RT 200/RT 200XL SERIES

Rough Terrain Cranes

FEATURES

• 20-30 tons (18-27 mt)

maximum lifting capacity
• 94 ft. (28.6 m) or 100 ft. (30.5 m)
maximum boom length
• 141 ft. (43.0 m) or 147 ft. (44.8 m)
maximum tip height
• Four-section full power,
mechanically synchronized boom
with single lever control
• Swingaway jib offsettable
0°, 15° or 30°
• Two-speed main and auxiliary
winches
• Quick-reeving boom head and
hook block
• Fully independent multi-position out
and down outriggers
• Environmental operator’s cab
optimizes load visibility and
productivity
• RCI 510 load system Rated
Capacity Indicator
• Easy access for routine servicing of
the engine, transmission, batteries,
etc. provided by hinged lockable
access doors.
• Easy to read load chart books
include range diagrams
• 12-month or 2000 hours warranty,
major weldments are 5-years or
10,000 hours

simple, available and

cost effective™
Machines shown may have optional equipment.
TEREX RT 200 / RT 200XL SERIES
Rough Terrain Cranes
RT 220/RT 200XL – 20 tons (18 mt)
RT 250/RT 250XL – 25 tons (23 mt)
RT 275/RT 275XL – 27.5 tons (25 mt)
RT 230/RT 230XL – 30 tons (27 mt)

94 ft. (28.6 m) or 100 ft. (30.5 m) RUGGED,

FOUR-SECTION, FULL-POWER, EASY-TO-MANEUVER
MECHANICALLY SYNCHRONIZED CARRIER
BOOM WITH SINGLE LEVER • Box-type chassis
CONTROL construction with reinforcing
• High strength, four plate construction cross members.
POWERFUL, TWO-SPEED WINCHES
welded inside and out with embossed • Range-shift type power-shift
side plate holes to reduce weight and transmission with integral torque • 474 fpm (144 m/min) maximum line
increase strength. converter; neutral start; 6 speeds speed, 12,510 lbs. (5673 kg) maximum
forward 6 reverse. line pull. Single lever control.
• Single boom hoist cylinder provides
boom elevation of -4° to 76° for easier • Hydraulic four-wheel power steering for • Integral automatic brake.
reeving changes and close radius 2-wheel, 4-wheel or crab steer. • Electronic drum indicators.
operation.
• Full air over hydraulic drum type brakes • Grooved drum, tapered flanges, and
• Quick-reeving boom head; no need to with air dryer. spring loaded cable roller for improved
remove wedge from socket. spooling.
• Fully independent hydraulic outriggers
• 360° house lock standard. may be utilized fully extended to 19 ft. HIGH CAPACITY, DEPENDABLE
(5.79 m), in their 1/2 extended HYDRAULIC SYSTEM
ENVIRONMENTAL
position, or fully retracted.
OPERATOR’S CAB • Three gear pumps driven off the
• Tail swing only 9 ft. (2.74 m). transmission. Combined system
• Rated Capacity Indicator (RCI) system
including anti-two block system with • Standard Cummins 6BT5.9 diesel capability is 113 gpm (428 lpm).
automatic function disconnects. engine. • Hydraulic reservoir with 94 gal.
• Deluxe six-way adjustable operator’s • Easy access for routine servicing of the (355 l) capacity and full flow oil
seat has torsion bar suspension and engine, transmission, batteries, etc. is filtration system.
adjustable head and arm rests. provided by hinged lockable access
doors without the need to unbolt OPTIONS INCLUDE:
• Sound and weather insulated for comfort.
access panels. • 72 ft. (21.9 m) main boom.
• Removable front window, hinged tinted
• Engine compartment access doors (4), • 26 ft. or 26 to 43 ft. (7.92 or 7.92 to
glass skylight, and sliding right-hand
and operators cab are all keyed alike. 13.11 m) swing-on jib. Both offset
window.
• All outside compartments and fluid 0°, 15° or 30°.
• Dash-mounted controls for swing,
reservoir access doors/caps have • Auxiliary winch with rope.
boom telescope, boom hoist, and
lockable latches or are equipped with
single lever two-speed main winch; • Heater/defroster, air conditioner.
padlock hasps.
pedals for swing brake and boom hoist. • Cold weather starting aid.
Foot accelerator with hand throttle. • Standard 20.5 x 25, 24 P.R. tires.
• 16.00 x 25, 28 P.R. tires.
• Complete instrumentation. • Tachometer and rear axle centering
light standard. • CAT 3116 DIT diesel engine.
Environmentally-sealed rocker
switches. Circuit breakers in cab.

For more information, product demonstration, or details on purchase, lease and rental We reserve the right to amend these specifications at any time without notice. The only
plans, please contact your local Terex Cranes Distributor. warranty applicable is our standard written warranty applicable to the particular product
and sale. We make no other warranty, expressed or implied.

106 12th Street S.E.

Waverly, IA 50677-9466 USA www.terexlift.com
(319) 352-3920 • FAX: (319) 352-5727
E-mail: waverly@terexlifting.com

TC-499-1 ©Terex Cranes, Inc. 2001 Litho in U.S.A. 10U501T34

 TEREX
RT 200/RT200XL
SERIES rough terrain cranes
specifications

STANDARD BOOM EQUIPMENT

BOOM
30-94 ft. (9.23-28.78 m), four section full power boom. cylinders are equipped with integral hold valves.
Telescoping is mechanically synchronized with single Maximum tip height is 99 ft. (30.17 m).
lever control. The synchronization system consists of a
single telescope cylinder and high strength leaf chains BOOM HEAD
to extend and retract the third section and tip section. Welded to outer section of boom. Four or five metallic
Boom is high strength four plate design, welded inside load sheaves and two idler sheaves mounted on heavy
and out, with anti-friction slide pads. Boom side plates duty, anti-friction bearings. Quick reeving boom head.
are made with stamped impressions to reduce weight Provisions made for side-stow jib mounting.
and increase strength. A single boom hoist cylinder
provides for boom elevation of -4 to 76 degrees. All

