X000 Security module ready 安全模組 Ready Y000 M/C ready 系統準備完成 Relay

X001 *AIR lack check *氣壓壓力檢知 Y001 Tower light-red 三色燈-紅

X002 DC 24V check P03 DC電源檢知 Y002 Tower light-yellow 三色燈-黃
X003 Y003 Tower light-green 三色燈-綠
X004 Error reset PB. 異常復歸按鈕 Y004 Security module reset relay 安全模組 Reset Relay
X005 Door open LS. *安全門開門檢知 Y005 Door unlock relay 安全門解鎖Relay
X006 Door unlock PB. 安全門解除按鈕 Y006 Door unlock lamp 安全門解除燈號
X007 Y007 Buzzer ON 蜂鳴器 BZ
X010 Inverter running 變頻器運轉中(C-A) Y010 Inverter STF 變頻器正轉(STF)(素材盤下降)
X011 Inverter overload 變頻器過載(So-Se) Y011 Inverter STR 變頻器逆轉(STR)(素材盤上升)
X012 WF. CW pos. 料盤正轉定位檢測 Y012 Inverter M0 變頻器減速(M0)
X013 WF. CCW pos. 料盤反轉定位檢測 Y013 Inverter M1 變頻器減速(M1)
X014 Inverter link to work feeder 料盤旋轉確認 Y014 Inverter link to work feeder 料盤旋轉致能
X015 Inverter link to Raw-Pc 素材升降確認 Y015 Inverter link to Raw-Pc 素材升降致能
FX3U-
X016 Moter overload of Raw-Pc 素材升降馬達過載 Y016 Fin-Pc down 成品盤馬達正轉(下降)
64MR
X017 Moter overload of Fin-Pc 成品升降馬達過載 Y017 Fin-Pc up 成品盤馬達逆轉(上升)
S/S 0V
X020 Raw-Pc upper limit 素材盤上升上限 Y020
COM
X021 Raw-Pc lower limit 素材盤下降下限 Y021
24V
X022 Raw-Pc pick-up pos. 素材定位檢知 Y022
X023 Fin-Pc upper limit 成品盤上升上限 Y023
X024 Fin-Pc lower limit 成品盤下降下限 Y024
X025 Fin-Pc pick-up pos. 成品定位檢知 Y025
X026 Y026
X027 Y027
X030 *Interlock during exchange *手臂換料中鎖定 Y030 Running 料台動作中
X031 Exchange finish and continue 換料完成重新定位 Y031 *Alarm *料台異常發生
X032 Exchange finish and program end 換料結束機台停止 Y032 Exchange ready 換料許可
X033 交斡備用 Y033 Raw-Pc Feed. END 素材無料
X034 交斡備用 Y034 交斡備用
X035 交斡備用 Y035 交斡備用
X036 交斡備用 Y036 交斡備用
X037 交斡備用 Y037 交斡備用
 M301 機台交斡線
P01 L1+ DC24V
P02 L1+ DC24V
P03 X030 *手臂換料中鎖定
P04 X031 換料完成重新定位
P05 X032 換料結束機台停止
P06 X033 交斡備用
P07 X034 交斡備用
P08 X035 交斡備用
P09 X036 交斡備用
P10 X037 交斡備用
P11 3111
P12 3112
P13 3113
P14 3114
P15 3115
P16 Y030 料台動作中
P17 Y031 *料台異常發生
P18 Y032 換料許可
P19 Y033 素材無料
P20 Y034 交斡備用
P21 Y035 交斡備用
P22 Y036 交斡備用
P23 Y037 交斡備用
P24 RCOM
P25 RCOM
P26 跳線板 25P 母
P27 HMI 192.168.100.102
P28
P29
P30 管長：
P31 線長：
 1 2 3 4 5 6 7 8 9 0
3Ø 220V/1.5KVA

R01
S01
T01
AC220-R
AC220-S
AC220-T
A A
LI1
P02

LI2
LINE 1
Load 1
LO1
R11 交流控制電源
A1
LINE 2
Load2

LO2
S11 AC Power
GND GND

For Controller
PG
P01 50W
L101 直流電源
A2
L1+ DC Power

R11
K100
B B
1 3 5
+- L1- For Controller
F100 25A

人機電源

R12
1 2
F01 2A
LH+ DC Power
P03 50W For HMI
1 2 R14 直流電源
L2+
2 4 6 1
F02 4A
2
DC Power
S14
C F03 4A
+- L1- For Sensor C
R0
S0
T0

