Idromar Dosing Unit
Idromar Dosing Unit
PRODUCT LABEL
6 5 4 3 2 1
EN
VMS MF
                                                                                                                 B
                                                                                                                                 OPERATING MANUAL
                                                                                                         VMSA MF
                                                                                                                 A
6   5           4
                    WITH DIAPHRAGM           3
                                                             Assieme_VMS MF_VMSA
                                                                     MF_3D
                                                                           2
                                                                                             Edizione
                                                                                                00
                                                                                                    1
                                                                                                        Foglio
                                                                                                        1/1
           This operating instructions contains safety information that if ignored can endanger life or result
           in serious injury.
           Read these instructions carefully before use and keep them for future reference. The original
           instruction is in Italian. All non-Italian instructions are translations of the original instruction.
           Information and specifications on this manual could be uncorrect or could have printing errors.
           Specifications are subject to change without notice.
Version: R1-05-15
           NORME CE
           EC RULES (STANDARD EC)
           NORMAS DE LA CE
                                       ⎬
           Direttiva Basso Voltaggio
           Low Voltage Directive           2006/95/CE
           Directiva de baja tensión
                                                               ⎬
           Direttiva EMC Compatibilità Elettromagnetica
           EMC electromagnetic compatibility directive               2004/108/CE
           EMC directiva de compatibilidad electromagnética
                                                                        ⎬
           Norme armonizzate europee nell’ambito della direttiva
           European harmonized standards underdirective                        2006/42/CE
           Las normas europeas armonizadas conforme a la directiva
VMS metering pump is tested and certified by WQA to NSF/ANSI 50 and 61 for materials safety.
             Danger!
             Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
             Warning!
             Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
       ⎘     Cross reference - An instance which refers to related information elsewhere in the same
             document
2
PURPOSE OF USE AND   METERING PUMP IS INTENDED FOR CHEMICAL DOSING AND DRINKING WATER
SAFETY               TREATMENT.
Use the pump in accordance with the data and specifications printed on the label.
Do not modify or use in a manner inconsistent with the provisions of the operating manual.
Keep the pump protected from sun and water. Avoid water splashes.
                     In emergencies the pump should be switched off immediately. Disconnect the power
                     cable from the power supply.
                     When using pump with aggressive chemicals observe the regulations concerning the
                     transport and storage of aggressive fluids.
                     Manufacturer is not liable for any unauthorized use or misuse of this product that may
                     cause injury, damage to persons or materials.
                     Pump must be accessible at all times for both operating and servicing. Access must
                     not be obstructed in any way.
                     Pump and accessories must be serviced and repaired by qualified and authorized
                     personnel only.
3
ENVIRONMENTAL        Work area
SAFETY               Always keep the pump area clean to avoid and/or discover emissions.
Recycling guidelines
EWC code: 16 02 14
Distributor
PUMP’S DATA
Spare parts          For spare parts orders or any other communication, refer to product label.
                     Code (CODE) and serial number (S / N) uniquely identify the pump.
4
1. Introduction
Introduction:
Metering Pumps “VMS MF” Series are the ideal solution for low / middle dosing of chemicals. All control and setup parameters
are available through a digital keyboard and they are displayed on a LCD backlit display. Pump has “Level” input ,
Pump’s capacity
Working modes:
			
Pump can work in differents ways. See related chapters for extended description of each single mode.
		CONSTANT mode.
		 Pump doses at a constant rate set in “SPH” (strokes for hour), “SPM” (strokes for 			
		 minute) or “LPH” (litres per hour) parameters set during program session.
			
		DIVIDE mode.
		 External pulses from a water meter are divided by a value set during program
		 session. The pump doses with a rate determined by this parameter.
		MULTIPLY mode.
		 External pulses from a water meter are multiplied by a value set during program 			
		 session. The pump doses with a rate determined by this parameter.
		PPM mode.
		 Dosing rate is determined by pulses from a water meter on the base of set PPM, 			
		 chemical product concentration (%) and quantity for each single stroke set during 			
		program session.
			
		PERC mode
		Dosing rate is determined by pulses from a water meter on the base of set PERC 			
		 (%), chemical product concentration (%) and quantity for each single stroke set 			
		 during program session.
		MLQ mode
		Dosing rate is determined by pulses from a water meter on the base of set MLQ 			
		 (milliliters per quintal), chemical product concentration (%) and quantity for each 			
		 single stroke set during program session.
		BATCH mode.
		 Signal from an external contact starts the pump to dose the set quantity.
		VOLT mode.
		 Voltage from an external device drives the pump that doses proportionally using a minimum and 		
		 maximum of strokes for minute set during program session (0 ÷ 10 VDC).
		mA mode.
		 Current from an external device drives the pump that doses proportionally using 			
		 a minimum and maximum of strokes for minute set during program session
5
2. Unpacking
Included into package:        n.4        Dibbles ø6
                              n.4        Self tapping screws 4,5 x 40
                              n.1        Delayed fuse 5 X 20
                              n.1        Foot filter with valve
                              n.1        Injection valve
                              n.1        Level probe
                              m2         Delivery pipe* (opaque PE)
                              m2         Suction pipe * (transparent PVC)
                              m2         Discharge pipe (transparent PVC)
                              n.1        This installation manual
Legend:
a. Alternating Current;
b. DC,
c. Protective Earth;
d. Standby;
e. Warning -
6
3. Pump’s description
Display LCD
Delivery valve
Discharge knob
Pump head
Suction valve
to power supply
7
4. Before to Install warnings
                                                        Pump’s installation
                                   Hydraulic Installation (hoses, level probe, injection valve)
                                   Electrical Installation (main power connection, priming)
                                                     Programming the pump.
Protective clothes
Installation location
			                                  Pump must be installed in a safety place and fixed to the table / wall to 			
			                                  avoid vibration problems!