OPTIONAL BOOM EQUIPMENT

MAIN BOOM
30-72 ft. (9.23-22.19 m), three section full power boom 26-43 ft. (7.92-13.11 m) side-stow swing-on lattice type jib.
OR 30-100 ft (9.23-30.61 m), four section full power XL Single sheave mounted on anti-friction bearing. Jib is
Series boom. extendible to 43 ft. (13.11 m) by means of a 17 ft. (5.18 m)
manual pull-out tip section, roller supported for ease of
Telescoping is mechanically synchronized with single lever extension. Jib is offsettable at 0°, 15°, or 30°. With 100 ft.
control. The synchronization system consists of a single (30.61 m) XL Series boom, maximum tip height is 147 ft.
telescope cylinder and high strength leaf chains to extend (44.80 m).
and retract the tip section. Either boom is high strength
four plate design, welded inside and out, with anti-friction AUXILIARY BOOM HEAD
slide pads. Boom side plates are made with stamped
Removable auxiliary boom head has single metallic
impressions to reduce weight and increase strength. A sin-
sheave mounted on anti-friction bearing. Removable pin-
gle boom hoist cylinder provides for boom elevation of -4
type rope guard for quick reeving. Installs on main boom
to 76 degrees. All cylinders are equipped with integral
peak only. Removal is not required for jib use.
hold valves. Maximum tip height with 72 ft. (22.19 m) boom
option is 79 ft. (24.23 m). Maximum tip height with 100 ft.
(30.61 m) XL Series boom option is 107 ft. (32.76 m).
HOOK BLOCK
Two, three, or four metallic sheaves on anti-friction bear-
JIBS ings with hook and hook latch. Quick reeving design does
26 ft. (7.92m) side stow swing-on one-piece lattice type not require removal of wedge and socket from rope.
jib. Single metallic sheave mounted on anti-friction bear-
ing. Jib is offsettable at 0°, 15°, or 30°. With 100 ft. (30.61 m) HOOK & BALL
XL Series boom, maximum tip height is 130 ft. (39.62 m). 7.0 ton (6.3 mt) top swivel ball with hook and hook latch.
STANDARD UPPERSTRUCTURE EQUIPMENT
UPPERSTRUCTURE FRAME The deluxe six-way adjustable operator’s seat is equipped with
All welded one-piece structure fabricated with high tensile a mechanical suspension and includes head and arm rests.
strength alloy steel. Counterweight is bolted to frame. CONTROLS
TURNTABLE CONNECTION All control levers and pedals are positioned for efficient opera-
tion. Hand operated control levers include swing, telescope,
Swing bearing is a single row, ball type, with external teeth. The boom hoist, winch(s), shift, vernier adjustable hand throttle and
swing bearing is bolted to the revolving upperstructure and 360° house lock. Switches include ignition, engine stop, two
welded to the carrier frame. speed winch(s), lights, horn, windshield wipers, defroster,
steering mode, parking brake, and outrigger controls. Foot con-
SWING
trol pedals include swing brake, boom raise, boom lower, ser-
A hydraulic motor drives a double planetary reduction gear for vice brakes and accelerator.
precise and smooth swing function. Maximum swing speed (no
load) is 3.0 rpm. INSTRUMENTATION AND ACCESSORIES
In-cab gauges include air pressure, bubble level, engine oil
SWING BRAKE pressure, fuel, engine temperature, voltmeter, transmission tem-
Heavy duty multiple disc swing brake is mechanically actuated perature, and transmission oil pressure. Indicators include low
from operator's cab by foot pedal. Brake may be locked on or air, high water temperature/low oil pressure/high transmission
used as a momentary brake. A separate 360° mechanical temperature audio/visual warning, low coolant audio/visual
house lock is also provided. warning, hoist drum rotation indicator(s), and Rated Capacity
Indicator. Accessories include fire extinguisher; light package
RATED CAPACITY INDICATOR including headlights, tail lights, dome light, brake lights, direc-
Rated Capacity Indicator with visual and audible warning sys- tional signals, four-way hazard flashers, dome light, and back-
tem and automatic function disconnects. Second generation up lights with audio pulsating back-up alarm; windshield washer/
pictographic display includes: boom radius, boom angle, boom wiper and skylight wiper, R.H. and L.H. rear view mirrors; dash
length, allowable load, actual load, and percentage of allow- lights; and seat belt. Circuit breakers protect electrical circuits.
able load registered by bar graph. Operator settable alarms HYDRAULIC CONTROL VALVES
provided for swing angle, boom length, boom angle, tip height, Valves are mounted on the upperstructure and are easily
and work area exclusion zone. Anti-two block system includes accessible. Valves are mechanically operated and include
audio/visual warning and automatic function disconnects. one four spool valve for boom elevation, telescope, main
winch boost, and main winch; one single spool valve for
OPERATOR’S CAB swing. High pressure regeneration feature provides 2-speed
Environmental cab with all steel construction, optimized visibili- boom extension. Quick disconnects are provided for ease of
ty, tinted safety glass throughout, and rubber floor matting is installation of pressure check gauges.
mounted on vibration absorbing pads. The cab has a sliding
door on the left side, framed sliding window on the right side, OPTIONAL EQUIPMENT
hinged tinted all glass skylight and removable front windshield Auxiliary Winch • Heater/Defroster • Air Conditioner • Work
to provide optimized visibility of the load open or closed. Lights • Revolving Amber Light • Independent Rear Wheel
Acoustical foam padding insulates against sound and weather. Steering • Roof Mounted Spotlight

STANDARD CARRIER EQUIPMENT

CARRIER CHASSIS
High strength chassis with four-wheel drive and four-wheel
steer (4x4x4). Has box beam type construction with reinforc-
ing cross members, a precision machined turntable mounting TIRES
plate and integrally welded outrigger boxes. Decking has Standard: 20.5 x 25,24 P.R.
skid-resistant surfaces, including tool storage compartment, Optional: 16.00 x 25, 28 P.R.
and access steps and handles left and right side and front
and rear corners. SERVICE BRAKES
Air over hydraulic drum type brakes on all four wheels: 17" x
AXLES AND SUSPENSION 4" (43.18 x 10.2 cm) drum brakes.
Rear axle is a planetary drive/steer type with total 10 in.
(0.25m) of oscillation. Automatic oscillation lockouts engage PARKING BRAKE
when the superstructure is swung 10° in either direction. Front Transmission mounted spring-set, air released external
axle is planetary drive/steer type, rigid mounted to the frame caliper disk type emergency/parking brake.
for increased stability.
STEERING
WHEELS & TIRES Hydraulic four-wheel power steering for two-wheel, four-
Disc type wheels with full tapered bead seat rim. 134 in. (3.40 m) wheel, or crab steer is easily controlled by steering wheel. A
wheelbase. rear axle centering light is provided.
STANDARD CARRIER EQUIPMENT (continued)
Turning radius to center of outside tire. removable steel floats, each with an area of 254 in2 (1639 cm2),
(16.00 x 25) (20.5 x 25) stow on the carrier frame. Complete controls and sight leveling
Two-wheel: 34' 8.81" (10.50m) 34' 10.38" (10.63m) bubble are located in the operators’ cab.
Four-wheel: 19' 3.44" (5.88m) 19' 5" (5.92m)
OPTIONAL EQUIPMENT
TRANSMISSION
Cold Weather Starting Aid • Immersion Heater • Pintle Hook
Range-shift type power-shift transmission with integral torque
• Clearance Lights • Front Mounted Winch – 20,000 lbs.
converter has neutral safety start, 6 speeds forward, and 6
(9072 kg) • Independent Rear or Four Mode Rear Wheel
speeds reverse. Automatic pulsating back-up alarm.
Steer
MULTI-POSITION OUT & DOWN OUTRIGGERS
Fully independent hydraulic outriggers may be utilized fully
extended, in their 1/2 extended position, or fully retracted. Easily

HYDRAULIC SYSTEM FILTRATION

Full flow oil filtration system with bypass protection includes a
HYDRAULIC PUMPS removable 60 mesh (250 micron) suction screen-type filter
Three gear type pumps, one single and two in tandem, driven and 5 micron replaceable return line filter.
off the transmission. Combined system capability is 113 gpm
(427.7 lpm). Includes manual pump disconnect. HYDRAULIC RESERVOIR
Main and Auxiliary Winch Pump All steel, welded construction with internal baffles and diffuser.
53 gpm (200.7 lpm) @ 3,500 psi (246.1 kg/cm2) Provides easy access to filters and is equipped with an exter-
nal sight level gauge. The hydraulic tank is pressurized to aid
Boom Hoist, Telescope Pump in keeping out contaminants and in reducing potential pump
39 gpm (147.6 lpm) @ 3,500 psi (246.1 kg/cm2) cavitation. Capacity is 94 gal (355 liters). Swing-away
Power Steering, Outrigger and Swing Pump hydraulic oil cooler is standard.
21 gpm (79.5 lpm) @ 2,500 psi (175 kg/cm2). Always live even
when pump disconnect is actuated.
MAIN WINCH SPECIFICATIONS OPTIONAL AUXILIARY WINCH
Hydraulic winch with bent axis piston motor and planetary reduction provides 2-speed Hydraulic winch with bent axis piston motor,
operation with equal speeds for power up and down. Winch is equipped with an integral power up and down, equal speed, planetary
automatic brake, a grooved drum with tapered flanges for improved rope spooling, a spring reduction with integral automatic brake, cable
loaded cable roller and an electronic drum rotation indicator. roller, and rotation indicator.
PERFORMANCE LO-RANGE HI-RANGE PERFORMANCE
Max. line speed (no load)
First layer 205 fpm (62.5 m/min) 329 fpm (100.3 m/min) (Same as main winch)
Fifth layer 297 fpm (90.5 m/min) 475 fpm (144.8 m/min)
Max. line pull-first layer 12,512 lbs (5675 kg) 7,298 lbs (3310 kg) DRUM DIMENSIONS AND CAPACITY
Max. line pull-fifth layer 8,662 lbs (3929 kg) 5,052 lbs (2292 kg)
Permissible line pull 9,000 lbs (4082 kg) (Same as main winch)
DRUM DIMENSIONS DRUM CAPACITY
DRUM CAPACITY
10.62 in (270 mm) drum diameter Max. Storage: 598 ft (182.3 m)
17.53 in (445 mm) length 6th layer not a working layer
(Same as main winch)
18.25 in (464 mm) flange dia. Max. Useable: 479 ft (146.0 m)*
Cable: 5/8 in. x 450 ft (16 mm x 137.2 m)
Cable type: 5/8 in. (16mm) 6x19 IWRC IPS * Based on min. flange height above OPTIONAL HOIST LINE – MAIN WINCH
right regular lay, preformed top layer to comply with ANSI B30.5 AND OPTIONAL AUXILIARY WINCH –
Min. breaking strength 17.9 tons (16.2 mt). 5/8 in. (16 mm) rotation resistant compacted
strand 18 x 19 or 19 x 19.
Min. breaking strength 22.6 tons (20.6 mt).