1 3 5 Y00 L1- L2+

A1(+) A2(-) A1(+) A2(-)
F101
10A L1- 11 14 SVEMG L1+ 11 14 X02
2 4 6
21 24 Y00R 21 22
D Y04A ES34
A1(+) A2(-) D
KY00 1(L1) 2(T1) KX02
R02
3(L2) 4(T2) S02 交流動力電源
5(L3) 6(T3) T02 AC Main Power

R11 13 14 R12
E E
K100 SC-4-0 220V

F F

G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

L1+ L1+

A A
Y05

21
11

A1(+)
KY05
ES11

A2(-)
EM0
ES21
ES11

14
24
ES12
B L1- B

L1+
ES33

Y05A
81
71

S12 S11(+) A1 13 23 33 41 S33 +

EM1
81
71

11

33
21
KY04
C C
82
72

12

34
22
EM2
82
72

Phcenix

Y04A
83
73

51

63
41
D
PSR-ESA4_B
D
EM3
83
73

KX02

52

64
42
84
74

-
S21(-) S22 A2 14 24 34 42 S34
EM4
84
74

E ES34 E

X05
ES22
ES12

ES21
X00

EC24

EC34
F ES22
F

L1- L1-

G NOTES: G

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

A A

N01
Conveyer Inverter

10 Shihlin Electric SS2 SD L1- Y14 KY15B

A1(+) A2(-)
B 2 Inverter STF Y10 B

SOURCE
1(L1) 2(T1) U11
Y11

SINK
5 STR

參數 設定值 參數 設定值 3(L2) 4(T2) V11

4 M0 Y12
PR1 120 PR71 1 5(L3) 6(T3) W11
AM PR2 0000 PR77 2 M1 Y13
PR4 90 PR79 8 13 14 X14
L1+ SO
PR5 60 PR80 2 M2 L1+
PR6 30 PR81 3 21 22 KY14B
X11 Y04 L1-
C SE
PR7 0.1 PR82 4
RES
料盤馬達 C
X3 PR8 0.1 PR83 0000 PC
KY14 DC24V work feeder motor
PR18 120 PR84 1 0.4KW
L1+ C
PR40 5 PR86 30
B
PR85 0000 PR XXXX
PR61 0000 PR XXXX
A
L1 L2 L3 - + PR DB T1 T2 T3
R S T N P U V W

D L1+
97(NO) 98(NO) D
95(NC) 96(NC)
Y15 KY14B X16
A1(+) A2(-)
U03
V03
W03

1A QX16
R02
1(L1) 2(T1) 1(L1) 2(T1) U12
S02
3(L2) 4(T2) 3(L2) 4(T2) V12
T02
5(L3) 6(T3) 5(L3) 6(T3) W12
E E
13 14 X15
L1+ PG

21 22 KY15B T02
L1-

N01A R02
L1- KY15 DC24V KX10
A2(-) A1(+)
素材馬達
11 14 Raw pc motor
F L1+ X10
0.2KW F
21 24 BR2
R02

KX10

G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

R02
S02
T02
97(NO) 98(NO)
95(NC) 96(NC)
A Y16
A1(+) A2(-)
KY17B L1+ X17 A
1.6A QX17
1(L1) 2(T1) 1(L1) 2(T1) U2
3(L2) 4(T2) 3(L2) 4(T2) V2
5(L3) 6(T3) 5(L3) 6(T3) W2
13 14
B
PG

21 22 KY16B
B
L1-

KY16 DC24V
成品馬達
Fin pc motor
0.2KW
Y17 KY16B
A1(+) A2(-)
C C
1(L1) 2(T1)
3(L2) 4(T2)
5(L3) 6(T3)
13 14
21 22 KY17B
D L1- D
KY17 DC24V

E E

F F
R02
S02
T02

G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

L1-
L2+
L1+
A01 FX3U-64MR
A A
L R11

N S11

B GND B

S/S

0V
C C
24V
SM01
S14 S13
X00 X000 Security module ready
S01
X01 X001 *AIR lack check
D KX02 D
11 14
X02 X002 DC 24V check

X03 X003
BT04

E X04 DLM01 X004 Error reset PB. E

P6 P5
X05 X005 Door open LS.
BT06
X06 X006 Door unlock PB.