                                     Chemical feeding must be stopped during backwash cycles and periods of no-
                                     flow as these conditions may introduce the potential for chemical overdosing.
                                     Not doing so may result in elevated chemical concentrations and hazerdous
                                     gas introduction into the pool or spa.
8
5. Installation Draw
Pump must be installed in a wall support at a maximum height (from tank’s bottom) of 1,5 meters.
                                                                                          1 - Dosing Pump
                                                                           2              2 - Suction Hose
                                                                                          3 - Delivery Hose
                                                                                          4 - Injection Valve
                             5                                                            5 - Air discharge
                                                                                          6 - Level Probe
                                                                                          7 - Foot Filter
                                                                                          8 - Power Cable
9
6. Hydraulic Installation
Suction Hose.
		                      Completely unscrew tightening nut from pump’s head and remove assembling 			
		                      components: tightening nut, holding ring and pipe holder.
Assembly as shown in fig. (A). Insert hose into pipe holder until it reaches the bottom.
Connect other side of the hose to the foot filter using the same procedure.
Suction Hose
Tightening Nut
Holding Ring
Pipe Holder
O-ring
Valve
fig. (A)
10
Assembling foot filter with level probe.
		 Level probe must be assembled with foot filter using the provided kit.
		 Foot valve is made to be installed into tank’s bottom without sediments priming problem.
                                           STEP 5
		
STEP 4
STEP 3
                            INSERT PROBE
                        WITH N.O. CONTACT
                            UNTIL TO HEAR
                                   A CLICK
                                                                                                                 STEP 2
INSERT FLOATER
STEP 1
		                      Connect BNC from level probe into pump’s level input (front side of the pump). 			
		                      Put level probe assembled with foot filter into tank’s bottom.
Delivery Hose.
		                      Completely unscrew tightening nut from pump’s head and remove assembling 			
		                      components: tightening nut, holding ring and pipe holder.
Assembly as shown in fig. (A). Insert hose into pipe holder until it reaches the bottom.
Connect other side of the hose to the injection valve using the same procedure.
11
Discharge hose.
Insert one side of discharge hose into discharge connector as shown in fig (C).
To Delivery hose
Discharge Knob
Discharge hose
                                                                                                    To Suction hose
fig (C)
12
Self-venting pump head.
to bleed hose
to delivery hose
to suction hose
		                        Self-venting pump head must be used when using chemicals that produce 			
		                        gas (i.e. hydrogen peroxide, ammonium, sodium hypoclorite at particular conditions).
Notes:
- suction, delivery and purge valves are DIFFERENT! Do not exchange them!
- during calibration procedure (“TEST”) insert discharge hose into BECKER test-tube!
13
7. Electrical Installation
All electrical connections must be performed by AUTHORIZED AND QUALIFIED personnel only.
Before to proceed, please, verify the following steps:
- verify that pump’s label values are compatible with main power supply.
                                                                    P - Dosing Pump
                                                                        R - Relay
                                                               I - Switch or safety device
                                                          E - Electrovalve or inductance load
                                                                   A - Main Power
                                                                 WARNING
                                                   IF EQUIPMENT IS SUPPLIED WITH A PLUG:
If an appliance coupler or separable plug is used as the disconnecting device, it shall be readily identifiable and easily reached by the operator.
            For single-phase portable equipment, a plug on a cord of length not greater than 3m is considered to be easily reached.
                                                                WARNING
                                                IF EQUIPMENT IS NOT SUPPLIED WITH A PLUG:
14
Once verified previous steps proceed as follows:
		 - check that “BNC” of level probe has been connected as described in “Hydraulic 			
		Installation” chapter.
		
		 - connect “BNC” and external signal to pump’s “INPUT” connectors.
		 This input may be used as follows:
white - signal
yellow - ground
                                                                           brown - + 5V
If the pulse emitter water meter is supplied with metering pump external signal will be an MPM connector for water meter
connection. For mailn board connection see on page 44.
NOTE: Pumps with pulse emitter water meter with Hall effect exclude BATCH, VOLT and mA working modes.
15
8. Basic Settings
Turn the pump on or off and exit from setup menu (without saving parameters)
The “VMS MF” pump is equipped with a keyboard.To avoid any misunderstanding during next chapters all keys will be described
as shown on this legend:
ON/OFF
                E
		“RIGHT” key				“E” key
Menu navigation:
To enter into programming mode press and keep pressed “E” key from main screen (fig.3):
Main screen (fig.3) may appear different if “PPM” or “BATCH” mode is enabled. After about 4 seconds the pump will show
the password screen (fig.5):
                                                        password
                                                          0000                                                         fig.5
Default password is “0000”. Just press “E” key. Otherwise insert password using “UP” and “RIGHT” keys.
16
Saving / Discarding changes / Activating working mode
Once edited data into setup menu it’s possible to save them by pressing “E” key or to discard them by pressing “ESC” key.
To activate a working mode (Constant, Divide, Multiply, PPM, PERC, MLQ, Batch, Volt, mA) select the required mode and
confirm it using “E” key.
“ESC” key has a double function. It can be used to discard all changes made into setup mode or to turn on/off the pump. To
turn on/off the pump press and keep pressed this key while in main screen (fig.3). The pumps will show:
                                                          OFF
                                                    -----------------
To return into operating mode press “ESC” key.                                                                            fig.6
If this is the first time into SETUP menu then the pump will automatically set itself into “FULL” menu mode as shown in fig. A.
Just press “E” key to confirm. This mode will show all pump functions and working modes.
                               FULL                                                   SHORT
                               MENU                                                   MENU
		                                 fig. A			                                               fig. B
Next time the SETUP menu will be reached it will possible to operate with “SHORT” menu configuration to change only selected
mode parameters as shown in fig. B. Press “E” to confirm.