PERFORMANCE (Standard Engine) ENGINE SPECIFICATIONS

Maximum Standard Optional
Transmission Forward Maximum Tractive Gradeability Make and Model Cummins 6BTA5.9 Caterpillar 3116 DIT
Range Gear Drive Speed Effort @ Stall
Type 6 cylinder 6 cylinder
Low 1 4-wheel 2.3 mph 37,856 lbs 112.34% Bore and Stroke 4.02 x 4.72 in (102 x 120 mm) 4.12 x 5.0 in (105 x 127 mm)
3.7 km/h 17 171 kg Displacement 359 cu in (5.9 l) 402 cu in (6.6 l)
2 4-wheel 4.4 mph 19,254 lbs 39.84% Max. Gross Horsepower 130 hp (97 kw) @ 2500 rpm 140 hp (105 kw) @ 2400 rpm
7.1 km/h 8734 kg Max. Gross Torque 384 lb•ft (521 N•m) @ 1200 rpm 426 lb•ft (578 N•m) @ 1450 rpm
3 4-wheel 12.4 mph 6,431 lbs 11.10% Aspiration turbocharged turbocharged
20.0 km/h 2917 kg Air Filter dry type dry type
High 1 2-wheel 5.0 mph 16,893 lbs 34.04% Electrical System 12 volt 12 volt
8.0 km/h 7663 kg Alternator 102 amp 115 amp
2 2-wheel 9.5 mph 8,589 lbs 15.59% Battery (2) 12V-1600 C.C.A. (2) 12V-1600 C.C.A.
15.3 km/h 3896 kg Fuel Capacity 50 gal (189 l) 50 gal (189 l)
3 2-wheel 24.5 mph 2,849 lbs 3.77%
39.4 km/h 1292 kg

All performance data is based on a gross vehicle weight of 52,000 lbs (23 583 kg), 16:00 x 25
tires, 4 x 4 drive. Performance may vary due to engine performance. Gradeability data is
theoretical and is limited by tire slip, stability, or engine oil pan design.
 3. Track width: 6' 7.50" (2.02m) 16:00 x 25 tires
GENERAL DIMENSIONS 6' 10.5" (2.10m) 20.5 x 25 tires
NOTES: 4. Width of carrier:
1. Dimensions given assume the boom is fully retracted in travel position 8'0" (2.44m) 16:00 x 25 tires
and 16:00 x 25 tires. 20.5 tires reduce heights 1.0 (25mm). 8'8" (2.64m) 20.5 x 25 tires
2. Minimum ground clearance under transmission – 20.62" (0.52m) Tire to frame angle 16:00 tires 20.5 tires
axle bowls – 19.12" (0.49m) Approach angle: 25.1° 24.1°
tie rods – 20.38" (0.52m) Departure angle: 23.1° 22.2°

15.5"
(0.39m) “C” 9'-0" (2.74 m)
4'-8"
(1.42 m)

10'-11.75"
“E”
(3.35 m)
7'-4.25"
(2.24 m)
25.1° 23.1° 23.75"
(0.72m) 15.62"
(0.42m)

NOTE 6.12"
5'-9"(1.75 m) 4'-3.25"
(1.30 m) 8'-0"(2.44 m) (0.16m)
11'-2" (3.40 m) NOTE
19'-4.25" (5.90 m) “A”
21'-10.75" (6.67 m) “B”
“D”
Boom Length “C” “D” “E”
“A” “B” 32’ (9.75m) Boom 15’-10” (4.83m) 27’-1” (8.25m) 12’-9.38” (3.90m)
Fully extended outriggers 19’-0” (5.79m) 20’-6” (6.25m) 72’ (22.19m) Boom 26’-4” (8.03m) 37’-7” (11.46m) 11’-7.5” (3.54m)
Pinned outriggers 13’-2” (4.01m) 14’-8” (4.47m) 94’ (28.78m) Boom 26’-4” (8.03m) 37’-7” (11.46m) 11’-7.5” (3.54m)
Fully retracted outriggers 7’-4.5” (2.25m) 8’-10.5” (2.71 m) 100’ (30.61m) Boom 28’-4” (8.64m) 39’-7” (12.06m) 11’-7.5” (3.54m)

GROSS UPPER FACING FRONT GROSS UPPER FACING FRONT

WEIGHTS & AXLE LOADS WEIGHT WEIGHT
LBS. FRONT REAR KG. FRONT REAR

Basic Crane with 10,000 lb. (4536 kg) Counterweight 55,930 28,972 26,958 25,369 13 141 12 228

Add Options:
26' (7.92 m) Swing-on Jib (Stowed) + 1,100 + 2,000 - 900 + 499 + 907 - 408

26'-43' (7.92-13.11 m) Swing-on Jib (Stowed) + 1,500 + 2,600 - 1,100 + 680 + 1179 - 499

Auxiliary Boom Head + 100 + 300 - 200 + 45 + 136 - 91

Auxiliary Winch with Wire Rope, Controls, Etc. + 115 - 25 + 140 + 52 - 11 + 63

30 ton (27.2 mt) 4 Sheave Hook Block + 655 + 1,071 - 416 + 297 + 486 - 189

30 ton (27.2 mt) 3 Sheave Hook Block + 670 + 1,099 - 429 + 304 + 498 - 194

25 ton (22.6 mt) 2 Sheave Hook Block + 682 + 1,117 - 435 + 309 + 507 - 198

6.25 ton (5.7 mt) Hook and Ball (in tool box) + 240 + 290 - 50 + 109 + 130 - 21

Pintle Hook: Front + 45 + 60 - 15 + 20 + 27 - 7

Rear + 45 - 25 + 70 + 20 - 11 + 31

Substitute:
72' (22.19 m) Full Power 3-section Boom - 3,190 - 4,335 + 1,145 - 1445 - 1965 + 520
100' (30.61 m) Full Power 4-Section Boom + 533 + 1986 - 1453 + 242 + 901 - 659

16.00 x 25 Tires - 360 - 180 - 180 - 164 - 82 - 82

NOTE: Weights are for factory supplied equipment and subject to 2% variation due to manufacturing tolerances.

WE RESERVE THE RIGHT TO AMEND THESE SPECIFICATIONS AT ANY TIME WITHOUT NOTICE. THE ONLY WARRANTY APPLICABLE IS OUR STANDARD
WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR PRODUCT AND SALE. WE MAKE NO OTHER WARRANTY, EXPRESSED OR IMPLIED.

106 12th Street S.E.

Waverly, IA 50677-9466 USA www.terexlift.com
(319) 352-3920 • FAX: (319) 352-5727
E-mail: inquire@terexwaverly.com

TC-463-7 © Terex Cranes, Inc. 2002 Litho in U.S.A. IR502K90

 TEREX
RT 200/RT200XL
SERIES rough terrain cranes
specifications

STANDARD BOOM EQUIPMENT

BOOM
30-94 ft. (9.23-28.78 m), four section full power boom. cylinders are equipped with integral hold valves.
Telescoping is mechanically synchronized with single Maximum tip height is 99 ft. (30.17 m).
lever control. The synchronization system consists of a
single telescope cylinder and high strength leaf chains BOOM HEAD
to extend and retract the third section and tip section. Welded to outer section of boom. Four or five metallic
Boom is high strength four plate design, welded inside load sheaves and two idler sheaves mounted on heavy
and out, with anti-friction slide pads. Boom side plates duty, anti-friction bearings. Quick reeving boom head.
are made with stamped impressions to reduce weight Provisions made for side-stow jib mounting.
and increase strength. A single boom hoist cylinder
provides for boom elevation of -4 to 76 degrees. All

