Incident Investigation 1
Incident Investigation 1
Contents
Purpose of the Guide: Why Investigate? ......................................................................................................3
Resources ...................................................................................................................................................11
DISCLAIMER: This guide was developed by OSHA's Directorate of Training and Education and is intended to assist employers, workers, and
others as they strive to improve workplace health and safety. This guide is advisory in nature and informational in content. It is not a new
standard or regulation and does not create any new legal obligations or alter existing obligations created by OSHA standards or regulations or
the Occupational Safety and Health Act of 1970 (OSH Act). Pursuant to the OSH Act, employers must comply with safety and health standards
and regulations issued and enforced either by OSHA or by an OSHA-approved state plan. In addition, the OSH Act’s General Duty Clause, Section
5(a)(1), requires employers to provide their workers with a workplace free from recognized hazards likely to cause death or serious physical
harm. Implementation of an incident investigation program in accordance with this guide can aid employers in their efforts to provide a safe
workplace.
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Incident Investigations
All incidents—regardless of size or impact—need to be investigated. The process helps employers look
beyond what happened to discover why it happened. This allows employers to identify and correct
shortcomings in their safety and health management programs.
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Incident Investigations
Incident investigations that focus on identifying and correcting root causes, not on finding fault or
blame, also improve workplace morale and increase productivity by demonstrating an employer’s
commitment to a safe and healthy workplace.
Investigating All Incidents, Including Close Calls
Employers should investigate all workplace incidents—both those that cause harm and the close calls
that could have caused harm under slightly different circumstances. Investigations are incident-
prevention tools and should be an integral part of an occupational safety and health management
program in a workplace. Such a program is a structured way to identify and control the hazards in a
workplace, and should emphasize continuous improvement in health and safety performance. When
done correctly, an effective incident investigation uncovers the root causes of the incident or close call
that were the underlying factors. Most importantly, investigations can prevent future incidents if
appropriate actions are taken to correct the root causes discovered by the investigation.
Investigations also save employers money, because incidents are far more costly than most people
realize. The National Safety Council estimates that, on average, preventing a workplace injury can save
$39,000, and preventing a fatality can save more than $1.4 million—not to mention, it can prevent the
suffering of the employees and their families. The more obvious financial costs are those related to
employees’ compensation claims, but these are only the direct costs of incidents. The indirect costs are
less obvious, but are often more expensive, and include lost production, schedule delays, increased
administrative time (e.g., for emergency response, investigations and claims processing), lower morale,
training of new or temporary personnel, increased absenteeism, and damaged customer relations and
corporate reputation.
Investigate Programs, Not Behaviors
Incident investigations that follow a systems approach are based on the principle that the root causes of
an incident can be tracked back to failures of the programs that manage safety and health in the
workplace. This approach is fundamentally different from a behavioral safety approach, which assumes
that the majority of workplace incidents are simply the result of human error or behavioral failures.
Under a systems approach, one would not conclude that carelessness or failure to follow a procedure
alone was the cause of an incident. To do so fails to discover the underlying or root causes of the
incident, and, therefore, fails to identify the systemic changes and measures needed to prevent future
incidents. When a shortcoming is identified, it is important to ask why it existed and why it was not
previously addressed.
If a procedure or safety rule was not followed, why was the procedure or rule not followed?
Did production pressures play a role, and if so, why were production pressures permitted to
jeopardize safety?
Was the procedure out of date or safety training inadequate? If so, why was the problem not
previously identified, or if it was identified, why was it not addressed?
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Incident Investigations
Focus on the Root Causes, Not Blame or Fault Provide for an annual
A successful incident investigation must always focus on program review to identify
discovering the root causes. If an investigation is focused on and correct program
finding fault, it will always stop short of discovering the root deficiencies and identify
causes. It is essential to discover and correct all the factors incident trends.
that contributed to an incident, which nearly always involves
equipment, procedural, training, and other safety and health
deficiencies.