Note: “SHORT” menu option is not available during first time into SETUP menu or after a reset.
17
9. Priming
PRIMING
To proceed follow these steps: connect all hoses to the pump; open discharge valve by completely turning the discharging knob
(counter clock-wise). Power up the pump.
After pump’s intro (fig.1):
                                                      VMS MF
                                                       R: 1.xx                                                           fig.1
the pump will show the “Delay” (pump’s activation delay) as shown fig.2:
                                                     WAITING
                                                      00:59                                                              fig.2
Press any key to skip the “Delay”. Pump will show “Srokes” (actual strokes) as shown in fig.3:
                                                     STROKES
                                                     100 SPM                                                             fig.3
Press and keep pressed the “RIGHT” key to enter into priming mode. Pump will go for 30 seconds into priming mode as shown
in fig.4.
				                                                   PRIMING
                                                       30 Sec.                                                           fig.4
When the chemical begins to flow out from the outgassing hose then completely close the outgassing knob (except for self-
venting pump heads). This ends the priming procedure. If countdown for priming is not yet ended press “ESC” key.
18
10. Pump’s functions summary
                                             STROKES
                                             100 SPM
                                                               Key
Key
                                             MODE                                  constant
            Working
             Mode                           CONSTANT                               150 SPM
                                                               Key
                                             SUPPLY
        Power Supply
          Voltage
                                             220 VAC
                                                               Key
Key
                                             DOSING                                  cc/st
          Liters/Hour
         Gallons/ Hour                      0.000 lph                                0.20
            Dosage
Key
19
10. Pump’s functions summary- ALARMS
If any alarm is active, in the menù “Pump’s functions summary” a general alarm display will show the symbol “#” and the
number of alarm active at the moment. Enter into this menu with “RIGHT” key.
The windows displayed show which alarms are active.
                                           Key
            ALARM                                         ALARM                   Level alarm: the level probe signals the product
            N° 01                                          LEVEL                  end.
                                                                       Key
                        Key
                                                                                  Over flow alarm: signals the working frequency of
                                                             over                 the pump is higher than the values on the label.
          # STROKES
                                                             flow
           100 SPM
                                                                       Key
                        Key
                                                           ALARM                  Power alarm signals the power supply is out of
                                                                                  range (from 180 to 270 VAC).
                                                           POWER
           MODE
                                                                       Key
          CONSTANT
                                                           ALARM                  Stroke alarm signals that it has been set a capacity
                                                                                  higher than the value on the label.
                        Key                                stroke
                                                                       Key
            SUPPLY
                                                                                  Batch alarm signals that the pumps has received a
            220 VAC                                        ALARM                  pulse while in Batch working mode.
                                                           BATCH
                                            Key
Key
             DOSING
            0.000 lph
Key
20
11. Quick Guide - Main Menu (Prog [1] Mode)
                                                       Mode [2]
                         Key                            DIVIDE           E   Key
                                                                             See
                                                 Key                         page 35
                                                       Mode [3]
                                                       MULTIPLY          E   Key
                                                                             See
             PROG [2]                  See       Key                         page 36
Key
              SETUP             Key
                                       page 19
                                                       Mode [4]
                                E                       PPM              E   Key
                                                                             See
                                                                             page 37
                                                 Key
                                                       Mode [&]
                                                        MLQ              E   Key
            PROG [3]                   See                                   See
                                       page 20   Key                         page 39
              STAT               Key
                                 E                      Mode [7]
                                                         BATCH           E   Key
                                                                             See
                                                 Key
                                                                             page 40
                                                       Mode [8]
                                                        VOLT             E   Key
                                                                             See
                                                 Key                         page 41
                                                       Mode [9]
                                                         mA              E   Key
                                                                             See
                                                                             page 42
Key
21
12. Quick Guide - Main Menu (Prog [2] Setup)
                                                         SET [01]
                PROG [1]                                  CC/ST                  E       Key
                                               See
                                                                                     See
                 MODE                          pag. 19               Key             pag. 22
                                         Key
                                                         Set [02]
                                     E                     test                  E       Key
                                                                                     See
                                                                     Key
                                                                                     pag. 22
                              Key                        set [03]
                                                          level                  E      Key
                                                                     Key             See
                                                                                     pag. 23
                                                         set [04]
                                                         wmeter                  E      Key
                                                                     Key             See
                                                                                     pag. 24
                                                         set [05]
                                                         timeout
                PROG [2]                                                         E       Key
                                                                                     See
                 SETUP                                               Key
                                                                                     pag. 25
                                         Key
                                                         set [06)
                                     E                     unit                  E       Key
     Key                                                                             See
                                                                     Key
                                                                                     pag. 26
                              Key                        set [07)
                                                          delay                  E      Key
                                                                     Key             See
                                                                                     pag. 27
                                                          set [08]
                                                         password                E       Key
                                                                                     See
                                                                     Key
                                                                                     pag. 27
Key
22
13. Quick Guide - Main Menu (Prog [3] Stat)
                PROG [1]
                                              See pag. 19
                 MODE                 Key
                                      E
                            Key
                PROG [2]
                                              See pag. 20
                 SETUP                Key
             Key
                                      E
                           Key
23
15. Setup
                                                     CC per Stroke.
					
                    SET [01]                         Enter here the cc/stroke value obtained during “Test” mode (calibration).
                     CC/ST                           Use “UP” key to increase of one unit the blinking digit “_”.
			
                             E       Key             Press “RIGHT” key to skip on next digit.
                                                     Press “E” key to save data and “ESC” exit to main menu.
                    CC/ST                            Otherwise press “ESC” to discard data and exit to main menu.
                    10.00
Calibration.
                                                     This procedure defines the cc quantity (cubical centimeters) that the pump feed
                    SET [02]                         every single injection. To determine this value the pump must be calibrated.
