ENGINE

SECTION
FUEL SYSTEM
FL FL

E
CONTENTS
APPLICATION NOTICE 2WD : Removal and Installation ..............................17 F
2WD : Inspection .....................................................19
HOW TO USE THIS MANUAL ...................... 3
AWD ...........................................................................19
G
APPLICATION NOTICE ...................................... 3 AWD : Exploded View .............................................19
How to Check Vehicle Type ...................................... 3 AWD : Removal and Installation ..............................20
TYPE 1 AWD : Inspection .....................................................22
H
PRECAUTION ............................................... 4 SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................ 23
PRECAUTIONS ................................................... 4 I
General Precautions ................................................. 4 SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 23
PREPARATION ............................................ 5 Fuel Tank .................................................................23
J
PREPARATION ................................................... 5 TYPE 2
Special Service Tool ................................................. 5 PRECAUTION .............................................. 24
K
PERIODIC MAINTENANCE .......................... 6 PRECAUTIONS ................................................. 24
FUEL SYSTEM .................................................... 6 General Precautions ................................................24
Inspection .................................................................. 6 PREPARATION ........................................... 25 L
Quick Connector ....................................................... 6
PREPARATION ................................................. 25
REMOVAL AND INSTALLATION ................ 7 Commercial Service Tools .......................................25 M
FUEL LEVEL SENSOR UNIT, FUEL FILTER PERIODIC MAINTENANCE ........................ 26
AND FUEL PUMP ASSEMBLY .......................... 7
FUEL SYSTEM .................................................. 26 N
2WD ............................................................................. 7
Inspection ................................................................26
2WD : Exploded View ............................................... 7
Quick Connector ......................................................26
2WD : Removal and Installation ................................ 7
2WD : Inspection ..................................................... 10 O
REMOVAL AND INSTALLATION ............... 27
AWD ........................................................................... 10 FUEL LEVEL SENSOR UNIT, FUEL FILTER
AWD : Exploded View ............................................. 11 AND FUEL PUMP ASSEMBLY ........................ 27 P
AWD : Removal and Installation ............................. 11
Exploded View .........................................................27
AWD : Inspection .................................................... 16
Removal and Installation .........................................27
FUEL TANK ........................................................17 Inspection ................................................................34

2WD ........................................................................... 17 FUEL TANK ...................................................... 35

2WD : Exploded View ............................................. 17 Exploded View .........................................................35
Removal and Installation .........................................35

Revision: 2009 October FL-1 2010 Rogue

 Inspection ............................................................... 37 SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 38
SERVICE DATA AND SPECIFICATIONS Fuel Tank ................................................................ 38
(SDS) ........................................................... 38

Revision: 2009 October FL-2 2010 Rogue

 APPLICATION NOTICE
< HOW TO USE THIS MANUAL > [APPLICATION NOTICE]

HOW TO USE THIS MANUAL A

APPLICATION NOTICE
How to Check Vehicle Type INFOID:0000000005254107
FL
Check the model variation code of the vehicle to confirm the service information in FL section. Refer to GI-19,
"Model Variation".
C
Destination 12th digit of model variation code Service information
Except for Mexico Except for “J” Type 1
D
Mexico “J” Type 2

Revision: 2009 October FL-3 2010 Rogue

 PRECAUTIONS
< PRECAUTION > [TYPE 1]

PRECAUTION
PRECAUTIONS
General Precautions INFOID:0000000005254108

WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
• Never smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
• Use gasoline required by the regulations for octane number. Refer to GI-29, "FUEL : Fuel".
• Before removing fuel line parts, perform out the following procedures:
- Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-499, "Inspection" (for California) or EC-942,
"Inspection" (Except for California).
- Disconnect the battery cable from the negative terminal.
• Always replace O-ring and clamps with new ones.
• Never bend or twist tubes when they are being installed.
• Never tighten hose clamps excessively to avoid damaging hoses.
• After installing tubes, check that there is no fuel leakage at connections in the following steps.
- Apply fuel pressure to fuel lines with turning ignition switch “ON” (with engine stopped). Then check
for fuel leakage at connections.
- Start engine and rev it up and check for fuel leakage at connections.
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
“MIL” may come on.
• For servicing “Evaporative Emission System” parts. Refer to EC-73, "System Diagram" (for Califor-
nia) or EC-560, "System Diagram" (Except for California).

Revision: 2009 October FL-4 2010 Rogue

 PREPARATION
< PREPARATION > [TYPE 1]

PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000005254109
FL
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description C
Tool name
KV991J0090 Removing and Installing lock ring
(J-46214) D
Lock ring wrench

LBIA0353E

Revision: 2009 October FL-5 2010 Rogue

 FUEL SYSTEM
< PERIODIC MAINTENANCE > [TYPE 1]

PERIODIC MAINTENANCE
FUEL SYSTEM
Inspection INFOID:0000000005254110

Inspect fuel lines, fuel filler cap and, fuel tank for improper attach-
ment, leakage, cracks, damage, loose connections, chafing or dete-
rioration.

A : Engine
B : Fuel line
C : Fuel tank
If necessary, repair or replace damaged parts.

JPBIA0129ZZ

Quick Connector INFOID:0000000005254111

CAUTION:
• After connecting fuel tube quick connectors, check that quick connectors are secure.
• Ensure that connector and resin tube never contact any adjacent parts.

