Yokogawa in the Mining,

Minerals Processing
and Metals Industry
 Message from the Managing Director

2 Yokogawa - 88 Affiliates in 56 Countries

The corporate symbol reflects our values and ideals, and is the emblem for all Yokogawa
employees. It symbolises that we are a dynamic, yet balanced corporation that provides

and 100 Years of Innovation

real value. The image is inspired by the sun, which is the main source of energy for all life
on earth, and is an affirmation of Yokogawa’s commitment to benefit humankind
through the development of the industrial sector.

The Sub-Saharan African market is one of the most important markets This capacity has been expanded to support the growing Sub-Saharan
,
in Yokogawa s global business plan towards becoming worldwide African market.
market leader in the IndustrialHaulage Stock
Automation and Control Industry. Primary Secondary Milling Process Smelting Recovery Waste
Yokogawa has grown the Middle East & African region through
,
Yokogawa is committed to continuously develop and supply solutions Yokogawa South Africa (Pty) Ltd Yokogawa African Anglophone
responding to customers need to maximise local content and has and services with optimum quality and reliability thereby contributing
established local customer support capabilities throughout this to industrial growth in Africa. Yokogawa South Africa is a turnkey supplier of high performance, Region
region. high quality process control and field instrumentation systems,
We would like to take this opportunity to assure you of our solutions and services in the chemical, food & beverage, iron & steel, Yokogawa African Anglophone Region (Pty) Ltd has a network of
Service and engineering centres are operating and will continue to commitment to customer satisfaction. mining, petrochemical, power generation and pulp & paper industries. branch offices and agents throughout Southern Africa covering the
expand in African countries where required. Yokogawa Middle East territories of Botswana, Lesotho, Malawi, Mozambique, Madagascar,
& Africa has executed more than 700 projects including Yokogawa first entered the South African market in 1978 when a local Mauritius, Namibia, Swaziland, Zambia and Zimbabwe.
company was appointed as the sole distributor for Yokogawa process
numerous mega projects, and currently has the largest JOHAN LOUW
control instrumentation. In 1997 Yokogawa South Africa (Pty) Ltd was Incorporated in 2013, the company was established to meet the
engineering facility in the Yokogawa group of companies today, in Managing Director:
formerly established and reported to Yokogawa Europe. In April 2013, industrial automation needs of the existing installed base across
terms of space. Yokogawa South Africa & African Anglophone Region (Pty) Limited
Identity Capital Partners (Pty) Ltd acquired a 25.03% stake and the 10 African countries. The region is serviced by experienced
Yokogawa South Africa, Angola and African Anglophone operations representatives who strive to deliver customer satisfaction to all

Yokogawa Core Values became part of the Yokogawa Middle East & Africa regional organisation.

The company is recognized as a Level 4 B-BBEE Contributor providing

clients and customers in the Southern Africa region.

Operating from its Head Office in Cresta, Johannesburg, the company

We create value together with customers providing superior our customers with 100% recognition for any spend with Yokogawa shares resources in Sales, Engineering, Services and Administration
Create Value: performance and developing customer loyalty South Africa (Pty) Ltd. Operating from its Head Office in Cresta, with sister company and regional operational headquarters,
Johannesburg, Yokogawa South Africa has regional offices in KwaZulu- Yokogawa South Africa (Pty) Ltd. Yokogawa African Anglophone
,
Collaboration: We collaborate with our stakeholders to achieve mutual objectives Natal and Cape Town. Our dedicated workforce of more than 150 Region (Pty) Ltd s operations report to the Yokogawa Middle East
employees services a broad client base across South African industry. and Africa regional organisation.
Respect for Individuals: We respect and trust each individual
Integrity: Our business practices are fair and open
Gratitude: We show appreciation and recognise effort
Mining & Mineral Processing
Sensor to Enterprise Integration ,
Yokogawa s core operating platform, CENTUM VP, empowers users
in the Mining and Mineral processing industry to compose workflows
ensuring maximum efficiency and profitability, always allowing total
Level 4 insight and control of the process chain. From mining, materials
Business Planning Enterprise Resource Planning, Supply Chain
handling, mineral processing, smelting, refining and recovery, all
and Logistics Management, Hydrocarbon Management etc. production capabilities and statistics are easily available.