                     TEST
                                                     1) Install the pump on plant and insert the suction hose (with its level
                                                     probe / foot filter) into a BEKER “test-tube”.
                                 E   Key             If pump’s model is self-priming put the discharge hose into the “test-tube“ too.
                                                     2) Power up the pump and turn the flow’s knob to required position.
                   TEST OFF
                                                     3) Fill up the “test-tube” with the chemical until to reach a known value.
                   ST 020
                                                     4) From setup menu choose “TEST”, and insert 20”. This value is the strokes
                                                     that the pump will produce during the procedure.
                                                     6) Press “E”. The pump will begin to produce the 20 strokes and to suck the
                                                     chemical from the “test-tube”.
                                                                                      TEST ON
                                                                                      ST 020
                                                     7) At the end of 20 strokes the pump will stop. Read the value of chemical left
                                                     into “test-tube”.
10) Type this value into “CC/ST” (Set [01]) as previously described.
                                                     11) If obtained result is too small or too big, please, try to change strokes
                                                     value (20).
24
                                     Pre Level Alarm (Reserve).
              SET [03]
                                     This function defines a pre-alarm status to inform user that the dosing product is near to
               LEVEL                 end. Reserve value to be set, must be calculated on product quantity left between foot
                                     filter and pump’s suction level.
                          E   Key
                                                  - Use “UP” key to increase the blinking “_” digit.
             stop LIT                             -Press “RIGHT” key to skip on next digit.
                                                  -Press “E” key to save data and “ESC” exit to main menu. 		
             10.000                  Otherwise press “ESC” to discard data and exit to main 			
                                     menu.
During the alarm the pump continues to dose but it’ll show the following picture:
                                                                     ALARM
                                                                      N° 1
                                                                                   Key
                 Foot filter with
                 level probe
                                                                    ALARM
                                                                     LEVEL
                                                                                                             Key
     Customizable Reserver (liters
     / gallons)
25
                          Water Meter Setup.
SET [04] Use this function to setup the water meter information.
     wmeter               By entering the amount of pulses produced by the water meter the pump will optimize
                          the working mode when programmed to work in ppm and update the stats menu.
               E   Key
                          -              Use “UP” key to choose from “Pulse/L” (pulse/liter) or 		
                          “L/Pulse” (liter/pulse). 		
     pulse/l
                                         Choose “Pulse/L” for a water meter that produces 		
     004.0                many pulses.
                   Key                   Choose “L/Pulse” for a water meter that produces 		
                          few pulses.
     l/pulse                             Setting “000.0”, the pump does not accept the signal 		
                          and it is not possible to save the data.
      004.0
                          -           Use “UP” key to increase the blinking “_” digit. Enter 		
                          number of pulses that pump must receive to stop or not 		
                          the pump.
                    Key
                          -              Press “RIGHT” key for next digit / field.
26
                         Pulses Timeout (only for “Multiply” working mode and “PPM”, “PERC” and
                         “MLQ” working mode when the result is a multiplication).
     SET [05]
                         When the pump receives a pulse from the water meter it starts the dosing
     timeout             activity through an amount of time (from the first pulse to the following one).
                         At the beginning the pump doesn’t know the time lapse between the first and
               E   Key   the second pulse. So it’ll dose the product in the fastest way. From the second
                         pulse, the pump will dose the product correctly.
     timeout             This function set the maximum time between a pulse and the following one.
                         Once that this time is exceeded the pump will reinitialize the dosing activity as
     020 sec             the first time that a pulse has been received.
                         Pulses Timeout does not take part in “Divide” working mode and in all working
                         modes when the result is a division.
External Pulses
                                    The first time that the pump receives a pulse it doesn’t know
                                    the time between this pulse and the following one. So the
                                    pump will run faster as possible. “Timeout” function forces
                                    the pump to work in this way, once a specified amount of
                                    time has been exceeded.
                                     After second pulse the pump will know the time between
                                     a pulse and the following one.
27
                         Unit Change.
     SET [06]            This function allows to choose between liters or gallons measurement unit.
       unit
                         -          Use “UP” key to switch between liter or gallons 		
              E   Key    measurement unit.
       unit
      usgal
Key
      SET [07]           When the pump is powered is it possible to have a delay time (from 0 to 10
                         minutes) before dosing activities.
       delay
                         -              Use “UP” key to choose the alarm to set.
              E   Key
                         -              Use “RIGHT” key for next digit.
     power on            -            Press “E” key to save data and “ESC” exit to main menu.
      01 min             Otherwise press “ESC” to discard data and exit to main menu.
28
                      Password Setup.
     SET [12]         “Setup” menu is password protected. Default value to enter into “setup” menu
                      is “0000” (only numeric units). To change this password proceed as follows:
     password
                      -            Use “UP” key to change first digit.
            E   Key
                      -            Press “RIGHT” key to move cursor over next digit.
29
16. “Load default” and “Reset Password” procedure
This procedure deletes all programming data set. It reloads the default data of the pump.
For few seconds, the display shows LOAD DEFAULT before start up the pump.
This procedure resets the password set and reloads the default password of the pump (“0000”).
For few seconds, the display shows RESET PASSWORD before start up the pump.
30
17. Working procedure setup
Introduction.
CONSTANT mode.
		                           Pump doses at a constant rate set in “SPH” (strokes for hour), “SPM” (strokes for 				
minute) or “LPH” (litres per hour) parameters set during program session.
DIVIDE mode.
		                    External pulses from a water meter are divided by a value set during program session. The 			
		                    pump doses with a rate determined by this parameter.
MULTIPLY mode.
		                    External pulses are multiplied by a value set during program session. The pump doses 			
		                    with a rate determined by this parameter.
PPM mode.
		                    Dosing rate is determined by pulses from a water meter, desired concentration in PPM, chemical 			
		                    product concentration (%) and quantity for each single stroke set during program session.