Revision: 2009 October FL-6 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]

REMOVAL AND INSTALLATION A

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
2WD
FL
2WD : Exploded View INFOID:0000000005254112

J
JPBIA1230GB

Fuel level sensor unit, fuel filter and fuel pump K

1. Lock ring 2. 3. O-ring
assembly
: Vehicle front
Refer to GI-4, "Components" for symbols in the figure. L
CAUTION:
Never remove or disassemble parts unless instructed as shown in the figure.
M
2WD : Removal and Installation INFOID:0000000005254113

REMOVAL N
WARNING:
Be sure to read “General Precautions” before working on the fuel system. Refer to FL-4, "General Pre-
cautions".
O
1. Check fuel level on fuel gauge. If fuel gauge indicates more than
the level as shown in the figure (full or almost full), drain fuel
from fuel tank until fuel gauge indicates level as shown in the fig-
ure or below. P
NOTE:
Because fuel spills when removing fuel level sensor unit, fuel fil-
ter and fuel pump assembly for the top of the fuel is above the
installation surface of fuel level sensor unit.
• As a guide, fuel level becomes the position as shown in the
figure or below when approximately 15 (4 US gal, 3-1/4 Imp
gal) of fuel are drained from fuel tank. JPBIA0925ZZ

Revision: 2009 October FL-7 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]
• In case fuel pump does not operate, perform the following procedure.
a. Insert hose of less than 20 mm (0.79 in) in diameter into fuel filler tube through fuel filler opening to draw
fuel from fuel filler tube.
b. Disconnect fuel filler hose from fuel filler tube. Refer to FL-17, "2WD : Exploded View".
c. Insert hose into fuel tank through fuel filler hose to draw fuel from fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-942, "Inspection" (Except for California) or EC-
499, "Inspection" (for California).
3. Open fuel filler lid.
4. Open fuel filler cap and release the pressure inside the fuel tank.
5. Remove rear seat cushion. Refer to SE-35, "Exploded View".
6. Remove inspection hole cover.
• Using a screwdriver, remove it by turning clips clockwise by 90 degrees.
7. Disconnect harness connector (A) and quick connector (B).

: Vehicle front

JPBIA1266ZZ

Disconnect quick connector as follows:

• Hold the sides of connector, press tabs and pull out fuel feed
tube.

A : Pull
B : Push in tabs
• If quick connector sticks to tube of main fuel level sensor unit,
push and pull quick connectors several times until they start to
move. Then disconnect them by pulling.

JPBIA0134ZZ

CAUTION:

Revision: 2009 October FL-8 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]
• Quick connector (1) can be disconnected when the tabs
(F) are depressed completely. Never twist it more than A
necessary.

B : Connection (cross-section)
FL
D : To under floor fuel line
E : To fuel tank
G : Disconnection
C
• Never use any tools to disconnected quick connector.
• Keep resin tube (C) away from heat. Be especially care-
ful when welding near the resin tube.
D
• Prevent acid liquid such as battery electrolyte, etc. from
getting on resin tube.
• Never bend or twist resin tube during installation and
disconnection. E
• Never remove the remaining retainer (2) on hard tube (or
the equivalent) (A) except when resin tube or retainer is
replaced. F
• When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.

Retainer color : White G

JPBIA0130ZZ

• To keep the connecting portion clean and to avoid dam-

age and foreign materials, cover them completely with H
plastic bags (A) or something similar.

JPBIA0135ZZ
K
8. Use lock ring wrench [SST: KV991J0090 (J-46214)] (A) to
remove lock ring.
L
: Vehicle front

NOTE:
For reference when installing, put a matching mark on lock ring, M
fuel pump assembly and fuel tank.

N
JPBIA1267ZZ

9. Raise fuel level sensor unit, fuel filter and fuel pump assembly O
(1), and disconnect fuel tube and harness connector.
CAUTION:
• Never bend float arm during removal.
P
• Never pollute the inside by residue fuel. Draw out avoid-
ing inclination by supporting with a cloth.
• Never cause impacts such by dropping when handling
components.

PBIC3780E

Revision: 2009 October FL-9 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]

INSTALLATION
Note the following, and install in the reverse order of removal.
Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly
1. Install O-ring to fuel tank without any twist.
2. Align (A) with vehicle front as shown in the figure. Install fuel
level sensor unit (1) to fuel tank.

: Vehicle front

3. Connect quick connector of fuel feed tube as per following pro-

cedures.
a. Check the connection for damage or any foreign materials.
b. Align the connector with the tube, then insert the connector
straight into the tube until a “click” sound is heard.
c. After connecting, check that the connection is secured with fol- JPBIA1268ZZ

lowing procedures.
• Visually confirm that the two tabs are connected to the connector.
• Pull (A) the tube and the connector to check that they are
securely connected.