OPTIONAL BOOM EQUIPMENT

MAIN BOOM
30-72 ft. (9.23-22.19 m), three section full power boom 26-43 ft. (7.92-13.11 m) side-stow swing-on lattice type jib.
OR 30-100 ft (9.23-30.61 m), four section full power XL Single sheave mounted on anti-friction bearing. Jib is
Series boom. extendible to 43 ft. (13.11 m) by means of a 17 ft. (5.18 m)
manual pull-out tip section, roller supported for ease of
Telescoping is mechanically synchronized with single lever extension. Jib is offsettable at 0°, 15°, or 30°. With 100 ft.
control. The synchronization system consists of a single (30.61 m) XL Series boom, maximum tip height is 147 ft.
telescope cylinder and high strength leaf chains to extend (44.80 m).
and retract the tip section. Either boom is high strength
four plate design, welded inside and out, with anti-friction AUXILIARY BOOM HEAD
slide pads. Boom side plates are made with stamped
Removable auxiliary boom head has single metallic
impressions to reduce weight and increase strength. A sin-
sheave mounted on anti-friction bearing. Removable pin-
gle boom hoist cylinder provides for boom elevation of -4
type rope guard for quick reeving. Installs on main boom
to 76 degrees. All cylinders are equipped with integral
peak only. Removal is not required for jib use.
hold valves. Maximum tip height with 72 ft. (22.19 m) boom
option is 79 ft. (24.23 m). Maximum tip height with 100 ft.
(30.61 m) XL Series boom option is 107 ft. (32.76 m).
HOOK BLOCK
Two, three, or four metallic sheaves on anti-friction bear-
JIBS ings with hook and hook latch. Quick reeving design does
26 ft. (7.92m) side stow swing-on one-piece lattice type not require removal of wedge and socket from rope.
jib. Single metallic sheave mounted on anti-friction bear-
ing. Jib is offsettable at 0°, 15°, or 30°. With 100 ft. (30.61 m) HOOK & BALL
XL Series boom, maximum tip height is 130 ft. (39.62 m). 7.0 ton (6.3 mt) top swivel ball with hook and hook latch.
STANDARD UPPERSTRUCTURE EQUIPMENT
UPPERSTRUCTURE FRAME The deluxe six-way adjustable operator’s seat is equipped with
All welded one-piece structure fabricated with high tensile a mechanical suspension and includes head and arm rests.
strength alloy steel. Counterweight is bolted to frame. CONTROLS
TURNTABLE CONNECTION All control levers and pedals are positioned for efficient opera-
tion. Hand operated control levers include swing, telescope,
Swing bearing is a single row, ball type, with external teeth. The boom hoist, winch(s), shift, vernier adjustable hand throttle and
swing bearing is bolted to the revolving upperstructure and 360° house lock. Switches include ignition, engine stop, two
welded to the carrier frame. speed winch(s), lights, horn, windshield wipers, defroster,
steering mode, parking brake, and outrigger controls. Foot con-
SWING
trol pedals include swing brake, boom raise, boom lower, ser-
A hydraulic motor drives a double planetary reduction gear for vice brakes and accelerator.
precise and smooth swing function. Maximum swing speed (no
load) is 3.0 rpm. INSTRUMENTATION AND ACCESSORIES
In-cab gauges include air pressure, bubble level, engine oil
SWING BRAKE pressure, fuel, engine temperature, voltmeter, transmission tem-
Heavy duty multiple disc swing brake is mechanically actuated perature, and transmission oil pressure. Indicators include low
from operator's cab by foot pedal. Brake may be locked on or air, high water temperature/low oil pressure/high transmission
used as a momentary brake. A separate 360° mechanical temperature audio/visual warning, low coolant audio/visual
house lock is also provided. warning, hoist drum rotation indicator(s), and Rated Capacity
Indicator. Accessories include fire extinguisher; light package
RATED CAPACITY INDICATOR including headlights, tail lights, dome light, brake lights, direc-
Rated Capacity Indicator with visual and audible warning sys- tional signals, four-way hazard flashers, dome light, and back-
tem and automatic function disconnects. Second generation up lights with audio pulsating back-up alarm; windshield washer/
pictographic display includes: boom radius, boom angle, boom wiper and skylight wiper, R.H. and L.H. rear view mirrors; dash
length, allowable load, actual load, and percentage of allow- lights; and seat belt. Circuit breakers protect electrical circuits.
able load registered by bar graph. Operator settable alarms HYDRAULIC CONTROL VALVES
provided for swing angle, boom length, boom angle, tip height, Valves are mounted on the upperstructure and are easily
and work area exclusion zone. Anti-two block system includes accessible. Valves are mechanically operated and include
audio/visual warning and automatic function disconnects. one four spool valve for boom elevation, telescope, main
winch boost, and main winch; one single spool valve for
OPERATOR’S CAB swing. High pressure regeneration feature provides 2-speed
Environmental cab with all steel construction, optimized visibili- boom extension. Quick disconnects are provided for ease of
ty, tinted safety glass throughout, and rubber floor matting is installation of pressure check gauges.
mounted on vibration absorbing pads. The cab has a sliding
door on the left side, framed sliding window on the right side, OPTIONAL EQUIPMENT
hinged tinted all glass skylight and removable front windshield Auxiliary Winch • Heater/Defroster • Air Conditioner • Work
to provide optimized visibility of the load open or closed. Lights • Revolving Amber Light • Independent Rear Wheel
Acoustical foam padding insulates against sound and weather. Steering • Roof Mounted Spotlight

STANDARD CARRIER EQUIPMENT

CARRIER CHASSIS
High strength chassis with four-wheel drive and four-wheel
steer (4x4x4). Has box beam type construction with reinforc-
ing cross members, a precision machined turntable mounting TIRES
plate and integrally welded outrigger boxes. Decking has Standard: 20.5 x 25,24 P.R.
skid-resistant surfaces, including tool storage compartment, Optional: 16.00 x 25, 28 P.R.
and access steps and handles left and right side and front
and rear corners. SERVICE BRAKES
Air over hydraulic drum type brakes on all four wheels: 17" x
AXLES AND SUSPENSION 4" (43.18 x 10.2 cm) drum brakes.
Rear axle is a planetary drive/steer type with total 10 in.
(0.25m) of oscillation. Automatic oscillation lockouts engage PARKING BRAKE
when the superstructure is swung 10° in either direction. Front Transmission mounted spring-set, air released external
axle is planetary drive/steer type, rigid mounted to the frame caliper disk type emergency/parking brake.
for increased stability.
STEERING
WHEELS & TIRES Hydraulic four-wheel power steering for two-wheel, four-
Disc type wheels with full tapered bead seat rim. 134 in. (3.40 m) wheel, or crab steer is easily controlled by steering wheel. A
wheelbase. rear axle centering light is provided.
STANDARD CARRIER EQUIPMENT (continued)
Turning radius to center of outside tire. removable steel floats, each with an area of 254 in2 (1639 cm2),
(16.00 x 25) (20.5 x 25) stow on the carrier frame. Complete controls and sight leveling
Two-wheel: 34' 8.81" (10.50m) 34' 10.38" (10.63m) bubble are located in the operators’ cab.
Four-wheel: 19' 3.44" (5.88m) 19' 5" (5.92m)
OPTIONAL EQUIPMENT
TRANSMISSION
Cold Weather Starting Aid • Immersion Heater • Pintle Hook
Range-shift type power-shift transmission with integral torque
• Clearance Lights • Front Mounted Winch – 20,000 lbs.
converter has neutral safety start, 6 speeds forward, and 6
(9072 kg) • Independent Rear or Four Mode Rear Wheel
speeds reverse. Automatic pulsating back-up alarm.
Steer
MULTI-POSITION OUT & DOWN OUTRIGGERS
Fully independent hydraulic outriggers may be utilized fully
extended, in their 1/2 extended position, or fully retracted. Easily