31
PERC mode.
		         Dosing rate is determined by pulses from a water meter, percentage (%), chemical product 			
		         concentration and quantity for each single stroke set during program session.
		
		         When to use this mode ?
		         This mode is useful using an external signal from a pulse sender water meter and it’s neces			
		         sary to specify only % , leaving the pump to manage coming pulses.
		 Water meter:
		 Use a water meter to reach its maximum pulsating capabilities.
		 Note: maximum frequency for this pump is 1Khz (1000 pulses per second).
32
			
MLQ mode.
		                 Dosing rate is determined by pulses from a water meter on the base of set MLQ (milliliters
		                 per quintal), chemical product concentration (%) and quantity for each single stroke set 				
		                 during program session.
BATCH mode.
		                 Signal from an external contact starts the pump to dose product or to produce				
		                 an amount of strokes set during program session.
VOLT mode.
		                 Voltage from an external device drives the pump that doses proportionally using a minimum 			
		                 and maximum of strokes for minute set during program session.
mA mode.
		                 Current from an external device drives the pump that doses proportionally using a minimum 			
		                 and maximum of strokes for minute set during program session.
33
18. “CONSTANT” working mode
CONSTANT mode.
		                         Pump doses at a constant rate set in“SPH” (strokes for hour), “SPM” (strokes for 				
		                         minute), “LPH” (litres per hour) parameters set during program session.
                                                      mode [01]
                                                      CONSTANT
                                                                    E   Key
                                                      CONSTANT
                                                       100 spm
                                                                        Key
                                                      CONSTANT
                                                       01 sph
                                                                        Key
                                                     CONSTANT
                                                      110.0 lph
                                                                        Key
                                                      CONSTANT
                                                       11.00 lph
                                                                        Key
                                                    CONSTANT
                                                     1.100 lph                Key
Choose “CONSTANT” working mode: “SPH” (strokes per hour), “SPM” (strokes per minute), “LPH” (litres per hour).
Use “UP” key to choose between these two modes. Use “RIGHT” key to change value. For next digit press again “RIGHT” key.
“LPH” value accuracy depends on cc/st value set into the Setup menu (SET [01] CC/ST).
LPH max value depends on the max frequency of the pump (refer to the pump’s label). If an higher value is set, the pump will show an alarm
message (ALARM STROKE).
Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.
Note: last mode displayed before press the “E” key will be the active one.
34
19. “DIVIDE” working mode
DIVIDE mode.
		                        External pulses are divided by a value set during program session. The pump doses with a 			
		                        frequency determined by this parameter.
                                                           mode [02]
                                                            divide
                                                                        E   Key
                                                            DIVIDE
                                                            150.00
		                        Use this mode if connected pulse sender water meter produces many pulses and pump must 			
		                        divide them for correct dosing activities. See formula below to verify this value.
Minimum value accepted is 001.00. Setting a lower value the pump does not save the data.
Use “UP” key to modify the value. Press “RIGHT” key to move on next digit.
		 Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to 			
		 discard data and exit to main menu.
Use the following formula to find the divider to keep desired concentration.
				[imp/l] x [cc]
    ( ——————————— ) x 1000 = N
			      [ppm] x [K]
If obtained “N” is < 1 then install a pulse sender water meter that produces more pulses. Otherwise use the “MULTIPLY” mode and multiply
for 1/N. It’s also possible to fix the problem trying to decrease product dilution.
35
20. “MULTIPLY” working mode
MULTIPLY mode.
		                         External pulses are multiplied by a value set during program session. The pump doses with 			
		                         a frequency determined by this parameter.
                                                             mode [03]
                                                              multiply
E Key
                                                              multiply
                                                              010.00
		                         Use this mode if: connected pulse sender water meter produces few pulses and pump must 			
		                         multiply them for correct dosing activities. See formula below to verify this value.
Minimum value accepted is 001.00. Setting a lower value the pump does not save the data.
Use “UP” key to modify the value. Press “RIGHT” key to move on next digit.
		 Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data 			
		 and exit to main menu.
Use the following formula to find the divider to keep desired concentration.
				                                                        [ppm] x [K]
                                               ( ————————————— ) = N
			                                               ([imp/l] x [cc]) x 1000
If obtained “N” is < 1 then install a pulse sender water meter that produces less pulses. Otherwise use the “DIVIDE” mode and divice for 1/N.
It’s also possible to fix the problem trying to decrease product dilution.
Note: before to use this mode please set the “TIMEOUT” parameter as described at page 26.
36
21. “PPM” working mode
PPM mode.
		                         Dosing rate is determined by pulses from a water meter, PPM, chemical product (%) 			
		                         concentration and quantity for each single stroke set during program session.
                                        mode [04]
                                          PPM
                                                    E   Key
                                          ppm
                                        0003.00
                                                    E   Key
                                         conc %
                                          010.0
                                                    E   Key
                                         UpKEEP                                     TIMEOUT
                                          YES                                        00001’
                                                                 E   Key
                                                                                                 E   Key
                                                                                      IMP/H
                                                                                       100’
Use “UP” key to change selected unit (“_” blinking cursor) of PPM.
Use “UP” key to change selected unit (“_” blinking cursor) of CONC%.
Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.
To change “TIMEOUT” option, pump activation without external pulses for a set time, choose “YES” from “UPKEEP” menu. Then set pulses/
hour to dose at the end of set time.
Note: before to use this mode we suggest to set the “TIMEOUT” parameter. “TIMEOUT” take part when the result is a multiplication.
37
22. “PERC” working mode
PERC mode.
		Dosing rate is determined by pulses from a water meter, percentage (%), chemical product 			
		         concentration and quantity for each single stroke set during program session.
		
                                                       mode [05]
                                                        PERC
                                                                    E   key
                                                        conc %
                                                         010.0
Use “UP” key to change selected unit (“_” blinking cursor) of PPM.