JPBIA0140ZZ

Inspection Hole Cover

• Before installing inspection hole cover, check that the connecting part has no fuel leakage. Refer to FL-10,
"2WD : Inspection".
1. Install inspection hole covers with the front mark (arrow) facing front of vehicle.
2. Lock clips by turning counterclockwise.
2WD : Inspection INFOID:0000000005254114

INSPECTION AFTER INSTALLATION

Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine. Then let it idle and check that there is no fuel leakage at the fuel system connections.
AWD

Revision: 2009 October FL-10 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]
AWD : Exploded View INFOID:0000000005254115

FL

JPBIA1231GB
I
Fuel level sensor unit, fuel filter and fuel pump
1. Lock ring 2. 3. O-ring
assembly
4. Sub fuel level sensor assembly J
A. Right side B. Left side
: Vehicle front
Refer to GI-4, "Components" for symbols in the figure. K

CAUTION:
Never remove or disassemble parts unless instructed as shown in the figure.
L
AWD : Removal and Installation INFOID:0000000005254116

REMOVAL M
WARNING:
Be sure to read “General Precautions” before working on the fuel system. Refer to FL-4, "General Pre-
cautions". N
Fuel Level Sensor Unit, Fuel Filter And Fuel Pump Assembly
1. Check fuel level on fuel gauge. If fuel gauge indicates more than
the level as shown in the figure (full or almost full), drain fuel O
from fuel tank until fuel gauge indicates level as shown in the fig-
ure or below.
NOTE: P
Because fuel spills when removing fuel level sensor unit, fuel fil-
ter and fuel pump assembly for the top of the fuel is above the
installation surface of fuel level sensor unit.
• As a guide, fuel level becomes the position as shown in the
figure or below when approximately 15 (4 US-gal, 3-1/4 Imp
gal) of fuel are drained from fuel tank. JPBIA0925ZZ
• In case fuel pump does not operate, perform the following pro-
cedure.

Revision: 2009 October FL-11 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]
a. Insert hose of less than 20 mm (0.79 in) in diameter into fuel filler tube through fuel filler opening to draw
fuel from fuel filler tube.
b. Disconnect fuel filler hose from fuel filler tube. Refer to FL-19, "AWD : Exploded View".
c. Insert hose into fuel tank through fuel filler hose to draw fuel from fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-942, "Inspection" (Except for California) or EC-
499, "Inspection" (for California).
3. Open fuel filler lid.
4. Open fuel filler cap and release the pressure inside the fuel tank.
5. Remove rear seat cushion. Refer to SE-35, "Exploded View".
6. Remove inspection hole cover.
• Using a screwdriver, remove it by turning clips clockwise by 90 degrees.
7. Disconnect harness connector (A) and quick connector (B).

: Vehicle front

JPBIA1266ZZ

Disconnect quick connector as follows:

• Hold the sides of connector, press tabs and pull out fuel feed
tube.

A : Pull
B : Push in tabs
• If quick connector sticks to tube of main fuel level sensor unit,
push and pull quick connectors several times until they start to
move. Then disconnect them by pulling.

JPBIA0134ZZ

CAUTION:

Revision: 2009 October FL-12 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]
• Quick connector (1) can be disconnected when the tabs
(F) are depressed completely. Never twist it more than A
necessary.

B : Connection (cross-section)
FL
D : To under floor fuel line
E : To fuel tank
G : Disconnection
C
• Never use any tools to disconnected quick connector.
• Keep resin tube (C) away from heat. Be especially care-
ful when welding near the resin tube.
D
• Prevent acid liquid such as battery electrolyte, etc. from
getting on resin tube.
• Never bend or twist resin tube during installation and
disconnection. E
• Never remove the remaining retainer (2) on hard tube (or
the equivalent) (A) except when resin tube or retainer is
replaced. F
• When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.

Retainer color : White G

JPBIA0130ZZ

• To keep the connecting portion clean and to avoid dam-

age and foreign materials, cover them completely with H
plastic bags (A) or something similar.

JPBIA0135ZZ
K
8. Use lock ring wrench [SST: KV991J0090 (J-46214)] (A) to
remove lock ring.
NOTE: L
For reference when installing, put a matching mark on lock ring,
fuel pump assembly and fuel tank.
M

N
JPBIA1267ZZ

9. Raise fuel level sensor unit, fuel filter and fuel pump assembly O
(1), and disconnect fuel tube and harness connector.
CAUTION:
• Never bend float arm during removal.
P
• Never pollute the inside by residue fuel. Draw out avoid-
ing inclination by supporting with a cloth.
• Never cause impacts such by dropping when handling
components.

PBIC3780E

Revision: 2009 October FL-13 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]
10. Separate fuel tube as per following steps to remove fuel level sensor unit, fuel filter and fuel pump assem-
bly.
• Pinch quick connector (A) square-part with your fingers, and
pull out the quick connector by hand.
• If quick connector and tube on sender unit are stuck, push
several times until they move, and pull out.
NOTE:
When separating the fuel tube, tie a gasoline-resistance rope
to the tip of the fuel tube and leave the rope on the fuel tank
side to easily pull the fuel tube for installation.
• Disconnect harness connector (B).

JSBIA0147ZZ

Sub Fuel Level Sensor Assembly

1. Remove fuel level sensor unit, fuel filter and fuel pump assembly.
2. Use lock ring wrench [SST: KV991J0090 (J-46214)] (A) to
remove lock ring.
NOTE:
For reference when installing, put a matching mark on lock ring,
fuel pump assembly and fuel tank.

