y
21 AF67 S 201 NUT, REGULAR HEXAGON 1 Y
22 AF58 182706 SCREW,HEXAGON HEAD CAP 1 Y
MOUNTING WATER PUMP
23 - 3024832 MOUNTING WATER PUMP 1 N
24 AF74 3076522 GASKET WATER PUMP 1 Y
25 AF75 3012468 SCREW,CAPTIVE WASHER CAP 4 Y
26 AF73 3012469 SCREW, CAPTIVE WASHER CAP 2 Y
27 AF76 3058383 BELT WATER PUMP 2 Y

37