Level 3
Yokogawa,s commodity capabilities include:
MIS/MES Base Metals (i.e. Aluminium and Copper)
And many more.
Coal
Level 2
Diamonds
Control Systems Ferrous Metals (Iron ore, Chromite, Manganese and Vanadium)
Gold
Level 1
and Platinum Group Metals (i.e. Platinum and Palladium)
Field Instrumentation many
more. Rare Earths
A F E YTA DYF E A R YVP Wireless
Uranium

2 3
 Long-Term
How Yokogawa helps you achieve Business
long-term business success! Success

Business
Plant
Agility & Profitability Safety
Availability
Flexibility

2 4
Reliability Plant-wide Automation Production Efficiency Lifetime Partnership
and Maintainability Improvement

1 3
“Reliability and maintainability” of automation
systems maximizes plant availability

“Plant-wide automation” enhances agility and

flexibility of mineral processing production workflow

“Production efficiency improvement”

increases profitability and enhances
health, safety and environment

“Lifetime partnership” maximizes total

value of ownership

4 5
 Total Mining, Mineral Processing and Metals Plant Control System

1
2
,, ,,
Reliability and maintainability of automation One of the most fundamental and often overlooked factors
for maximizing revenue is the reliability and maintainability
systems maximizes asset availability of automation systems. Utmost system availability is a key
prerequisite for mining assets and mineral processing plants.

Design & Engineering

“CENTUM VP provides an excellent Early involvement and collaborative project execution lowers the overall risk

platform for the comprehensive and of the project. Yokogawa strives to understand the goals of each project
upfront and to secure a firm platform for on-going teamwork. Throughout
coordinated control of Mining assets execution, Yokogawa secures strict quality gates based on proven procedures.
and Mineral Processing plants.” • Front-End Engineering & Design (FEED)
• Main Instrumentation Vendor (MIV) Services
Mineral Processing Plants • Main Automation Contractor (MAC)

Mining, Haulage and Crushing Plants

Installation & Commissioning

Future migration and Good coordination between multiple suppliers and engineering teams is
the key success factor in commissioning. Yokogawa ensures both human
expansion security collaboration and technical integration throughout the project life cycle.

• Site Engineering • Turn-Key Services

• Integration Testing • Commissioning Services

Revamp and Expansion

Complex revamp/expansion projects test the alertness, care and skill of
both the user and the supplier of automation. Yokogawa delivers practical
Operation & Optimization
engineering solutions with professional care, modernizing and expanding Ongoing adaptation and optimization requires continued collaboration.
your plant with minimum disturbance to your business. Yokogawa keeps in close touch with your investment through 24/7
operational support and expert consultation services.

• Optimization Consulting • Online Diagnosis Support

• 24/7 Operation Support • Operator Training

Maintenance and Upgrade

Reliability is in our DNA. Reliability of the production control system.
Be it diagnosis, root cause analysis, or predictive maintenance, practical
solutions are in short supply. Yokogawa brings you the tools and services All automation suppliers take system reliability, a key factor for mineral processing plant availability, seriously.
that help you take concrete actions to improve the effectiveness of your However none matches Yokogawa in its extreme commitment. At the heart of all the company’s systems is the
plant assets. unique “Pair and Spare” controller architecture, consisting of a redundant set of CPU modules that, in turn,
contains two microprocessors. These two microprocessors constantly compare each other’s outputs, initiating
• Asset Optimization • Operation & Maintenance Services a seamless switchover if any mismatch is detected.
• Life Cycle Solutions • Standard Knowledge Base
The actual availability track record of Yokogawa CENTUM DCS reaches 99.99999% (seven nines).

6 7
 Total Mining, Mineral Processing and Metals Plant Control System

2 “Plant-wide automation” enhances agility

and flexibility of processing workflow
Yokogawa is an automation supplier with extensive hands-on understanding
of the usage of information for complex and varied mineral processing
production processes. Yokogawa is a premier supplier of integrated plant-wide
automation solutions that deliver agility and flexibility to all process workflows.

Production Control Systems Mining and Mineral Complex

Distributed Control Systems
We provide our customers with a range of systems that
support the safe and efficient operation of their plants. These
include highly reliable production control systems for the Haulage Stock Primary Secondary Milling Process Smelting Recovery Waste
Mining Refining
control and monitoring of plant operations, safety Systems Pile Crusher Crusher Plants Plants Furnaces Plants Plants
instrumented systems that are fully integrated with plant
production control systems to achieve the highest levels of
safety, and network-based control systems and programmable logic
controllers that are both highly reliable and versatile. Yokogawa
Service
PLCs offer the fastest update rates for high speed applications and
are electrically and environmentally robust.