JPBIA1267ZZ

3. Remove sub fuel level sensor assembly (1).

CAUTION:
• Never disassemble a fuel tube (2) from sub fuel sensor
assembly.
• Never bend float arm during removal.
• Never pollute the inside by residue fuel. Draw out avoid-
ing inclination by supporting with a cloth.
• Never cause impacts such by dropping when handling
components.
NOTE:
Tie a gasoline-resistance rope to a tip of the tube. Draw and
JPBIA0823ZZ
leave the rope to the fuel tank side so that the rope can be the
guide for installation.
INSTALLATION
Note the following, and install in the reverse order of removal.
Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly and Sub Fuel Level Sensor Assembly
1. Install O-ring to fuel tank without any twist.
2. Using the rope left on the fuel tank side at removal, run the fuel tube inside the fuel tank to install the sub
fuel level sensor assembly to the fuel tank.
CAUTION:
• Never bend float arm during installation.

Revision: 2009 October FL-14 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]
• To install, fuel tube (1) must run to the front ( ) of the vehicle to avoid the interference with the
float arm (2), as shown in the figure. A

FL

F
JSBIA0166ZZ

3. Align (A) with vehicle front as shown in the figure. Install fuel
level sensor unit (1) to fuel tank. G

: Vehicle front

NOTE: H
Figure shows fuel level sensor unit, fuel filter and fuel pump
assembly side of fuel tank.
I

JPBIA1268ZZ

Quick Connector J
Connect quick connector of fuel feed tube as per following procedures.
1. Check the connection for damage or any foreign materials.
2. Align the connector with the tube, then insert the connector straight into the tube until a “click” sound is K
heard.
3. After connecting, check that the connection is secured with following procedures.
• Visually confirm that the two tabs are connected to the connector. L
• Pull (A) the tube and the connector to check that they are
securely connected.
M

O
JPBIA0140ZZ

Inspection Hole Cover P

• Before installing inspection hole cover, check that the connecting part has no fuel leakage. Refer to FL-16,
"AWD : Inspection".
1. Install inspection hole covers with the front mark (arrow) facing front of vehicle.
2. Lock clips by turning counterclockwise.

Revision: 2009 October FL-15 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 1]
AWD : Inspection INFOID:0000000005254117

INSPECTION AFTER INSTALLATION

Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine. Then let it idle and check that there is no fuel leakage at the fuel system connections.

Revision: 2009 October FL-16 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 1]
FUEL TANK
A
2WD
2WD : Exploded View INFOID:0000000005254118
FL

JPBIA1232GB
K
1. Fuel filler cap 2. Grommet 3. Fuel filler tube
4. Cover 5. Clamp 6. Fuel filler hose
L
7. Clamp 8. Vent hose 9. Protector
10. Fuel tank band (LH) 11. Fuel tank band (RH) 12. Fuel tank
A. To EVAP canister
M
Refer to GI-4, "Components" for symbols in the figure.

2WD : Removal and Installation INFOID:0000000005254119

N
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-4, "General Pre- O
cautions".
1. Perform the steps 2 to 7 of “REMOVAL” in “ FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL
PUMP ASSEMBLY”. Refer to FL-7, "2WD : Removal and Installation". P
2. Drain fuel from fuel tank if necessary. Refer to FL-7, "2WD : Removal and Installation".
CAUTION:
• Because fuel tank forwardly inclines and becomes unstable when installing/removing, fuel
should be drained if found the remaining quantity.
• Situate vehicle on a flat and solid surface.
3. Remove muffler assembly. Refer to EX-5, "Exploded View".

Revision: 2009 October FL-17 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 1]
4. Remove protector from fuel tank.
5. Remove vent hose (1) at rear side of fuel tank.

: Vehicle front

6. Disconnect EVAP tube (2) at rear side of fuel tank.

• Instruction for quick connector (A) of EVAP tube. Refer to FL-
7, "2WD : Removal and Installation".
7. Remove fuel filler hose (3) at fuel filler tube side.

JPBIA1269ZZ

8. Remove suspension bar. Refer to RSU-20, "Exploded View".

9. Remove parking brake cable mounting bolts and separate parking brake cable from suspension arm.
Refer to PB-6, "Exploded View".

10. Support center of fuel tank (1) with transmission jack (A).
CAUTION:
Securely support the fuel tank with a piece of wood (B).

PBIC3792E

11. Remove fuel tank band (RH and LH).

12. Lower transmission jack carefully to remove fuel tank while holding it by hand.
CAUTION:
Fuel tank may be in an unstable condition because of the shape of fuel tank bottom. Never rely on
jack too much. Be sure to hold tank securely.

INSTALLATION
Note the following, and install in the reverse order of removal.
Fuel Filler Hose
• Insert fuel filler hose to the length below.

: 35 mm (1.38 in)
• Be sure hose clamp is not placed on swelled area of fuel filler tube.
• Tighten the clamp hand with the top mark (A) until the mark is on
the bolt head flange.

JPBIA0146ZZ

EVAP Hose
1. Check connections for damage or foreign material.
2. Align the matching side connection part with the center of shaft, and insert connector straight until it clicks.