If an investigation becomes a search for someone to blame, both management and labor will be
reluctant to participate in an open and forthright manner. Employees will be afraid of retaliation and
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Incident Investigations
management will be concerned about recognizing system flaws because of the potential legal and
financial liabilities.
Notifying OSHA, which must comply with reporting requirements, including the following:
Who is authorized to notify outside agencies (e.g., fire and police departments)
Who will conduct investigations and what training they should have received
When an incident involves a temporary employee provided by a staffing agency, both the agency and
the host employer should conduct an incident investigation. However, when an incident involves a
multi-employer worksite, the incident investigation should be shared with each employer at the
worksite. It is a fundamental principle that temporary employees are entitled to the same protections
under the Occupational Safety and Health (OSH) Act as all other covered employees. Therefore, if a
temporary employee is injured and the host employer knows about it, the staffing agency should be
informed promptly so the agency is aware of the hazards facing its employees. Equally, if a staffing
agency learns of an injury, it should inform the host employer promptly so that future injuries might be
prevented and the case is recorded appropriately. Both the host employer and staffing agency should
track, and, if possible, investigate the cause of workplace injuries.
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Incident Investigations
This section of the guide helps employers implement a four-step approach to conduct a successful
incident investigation. Included is a set of appendices that can serve as tools for employers to use when
conducting investigations:
Appendix A: Incident Investigation Form: This is used to walk the employer through the four
incident investigation steps.
Appendix B: Incident Investigator’s Kit: This lists the equipment recommended to conduct an
investigation.
Appendix F: Sample Questions for Identifying Incident Root Causes: This includes sample
questions to ask in a systems approach process.
The four-step systems approach in this guide is supported by the Incident Investigation Form (Appendix
A) and other tools. This approach will guide employers through the incident investigation and help to
ensure the implementation of corrective measures based on the findings.
Remember that before an investigation, all emergency response needs must be met and the incident
site must be safe and secure for entry and investigation.
With an effective safety and health management program in place, all the involved parties are aware of
the roles they play during the investigation. This helps transition from emergency response and site
safety to preserving the scene and documenting the incident.
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Incident Investigations
Document the scene: Document the facts surrounding the incident, such as the date of the investigation
and who is investigating. Some facts are essential, such as the injured employee’s name, a description of
the injury, their employment status (e.g., temporary or permanent) and the date and location of the
incident. Investigators can also document the scene by recording video, taking photographs and
sketching.
In addition to interviews, investigators may find other sources of useful information, including the
following:
Equipment manuals
Interviews can often yield details and useful information about an incident. Since memories fade,
interviews must be conducted as promptly as possible, preferably as soon as things have settled down a
bit and the site is secure and safe. The sooner a witness is interviewed, the more accurate and candid his
or her statement will be.
An incident investigation always involves interviewing and possibly re-interviewing some of the same or
new witnesses as more information becomes available, up to and including the highest levels of
management. Carefully question witnesses to solicit as much information as possible related to the
incident.
Since some questions will need to be designed around the interviewee, each interview will be a unique
experience. When interviewing injured employees and witnesses, it is crucial to reduce their possible
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Incident Investigations
fear and anxiety and to develop a good rapport. When conducting an interview, investigators should
follow these practices:
Conduct the interview in the language of the interviewee. Use a translator if needed.
Clearly state that the purpose of the investigation and interview is collecting facts, not finding
fault.
Emphasize that the goal is to learn how to prevent future incidents by discovering the root
causes of what occurred.
Establish a climate of cooperation and avoid anything that may be perceived as intimidating or
searching for someone to blame for the incident.
Let employees know that they can have an employee representative (e.g., labor representative)
present if available or appropriate.
Take notes on or record responses. However, the interviewee must give permission prior to
being recorded.
Repeat back to the interviewees the factual information obtained and correct any
inconsistencies.
Ask the individuals what they think could have prevented the incident, focusing on the
conditions and events preceding the injury.