Management Information Systems Advanced Process Solutions

(MIS) / Management Execution
Systems (MES)
,
Yokogawa s MIS / MES systems consistently ensure fast return on
Safety Instrumented Systems investment and help operators to keep their plant operating
environments optimized for years after the initial implementation.
Yokogawa has over 50 years of experience in the development and
,
implementation of safety systems. The world s first truly integrated ,
Yokogawa s MIS / MES platform applications collect and store large
safety controller was released by Yokogawa in 2005, achieving
volumes of process data providing actionable information that can
absolute integrity between distributed control systems (DCS) and
be viewed and analysed by key personnel.
safety instrumented systems (SIS) for plant automation.
Safety Excellence
Common to all Yokogawa products is our commitment to ensuring Advanced Decision Support
The ProSafe-RS is certified by the German certification organization,
there is always a clear migration path available for all our customers. Alarm Rationalisation
T V, to meet Safety Integrity Level (SIL) 3 specified in IEC 61508.
Regulatory Control Stabilisation
Our expertise covers all major applications such as ESD (Emergency
Control Room Design
Shut Down), F&G or FGS (Fire and Gas Systems), BMS (Burner or
Incident Analysis
Boiler Management Systems) as well as HIPPS or HIPS (High Integrity
Yokogawa offers multiple automation and control strategies, Integrated Closed Circuit Television (CCTV)
(Pipeline) Protection Systems).
architectures, and solutions for every application size and complexity. Cyber Security
Our distributed control system (DCS) is designed for large, complex Asset Management
industrial processes, and geographically distributed applications. Optimise Plant Asset Effectiveness
The DCS can employ advanced process/supervisory control Maximise Plant Uptime
applications, operator-centric, enterprise-integrated information,
Plant Asset Management
configuring disparate systems into a holistic process overview and
coordinated control strategy. Production Excellence
Energy Management Solutions
CENTUM VP is the latest generation of the CENTUM DCS series. Best Practice Pilot
CENTUM VP features unrivaled 99.99999% availability along with an Regulatory Control Stabilisation
intuitive human machine interface and a versatile field control station Platform for Advanced Control and Estimation (APC)
suitable for both large and small scale data processing tasks. Blend Property Control
To date, more than 25,500 CENTUM series systems have been Real-time Production Organiser
delivered around the world. Operator Training System

8 9
 

STARDOM Network
based control and
FASTTOOLS SCADA package
By embracing new digital and
information technology in reliable
hardware and inheriting the
rugged DNA of the Yokogawa
DCS, STARDOM offers evolved
SCADA solutions.

To build a manufacturing system that can immediately

respond to the diverse needs of today’s globally
networked society, an electronic Real Time Manufacturing
(e-RMTM) system is required. This is a new concept that
promotes the standardization of system configurations
and component-based applications, using IT networks to
link resource planning, manufacturing systems and
control throughout the enterprise.

10 11
 

Field Instruments Industrial Automation

3 “Production efficiency improvement” The accurate and stable measurement of the

increases profitability and enhances process value with Yokogawa Field Instruments
health, safety and environment supports the safe and reliable operation in your plant.

Pressure Transmitters – DPHarp EJX/EJA Series Field Wireless System – Pressure Transmitter DPHarp EJX B Series
The EJX range of transmitters is Yokogawa’s premium performance line of DPHarp pressure transmitters. The high performance differential pressure and pressure transmitters EJX feature a single crystal silicon

Released in 2004, it offers the most technologically advanced solution with class leading performance and resonant sensor and are suitable to measure liquid, gas or steam flow as well as liquid level, density and

stability specifications. In addition, the EJX family offers unique features such as standard IEC61508 pressure. These transmitters send not only process variables, but also the setting parameters, using

certification, optional contact output, advanced diagnostics, multivariable mass flow measurement and wireless signal. The transmitters are powered by internal batteries and the installation cost can be decreased

ISA100 wireless capability. Suitable for harsh mineral processing environments. as hard-wiring is not required. Communication is based on ISA100.11a protocol specifications.