Revision: 2009 October FL-18 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 1]
3. After connecting, pull out quick connector and centralized under-
floor piping by hand. Check connections are secure. A

A : Pull
FL

JPBIA0140ZZ

D
2WD : Inspection INFOID:0000000005254120

INSPECTION AFTER INSTALLATION E

Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-
sure to fuel piping.
F
2. Start engine and rev it up and check that there is no fuel leakage at the fuel system tube and hose con-
nections.
AWD G

AWD : Exploded View INFOID:0000000005254121

JPBIA1233GB

1. Fuel filler cap 2. Grommet 3. Fuel filler tube

4. Cover 5. Clamp 6. Fuel filler hose
7. Clamp 8. Vent hose 9. Protector

Revision: 2009 October FL-19 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 1]
10. Fuel tank band (LH) 11. Fuel tank band (RH) 12. Fuel tank
A. To EVAP canister
Refer to GI-4, "Components" for symbols in the figure.

AWD : Removal and Installation INFOID:0000000005254122

REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-4, "General Pre-
cautions".
1. Perform the steps 2 to 7 of “REMOVAL” in “ FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL
PUMP ASSEMBLY”. Refer to FL-11, "AWD : Removal and Installation".
2. Drain fuel from fuel tank if necessary. Refer to FL-11, "AWD : Removal and Installation".
CAUTION:
• Because fuel tank forwardly inclines and becomes unstable when installing/removing, fuel
should be drained if found the remaining quantity.
• Situate vehicle on a flat and solid surface.
3. Remove muffler assembly. Refer to EX-5, "Exploded View".
4. Remove propeller shaft. Refer to DLN-87, "Exploded View".
5. Remove protector from fuel tank.
6. Remove vent hose (1) at rear side of fuel tank.

: Vehicle front

7. Disconnect EVAP tube (2) at rear side of fuel tank.

• Instruction for quick connector (A) of EVAP tube. Refer to FL-
11, "AWD : Removal and Installation".
8. Remove fuel filler hose (3) at fuel filler tube side.

JPBIA1269ZZ

9. Remove suspension bar. Refer to RSU-20, "Exploded View".

10. Remove parking brake cable mounting bolts and separate parking brake cable from suspension arm.
Refer to PB-6, "Exploded View".
11. Disconnect AWD solenoid harness connector and harness clip. Refer to DLN-101, "Exploded View".

Revision: 2009 October FL-20 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 1]
12. Loosen final drive mounting nut (A) at rear suspension member
(1). Refer to DLN-105, "Exploded View". A

: Vehicle front

CAUTION: FL
Never remove final drive mounting nut.
13. Remove final drive mounting bolts (B) from final drive mounting
bracket (3) to tilt final drive assembly (2). Refer to DLN-105, C
"Exploded View".
NOTE:
Final drive assembly does not have to be removed from the D
vehicle.

G
JPBIA0802ZZ

14. Support center of fuel tank (1) with transmission jack (A). H
CAUTION:
Securely support the fuel tank with a piece of wood (B).

PBIC3792E
K

15. Remove fuel tank band (RH and LH).

16. Lower transmission jack carefully to remove fuel tank while holding it by hand. L
CAUTION:
Fuel tank may be in an unstable condition because of the shape of fuel tank bottom. Never rely on
jack too much. Be sure to hold tank securely.
M

INSTALLATION
Note the following, and install in the reverse order of removal.
N
Fuel Filler Hose
• Insert fuel filler hose to the length below.
O
: 35 mm (1.38 in)
• Be sure hose clamp is not placed on swelled area of fuel filler tube.
P

Revision: 2009 October FL-21 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 1]
• Tighten the clamp hand with the top mark (A) until the mark is on
the bolt head flange.

JPBIA0146ZZ

EVAP Hose
1. Check connections for damage or foreign material.
2. Align the matching side connection part with the center of shaft, and insert connector straight until it clicks.
3. After connecting, pull out quick connector and centralized under-
floor piping by hand. Check connections are secure.

A : Pull

JPBIA0140ZZ

AWD : Inspection INFOID:0000000005254123

INSPECTION AFTER INSTALLATION

Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine and rev it up and check that there is no fuel leakage at the fuel system tube and hose con-
nections.

Revision: 2009 October FL-22 2010 Rogue

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [TYPE 1]

SERVICE DATA AND SPECIFICATIONS (SDS) A

SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel Tank INFOID:0000000005254124
FL

Standard and Limit

C
Fuel tank capacity Approx. 60 (15-7/8 US gal, 13-1/4 Imp gal)
Fuel recommendation Refer to GI-29
D

Revision: 2009 October FL-23 2010 Rogue

 PRECAUTIONS
< PRECAUTION > [TYPE 2]

PRECAUTION
PRECAUTIONS
General Precautions INFOID:0000000005254125

WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
• Never smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
• Use gasoline required by the regulations for octane number. Refer to GI-29, "FUEL : Fuel".
• Before removing fuel line parts, perform out the following procedures:
- Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-1289, "Inspection".
- Disconnect the battery cable from the negative terminal.
• Always replace O-ring and clamps with new ones.
• Never bend or twist tubes when they are being installed.
• Never tighten hose clamps excessively to avoid damaging hoses.
• After installing tubes, check that there is no fuel leakage at connections in the following steps.
- Apply fuel pressure to fuel lines with turning ignition switch “ON” (with engine stopped). Then check
for fuel leakage at connections.
- Start engine and rev it up and check for fuel leakage at connections.
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
“MIL” may come on.
• For servicing “Evaporative Emission System” parts. Refer to EC-998, "System Diagram".