HYDRAULIC SYSTEM FILTRATION

Full flow oil filtration system with bypass protection includes a
HYDRAULIC PUMPS removable 60 mesh (250 micron) suction screen-type filter
Three gear type pumps, one single and two in tandem, driven and 5 micron replaceable return line filter.
off the transmission. Combined system capability is 113 gpm
(427.7 lpm). Includes manual pump disconnect. HYDRAULIC RESERVOIR
Main and Auxiliary Winch Pump All steel, welded construction with internal baffles and diffuser.
53 gpm (200.7 lpm) @ 3,500 psi (246.1 kg/cm2) Provides easy access to filters and is equipped with an exter-
nal sight level gauge. The hydraulic tank is pressurized to aid
Boom Hoist, Telescope Pump in keeping out contaminants and in reducing potential pump
39 gpm (147.6 lpm) @ 3,500 psi (246.1 kg/cm2) cavitation. Capacity is 94 gal (355 liters). Swing-away
Power Steering, Outrigger and Swing Pump hydraulic oil cooler is standard.
21 gpm (79.5 lpm) @ 2,500 psi (175 kg/cm2). Always live even
when pump disconnect is actuated.
MAIN WINCH SPECIFICATIONS OPTIONAL AUXILIARY WINCH
Hydraulic winch with bent axis piston motor and planetary reduction provides 2-speed Hydraulic winch with bent axis piston motor,
operation with equal speeds for power up and down. Winch is equipped with an integral power up and down, equal speed, planetary
automatic brake, a grooved drum with tapered flanges for improved rope spooling, a spring reduction with integral automatic brake, cable
loaded cable roller and an electronic drum rotation indicator. roller, and rotation indicator.
PERFORMANCE LO-RANGE HI-RANGE PERFORMANCE
Max. line speed (no load)
First layer 205 fpm (62.5 m/min) 329 fpm (100.3 m/min) (Same as main winch)
Fifth layer 297 fpm (90.5 m/min) 475 fpm (144.8 m/min)
Max. line pull-first layer 12,512 lbs (5675 kg) 7,298 lbs (3310 kg) DRUM DIMENSIONS AND CAPACITY
Max. line pull-fifth layer 8,662 lbs (3929 kg) 5,052 lbs (2292 kg)
Permissible line pull 9,000 lbs (4082 kg) (Same as main winch)
DRUM DIMENSIONS DRUM CAPACITY
DRUM CAPACITY
10.62 in (270 mm) drum diameter Max. Storage: 598 ft (182.3 m)
17.53 in (445 mm) length 6th layer not a working layer
(Same as main winch)
18.25 in (464 mm) flange dia. Max. Useable: 479 ft (146.0 m)*
Cable: 5/8 in. x 450 ft (16 mm x 137.2 m)
Cable type: 5/8 in. (16mm) 6x19 IWRC IPS * Based on min. flange height above OPTIONAL HOIST LINE – MAIN WINCH
right regular lay, preformed top layer to comply with ANSI B30.5 AND OPTIONAL AUXILIARY WINCH –
Min. breaking strength 17.9 tons (16.2 mt). 5/8 in. (16 mm) rotation resistant compacted
strand 18 x 19 or 19 x 19.
Min. breaking strength 22.6 tons (20.6 mt).

PERFORMANCE (Standard Engine) ENGINE SPECIFICATIONS

Maximum Standard Optional
Transmission Forward Maximum Tractive Gradeability Make and Model Cummins 6BTA5.9 Caterpillar 3116 DIT
Range Gear Drive Speed Effort @ Stall
Type 6 cylinder 6 cylinder
Low 1 4-wheel 2.3 mph 37,856 lbs 112.34% Bore and Stroke 4.02 x 4.72 in (102 x 120 mm) 4.12 x 5.0 in (105 x 127 mm)
3.7 km/h 17 171 kg Displacement 359 cu in (5.9 l) 402 cu in (6.6 l)
2 4-wheel 4.4 mph 19,254 lbs 39.84% Max. Gross Horsepower 130 hp (97 kw) @ 2500 rpm 140 hp (105 kw) @ 2400 rpm
7.1 km/h 8734 kg Max. Gross Torque 384 lb•ft (521 N•m) @ 1200 rpm 426 lb•ft (578 N•m) @ 1450 rpm
3 4-wheel 12.4 mph 6,431 lbs 11.10% Aspiration turbocharged turbocharged
20.0 km/h 2917 kg Air Filter dry type dry type
High 1 2-wheel 5.0 mph 16,893 lbs 34.04% Electrical System 12 volt 12 volt
8.0 km/h 7663 kg Alternator 102 amp 115 amp
2 2-wheel 9.5 mph 8,589 lbs 15.59% Battery (2) 12V-1600 C.C.A. (2) 12V-1600 C.C.A.
15.3 km/h 3896 kg Fuel Capacity 50 gal (189 l) 50 gal (189 l)
3 2-wheel 24.5 mph 2,849 lbs 3.77%
39.4 km/h 1292 kg

All performance data is based on a gross vehicle weight of 52,000 lbs (23 583 kg), 16:00 x 25
tires, 4 x 4 drive. Performance may vary due to engine performance. Gradeability data is
theoretical and is limited by tire slip, stability, or engine oil pan design.
 3. Track width: 6' 7.50" (2.02m) 16:00 x 25 tires
GENERAL DIMENSIONS 6' 10.5" (2.10m) 20.5 x 25 tires
NOTES: 4. Width of carrier:
1. Dimensions given assume the boom is fully retracted in travel position 8'0" (2.44m) 16:00 x 25 tires
and 16:00 x 25 tires. 20.5 tires reduce heights 1.0 (25mm). 8'8" (2.64m) 20.5 x 25 tires
2. Minimum ground clearance under transmission – 20.62" (0.52m) Tire to frame angle 16:00 tires 20.5 tires
axle bowls – 19.12" (0.49m) Approach angle: 25.1° 24.1°
tie rods – 20.38" (0.52m) Departure angle: 23.1° 22.2°

15.5"
(0.39m) “C” 9'-0" (2.74 m)
4'-8"
(1.42 m)

10'-11.75"
“E”
(3.35 m)
7'-4.25"
(2.24 m)
25.1° 23.1° 23.75"
(0.72m) 15.62"
(0.42m)

NOTE 6.12"
5'-9"(1.75 m) 4'-3.25"
(1.30 m) 8'-0"(2.44 m) (0.16m)
11'-2" (3.40 m) NOTE
19'-4.25" (5.90 m) “A”
21'-10.75" (6.67 m) “B”
“D”
Boom Length “C” “D” “E”
“A” “B” 32’ (9.75m) Boom 15’-10” (4.83m) 27’-1” (8.25m) 12’-9.38” (3.90m)
Fully extended outriggers 19’-0” (5.79m) 20’-6” (6.25m) 72’ (22.19m) Boom 26’-4” (8.03m) 37’-7” (11.46m) 11’-7.5” (3.54m)
Pinned outriggers 13’-2” (4.01m) 14’-8” (4.47m) 94’ (28.78m) Boom 26’-4” (8.03m) 37’-7” (11.46m) 11’-7.5” (3.54m)
Fully retracted outriggers 7’-4.5” (2.25m) 8’-10.5” (2.71 m) 100’ (30.61m) Boom 28’-4” (8.64m) 39’-7” (12.06m) 11’-7.5” (3.54m)

GROSS UPPER FACING FRONT GROSS UPPER FACING FRONT

WEIGHTS & AXLE LOADS WEIGHT WEIGHT
LBS. FRONT REAR KG. FRONT REAR

Basic Crane with 10,000 lb. (4536 kg) Counterweight 55,930 28,972 26,958 25,369 13 141 12 228

Add Options:
26' (7.92 m) Swing-on Jib (Stowed) + 1,100 + 2,000 - 900 + 499 + 907 - 408

26'-43' (7.92-13.11 m) Swing-on Jib (Stowed) + 1,500 + 2,600 - 1,100 + 680 + 1179 - 499

Auxiliary Boom Head + 100 + 300 - 200 + 45 + 136 - 91

Auxiliary Winch with Wire Rope, Controls, Etc. + 115 - 25 + 140 + 52 - 11 + 63

30 ton (27.2 mt) 4 Sheave Hook Block + 655 + 1,071 - 416 + 297 + 486 - 189

30 ton (27.2 mt) 3 Sheave Hook Block + 670 + 1,099 - 429 + 304 + 498 - 194

25 ton (22.6 mt) 2 Sheave Hook Block + 682 + 1,117 - 435 + 309 + 507 - 198

6.25 ton (5.7 mt) Hook and Ball (in tool box) + 240 + 290 - 50 + 109 + 130 - 21

Pintle Hook: Front + 45 + 60 - 15 + 20 + 27 - 7

Rear + 45 - 25 + 70 + 20 - 11 + 31

Substitute:
72' (22.19 m) Full Power 3-section Boom - 3,190 - 4,335 + 1,145 - 1445 - 1965 + 520
100' (30.61 m) Full Power 4-Section Boom + 533 + 1986 - 1453 + 242 + 901 - 659

16.00 x 25 Tires - 360 - 180 - 180 - 164 - 82 - 82

NOTE: Weights are for factory supplied equipment and subject to 2% variation due to manufacturing tolerances.

WE RESERVE THE RIGHT TO AMEND THESE SPECIFICATIONS AT ANY TIME WITHOUT NOTICE. THE ONLY WARRANTY APPLICABLE IS OUR STANDARD
WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR PRODUCT AND SALE. WE MAKE NO OTHER WARRANTY, EXPRESSED OR IMPLIED.

106 12th Street S.E.