Use “UP” key to change selected unit (“_” blinking cursor) of CONC%.
Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.
Note: before to use this mode we suggest to set the “TIMEOUT” parameter.
“TIMEOUT” take part when the result is a multiplication.
38
23. “MLQ” working mode
MLQ mode.
		                         Dosing rate is determined by pulses from a water meter on the base of set MLQ (milliliters 			
		                         per quintal), chemical product concentration (%) and quantity for each single stroke set 			
		                         during program session.
		                                                           mode [06]
		                                                             MLQ
                                                                           E   key
                                                               MLQ
                                                               03.00
                                                                           E   key
                                                              conc %
                                                               010.0
Use “UP” key to change selected unit (“_” blinking cursor) of MLQ.
Use “UP” key to change selected unit (“_” blinking cursor) of CONC%.
Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.
Note: before to use this mode we suggest to set the “TIMEOUT” parameter.
“TIMEOUT” take part when the result is a multiplication.
39
24. “BATCH” working mode
BATCH mode.
		                          Signal from an external contact starts the pump to dose the needed quantity set 				
		                          during program session or for the set number of strokes.
E Key
                                                CONTACT:
                                                  DIS.
E Key
                                                ST: 1000
                                                MANUAL
EXTERNAL: Pump doses within an amount of time if an external signal is received. External contact can be set as OPEN (normally open) or
CLOSED. (normally closed). Press “E” from main mode, choose to dose in ST or CC using “UP” key. Set quantity dose and press “E” to continue.
Define contact type using “UP” key. Press “E” to end procedure.
MANUAL: Pomp doses at the end of procedure. Press “E” from main mode, choose to dose in ST or CC using “UP” key. Set quantity to dose.
Press “E” to continue, review contact status and press “E”. Pump will begin to dose immediately showing quantity left.
INTERNAL: This is a “WORK-PAUSE” mode. Dosing will start for set CC or ST quantity and will stop for set time. Press “E” from main mode,
choose to dose in ST or CC using “UP” key. Set quantity dose and press “E” to continue. Define contact type (OPEN or CLOSED) using “UP”
key. Press “E” to end procedure.
NOTE: Pump must be calibrated (“TEST” function) in order to work properly into this mode. It’s not possible to program the
pump for both modes. Last entry overwrite previous ones.
40
25. “VOLT” working mode
VOLT mode.
		                          Voltage from an external device drives the pump that doses proportionally using a minimum 			
		                          and maximum of strokes for minute set during program session.
                                                                  mode [08]
                                                                    volt
                                                                               E   Key
                                                                  hiv 10.0
                                                                 spm: 100
                                                                               E   Key
                                                                  lov 00.0
                                                                 spm: 000
ESC Key
To work in this mode is necessary to specify the “HIV” (maximum working tension), “LOV” (minimum working tension) and “SPM” (strokes per
minute) values that pump will produce between the parameters.
To setup this values enter into “VOLT” mode. The cursor will blink on first digit (“HIV” field). Insert maximum tension value that will be supplied
to the pump (“UP” key). To move on next digit press “RIGHT” key.
The cursor will blink on “SPM” field. Insert strokes per minute that pump will produce near “HIV” value (“UP” key). To move on next digit
press “RIGHT” key.
The cursor will blink on first digit (“LOV” field). Insert minimum tension value that will be supplied to the pump (“UP” key). To move on next
digit press “RIGHT” key.
The cursor will blink on “SPM” field. Insert strokes per minute that pump will produce near “LOV” value (“UP” key). To move on next digit
press “RIGHT” key.
Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.
Attention: if a wrong data is set (for example, it has been set the same value for HIV and LOV) an error message (WRONG ENTRY) will appear.
41
23. “mA” working mode
mA mode.
		                          Current from an external device drives the pump that doses proportionally using a minimum 			
		                          and maximum of strokes for minute set during program session.
                                                        mode [09]
                                                        ma
E Key
                                                         hima 10.0
                                                         spm: 100
                                                                      E   Key
                                                         loma 00.0
                                                         spm: 000
ESC Key
To work in this mode is necessary to specify the “HImA” (maximum working current), “LOmA” (minimum working current) and “SPM” (strokes
per minute) values that pump will produce between the parameters.
To setup this values enter into “mA” mode. The cursor will blink on first digit (“HImA” field). Insert maximum current value that will be supplied
to the pump (“UP” key). To move on next digit press “RIGHT” key.
The cursor will blink on “SPM” field. Insert strokes per minute that pump will produce near “HImA” value (“UP” key). To move on next digit
press “RIGHT” key.
The cursor will blink on first digit (“LOmA” field). Insert minimum current value that will be supplied to the pump (“UP” key). To move on next
digit press “RIGHT” key.
The cursor will blink on “SPM” field. Insert strokes per minute that pump will produce near “LOmA” value (“UP” key). To move on next digit
press “RIGHT” key.
Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.
Attention: if a wrong data is set (for example, it has been set the same value for HIV and LOV) an error message (WRONG ENTRY) will appear.
42
24. STATISTICS management
Stat.
		                 To see dosing statistics choose “STAT” from main menu. See quick guide at pag. 21
                                            prog [3]
                                              stat
                                                       E   Key
                                                      litres
                                                        10                                                 E   Key
                         Key                                     E   Key
                                                                                Key
                                                      reset                                        reset
                                                       no                                           yes
                                 tot dos
           ESC   Key
                               -> counter
                                            E   Key
                                  pulse
                                    5
                                            E   Key
                                                                 Key                                       E   Key
                                   reset                                        reset
                                    no                                           yes
		                 “TOD DOS” means total dosed product since pump last reset.
		                 “COUNTER” means strokes numbers since pump last reset.