Field Wireless System: Multi-input Temperature Transmitter YTMX580

Magnetic Flowmeter: ADMAG Series AXF™ The YTMX580 can accept inputs from up to 8 points of measurement such as thermocouples
AXF/RXF magnetic flowmeters are sophisticated products with outstanding reliability and ease of operation, (8 types: K, E, J, etc.) or RTD signals (3 types: Pt100, etc.), converting the corresponding measurement
developed on the basis of decades of field experience. The ADMAG AXF™ employs the fluid noise free input values to a wireless signal. It can also accept DC voltage, resistance and 4 to 20 mA DC signal input.
“Dual Frequency Excitation Method,” achieving excellent stability for instrumentation. A variety of liners In addition to temperature signals, it can also wirelessly send and receive setting parameters. Internal
enable you to choose a meter suitable for applications such as water, acid and slurry. battery power means eliminating not only signal wires, but also power cables—this offers great installation
cost reductions. The communication is compliant with ISA100.11a protocol specifications.

Coriolis Mass Flowmeter: RotaMass series 3 Field Wireless System: Integrated Gateway YFGW710
A mass flow meter for all fluids, including high viscosity liquids, slurries and multi phase media. The YFGW710 Field Wireless Integrated Gateway complies with the wireless communications standard
Refined digital signal processing enables accurate and stable measurement. A special detector decoupling ISA100.11a for industrial automation set by the International Society of Automation (ISA) and relays ISA100
system makes the device highly independent from external loads or vibrations. Accurate density measurement, device data to the system via an integrated backbone router. A YFGW710 unit has integrated functions
up to +/- 0.0005 g/cm³ concentration for solutions, suspensions and emulsions. including backbone router, system manager, security manager and gateway manager.

Vortex Flowmeter: Digital YEWFLO ISA100Wireless Field Wireless System: Temperature Transmitter YTA510
The Digital YEWFLO Vortex Flowmeter combines the field proven sensor and body assembly used in more than The YTA510 is the high performance temperature transmitter that accepts thermocouple, RTD, ohms or DC
260,000 units installed worldwide with a unique and powerful combination of digital technology that includes millivolt inputs. The dual input type independently measures and calculates process values for Sensor 1 and
spectral signal processing (SSP), a Yokogawa innovation. The digital YEWFLO vortex flowmeter is accurate and Sensor 2. YTA510 transmits not only process variables, but also the setting parameters, using wireless signals.
stable, even in harsh process conditions, and has a highly reliable and robust design that delivers The transmitters run on internal batteries and installation costs may be decreased as hard-wiring is not
improvements in plant efficiency and reduced operating costs. required. The communication is compliant with ISA100.11a protocol specifications.

Variable Area Flowmeter: RAMC Temperature Transmitters: YTA110 and YTA70

The short-stroke Rotameter RAMC allows for the measurement of high flow rates using a relatively short
The YTA110 is a high performance temperature transmitter that accepts thermocouple, RTD, ohm,
metering tube. It is a stainless steel armoured construction for the safe measurement of a variety of liquids,
or DC millivolt input and converts it to a 4 to 20mA DC signal for transmission. It supports either BRAIN
gases and steam. Its special application is for hazardous, dangerous or aggressive fluids, for high
or HART communication protocol. The YTA70 is a head mount type temperature transmitter and
temperatures and high pressure rates. It has an electronic transmitter and Hart® communication that
conforms to the standard DIN form B head mounting.
offers a high degree of safety thanks to the patented float blockage detection function.

12 13
 

Field Instruments Industrial Automation

3
4
“Production efficiency improvement” The accurate and stable measurement of the
increases profitability and enhances process value with Yokogawa Field Instruments
health, safety and environment supports the safe and reliable operation in your plant.

Liquid Analytical: FLEXA21 Data Acquisition: SMARTDAC+™

The FLXA21 is a next-generation modular liquid analyzer that can be flexibly configured to measure pH/ORP, A fresh approach to data acquisition and control, with smart and simple touch operation as a design priority.
contacting conductivity, inductive conductivity, or dissolved oxygen. The FLXA21 also supports the installation Measure, display and archive process data with greater levels of clarity, intelligence and accessibility.
of up to two sensors of the same type, thereby reducing installation costs and saving space in addition to The SMARTDAC+™ concept begins with the all-new GX/GP, an integrated I/O and recording system with a
enabling the configuration of a highly reliable backup system. familiar touch operator interface. The new GX/GP is highly adaptable, very capable and easy to operate.