Revision: 2009 October FL-24 2010 Rogue

 PREPARATION
< PREPARATION > [TYPE 2]

PREPARATION A
PREPARATION
Commercial Service Tools INFOID:0000000005254126
FL

Tool name Description

C
Lock ring wrench Removing and Installing lock ring

E
ZZA0122D

Revision: 2009 October FL-25 2010 Rogue

 FUEL SYSTEM
< PERIODIC MAINTENANCE > [TYPE 2]

PERIODIC MAINTENANCE
FUEL SYSTEM
Inspection INFOID:0000000005254127

Inspect fuel lines, fuel filler cap, and fuel tank for improper attach-
ment, leakage, cracks, damage, loose connections, chafing or dete-
rioration.

A : Engine
B : Fuel line
C : Fuel tank
If necessary, repair or replace damaged parts.

JPBIA0129ZZ

Quick Connector INFOID:0000000005254128

CAUTION:
• After connecting fuel tube quick connectors, check that quick connectors are secure.
• Ensure that connector and resin tube never contact any adjacent parts.

Revision: 2009 October FL-26 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 2]

REMOVAL AND INSTALLATION A

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Exploded View INFOID:0000000005254129
FL

JSBIA0144ZZ J

Fuel level sensor unit, fuel filter and fuel pump

1. Lock ring 2. 3. O-ring
assembly
4. Sub fuel level sensor assembly
K
A. Right side B. Left side
: Vehicle front
L
Refer to GI-4, "Components" for symbols in the figure.

CAUTION:
Never remove or disassemble parts unless instructed as shown in the figure. M
Removal and Installation INFOID:0000000005254130

N
REMOVAL
WARNING:
Be sure to read “General Precautions” before working on the fuel system. Refer to FL-24, "General
Precautions". O

Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly
P

Revision: 2009 October FL-27 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 2]
1. Check fuel level on fuel gauge. If fuel gauge indicates more than
the level as shown in the figure (full or almost full), drain fuel
from fuel tank until fuel gauge indicates level as shown in the fig-
ure or below.
NOTE:
Because fuel spills when removing fuel level sensor unit, fuel fil-
ter and fuel pump assembly for the top of the fuel is above the
installation surface of fuel level sensor unit.
• As a guide, fuel level becomes the position as shown in the
figure or below when approximately 15 (4 US gal, 3-1/4 Imp
gal) of fuel are drained from fuel tank. JPBIA0925ZZ
• In case fuel pump does not operate, perform the following pro-
cedure.
a. Insert hose of less than 20 mm (0.79 in) in diameter into fuel filler tube through fuel filler opening to draw
fuel from fuel filler tube.
b. Disconnect fuel filler hose from fuel filler tube. Refer to FL-35, "Exploded View".
c. Insert hose into fuel tank through fuel filler hose to draw fuel from fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-1289, "Inspection".
3. Open fuel filler lid.
4. Open fuel filler cap and release the pressure inside the fuel tank.
5. Remove rear seat cushion. Refer to SE-35, "Exploded View".
6. Remove inspection hole cover.
• Using a screwdriver, remove it by turning clips clockwise by 90 degrees.
7. Disconnect harness connector (A) and quick connector (B).

: Vehicle front

JPBIA0457ZZ

Disconnect quick connector as follows:

• Hold the sides of connector, press tabs and pull out fuel feed
tube.

A : Pull
B : Push in tabs
• If quick connector sticks to tube of main fuel level sensor unit,
push and pull quick connectors several times until they start to
move. Then disconnect them by pulling.
CAUTION:

JPBIA0134ZZ

Revision: 2009 October FL-28 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 2]
• Quick connector (1) can be disconnected when the tabs
(F) are depressed completely. Never twist it more than A
necessary.

B : Connection (cross-section)
FL
D : To under floor fuel line
E : To fuel tank
G : Disconnection
C
• Never use any tools to disconnected quick connector.
• Keep resin tube (C) away from heat. Be especially care-
ful when welding near the resin tube.
D
• Prevent acid liquid such as battery electrolyte, etc. from
getting on resin tube.
• Never bend or twist resin tube during installation and
disconnection. E
• Never remove the remaining retainer (2) on hard tube (or
the equivalent) (A) except when resin tube or retainer is
replaced. F
• When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.

Retainer color : White G

JPBIA0130ZZ

• To keep the connecting portion clean and to avoid dam-

age and foreign materials, cover them completely with H
plastic bags (A) or something similar.

JPBIA0135ZZ
K
8. Use lock ring wrench (commercial service tool) to remove lock
ring.
L

N
PBIC0240E

9. Raise fuel level sensor unit, fuel filter and fuel pump assembly O
(1), and disconnect fuel tube and harness connector.
CAUTION:
• Never bend float arm during removal.
P
• Never pollute the inside by residue fuel. Draw out avoid-
ing inclination by supporting with a cloth.
• Never cause impacts such by dropping when handling
components.

PBIC3780E

Revision: 2009 October FL-29 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 2]
10. Separate fuel tube as per the following steps to remove fuel level sensor unit, fuel filter and fuel pump
assembly.
• Pinch quick connector (A) square-part with your fingers, and
pull out the quick connector by hand.
• If quick connector and tube on sender unit are stuck, push
several times until they move, and pull out.
NOTE:
When separating the fuel tube, tie a gasoline-resistance rope
to the tip of the fuel tube and leave the rope on the fuel tank
side to easily pull the fuel tube for installation.
• Disconnect harness connector (B).