It cannot be stressed enough that a successful incident investigation must always focus on discovering
the root causes. Investigations are not effective if they are focused on finding fault or blame. The main
goal must always be to understand how and why the existing barriers against hazards failed or proved to
be insufficient.
The questions listed below are examples of inquiries that an investigator may pursue to identify
contributing factors that, in turn, can lead to root causes:
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Was machinery or equipment damaged or did it fail to operate properly? If so, why?
Was the location of equipment, materials and/or an employee a contributing factor? If so, why?
Was the lack of personal protective equipment (PPE) or emergency equipment a contributing
factor? If so, why?
Additional examples of questions to ask to get to the root causes of an incident are listed in Appendix F.
Note that corrective actions may be of limited preventive value if they do not address the root causes of
the incident. Throughout the workplace, the findings and how they are presented will shape perceptions
and subsequent corrective actions. Superficial conclusions such as “this employee should have used
common sense,” and weak corrective actions such as “employees must remember to wear PPE,” are
unlikely to improve the safety culture or to prevent future incidents.
In planning and implementing corrective actions, employers may find that some root causes will take
time and perseverance to fix. However, persisting in implementing substantive corrective actions will
not only reduce the risk of future incidents, but also improve safety, employee morale and the
company’s bottom line.
Specific corrective actions address root causes directly. However, some corrective actions can be general
improvements to the workplace safety environment. Here are some sample global corrective actions to
consider:
Changing safety inspection processes to include line workers along with representatives from
management
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Resources
Here is a list of safe resources to consider:
OSHA: www.osha.gov
o Lockout/Tagout Program
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Name Title
_________________________________ _____________________________________
_________________________________ _____________________________________
_________________________________ _____________________________________
_________________________________ _____________________________________
4. Detailed description of incident: Include relevant events leading up to, during and after the
incident. (It is preferred that the information is provided by the injured employee.)
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
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5. Description of incident from eye witnesses, including relevant events leading up to, during and
after the incident. Include names of persons interviewed, job titles and the date and time of
interviews.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Use additional pages if needed.
6. Description of incident from additional employees with knowledge, including relevant events
leading up to, during and after the incident. Include names of persons interviewed, job titles and
the date and time of interviews.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Use additional pages if needed.
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Section C: Identify the Root Causes: What Caused or Allowed the Incident to Happen?
The root causes are the underlying reasons the incident occurred, and are the factors that need to
be addressed to prevent future incidents. If safety procedures were not being followed, why were
they not being followed? If a machine was faulty or a safety device failed, why did it fail? It is
common to find factors that contributed to the incident in several of these areas: equipment or
machinery, tools, procedures, training or lack of training, and work environment. If these factors are
identified, you must determine why these factors were not addressed before the incident.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Use additional pages if needed.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Use additional pages if needed.
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Use additional pages if needed.
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Camera
Charged batteries (for phone, cameras, equipment, etc.)
Video and audio recorder
Measuring devices in various sizes
Leveling rod
Clipboard and writing pad
Pens, pencils and markers
Graph paper
Straight-edge ruler
Incident investigation forms (can be used as a scale reference in photos)
Flashlight
Strings, stakes and warning tape
Photo marking cones
Personal protective equipment (e.g., gloves, hat, eyewear, ear plugs and face mask)
Magnifying glass
High visibility plastic tapes to mark off area
First-aid kit
Latex gloves
Multiple types of sampling (holding) containers with seals
Identification tags
Scotch, masking and duct tape
Compass
Carpenter’s ruler
Hammer
Paint stick
Chalk
Protractor
Clinometer
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Record the scene as soon as possible. Doing this early on will pick up details that may later add
valuable information to the investigation.
Slowly scan the area 180 degrees to the left and right to establish location.
Narrate what is being recorded, and describe objects, size, direction, location and any other
details.
Start by taking distance shots, then move in to take closer photos of the scene.
Take photos at different angles (e.g., from above, 360 degrees around the scene and from
below) to show the relationship of objects and minute and/or transient details such as ends of
broken rope, defective tools, drugs, wet areas or containers.