Web-enabled Data Acquisition System: MW100

Electrodes and Sensors Using your web browser, access any number of MW100’s within a plant or installation, to see real-time
The heart of an analytical measuring loop is the electrode system. Yokogawa has designed a wide range of site conditions and equipment operating status. The functionality of the web browser allows information
sensors to ensure this heart keeps beating under the most severe conditions. sharing from multiple locations and constructs highly distributed remote monitoring data acquisition
systems that are ideal for facilities management and equipment monitoring.

Tunable Diode Laser Spectroscopy Analyzer TruePeak: TDLS200 Digital Indicator with alarms: UM33A
The TDLS200 TruePeak Tunable Diode Laser (TDL) Analyzer is capable of measuring a number of near-infrared
The UM33A is a newly-released digital indicator with alarms, providing up to 9 alarm outputs and input
absorbing gases in harsh process environments. Able to make measurements under very challenging high
correction functions (PV bias, Polygonal line approximation, polygonal line bias). A 24V DC sensor
temperature and pressure conditions as well as environments containing many corrosive, aggressive, and high
power supply is available as an option.
particulate content materials, the TruePeak analyzer is one of the most robust process analyzers available.

Versatile Device Management Wizard: FieldMate™

In Situ Zirconia Oxygen Analyzer: ZR402G FieldMate™ is a PC-based configuration tool that performs tasks including initial setup, daily maintenance,
The ZR402G Zirconia Oxygen Analyzer features a touch screen LCD with excellent operability for settings, troubleshooting and configuration backup for device replacement. These tasks are streamlined by Field-
calibration and trend graph viewing. The probe uses a highly reliable zirconia sensor and a field- Mate’s™ intuitive operation and integrated environment which is independent of communication protocols
replaceable heater assembly. and device vendors. FieldMate™ incorporates the open FDT/DTM standard and is compliant with DTM’s per
the FDT 1.2 standard. Additionally, FieldMate™ supports both HART® and Foundation Fieldbus H1 devices.

Handheld Communicator: YHC5150X FieldMate™

Controller Series: UT35/55 Advanced®
The YHC5150X FieldMate™ Handheld Communicator is the latest HART® Communicator from Yokogawa.
The UT35/55 Advanced® Digital Indicating Controllers offer the following features as a standard:
All HART® field devices can be configured, polled and trimmed utilizing a Windows Embedded CE™ based
Built-in control functions, ladder sequence control, fuzzy logic control, complete networking capabilities –
system for faster processing and greater storage capacity. All options are standard and no subscription is
Modbus TCP/RTU, CC Link and DeviceNet. These controllers present ideal low cost solutions for modular
required. The YHC5150X is a full function, DD Direct, HART® Communicator supporting universal, common
and remote plants within mines.
practice and device specific commands for commissioning, configuration and maintenance operations.

14 15
 

Your Single-Source Partner for Operational Excellence

4
Long-term business success needs a long-term strategy.
“Lifetime partnership” maximizes
A long-term partnership with Yokogawa will help provide the
total value of ownership highest total value of ownership for automation solutions. ®

Industry leaders striving for operational excellence will benefit from

a new vigilant approach to plant automation. Yokogawa VigilantPlant
solutions help measure, control and optimize your processes,
ensuring plant-wide integration. A worldwide network of committed
experts supports your operations 24/7 for life-cycle optimization.

Production Management Asset Management and Operational Efficiency

Plant Information Management Advanced Process Control Operator Training Simulator Operation Efficiency Improvement Integrated Plant
Resource Management
Optimize

Production Control and Safety Management Open System Integration

Integrated Production Integrated Safety SCADA and Network-based High Integrity Pressure Protection
Control Management Systems HIPPS OST
Control
Control

Sensing and Actuation Gas Analyzers

Flow Pressure Multivariable Temperature Valve Positioner / Others GasAnalyzer AdvancedAnalyzer

Measure

Valve Positioner / Others

V s

16 17
Yokogawa Mining Installed Base in South Africa and African Anglophone Regions