Waverly, IA 50677-9466 USA www.terexlift.com
(319) 352-3920 • FAX: (319) 352-5727
E-mail: inquire@terexwaverly.com

TC-463-7 © Terex Cranes, Inc. 2002 Litho in U.S.A. IR502K90

 TEREX
RT 230XL rough terrain crane
30 ton capacity
range diagram & lifting capacities

DIMENSIONS ARE FOR

LARGEST FACTORY
FURNISHED HOOK BLOCK
AND HOOK & BALL,
WITH ANTI-TWO BLOCK
ACTIVATED

Range
Diagram
(32’ - 100’ boom)

CRANE WORKING CONDITIONS REDUCTION IN MAIN BOOM CAPACITY

All Jibs in Stowed Position_________________0 Lbs.
Aux. Boom in Head Sheave ______________100 Lbs.

HOOK BLOCK WEIGHTS

Hook & Ball ________________239 Lbs.
Hook Block (2 Sheave) _______680 Lbs.
Hook Block (3 Sheave) _______660 Lbs.
Hook Block (4 Sheave) _______660 Lbs.
Lifting Capacities – Pounds MODEL RT 230XL
COUNTERWEIGHT: STABILITY PERCENTAGE
(32’ – 100’ boom) W/AUX. WINCH 8900 LBS. ON OUTRIGGERS 85%
W/O AUX. WINCH 10,000 LBS. ON TIRES 75%
BOOM LENGTH 32-100 FT. PCSA CLASS 10-105
CAUTION: Do not use this specification sheet as a load rating chart. The format OUTRIGGER SPREAD 19 FT.
of data is not consistent with the machine chart and may be subject to change.

ON OUTRIGGERS - FULLY EXTENDED

BOOM LENGTH 32 FT BOOM LENGTH 45 FT BOOM LENGTH 56 FT
LOADED LOADED LOADED
LOAD BOOM OVER BOOM OVER BOOM OVER LOAD
RADIUS ANGLE FRONT 360° ANGLE FRONT 360° ANGLE FRONT 360° RADIUS
(FT) (DEG) (LB) (LB) (DEG) (LB) (LB) (DEG) (LB) (LB) (FT)
10 64.8 60,000* 60,000* 72.2 46,600* 46,600* 10
12 60.7 49,000* 49,000* 69.5 45,200* 45,200* 73.7 43,100* 43,100* 12
15 54.3 42,600* 42,600* 65.3 39,200* 39,200* 70.4 37,200* 37,200* 15
20 42.0 30,100* 30,100* 57.9 40,000* 40,000* 64.8 30,400* 30,400* 20
25 25.1 22,500* 22,500* 49.8 23,500* 23,500* 58.9 23,900* 23,900* 25
30 40.6 18,500* 18,500* 52.6 18,900* 18,900* 30
35 29.0 14,800* 13,900 45.7 15,300* 14,400 35
40 5.7 11,800 10,500 37.9 12,500 11,200 40
28.2 9,900 8,800
USE THESE CHARTS ONLY
45 45
50 12.6 8,000 7,000 50 WHEN ALL OUTRIGGERS
55 55 ARE FULLY EXTENDED
60 60
65 65
70 70
75 75
80 80
85 85
90 90
95 95

ON OUTRIGGERS - FULLY EXTENDED

BOOM LENGTH 67 FT BOOM LENGTH 78 FT BOOM LENGTH 89 FT BOOM LENGTH 100 FT
LOADED LOADED LOADED LOADED
LOAD BOOM OVER BOOM OVER BOOM OVER BOOM OVER LOAD
RADIUS ANGLE FRONT 360° ANGLE FRONT 360° ANGLE FRONT 360° ANGLE FRONT 360° RADIUS
(FT) (DEG) (LB) (LB) (DEG) (LB) (LB) (DEG) (LB) (LB) (DEG) (LB) (LB) (FT)
10 10
12 12
15 73.7 35,800* 35,800* 15
20 69.2 29,100* 29,100* 72.3 27,000* 27,000* 20
25 64.5 24,200* 24,200* 68.3 22,700* 22,700* 71.1 20,400* 20,400* 73.3 15,100* 15,100* 25
30 59.6 19,200* 19,200* 64.3 19,400* 19,400* 67.7 17,500.* 17,500* 70.3 12,900* 12,900* 30
35 54.4 15,600* 14,600 60.1 15,800* 14,800 64.1 15,000* 14,900 67.2 11,200* 11,200* 35
40 48.9 12,700 11,400 55.7 12,900 11,600 60.5 13,000 11,700 64.0 9,800* 9,800* 40
45 42.8 10,300 9,100 51.1 10,400 9,300 56.6 10,500 9,400 60.7 8,700* 8,700* 45
50 35.9 8,400 7,400 46.1 8,600 7,600 52.7 8,700 7,700 57.4 7,800* 7,700 50
55 27.6 6,900 6,000 40.7 7,100 6,200 48.4 7,200 6,300 53.9 7,000* 6,400 55
60 15.4 5,600 4,800 34.5 5,900 5,100 43.9 6,000 5,200 50.2 6,100 5,300 60
65 27.2 4,900 4,200 39.0 5,100 4,300 46.3 5,200 4,400 65
70 17.1 4,000 3,400 33.4 4,200 3,600 42.1 4,400 3,700 70
75 26.9 3,500 2,900 37.6 3,600 3,000 75
80 18.2 2,900 2,300 32.5 3,000 2,500 80
85 26.6 2,500 2,000 85
90 19.0 2,000 1,500 90
95 3.5 1,600 1,100 95

** MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE

BOOM LENGTH 32 FT BOOM LENGTH 45 FT BOOM LENGTH 56 FT BOOM LENGTH 67 FT BOOM LENGTH 78 FT BOOM LENGTH 89 FT BOOM LENGTH 100 FT
LOAD OVER LOAD OVER LOAD OVER LOAD OVER LOAD OVER LOAD OVER LOAD OVER
RADIUS FRONT 360° RADIUS FRONT 360° RADIUS FRONT 360° RADIUS FRONT 360° RADIUS FRONT 360° RADIUS FRONT 360° RADIUS FRONT 360°
(FT) (LB) (LB) (FT) (LB) (LB) (FT) (LB) (LB) (FT) (LB) (LB) (FT) (LB) (LB) (FT) (LB) (LB) (FT) (LB) (LB)
27.6 19,400* 19,400* 40.1 11,700* 10,400 51.1 7,600 6,600 62.1 5,100 4,400 73.1 3,500 2,900 84.1 2,400 1,900 95.1 1,600 1,100

2
Lifting Capacities – Pounds MODEL RT 230XL
COUNTERWEIGHT: STABILITY PERCENTAGE
(32’ – 100’ boom) W/AUX. WINCH 8900 LBS. ON OUTRIGGERS 85%
W/O AUX. WINCH 10,000 LBS. ON TIRES 75%
BOOM LENGTH 32-100 FT. PCSA CLASS 10-105
CAUTION: Do not use this specification sheet as a load rating chart. The format OUTRIGGER SPREAD 19 FT.
of data is not consistent with the machine chart and may be subject to change.

ON OUTRIGGERS - MID POSITION

BOOM LENGTH 32 FT BOOM LENGTH 45 FT BOOM LENGTH 56 FT BOOM LENGTH 67 FT BOOM LENGTH 78 FT BOOM LENGTH 89 FT BOOM LENGTH 100 FT
LOADED LOADED LOADED LOADED LOADED LOADED LOADED
LOAD BOOM BOOM BOOM BOOM BOOM BOOM BOOM LOAD
RADIUS ANGLE 360° ANGLE 360° ANGLE 360° ANGLE 360° ANGLE 360° ANGLE 360° ANGLE 360° RADIUS
(FT) (DEG) (LB) (DEG) (LB) (DEG) (LB) (DEG) (LB) (DEG) (LB) (DEG) (LB) (DEG) (LB) (FT)
10 64.8 60,000* 72.2 46,600* 10
12 60.7 49,000* 69.5 45,200* 73.7 43,100* 12
15 54.3 42,000* 65.3 39,200* 70.4 37,200* 73.7 35,800* 15
20 42.0 23,600 57.9 24,600 64.8 25,000 69.2 25,200 72.3 25,400 20
25 25.1 15,100 49.8 16,300 58.9 16,600 64.5 16,900 68.3 17,000 71.1 17,100 73.3 15,100* 25
30 40.6 11,400 52.6 11,900 59.6 12,100 64.3 12,200 67.7 12,300 70.3 12,400 30
35 29.0 8,200 45.7 8,700 54.4 8,900 60.1 9,100 64.1 9,200 67.2 9,300 35
40 5.7 5,800 37.9 6,400 48.9 6,700 55.7 6,900 60.5 7,000 64.0 7,100 40
45 28.2 4,700 42.8 5,100 51.1 5,300 56.6 5,400 60.7 5,400 45
50 12.6 3,400 35.9 3,800 46.1 4,000 52.7 4,100 57.4 4,200 50
55 27.6 2,700 40.7 3,000 48.4 3,100 53.9 3,200 55
60 15.4 1,900 34.5 2,100 43.9 2,300 50.2 2,400 60
65 27.2 1,400 39.0 1,600 46.3 1,700 65

** MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE

BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH
32 FT 45 FT 56 FT 67 FT 78 FT 89 FT 100 FT
LOAD LOAD LOAD LOAD LOAD LOAD LOAD
RADIUS 360° RADIUS 360° RADIUS 360° RADIUS 360° RADIUS 360° RADIUS 360° RADIUS 360°
(FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) USE THESE CHARTS
27.6 12,100 40.1 5,700 51.1 3,100 62.1 1,500
ONLY WHEN ALL
OUTRIGGERS ARE PINNED
IN MID POSITION
ON OUTRIGGERS - RETRACTED
BOOM LENGTH 32 FT BOOM LENGTH 45 FT BOOM LENGTH 56 FT BOOM LENGTH 67 FT BOOM LENGTH 78 FT BOOM LENGTH 89 FT BOOM LENGTH 100 FT
LOADED LOADED LOADED LOADED LOADED LOADED LOADED
LOAD BOOM BOOM BOOM BOOM BOOM BOOM BOOM LOAD
RADIUS ANGLE 360° ANGLE 360° ANGLE 360° ANGLE 360° ANGLE 360° ANGLE 360° ANGLE 360° RADIUS
(FT) (DEG) (LB) (DEG) (LB) (DEG) (LB) (DEG) (LB) (DEG) (LB) (DEG) (LB) (DEG) (LB) (FT)
10 64.8 34,400 72.2 35,200 10
12 60.7 24,600 69.5 25,400 73.7 25,800 12
15 54.3 16,300 65.3 17,200 70.4 17,600 73.7 17,800 15
20 42.0 9,200 57.9 10,200 64.8 10,600 69.2 10,700 72.3 10,900 20
25 25.1 5,400 49.8 6,300 58.9 6,800 64.5 7,000 68.3 7,100 71.1 7,200 73.3 7,300 25
30 40.6 4,000 52.6 4,400 59.6 4,600 64.3 4,800 67.7 4,900 70.3 5,000 30
35 29.0 2,300 45.7 2,700 54.4 3,000 60.1 3,200 64.1 3,300 67.2 3,400 35
40 5.7 1,000 37.9 1,600 48.9 1,800 55.7 2,000 60.5 2,100 64.0 2,200 40
45 42.8 900 51.1 1,100 56.6 1,200 60.7 1,400 45

** MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE

BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH
32 FT 45 FT 56 FT 67 FT 78 FT 89 FT 100 FT
LOAD LOAD LOAD LOAD LOAD LOAD LOAD
RADIUS 360° RADIUS 360° RADIUS 360° RADIUS 360° RADIUS 360° RADIUS 360° RADIUS 360°
(FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB)
27.6 3,800 40.1 900 USE THESE CHARTS WHEN
ALL OUTRIGGER BEAMS ARE
NOT IN EITHER THE MID OR
FULLY EXTENDED POSITION
3
Lifting Capacities – Pounds MODEL RT 230XL
COUNTERWEIGHT: STABILITY PERCENTAGE
(32’ – 100’ boom) W/AUX. WINCH 8900 LBS. ON OUTRIGGERS 85%
W/O AUX. WINCH 10,000 LBS. ON TIRES 75%
BOOM LENGTH 32-100 FT. PCSA CLASS 10-105
CAUTION: Do not use this specification sheet as a load rating chart. The format OUTRIGGER SPREAD 19 FT.
of data is not consistent with the machine chart and may be subject to change.

SIDE STOW JIB ON FULLY EXTENDED OUTRIGGERS

26 FT OFFSETTABLE JIB 43 FT OFFSETTABLE JIB
0° OFFSET 15° OFFSET 30° OFFSET 0° OFFSET 15° OFFSET 30° OFFSET
LOADED LOAD LOAD LOAD LOAD LOAD LOAD LOADED
BOOM RADIUS RADIUS RADIUS RADIUS RADIUS RADIUS BOOM
ANGLE (REF) 360° (REF) 360° (REF) 360° (REF) 360° (REF) 360° (REF) 360° ANGLE
(DEG) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (FT) (LB) (DEG)
75 37 9,100* 43 7,400* 47 5,600* 41 5,100* 51 3,400* 59 2,700* 75
73 41 8,600* 46 6,800* 51 5,300* 46 4,800* 56 3,300* 63 2,700* 73
71 44 8,100* 50 6,300* 55 5,000* 51 4,500* 61 3,200* 67 2,600* 71
68 50 7,300* 55 5,600* 60 4,500* 58 4,100* 67 3,000* 74 2,500* 68
65 56 6,300* 60 5,100* 65 4,100* 64 3,800* 74 2,900* 80 2,500* 65
62 61 5,500* 65 4,500 70 3,700* 70 3,600* 79 2,800* 85 2,400* 62
59 66 4,000 70 3,900 74 3,300 76 3,400* 85 2,700* 90 2,400* 59
55 73 3,100 77 3,200 80 2,800 83 2,900 91 2,600* 96 2,300* 55
51 80 2,500 84 2,600 86 2,300 90 2,300 98 2,100 102 2,000 51
NOTES FOR JIB CAPACITIES
47 86 2,000 90 2,000 92 1,800 98 1,900 106 1,700 108 1,600 47
A. For all boom lengths less than the maximum with
43 93 1,500 96 1,500 98 1,400 106 1,400 112 1,300 114 1,200 43 a jib erected, the rated loads are determined by
boom angle only in the appropriate column.
38 100 1,000 102 1,000 103 1,000 115 1,000 119 900 38
B. For boom angle not shown, use the capacity of the
next lower boom angle.
C. Listed radii are for extended main boom only.

ON TIRES
MAX 16:00 X 25–28PR 20:50 X 25–24PR NOTES FOR ON TIRE CAPACITIES
A. For Pick and Carry operations, boom must be centered
BOOM PICK & CARRY PICK & CARRY over the rear of the crane with swing brake and lock
STATIONARY STATIONARY engaged. Use minimum boom point height and keep
RADIUS LENGTH CREEP 2.5 MPH CREEP 2.5 MPH RADIUS
load close to ground surface. Travel must be on
(FT) (FT) 360° STRAIGHT OVER FRONT 360° STRAIGHT OVER FRONT (FT) smooth level surface.
10 32 27,700* 44,100 35,800* 26,200* 26,700* 43,800* 34,400* 23,400* 10 B. The load should be restrained from swinging. NO ON
TIRE OPERATION WITH JIB ERECTED.
12 32 20,600* 37,700 30,700* 22,200* 20,000* 37,900* 29,500* 19,800* 12 C. Without outriggers, never maneuver the boom beyond
15 32 14,500 27,900 25,000* 17,800* 14,000 30,300* 24,000* 15,700* 15 listed load radii for applicable tires to ensure stability.
D. Creep speed is crane movement of less than 200 Ft.
20 45 8,100 17,600 17,600 12,800* 8,200 17,500 17,500 11,100* 20 (61m) in a 30 minute period and not
25 45 5,400 11,200 11,200 9,300* 5,400 11,100 11,100 7,900* 25 exceeding 1.0 mph(1.6 km/h).
E. Refer to General Notes for additional information.
30 45 3,400 8,000 8,000 6,900* 3,500 7,800 7,800 5,700* 30
35 56 2,000 6,100 6,100 5,500* 2,200 6,000 6,000 4,400* 35
40 56 1,300 4,800 4,800 4,300* 1,400 4,600 4,600 3,400* 40
45 56 3,800 3,800 3,400* 800 3,600 3,600 2,600* 45
50 67 2,900 2,700 2,700* 2,800 2,800 1,900* 50
55 67 2,100 2,100 2,100 2,100 2,100 1,400* 55
60 67 1,500 1,500 1,500 1,500 1,500 900* 60