Take panoramic photos to help present the entire scene from top to bottom and from side to
side.
Take notes on each photo; these should be included in the incident investigation file along with
the photos.
Identify and document the photo type (e.g., subject, weather conditions, measurements, date,
time and location).
Place an item of known dimensions in the photo to add a frame of reference and scale (e.g., a
penny or pack of cards).
Indicate the locations where photos were taken on sketches (see Appendix D).
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1. Make sketches large—at least 8-by-10 inches—and clear. Also, be sure to print legibly.
2. Include “incident details” (e.g., time, date, injured person, location and conditions).
3. Include measurements (e.g., distances, heights and lengths) and use permanent points (e.g.,
a telephone pole or building) to clearly present the measurements.
5. Make notes on the sketch to provide additional information, such as a photo’s location
and/or where people were at the time of the incident.
Note: The sketch can be used during interviews to help interviewees identify their location before,
during or after the incident.
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Who?
o Who was injured?
o Who saw the incident?
o Who was working with the employee?
o Who had instructed or assigned the employee?
o Who else was involved?
o Who can help prevent recurrence?
o Where did the incident occur?
Where?
o Where was the employee at the time?
o Where was the supervisor at the time?
o Where were fellow employees at the time?
o Where were other people who were involved at the time?
o Where were witnesses when the incident occurred?
What?
o What was the incident?
o What was the injury?
o What was the employee doing?
o What had the employee been told to do?
o What tools was the employee using?
o What machine was involved?
o What operation was the employee performing?
o What instructions had the employee been given?
o What specific precautions were necessary?
o What specific precautions was the employee given?
o What protective equipment should have been used?
o What protective equipment was the employee using?
o What had other people done that contributed to the incident?
o What problems or questions did the employee encounter?
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2. Did job procedures or standards properly identify the potential hazards of job performance?
3. Were there any hazardous environmental conditions that may have contributed to the incident?
4. Were the hazardous environmental conditions in the work area recognized by employees or
supervisors?
6. Were employees trained to deal with any hazardous environmental conditions that could arise?
8. Was there adequate lighting to properly perform all the assigned tasks associated with the job?
10. Was there any deviation from the established job procedures?
11. Were the proper equipment and tools available and being used for the job?
12. Did any mental or physical conditions prevent the employee(s) from properly performing the
job?
13. Were there any tasks in the job considered more demanding or difficult than usual (strenuous
activities, excessive concentration required, etc.)?
14. Was there anything different or unusual from normal operations (e.g., different parts, new or
different chemicals used, or recent adjustments, maintenance or cleaning on equipment)?
15. Was the proper personal protective equipment specified for the job or task?
16. Were employees trained in the proper use of any personal protective equipment?
17. Did the employees use the prescribed personal protective equipment?
19. Were employees trained and familiar with the proper emergency procedures, including the use
of any special emergency equipment and was it available?
20. Was there any indication of misuse or abuse of equipment and/or materials at the incident site?
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21. Is there any history of equipment failure, were all safety alerts and safeguards operational, and
was the equipment functioning properly?
22. If applicable, are all employee certification and training records current and up to date?
23. Was there any shortage of personnel on the day of the incident?
25. Did supervisors recognize deviations from the normal job procedure?
26. Did supervisors and employees participate in job review sessions, especially for those jobs
performed on an infrequent basis?
27. Were supervisors made aware of their responsibilities for the safety of their work areas and
employees?
29. Was there any history of personnel problems or any conflicts with or between supervisors and
employees or between employees themselves?
30. Did supervisors conduct regular safety meetings with their employees?
31. Were the topics discussed and actions taken during the safety meetings recorded in the
minutes?
32. Were the proper resources (e.g., equipment, tools or materials) required to perform the job or
task readily available and in proper condition?
33. Did supervisors ensure employees were trained and proficient before assigning them to their
jobs?
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