18 19
Yokogawa in the Smelting and Refining Industry

,
Evolution Mining s Cracow mine, central QLD
AXF flow meters
,
Navigator Resources Bronzewing mine, Eastern
Goldfields WA
analyser products
,
Newcrest s Telfer mine, East Pilbara WA
AXF flow meters, EJX transmitters and analyser products
,
Coal Copper Gold Newmont s Boddington mine, south west WA
AXF flow meters, EJX transmitters and analyser products
,
Yokogawa Instrument Users Yokogawa Instrument Users Newmont s Tamani mine, NT
Yokogawa Instrument Users
AXF flow meters, EJX transmitters
, , , ,
Anglo Coal s Capcoal mine, Bowen Basin Qld Aditya Birla s Nifty and Mt Gordon mines, located in the Gold Field s Agnew mine, Goldfields region of WA Norton s Paddington gold mine, Goldfields region of WA
AXF flow meters and EJX pressure transmitters Pilbara and Mt Gordon near Mt Isa AXF flow meters EJX transmitters and analyser products
, AXF flow meters , UT temperature controllers
Anglo Coal s Dawson mine, Bowen Basin Qld AngloGold Ashanti s Sunrise Dam, Goldfields region of WA
EJX transmitters and analyser products ,
AXF flow meters, EJX transmitters, Rotamass EJX transmitters and analyser products Gold Field s St Ives mine, Goldfields region of WA
, Hillgrove Resources, Kanmantoo mine, located west of , AXF flow meters and analyser products
Anglo Coal s Moranbah North, Bowen Basin Alacer s Avoca Mine, Goldfields region of WA
Adelaide in South Australia ,
AXF flow meters and analytical products analyser products Crocodile Gold s Stawell Gold mine, Victoria
AXF flow meters , AXF flow meters, EJX transmitters and analyser products
, Evolution Mining s Ballarat Gold mine, Victoria
Yancoal s Austar Coal mine, Hunter Valley EJX transmitters and analyser products ,
EJX transmitters, analytical products AXF flow meters and Analyser products Oceana Gold s Reefton and MacraeÕs mines, South Island
Snowpeak Mining , New Zealand
, Barrick s Darlot, Lawlers, Plutonic and Cowal Mines,
BHP Billiton s BMA, Bowen Basin Qld Several mines located in North Queensland AXF flow meters, EJX transmitters and analyser products
AXF flow meters, EJX transmitters AXF flow meters WA & NSW
, EJX transmitters and analyser products AXF flow meters, EJX transmitters and analyser products
GlencoreXstrata s Bulga mine, Hunter Valley NSW
,
AXF flow meters Oz Minerals Prominent Hill mine, located in north west Newcrest s Cadia Valley mine, NSW
South Australia AXF flow meters, EJX transmitters and analyser products
Caledon Coal, Bowen Basin Qld
AXF flow meters ,
AXF flow meters, EJX transmitters Resolute s Carpentaria Gold mine, northern NSW
EJX transmitters and analyser products analyser products
Integra Coal, Hunter Valley
BHP Billiton Olympic Dam mine, located in north west ,
AXF flow meters, EJX transmitters Norseman Gold s Central Norseman, Goldfields region of WA
, South Australia AXF flow meters, EJX transmitters and analyser products
GlencoreXstrata s Newlands Coal, Bowen Basin Qld
AXF flow meters ,
EJX transmitters Crocodile Gold s Cosmo Mine, NT
EJX transmitters and analyser products
, AXF flow meters, EJX transmitters
Peabody s North Goonyella Coal, Bowen Basin Qld
,
KingsGate s Challenger mine, SA
Iron Ore
Rotamass
, analyser products
GlencoreXstrata s Oaky Coal, Bowen Basin Qld
, Yokogawa Instrument Users
AXF flow meters Evolution Mining s Edna May mine, Goldfields region of WA
AXF flow meters, EJX transmitters Citic Pacific Mining, Western Australia
Port Waratah Coal services, Hunter Valley NSW
,
AXF flow meters St Barbara s Gold Ridge mine, Solomon Islands Yokogawa EJX pressure transmitters and analytical
AXF flow meters, EJX transmitters products
Rio Tinto Coal, Bowen Basin
,
AXF flow meters and EJX pressure transmitters Silverlake Resources Randall mine, Goldfields region of WA Rio Tinto, Pilbara Iron Company, Western Australia
, AXF flow meters and analyser products Yokogawa analytical products, DY vortex flow meters
Peabody s Coppabella mine , Bowen Basin
Newmont & Barrick JV SuperPit mine, Kalgoorlie WA and EJX pressure transmitters
AXF flow meters and EJX pressure transmitters
, AXF flow meters, EJX transmitters and analyser products Arrium, South Australia
GlencoreXstrata s Ulan Coal, western NSW
Rotameter & DY vortex meters Yokogawa analytical products, AXF flow meters and
AXF flow meters and EJX pressure transmitters
, EJX pressure transmitters
Evolution Mining s Mt Rawdon mine, central QLD
Wesfarmers Curragh, south west WA
EJX transmitters
AXF flow meters and EJX pressure transmitters
,
Newcrest s Lihir Gold mine, PNG
AXF flow meters, EJX transmitters and analyser products
20 21
Yokogawa in the Smelting and Refining Industry