F X007 F
X07
KX10
X10
P14 P11 X010 Inverter running
L1-
L2+
L1+
G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

L1-
L2+
L1+
A01 FX3U-64MR
A N01 A
Se So
X11 X011 Inverter overload
BL
S12
BK BR
X12 X012 WF. CW pos.
BL
S13
BK BR
B X13 X013 WF. CCW pos. B
KY14
13 14
X14 X014 Inverter link to work feeder
KY15
13 14 X015 Inverter link to Raw-Pc
X15
QX16
C 96 95 X016 Moter overload of Raw-Pc C
X16
QX17
X17
96 95 X017 Moter overload of Fin-Pc
LT20
X20
A C X020 Raw-Pc upper limit
D LT21 D
X21
A C X021 Raw-Pc lower limit
BL
S22
BK BR X022 Raw-Pc pick-up pos.
X22
LT23
A C X023 Fin-Pc upper limit
E X23 E
LT24
A C X024 Fin-Pc lower limit
X24
BL
S25
BK BR X025 Fin-Pc pick-up pos.
X25
F X026 F
X26
X027
X27
L1-
L2+
L1+
G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

L1-
L2+
L1+
A01 FX3U-64MR
A A
DO0 COM
X30 M/C X030 *Interlock during exchange
DO1 COM
X31 M/C X031 Exchange finish and continue
DO2 COM
B X32 M/C X032 Exchange finish and program end B
DO3 COM
X33 M/C X033
DO4 COM
X34 M/C X034
C DO5 COM
X035 C
X35 M/C

DO6 COM
X36 M/C X036

X37
DO7
M/C
COM
X037
D D

E E

F F

L1-
L2+
L1+
G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

L1-
L2+
L1+
A01 FX3U-64MR
A A
COM1
KY00
Y00-Y03 COM
A1(+) A2(-)
Y00
Y000 M/C ready
L2
B Y01 L1
TL-R Y001 Tower light-red B
L2
Y02 L1
TL-Y Y002 Tower light-yellow
L2
Y03 L1
TL-G Y003 Tower light-green
C C
COM2 Y04-Y07 COM
KY04
A1(+) A2(-)
Y04 Y004 Security module reset relay
KY05
A1(+) A2(-)
Y05 Y005 Door unlock relay
D D
L2
Y06 L1
LY06 Y006 Door unlock lamp
BZ
Y07 Y007 Buzzer ON

E COM3 Y10-Y13 COM E

N01
STF SD Y010 Inverter STF
Y10
N01
STR SD Y011 Inverter STR
Y11
N01
F M0 SD Y012 Inverter M0 F
Y12
N01
Y13
M1 SD Y013 Inverter M1
L1-
L2+
L1+
G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

L1-
L2+
L1+
A01 FX3U-64MR
A A
COM4 Y14-Y17 COM
KY14
A1(+) A2(-)
Y14 KY15B Y014 Inverter link to work feeder
KY15
A1(+) A2(-)
B Y15 KY14B Y015 Inverter link to Raw-Pc B
KY16
A1(+) A2(-)
Y16 KY17B Y016 Fin-Pc down
KY17
A1(+) A2(-) Y017 Fin-Pc up
Y17 KY16B

C Y20-Y27 COM C
COM5

Y20 Y020

Y21 Y021
D D
Y22 Y022

Y023
Y23
Y024
E Y24 E
Y025
Y25
Y026
Y26
F Y027 F
Y27

L1-
L2+
L1+
G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 1 2 3 4 5 6 7 8 9 0

L1-
L2+
L1+
A01 FX3U-64MR
A A
DI0 COM
Y30 M/C Y030 Running
DI1 COM
Y31 M/C Y031 *Alarm
DI2 COM
B Y32 M/C Y032 Exchange ready B
DI3 COM
Y33 M/C Y033 Raw-Pc Feed. END
DI4 COM
Y34 M/C Y034
C DI5 COM
Y035 C
Y35 M/C

DI6 COM
Y36 M/C Y036

Y37
DI7
M/C
COM
Y037
D D
COM6 RCOM Y30-Y37 COM

E E

F F

L1-
L2+
L1+
G G
NOTES:

1 2 3 4 5 6 7 8 9 0
 KX10 KY04 K100
J01 A01 SM01 P01 P03 KX02 KY00 KY05

24V DC 24V DC ES34

DC OK DC OK Y04A L1+ R02 L1+ R02 L1- ES12 L1+

110VAC INPUT SM01 V Adj V Adj

MELSEC 0 1 2 3 4 5 6 7 20 21 22 23 24 25 26 27 ● ● ● ● ● ● ● ●
X02 BR2 X10 Y00R EMG Y04A Y05A
+ +
IN
10 11 12 13 14 15 16 17 30 31 32 33 34 35 36 37
AB 440R-N23126
POWER
RUN - -
BATT + +
ERROR
0 1 2 3 4 5 6 7 20 21 22 23 24 25 26 27 ● ● ● ● ● ● ● ●
- -
FX 3U-64M OUT
10 11 12 13 14 15 16 17 30 31 32 33 34 35 36 37
LOT*** E E
N N WAGO 788-103 WAGO 788-103 WAGO 788-103 WAGO 788-103 WAGO 788-103
Omron G2R-2 Omron G2R-2 Omron G2R-2 Omron G2R-2 Omron G2R-2
RUN
L L
STOP L1- L2+ L1- N01A L1- Y00 L1- Y04 L1- Y05

N01 KY14 KY15 KY16 KY17 EMG DCT ACT F01 F02 F03 F101

ES11 ES12 L1+ L1+ L1+ L1+ L1+ L1+ L2+ L2+ L2+ L2+ LH- L1- L1- L1- L1- L1- L1- L1- L1- R01 R01 R01 S01 S01 T01 T01 R02 R02 S02 S02 T02 T02 R11 R11 S11 S11

ES21 71 72 73 74 ES22 81 82 83 84 QDQ QDQ QDQ QDQ QDQ QDQ

CT-FB101LA CT-FB101LA CT-FB101LA CT-FB101LA CT-FB101LA CT-FB101LA
PU Hz
SS2 SERIES
MON
RUN
A
V 2A 4A 4A 10A 10A 10A

REV FWD
STOP
MODE SET RESET

ES21 71 72 73 74 ES22 ES11 81 82 83 84 ES12 L1+ L1+ L1+ L1+ L1+ L1+ L2+ L2+ L2+ L2+ LH- L1- L1- L1- L1- L1- L1- L1- L1- R01 R01 R01 S01 S01 T01 T01 R02 R02 S02 S02 T02 T02 R11 R11 S11 S11

AVI

ACI
10 2 5 4 AM SO SE C B A

SINK

SOURCE

SK01 P02 GND

SD STF STR M0 M1 M2 RES PC

R/L1 S/L2 T/L3 -/N

+/P PR U/T1 V/T2 W/T3

Ln2

Lo2
TDK-Lambda
RSAL-2001W
LINE 1
Load 1

Ln1

Lo1
LINE 2
Load2
 KX10 KY04 K100
SM01 P01 P03 KX02 KY00 KY05

24V DC 24V DC ES34

DC OK DC OK Y04A L1+ R02 L1+ R02 L1- ES12 L1+

SM01 V Adj V Adj

X02 BR2 X10 Y00R EMG Y04A Y05A
AB 440R-N23126 + +
- -
+ +
- -
LOT*** E E
N N WAGO 788-103 WAGO 788-103 WAGO 788-103 WAGO 788-103 WAGO 788-103
Omron G2R-2 Omron G2R-2 Omron G2R-2 Omron G2R-2 Omron G2R-2

L L
L1- L2+ L1- N01A L1- Y00 L1- Y04 L1- Y05

EMG DCT ACT F01 F02 F03 F101

ES11 ES12 L1+ L1+ L1+ L1+ L1+ L1+ L2+ L2+ L2+ L2+ LH- L1- L1- L1- L1- L1- L1- L1- L1- R01 R01 R01 S01 S01 T01 T01 R02 R02 S02 S02 T02 T02 R11 R11 S11 S11

ES21 71 72 73 74 ES22 81 82 83 84 QDQ QDQ QDQ QDQ QDQ QDQ

CT-FB101LA CT-FB101LA CT-FB101LA CT-FB101LA CT-FB101LA CT-FB101LA

2A 4A 4A 10A 10A 10A

ES21 71 72 73 74 ES22 ES11 81 82 83 84 ES12 L1+ L1+ L1+ L1+ L1+ L1+ L2+ L2+ L2+ L2+ LH- L1- L1- L1- L1- L1- L1- L1- L1- R01 R01 R01 S01 S01 T01 T01 R02 R02 S02 S02 T02 T02 R11 R11 S11 S11

SK01 P02 GND

Ln2

Lo2

TDK-Lambda
RSAL-2001W
LINE 1
Load 1
Ln1

Lo1

LINE 2
Load2