JSBIA0147ZZ

Sub Fuel Level Sensor Assembly

1. Remove fuel level sensor unit, fuel filter and fuel pump assembly.
2. Use lock ring wrench (commercial service tool) to remove lock
ring.

PBIC0240E

3. Remove sub fuel level sensor assembly (1).

CAUTION:
• Never disassemble a fuel tube (2) from sub fuel sensor
assembly.
• Never bend float arm during removal.
• Never pollute the inside by residue fuel. Draw out avoid-
ing inclination by supporting with a cloth.
• Never cause impacts such by dropping when handling
components.
NOTE:
Tie a gasoline-resistance rope to a tip of the tube. Draw and
JPBIA0823ZZ
leave the rope to the fuel tank side so that the rope can be the
guide for installation.
INSTALLATION
Note the following, and install in the reverse order of removal.
Sub Fuel Level Sensor Assembly
1. Install O-ring to fuel tank without any twist.
2. Using the rope left on the fuel tank side at removal, run the fuel tube inside the fuel tank to install the sub
fuel level sensor assembly to the fuel tank.
CAUTION:
• Never bend float arm during installation.

Revision: 2009 October FL-30 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 2]
• To install, fuel tube (1) must run to the front ( ) of the vehicle to avoid the interference with the
float arm (2), as shown in the figure. A

FL

F
JSBIA0166ZZ

3. Install sub fuel level sensor assembly with its matching mark (A)
aligned with fuel tank matching mark (B) as shown in the figure. G

: Vehicle front

NOTE: H
• Figure shows fuel level sensor unit, fuel filter and fuel pump
assembly side of fuel tank.
• For sub fuel level sensor assembly matching mark is located I
on the fuel tank of the vehicle front side.
JPBIA0951ZZ

J
4. Use lock ring wrench (commercial service tool) to remove lock
ring as per the following steps.
K

M
PBIC0240E

a. Align the “ ” mark located on the rim of the lock ring (1) with the N
“START” position of the fuel tank. Press the locking ring horizon-
tally to prevent the lock ring from tilting.
NOTE:
O
• Figure shows fuel level sensor unit, fuel filter and fuel pump
assembly side of fuel tank.
• For sub fuel level sensor assembly matching mark is located
on the fuel tank of the vehicle front side. P
b. After aligning the “ ” mark with “START” slightly turn the lock
ring counterclockwise and realign the “ ” mark with “START” to
engage the lock ring with the fuel tank screw. JSBIA0152ZZ

Revision: 2009 October FL-31 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 2]
c. Tighten the lock ring (1) in the “START””position of the fuel tank.

Tightening angle : 670 - 690°

NOTE:
• Figure shows fuel level sensor unit, fuel filter and fuel pump
assembly side of fuel tank.
• For sub fuel level sensor assembly matching mark is located
on the fuel tank of the vehicle front side.

JSBIA0145ZZ

d. Check that the “ ” mark of the lock ring (1) is between MIN and
MAX [i.e. within (A)].
NOTE:
• Figure shows fuel level sensor unit, fuel filter and fuel pump
assembly side of fuel tank.
• For sub fuel level sensor assembly matching mark is located
on the fuel tank of the vehicle front side.

JSBIA0146ZZ

Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly
1. Temporarily install the O-ring to the fuel level sensor unit fuel filter and fuel pump assembly.
2. Connect the fuel tube as per the following steps.
• Insert the quick connector (A) straight to the fuel level sensor
unit fuel filter and fuel pump assembly.
• Judge a good fit from connecting sound and tactile feedback.
• Pull the fuel tube by hand to check a secure fit.
3. Connect harness connector (B).

JSBIA0147ZZ

4. Insert the fuel level sensor unit fuel filter and fuel pump assembly to the fuel tank, and then install the tem-
porarily installed O-ring (Step 1) to the opening of the fuel tank.
CAUTION:
• Never bend float arm during installation.

Revision: 2009 October FL-32 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 2]
• To install, fuel tube (1) must run to the front ( ) of the vehicle to avoid the interference with the
float arm (2), as shown in the figure. A

FL

F
JSBIA0166ZZ

5. Install fuel level sensor unit fuel filter and fuel pump assembly
with its matching mark (A) aligned with fuel tank matching mark G
(B) as shown in the figure.

: Vehicle front
H

JPBIA0951ZZ

J
6. Use lock ring wrench (commercial service tool) to remove lock
ring as per the following steps.

M
PBIC0240E

a. Align the “ ” mark located on the rim of the lock ring (1) with the N
“START” position of the fuel tank. Press the locking ring horizon-
tally to prevent the lock ring from tilting.
b. After aligning the “ ” mark with “START” slightly turn the lock O
ring counterclockwise and realign the “ ” mark with “START” to
engage the lock ring with the fuel tank screw.
P

JSBIA0152ZZ

Revision: 2009 October FL-33 2010 Rogue

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION > [TYPE 2]
c. Tighten the lock ring (1) in the “START” position of the fuel tank.

Tightening angle : 670 - 690°

JSBIA0145ZZ

d. Check that the “ ” mark of the lock ring (1) is between MIN and
MAX [i.e. within (A)].