43
25. Troubleshooting
     Pump doesn’t turn                  Pump’s protection fuse is broken. Replace it. See page replacement
     on.                                                                                         procedure.
                                          Product to dose is generating gas. Turn discharge knob and let air
                                                                                                flow away.
     Pump is not dosing and sole-           Crystals presence inside valves. Check them and try to dose 2-3
     noid isn’t operating or slightly                                                 liters of normal water.
     operating.                                                                               Change valves.
44
26. Fuse and main board replacement
Fuse or main board replacement is allowed to qualified personnel only. Before to operate disconnect the pump from main
power and all hydraulic connections.
For fuse replacement is necessary to use a 3x16 and 3x15 screwdriver and a new fuse (same model of old one).
For main board replacement is necessary to use a 3x16 and 3x15 screwdriver and a new main board (same model of old one).
		
		 - Remove 6 screws from pump’s back.
- Pull pump’s back cover until it’s completed separated from pump’s front.
- Reinsert screws.
		
		 - Remove 6 screws from pump’s back.
- Pull pump’s back cover until it’s completed separated from pump’s front.
- Completely disconnect wires from main board and replace it. Reinsert screws.
- Reinsert screws.
45
27. Main Board
                                      FUSE
                                                                                                                              +
                                                                                                           FUSE               -   MAIN POWER
                                                                                                                          -
                                                                                                                          +
                       Coil                             N L                          Coil
                                                      Power                                                               STBY
                                                      supply
           NC                                Input                     NC                                         Input
            C                           +      -                        C                                    +      -
           NO                                                          NO
                              Level                                                                Level
         On demand                                                     On demand
         level alarm                                                   level alarm
           repeater                                                      repeater
FUSE
                                                      Coil                                   N L
                                                                                            Power
                                                                                            supply
                                          NC                                    Input
                                           C                                +     -
                                          NO
                                                               Level
                                        On demand
                                        level alarm
                                          repeater
                                       WHITE
                                       YELLOW
                                       BROWN                                RED
46
A Appendix. Maintenance.
Maintenance            In order to ensure the requirements of potable drinking water treated and the
schedule               maintenance of the improvements as declared by the manufacturer, this equipment
                       must be checked at least once a month.
                       OPERATOR PROTECTION
                       Use safety equipment according to the company regulations.
                       Use this safety equipment within the work area during installation, service and
                       when handling chemicals:
                          • protective mask
                          • protective gloves
                          • safety goggles
                          • ear plugs or hear muffs
                          • further security device, if necessary.
Maintenance           Shutdown the dosing pump before any maintenance operation ⎘ Shutdown
inspection            procedure.
                 Three-month inspections
                 Perform these tasks every three months:
                     • Check that the tightenings.
                     • Check the mechanical seal if the pump has been left idle.
                 Annual inspections
                 Perform these inspections one time each year:
                     • Check the pump capacity (as per nameplate).
                     • Check the pump pressure (as per nameplate).
                     • Check the pump power (as per nameplate).
47
            f the pump performance does not satisfy your process requirements, and the process requirements
            have not changed, then perform these steps:
            1. Disassemble the pump.
            2. Inspect it.
            3. Replace worn parts.
                 OPERATOR PROTECTION
                 Use safety equipment according to the company regulations.
                 Use this safety equipment within the work area during installation, service and
                 when handling chemicals:
                    • protective mask
                    • protective gloves
                    • safety goggles
                    • ear plugs or hear muffs
                    • further security device, if necessary.
            Shutdown the dosing pump before any maintenance operation or before long downtimes.
            Disconnect power and ensure it cannot be restarted.
48
B Appendix. Construction Materials and Technical info
TECHNICAL FEATURES
MANUFACTURING MATERIALS
Case:			                                    PPO
Pump head: 		                               PVDF
Diaphragm: 		                               PTFE
Balls:			                                   CERAMIC, GLASS, PTFE, SS *
Suction Pipe		                              PVC
Delivery Pipe:		                            PE
Valve Body:			                              PVDF
O-ring:			                                  FP, EP, WAX, SI, PTFE *
Injection connector		                       PP, PVDF (ceramic, HASTELLOY C276 spring)
Level Probe:                                PP, PVDF *
Level probe cable:		                        PE
Foot Filter: 			                            PP, PVDF *
* as ordered.
VMS MF
49
                                           VMSA MF
                        Flow                           Max pressure
                                             Stroke                       Pump
              min       max      Max        capacity                      Head
              cc/h      l/h      GPH                   bar      PSI
50
C Appendix. Delivery Curves
                     L/h
 20 01                                     18 04     L/h
                                                                           bar
  l/h 01                                    l/h 04
                                     bar
 bar 20                                    bar 18
                                                      L/h
 18 02         L/h                         15 04
                                                                            bar
  l/h 02                             bar
                                            l/h 04
 bar 18                                    bar 15
                     L/h
 15 02                                     10 10     L/h
bar
                                                     L/h
 10 05           L/h                       10 04
                                     bar
  l/h 05                                    l/h 04
                                                                           bar
 bar 10                                    bar 10
51
                               Pump head K                                              Pump head K
                    L/h
  07 06                                                         05 10             L/h
 05 01                                                          05 12       L/h
                   L/h
 l/h 01                                                         l/h 12
  bar 05                                           bar
                                                                bar 05                                bar
 04 08                                                          03 10
                   L/h
                                                                            L/h
                                                                                                       bar
                                                   bar
 l/h 08                                                          l/h 10
  bar 04                                                         bar 03
 02 17                                                          01 16
                                                                          L/h
                         L/h
                                             bar                                                      bar
 l/h 17                                                         l/h 16
 bar 02                                                         bar 01
52
C Appendix. Self-Venting Delivery Curves
                  L/h
     18 02                                            15 03      L/h
                                       bar
     2 bar                                            3 bar
                                                                                       bar
18 l/h 15 l/h
                                             bar                                        bar
      1 bar                                        3.4 bar
      15 l/h                                        10 l/h
      10 02            L/h
                                                   07 04
bar L/h
     2 bar                                         4 bar
                                                                                        bar
     10 l/h                                        7 l/h
                                             bar                                      bar
 7.5 bar                                           5.5 bar
 5 l/h                                             4 l/h
53
                          Pump head KA
     03 07
                    L/h
                                                        bar
  7 bar
  3 l/h
Flow rate indicated is for H2O at 20°C at the rated pressure. Dosing accuracy ± 2% at constant pressure ± 0,5 bar.