MAXIMUM PERMISSIBLE HOIST LINE LOAD

LINE PARTS 1 2 3 4 5 6 7
MAX. LOAD 9,080 18,160 27,240 36,320 45,400 54,480 63,560
BOOM HEAD 2 3-D 2-3 1-4-D 2-3-4 2-3-4-D 1-2-3-4
HOOK BLOCK D 3 3-D 1-4 2-3-D 2-3-4 2-3-4-D
WIRE ROPE: 5/8" ROTATION RESISTANT COMPACTED STRAND, 18X19
OR 19X19 MINIMUM BREAKING STRENGTH - 22.7 TONS
5/8" 6X19 OR 6X37 IWRC IPS PREFORMED RIGHT
REGULAR LAY MINIMUM BREAKING STRENGTH - 17.9 TONS

RECOMMENDED TIRE PRESSURE

TIRE SIZE STATIONARY CREEP 2 1/2 MPH TRAVEL
16:00 X 25-28PR 115 PSI 115 PSI 95 PSI 95 PSI
20:50 x 25–24PR 95 PSI 95 PSI 70 PSI 70 PSI

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 GENERAL NOTES
GENERAL OPERATION
1. Rated loads as shown on Lift Charts pertain to this machine as 1. CRANE LOAD RATINGS MUST NOT BE EXCEEDED. DO NOT
originally manufactured and equipped. Modifications to the ATTEMPT TO TIP THE CRANE TO DETERMINE ALLOWABLE
machine or use of optional equipment other than that specified LOADS.
can result in a reduction of capacity. 2. When either radius or boom length, or both, are between listed
2. Construction equipment can be hazardous if improperly operated or values, the smaller of the two listed load ratings shall be used.
maintained. Operation and maintenance of this machine shall be in 3. Do not operate at longer radii than those listed on the applicable load
compliance with the information in the Operator's, Parts and Safety rating chart (cross hatched areas shown on range diagrams).
Manuals supplied with this machine. If these manuals are missing, 4. The boom angles shown on the Capacity Chart give an approxima-
order replacements from the manufacturer through your distributor. tion of the operating radius for a specified boom length. The boom
3. These warnings do not constitute all of the operating conditions for angle, before loading, should be greater to account for boom deflec-
the crane. The operator and job site supervision must read the tion. It may be necessary to retract the boom if maximum boom angle
OPERATORS MANUAL, CIMA SAFETY MANUAL, APPLICABLE is insufficient to maintain rated radius.
OSHA REGULATIONS, AND SOCIETY OF MECHANICAL 5. Power telescoping boom sections must be extended equally.
ENGINEERS (ASME) SAFETY STANDARDS FOR CRANES.
6. Rated loads include the weight of hook block, slings, and auxiliary lift-
4. This crane and its load ratings are in accordance with POWER ing devices. Their weights shall be subtracted from the listed rated
CRANE & SHOVEL ASSOCIATION, STANDARD NO. 4, SAE CRANE load to obtain the net load that can be lifted.
LOAD STABILITY TEST CODE J765A, SAE METHOD OF TEST FOR
CRANE STRUCTURE J1063 AND APPLICABLE SAFETY CODE When lifting over the jib the weight of any hook block, slings, and aux-
FOR CRANES, DERRICKS AND HOISTS, ASME/ANSI B30.5. iliary lifting devices at the boom head must be added to the load.
DEFINITIONS When jibs are erected but unused add two (2) times the weight of any
hook block, slings, and auxiliary lifting devices at the jib head to the
1. LOAD RADIUS – The horizontal distance from the axis of rotation load.
before loading to the center of the vertical hoist line or tackle with a
load applied. 7. Rated loads do not exceed 85% on outriggers or 75% on tires, of
the tipping load as determined by SAE Crane Stability Test Code
2. LOADED BOOM ANGLE – It is the angle between the boom base J765a. Structural strength ratings in chart are indicated with an
section and the horizontal, after lifting the rated load at the rated asterisk (*).
radius. The boom angle before loading should be greater to account
for deflections. The loaded boom angle combined with boom length 8. Rated loads are based on freely suspended loads. No attempt shall
give only an approximation of the operating radius. be made to drag a load horizontally on the ground in any direction.
3. WORKING AREA – Areas measured in a circular arc about the center- 9. The user shall operate at reduced ratings to allow for adverse job
line of rotation as shown in the diagram. conditions, such as: Soft or uneven ground, out of level conditions,
high winds, side loads, pendulum action, jerking or sudden stopping
4. FREELY SUSPENDED LOAD – Load hanging free with no direct of loads, hazardous conditions, experience of personnel, two machine
external force applied except by the hoist rope. lifts, traveling with loads, electric wires, etc., (side pull on boom or jib
5. SIDE LOAD – Horizontal force applied to the lifted load either on the is hazardous). Derating of the cranes lifting capacity is required when
ground or in the air. wind speed exceeds 20 MPH. the center of the lifted load must never
6. NO LOAD STABILITY LIMIT – The stability limit radius shown on the be allowed to move more than 3* feet off the center line of the base
range diagrams is the radius beyond which it is not permitted to position boom section due to the effects of wind, inertia, or any combination of
the boom, when the boom angle is less than the minimum shown on the two.
the applicable load chart, because the machine can overturn without *"Use 2 feet off the center line of the base boom for a two section
any load. boom, 3 feet for a three section boom, or 4 feet for a four section
7. BOOM SIDE OF CRANE – The side of the crane over which the boom."
boom is positioned when in an OVER SIDE working position. 10. The maximum load which can be telescoped is not definable,
SET–UP because of variations in loadings and crane maintenance, but it is
1. Crane load ratings are based on the crane being leveled and standing permissible to attempt retraction and extension if load ratings are not
on a firm, uniform supporting surface. exceeded.
2. Crane load ratings on outriggers are based on all outrigger beams 11. Load ratings are dependent upon the crane being maintained
being fully extended or in the case of partial extension ratings according to manufacturer's specifications.
mechanically pinned in the appropriate position, and the tires free of 12. It is recommended that load handling devices, including hooks, and
the supporting surface. hook blocks, be kept away from boom head at all times.
3. Crane load ratings on tires depend on appropriate inflation pressure 13. FOR TRUCK CRANES ONLY: 360° capacities apply only to
and the tire conditions. Caution must be exercised when increasing machines equipped with a front outrigger jack and all five (5) out-
air pressures in tires. Consult Operator's Manual for precautions. rigger jacks properly set. If the front (5th) outrigger jack is not prop-
4. Use of jibs, lattice–type boom extensions, or fourth section pullouts erly set, the work area is restricted to the over side and over rear
extended is not permitted for pick and carry operations. areas as shown on the Crane Working Positions diagram. Use the
5. Consult appropriate section of the Operator's and Service Manual for 360° load ratings in the overside work areas.
more exact description of hoist line reeving. 14. Do not lift with outrigger beams positioned between the fully extended
6. The use of more parts of line than required by the load may result in and intermediate (pinned) positions.
having insufficient rope to allow the hook block to reach the ground. 15. Truck Cranes not equipped with equalizing (bogie) beams between
7. Properly maintained wire rope is essential for safe crane operation. the rear axles may not be used for lifting “on tires”. Truck Cranes
Consult Operator's Manual for proper maintenance and inspection equipped with equalizing beams and rear air suspension should
requirements. “dump” the air before lifting “on tires”.
8. When spin-resistant wire rope is used, the allowable rope loading CLAMSHELL, MAGNET, AND CONCRETE BUCKET SERVICE
shall be the breaking strength divided by five (5), unless otherwise 1. Maximum boom length for clamshell and magnet service is 50 feet.
specified by the wire rope manufacturer. 2. Weight of clamshell or magnet, plus contents are not to exceed 6,000
9. Do not elevate the boom above 60° unless the boom is positioned pounds or 90% of rated lifting capacities, whichever is less. For con-
in-line with the crane’s chassis or the outriggers are extended. crete bucket operation, weight of bucket and load must not exceed
Failure to observe this warning may result in loss of stability. 90% of rated lifting capacity.

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WE RESERVE THE RIGHT TO AMEND THESE SPECIFICATIONS AT ANY TIME WITHOUT NOTICE. THE ONLY WARRANTY APPLICABLE IS OUR STAN-
DARD WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR PRODUCT AND SALE. WE MAKE NO OTHER WARRANTY, EXPRESSED OR IMPLIED.

106 12th Street S.E.

Waverly, IA 50677-9466 USA www.terexlift.com
(319) 352-3920 • FAX: (319) 352-5727
E-mail: inquire@terexwaverly.com

TC-513-1 © Terex Cranes, Inc 2002 Litho in U.S.A. 1R502K90