Smelters & Refineries

Alumina smelters
Alcoa Alcoa Port Henry, Victoria
uses AXF flow meters, EJX pressure transmitters
and analytical products
Alcoa Pinjarra, Western Australia
uses AXF flow meters, EJX pressure transmitters
and analytical products
Rio Tinto’s Queensland Alumina, Queensland
uses AXF flow meters, EJX pressure transmitters
and analytical products
Pacific Aluminium’s Boyne Smelter, Queensland
uses DY flow meters, EJX pressure transmitters
Outotec’s Ausmelt TLS smelting Distributed Control Systems and analytical products
processes incorporating Yokogawa BHP Billiton Worsley Alumina, Western Australia
Centum DCS control systems uses DY flow meters, EJX pressure transmitters
and analytical products
Tomago Smelting, NSW
Location of smelters
uses DY flow meters, EJX pressure transmitters
Daye non-ferrous metals - China and analytical products

Wuxin Copper - China Pacific Aluminium Tomago, NSW

uses AXF flow meters and EJX pressure transmitters
HCHM Hulunbeier - China
Pacific Aluminium Gove, Northern Territory
Huludao copper - China Yokogawa analytical products, AXF flow meters and
Yunnan Tin copper - China EJX pressure transmitters
Hindustan Zinc Chanderiya - India
Zinc Smelters
Karabash copper - Russia
Ongopolo Copper - Namibia Sun Metals, Queensland
uses DY flow meters, EJX pressure transmitters
and analytical products
Nyrstar Hobart, Tasmania
uses AXF flow meters and EJX pressure transmitters
Nyrstar Port Pirie, South Australia
uses AXF flow meters, EJX pressure transmitters
and analytical products

22 23
Mining Companies Using
Yokogawa Products Engineering Capabilities

Instruments Both Control systems and Instruments

Mineral/Metal Yokogawa delivers a total automation solution, covering the entire

Mining Company Mineral lifecycle of projects, as your automation partner. This proven method
Coal Copper Gold Iron Ore Lead Sands Nickel Uranium Zinc Diamond Cobalt Platinum
brings experience, engineering, technology, safety, and lifecycle
ACACIA Mining
Aditya Birla support, while at the same time reducing risk and lowering overall
Anglo Coal costs.
Anglo Gold Ghana
Anglo Gold ,
Yokogawa s Project Execution Team applies excellent communications
Anglo Gold Joel
with all parties including the Contractor, End user, Licensor, etc. to
Alacer
Arrium ensure successful project delivery. Yokogawa has the advantage of
Ambatovy Nickel a local and global knowledge base and resourcing for project
Barrick Gold execution.
Base Titanium Mining
BCL ,
BHP Billiton Mitsubishi Yokogawa s Engineering capabilities include:
BHP Billiton Nickel West
Bloomfield Coal Green Field Projects Execution
BOTASH
,, ,,
Caledon Coal Main Automation Contractor MAC
Citic Pacific Mining ,, ,,
Chambishi Metals PLC
Front End Engineering Design FEED
Combining full understanding of customer requirements with
Crocodile Gold Functional Safety Management
Cristal Mining professional management of multiple vendors, Yokogawa is strongly
De Beers Marine Systems Migration / Replacement positioned to deliver the set objectives of any project.
ERA
Evolution Mining
First Quantum Minerals
FQM Kanshishi
GlencoreXstrata Murrin Murrin
Gold Fields
Heathgate
Hillgrove
Iluka Resources
Integra Coal
IMPLATS
Kingsgate
MMG
Mopani Nkana
Mopani Mufulira
Mitsubishi Cape Flattery Silica
Murray Zircon
Namibia Custom Smelter
(Dundee Precious Metals)
Navigator Resources
Newcrest
Newmont
Norseman Gold
Norton
Oceana Gold
Panoramic Resources
Peabody
Pilbara Iron Company
Resolute
Rio Tinto
Shansteel Sierra Leone
Sibelco
Silverlake Resources
St Barbara
Snow Peak Mining
Stami Gold Mining
Tronox
Uranium One
Vale
Wesfarmers
Williamson Diamond Mine Ltd (WDL)
Yancoal
Xstrta