JSBIA0146ZZ

7. Connect quick connector of fuel feed tube as per following procedures.

a. Check the connection for damage or any foreign materials.
b. Align the connector with the tube, then insert the connector straight into the tube until a “click” sound is
heard.
c. After connecting, check that the connection is secured with following procedures.
• Visually confirm that the two tabs are connected to the connector.
• Pull (A) the tube and the connector to check that they are
securely connected.
8. Connect harness connector.

JPBIA0140ZZ

Inspection Hole Cover

• Before installing inspection hole cover, check that the connecting part has no fuel leakage. Refer to FL-34,
"Inspection".
1. Install inspection hole covers with the front mark (arrow) facing front of vehicle.
2. Lock clips by turning counterclockwise.
Inspection INFOID:0000000005254131

INSPECTION AFTER INSTALLATION

Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine. Then let it idle and check that there is no fuel leakage at the fuel system connections.

Revision: 2009 October FL-34 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 2]
FUEL TANK
A
Exploded View INFOID:0000000005254132

FL

J
JPBIA2648GB

1. Fuel filler cap 2. Grommet 3. Fuel filler tube K

4. Cover 5. Clamp 6. Fuel filler hose
7. Clamp 8. Protector 9. Fuel tank band (LH)
10. Fuel tank band (RH) 11. Fuel tank 12. Clamp L
13. Vent hose
Refer to GI-4, "Components" for symbols in the figure.
M
Removal and Installation INFOID:0000000005254133

REMOVAL N
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-24, "General Pre-
cautions". O
1. Perform the steps 2 to 7 of “REMOVAL” in “ FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL
PUMP ASSEMBLY”. Refer to FL-27, "Removal and Installation".
2. Drain fuel from fuel tank if necessary. Refer to FL-27, "Removal and Installation". P
CAUTION:
• Because fuel tank forwardly inclines and becomes unstable when installing/removing, fuel
should be drained if found the remaining quantity.
• Situate vehicle on a flat and solid surface.
3. Remove main muffler. Refer to EX-5, "Exploded View".
4. Remove propeller shaft. Refer to DLN-87, "Exploded View" (AWD models).
5. Remove protector from fuel tank.

Revision: 2009 October FL-35 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 2]
6. Remove vent hose (1) at rear side of fuel tank.

: Vehicle front

7. Disconnect EVAP tube (2) at rear side of fuel tank.

• Instruction for quick connector (A) of EVAP tube. Refer to FL-
27, "Removal and Installation".
8. Remove fuel filler hose (3) at fuel filler tube side.

JPBIA0456ZZ

9. Remove suspension bar. Refer to RSU-12, "Exploded View" (AWD models).

10. Remove parking brake cable mounting bolts and separate parking brake cable from suspension arm.
Refer to PB-6, "Exploded View" (AWD models).
11. Disconnect AWD solenoid harness connector and harness clip (AWD models). Refer to DLN-101,
"Exploded View".
12. Loosen final drive mounting nut (A) at rear suspension member
(1). Refer to DLN-105, "Exploded View" (AWD models).

: Vehicle front

CAUTION:
Never remove final drive mounting nut.
13. Remove final drive mounting bolts (B) from final drive mounting
bracket (3) to tilt final drive assembly (2). Refer to DLN-105,
"Exploded View" (AWD models).
NOTE:
Final drive assembly does not have to be removed from the
vehicle.

JPBIA0802ZZ

14. Support center of fuel tank (1) with transmission jack (A).
CAUTION:
Securely support the fuel tank with a piece of wood (B).

PBIC3792E

15. Remove fuel tank band (RH and LH).

16. Lower transmission jack carefully to remove fuel tank while holding it by hand.
CAUTION:
Fuel tank may be in an unstable condition because of the shape of fuel tank bottom. Never rely on
jack too much. Be sure to hold tank securely.

Revision: 2009 October FL-36 2010 Rogue

 FUEL TANK
< REMOVAL AND INSTALLATION > [TYPE 2]

INSTALLATION
A
Note the following, and install in the reverse order of removal.
Fuel Filler Hose
• Insert fuel filler hose to the length below. FL

: 35 mm (1.38 in)
• Be sure hose clamp is not placed on swelled area of fuel filler tube. C
• Tighten fuel filler hose clamp so that the remaining length of screw thread becomes to the following.

Fuel filler tube side : 7 - 11 mm (0.28 - 0.43 in) D

Fuel tank side : 5 - 9 mm (0.20 - 0.35 in)
EVAP Hose
E
1. Check connections for damage or foreign material.
2. Align the matching side connection part with the center of shaft, and insert connector straight until it clicks.
3. After connecting, pull out quick connector and centralized under- F
floor piping by hand. Check connections are secure.

A : Pull
G

JPBIA0140ZZ
I
Inspection INFOID:0000000005254134

INSPECTION AFTER INSTALLATION J

Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-
sure to fuel piping. K
2. Start engine and rev it up and check that there is no fuel leakage at the fuel system tube and hose con-
nections.
L

Revision: 2009 October FL-37 2010 Rogue

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [TYPE 2]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel Tank INFOID:0000000005254135

Standard and Limit

Fuel tank capacity Approx. 65 (17-1/8 US gal, 14-1/4 Imp gal)

Fuel recommendation Refer to GI-29

Revision: 2009 October FL-38 2010 Rogue