CSEC Mechanical Engineering Technology – Practice Questions with
Answers
Section A: Tools and Workshop Practice
Q: What are the main parts of a twist drill?
A: Shank, body, flute, point angle, cutting edge.
Q: Give two uses of a centre lathe.
A: Turning cylindrical objects, cutting external threads.
Q: State two types of files and where they are used.
A: Flat file – smoothing flat surfaces; Round file – enlarging curved holes.
Q: List three workshop safety rules.
A: Wear PPE, do not leave tools on the floor, keep area clean and dry.
Q: What is the function of a chuck key?
A: Used to tighten or loosen the chuck on a lathe or drill.
Section B: Measurement and Fitting
Q: Sketch a micrometer and label any three parts.
A: Parts: Frame, spindle, anvil, thimble, ratchet stop.
Q: Convert: 3 inches = ___ mm.
A: 3 × 25.4 = 76.2 mm
Q: Define 'pitch' in screw threads.
A: Pitch is the distance from one thread to the next, measured parallel to the axis.
Q: Name two types of thread and one use for each.
A: Metric thread – bolts; Acme thread – lead screws.
Q: What is the difference between internal and external threading?
A: Internal threading is done inside a hole (e.g., tap); external threading is done on a rod
(e.g., die).
Section C: Drilling and Threading
Q: A 10 mm drill is used with a cutting speed of 20 m/min. Calculate RPM.
A: RPM = (1000 × 20) / (π × 10) ≈ 636.6 RPM
Q: Name two types of taps.
A: Taper tap and plug tap.
Q: Outline four steps to cut external threads on a rod using a die.
A: 1. File the end of the rod
2. Clamp in vice
3. Apply cutting fluid
4. Align die, turn and back off regularly
Q: What is the purpose of cutting fluid?
A: Reduces heat, prevents tool wear, improves finish.
Section D: Fastening and Riveting
Q: Sketch a single riveted lap joint.
A: (Simple sketch with two plates overlapping and one row of rivets)
Q: State three causes of poor riveting.
A: Improper alignment, incorrect rivet size, excessive force.
Q: What tool is used to remove a rivet?
A: A drill and punch.
Q: Define 'wire edge' in sheet metal.
A: A rolled edge of sheet metal reinforced with a wire.
Section E: Welding and Heat Treatment
Q: List two types of welding defects and their causes.
A: Porosity – gas trapped in weld; Undercut – moving too fast.
Q: What is annealing?
A: A heat treatment process to soften metal and relieve stress.
Q: Name two types of flames in oxyacetylene welding.
A: Neutral flame, carburizing flame.
Q: What PPE should be worn during arc welding?
A: Welding helmet, gloves, leather apron.
Q: State one advantage of normalising over annealing.
A: Normalising gives a better grain structure and harder finish.