24 25
Accredited Training Courses Lifecycle Support Services

Africa is experiencing a The following courses are offered by Yokogawa:

severe shortage of well
qualified, competent and a) Systems Training:
experienced people in the
areas of control and field Distributed Control System (DCS) Training courses:
instrumentation. CENTUM VP Essentials, Engineering and Maintenance
Technical training
provides a platform for Systems Advanced Training: Prosafe RS Engineering,
companies to improve Profibus and Exaquantum
the skill levels in their
organisations. Well Systems and Solution Software Training: Foundation
trained employees will be FieldBus
able to pre-empt plant
Plant Resource Management and Consolidated Alarm
systems outages and
Management Software
therefore save time and
money. Yokogawa
provides flexible training b) Field Instrumentation Training: Yokogawa prides itself in providing customer centric solutions. We
partner with our customers to find optimum outcomes for your
courses in the areas of
There are three distinct levels of Field Instrumentation process plant and provide holistic and tailored service solutions that:
control and field
instrumentation, in order Training identified to accommodate engineers,
technologists, technicians, artisans and apprentices in Ensure minimum production losses and predictable
for participants to
the Field of Process Instrumentation and Control. operational costs;
understand the technologies both in theory and practice.
Preserve assets;
- Measuring Principles Product Training
The Learning Material for Field Instrumentation and Systems (Control) Sustain operational performance;
(Theoretical Explanation)
Training has been accredited by Society for Automation,
Instrumentation, Measurement and Control (SAIMC) to comply with Maximise profits.
- Advanced Product Training (Hands-on Training)
the Engineering Council of South AfricaÕs (ECSAÕs) guidelines for
Professional Registered people to earn Continuous Professional - Customised Product Training (Hands-on Training) Our reputation of uncompromising reliability in providing
Development (CPD) points. maintenance and support products is evident with the Yokogawa
These courses are practical and outcome-based, driven on real plant Lifecycle Agreement (LCA). This demonstrates our commitment to
The Field instrumentation Learning Material is also internationally simulators. On successful completion of the theoretical and practical prolonging the satisfaction of ownership and providing a range of
accredited by the Institute of Measurement and Control (IMC) in the assessments, participants will be deemed competent and issued a options on new and existing systems.
UK. YokogawaÕs Facilitators are registered as Assessors, Moderators Certificate of Competence. Training is offered at the Yokogawa South
and Trainers at the Energy and Water Sector Education and Training Africa Head Office, KwaZulu Natal office or at customer sites in the YokogawaÕs life cycle support services include the following:
Authority (EWSETA). African Anglophone Region. Preliminary Assessment Work prior to executing an agreed
technical proposal
Emergency Services offering access to the Yokogawa regional
and global Response Centre
Telephone consultation regarding maintenance and resolution
of operational issues
Remote maintenance services to remotely operate and diagnose
problems

Periodic Maintenance
Shutdown Maintenance
Software/Hardware Support Services
Parts Holding
Bench Repair
Calibration
Reports on periodic and shutdown maintenance service support
activities
Field Instrumentation and Control Systems Training offered at
,
the customer s site or Yokogawa offices
Remote Backup

26 27
Yokogawa South Africa (Pty) Limited Yokogawa African Anglophone Yokogawa Africa Holding B.V.
Region (Pty) Limited “Sucursal de Angola”
Block C, Cresta Junction
Corner Beyers Naude Drive Block C, Cresta Junction Via Expressa Km 6
and Judges Avenue, Cresta Corner Beyers Naude Drive sentido Benfica-Cacuaco
Johannesburg 2194 and Judges Avenue, Cresta Loja nº 2 - Fase 2 Benfica, Belas
South Africa Johannesburg 2194 Luanda
South Africa República de Angola
PostNet Suite #222, Private Bag X1
Northcliff 2115 PostNet Suite #222, Private Bag X1 Tel: +244 222 039 668
Northcliff 2115 Fax: +244 222 039 679
Tel: +27 11 831 6300 Email: information@ao.yokogawa.com
Fax: +27 11 831 6350 (Sales) Tel: +27 11 831 6300
+27 11 831 6370 (Reception) Fax: +27 11 831 6350 (Sales)
E-Mail: info@za.yokogawa.com +27 11 831 6370 (Reception)
E-Mail: info@za.yokogawa.com

www.yokogawa.com/za