54
D Appendix. Dimensions
DIME NS IO NS
mm inch
A 106.96 4.21
B 210.44 8.28
C 199.44 7.85
D 114.50 4.50
E 187.96 7.40
F 97.00 3.81
G 106.96 4.21
H 125.47 4.93
L 50.00 1.96
M 201.00 7.91
55
E Appendix. Chemical Compatibility Table
Chemical                             Solenoid driven metering pumps are widely used to dose chemical fluids and it is important that the
compatibility table                  most suitable material in contact with fluid is selected for each application. This compatibility table serves
                                     as a useful help in this respect. All the informations in this list are verified periodically and believed to
                                     be correct on the date of issuance. All the informations in this list are based on manufacturer’s data
                                     and its own experience but since the resistance of any material depends by several factors this list is
                                     supplied only as an initial guide, in no way manufacturer makes warranties of any matter respect to
                                     the informations provided in this list.
                                     Tab. 1.      Chemical compatibility table.
    Product                           Formula         Ceram.    PVDF     PP     PVC    SS 316     PMMA   Hastel.   PTFE   FPM   EPDM   NBR    PE
Amines R-NH2 1 2 1 3 1 - 1 1 3 3 1 1
1
    Calcium Hypochlor.(Chlor.ted Lime): WQA test was based on 1% Calcium Hypochlorite solution.
56
F Appendix. Hoses resistance table
Hose features are very important for a reliable dosage. Every pump’s model is made to work in the best way using selected hoses
according to pump’s capacity / model. Information reported here are intended for standard use only. For extended information
ask to hose’s manufacturer.
57
                                                                                                                                             MOD 7.5 B1 Q
                                                                                                                                             Ed. 1 - rev. 0 21/02/2012
                                                            PRODUCT SERVICE REPAIR FORM
                                               ENCLOSE THE PRESENT FORM TO THE DELIVERY NOTE
     DATE         .............................................
       SENDER
       Company name.............................................................................................................................................
       Address     .................................................................................................................................................
       Phone no. .................................................................................................................................................
       Contact person.............................................................................................................................................
       OPERATING CONDITIONS
       Location/installation description ...................................................................................................................
        ...................................................................................................................................................................
       Chemical .................................................................................................................................................
       Start-up (date)............................................. Running time (approx. hours).....................................................
REMOVE ALL THE LIQUID INTO THE PUMP HEAD AND DRY IT BEFORE PACKAGING IN ITS ORIGINAL BOX.
DESCRIPTION OF PROBLEM
                MECHANICAL
                     Wear parts..................................................................................................................................
                     Brekage/other damages..............................................................................................................
                     Corrosion....................................................................................................................................
                     Other..........................................................................................................................................
                ELECTRICAL
                     Connections, connector, cables....................................................................................................
                     Operating controls (keyboard, display, etc.)..................................................................................
                     Elettronics...................................................................................................................................
                     Other..........................................................................................................................................
                LEAKS
                     Connections................................................................................................................................
                     Pump head.................................................................................................................................
                NOT OR INADEQUATE FUNCTION/OTHER
                     ..................................................................................................................................................
                     ..................................................................................................................................................
                     ..................................................................................................................................................
1. Introduction.............................................................................................................................5
2. Unpacking................................................................................................................................6
3. Pump’s description...................................................................................................................7
4. Before to Install warnings.........................................................................................................8
5. Installation Draw......................................................................................................................9
6. Hydraulic Installation................................................................................................................10
7. Electrical Installation................................................................................................................14
8. Basic Settings...........................................................................................................................16
9. Priming ...................................................................................................................................18
10. Pump’s functions summary.....................................................................................................19
10. Pump’s functions summary- ALARMS......................................................................................20
11. Quick Guide - Main Menu (Prog [1] Mode)............................................................................21
12. Quick Guide - Main Menu (Prog [2] Setup).............................................................................22
13. Quick Guide - Main Menu (Prog [3] Stat)...............................................................................23
15. Setup.....................................................................................................................................24
16. “Load default” and “Reset Password” procedure....................................................................30
17. Working procedure setup........................................................................................................31
18. “CONSTANT” working mode..................................................................................................34
19. “DIVIDE” working mode.........................................................................................................35
20. “MULTIPLY” working mode.....................................................................................................36
21. “PPM” working mode............................................................................................................37
22. “PERC” working mode...........................................................................................................38
23. “MLQ” working mode............................................................................................................39
24. “BATCH” working mode.........................................................................................................40
25. “VOLT” working mode............................................................................................................41
23. “mA” working mode..............................................................................................................42
24. STATISTICS management.......................................................................................................43
25. Troubleshooting......................................................................................................................44
26. Fuse and main board replacement..........................................................................................45
27. Main Board............................................................................................................................46
A Appendix. Maintenance.............................................................................................................47
B Appendix. Construction Materials and Technical info..................................................................49
C Appendix. Delivery Curves.........................................................................................................50
C Appendix. Self-Venting Delivery Curves......................................................................................52
D Appendix. Dimensions...............................................................................................................54
E Appendix. Chemical Compatibility Table.....................................................................................55
F Appendix. Hoses resistance table...............................................................................................56
59