Capstone Paderna
Capstone Paderna
Properties
                                A Research Paper
  Presented to the Institution Review Committee of Department of Research,
                  Gusa Regional Science High School - X in
                   Partial Fulfilment of the Requirements for
                      Capstone for Senior High School
                                 July 2023
                                                                         1
Table of Contents
Preliminaries Page
Title Page                                                          i
Table of Contents                                                  ii
List of Figures                                                    iii
Chapter 1
Introduction                                                       1
      Conceptual Framework                                         5
      Research Questions                                           6
      Significance of the Study                                    6
      Scope and Limitations                                        7
      Definition of Terms                                          8
Chapter 2
Literature Review                                                   9
      Application of Expanded Polystyrene (EPS) in Construction     9
      Noise Insulation Properties of Polystyrene                   10
Chapter 3
Methodology                                                        11
     Design                                                        11
     Setting                                                       11
     Research Ethics                                               13
     Materials                                                     14
     Data Gathering Procedure                                      16
     Data Analysis                                                 19
References
Appendices
Appendix A Timetable
Appendix B Curriculum Vitae
                                                                            2
List of Figures
1 Conceptual Framework 5
4 Image of Sand 15
                         Chapter 1
POLYSTYCRETE: Advanced Precast Panels with Noise and Heat Insulation
                         Properties
of buildings, bridges, roads, and dams. It also provides strength, is durable, and versatile.
Concrete has been around and present early in recorded history, its earliest recorded appearance
dating back to 6500BC in UAE, where the Nabatea traders in the regions of Syria and Jordan
created concrete floors, housing structures, and underground cisterns. In 3000BC, mud mixed
with straw was used to bind dried bricks together in Egypt. Gypsum mortars and mortars of lime
have been used in the construction of the pyramids (Giatec Scientific, 2017). Meanwhile, the
Chinese added sticky rice, which contains amylopectin, to the usual composition of lime and
water in the construction of the Great Wall of China. The addition of amylopectin to the mixture
allowed the mortar to have more stable physical properties and be more resistant to water
compared to pure lime mortar. It was also found to have greater mechanical strength, making it
In 1756, John Smeaton started his task to reconstruct the Eddystone Lighthouse – in poor
condition from the fires and the waves of the ocean deteriorating the lighthouse’s wooden
construction standing on the shore’s rocks. Smeaton’s research led him into developing a mortar
that not only improved engineering methods but also bridged the divide between science and
technology (Morris, 2021): hydraulic lime. Hydraulic lime is made from limestone, aggregate
containing free sand and soluble silica combined with clay, magnesium carbonate, and calcium
carbonate. Hydraulic lime has a greater compressive strength compared to non-hydraulic lime,
                                                                                                   4
sets in more extreme conditions including under water, and are more often used for exterior
work. As summarized by Encyclopædia Britannica (2023), Joseph Aspdin invented the Portland
cement in 1824 by burning ground chalk and clay to remove all the carbon dioxide. In around
1850, Isaac Charles developed a real prototype of the Portland cement, and the manufacture of
the cement quickly spread to European countries and North America. By the 20th century,
cement manufacture has spread to the world and China leads in highest cement production
capacity in 2022 with the country’s average cement production capacity reaching an estimate of
1.64 billion metric tons per year, an estimated 1.51 billion metric tons coming from integrated
cement plants and an estimated number of 124.5 million metric tons coming from grinding plants
For instance, many concrete slabs have granite-like finishes. If the material is utilized
indoors, many building tasks can be completed quickly, affordably, and with durability using
concrete. There are, however, both benefits and drawbacks to this information. For instance,
while concrete gets stronger and more resilient over time, it is still susceptible to water damage
and cold temperatures because water can infiltrate the gaps. Due to its porous nature, concrete is
prone to troubles with mold and stain this is especially true. If the concrete is not built utilizing
suitable contraction joints, it may crack because concrete expands and contracts with changes in
temperature and moisture. Moreover, the material is heavy, which renders it useless for several
Sound is a vibration that travels through any medium and is perceived through the ears of
a human person or another animal (Oxford Languages, n.d.). The human ear can detect sounds
that range from 20Hz to 20kHz frequencies (Purves, 2001) and hear sounds starting at 0dB to
85dB, where prolonged exposure to sounds louder than 85dB can cause hearing loss, and
                                                                                               5
exposure to noise above 120dB can cause injury to the ears’ delicate structures (Centers for
Disease Control and Prevention, 2022). Sound that is loud and noticeable enough to be
unpleasant is labelled as noise (Merriam-Webster, n.d.), and noise pollution, which is defined as
unwanted noise, is a major threat to human wellbeing in urbanised spaces (Jariwala et Al., 2017).
sleeplessness, hypertension, physiological stress, elevated blood pressure, and dizziness, all
attributed to noise, were each reported by more than 50% of the respondents. The World Health
Organization (WHO) has documented six adverse effects of noise pollution on human health;
hearing impairment, negative social behaviour and annoyance, interference with spoken
health (Jariwala et Al., 2017). Such adverse effects can be considered reasons to soundproof
living spaces and other buildings. The ultimate goal of research and development in the area of
building acoustics is for homes to be constructed in a way that offers satisfactory acoustical
conditions for the people using the houses. Although this is true for many different types of
buildings, including schools, office buildings, and hospitals, sound insulation is particularly
important for homes that are designed to house families and all of their domestic activities such
connections with friends and family, and potentially even increase property value. (Anonymous,
2020).
(Encyclopædia Britannica, 2023). Heat is always transferred from hotter bodies to colder bodies,
which usually results in an increase in temperature being experienced by the colder body. This
                                                                                               6
results in adverse effects on human health when an individual is located in an area of high
temperature such as heat cramps, heat exhaustion, heatstroke, and hyperthermia (World Health
Organization, 2018). Likewise, extreme heat loss is also as hazardous as extreme heat gain in
countries with cooler climates; a section from the World Health Organization’s housing
guidelines on low temperatures and insulation published in 2018 stated that low indoor
temperatures have been linked with illnesses such as respiratory diseases, cardiovascular
morbidity, and infections. An estimated number of 5.1 million deaths per year are attributed to
non-optimal temperatures, of which 4.6 million are due to temperatures lower than optimal and
0.5 million are due to temperatures higher than optimal (Brown, 2022).
polymer made from monomers of styrene. EPS is contemporarily used in construction work to
enhance architectural design and provide structural support and insulation, as well as in
transportation, refrigeration, and shock absorbing (Sulong et al., 2019). Additionally, polymers,
especially polymer foams, have been utilized for sound absorption due to their observed ability
to absorb sound waves through internal reflection, refraction, and dissipation and their light
aggregate, where it is observed to lower density and thermal conductivity and increase
compressive strength (Sulong, et al., 2019). Another method is the creation of concrete blocks
with polystyrene slabs as cores, which provided greater structural stability and considerably
lowered the chance of collapse. Said material is incorporated into various structures in South
Hence, the decision was made to study various properties of polystyrene blocks, namely
soundproofing, insulation, and structural and compressive strength. The researchers will create a
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new product named the “Polystycrete Precast Panel”, which will be a concrete sandwich panel
with a polystyrene core, and subject it to experimentation. With this study, the researchers aim to
Conceptual Framework
Figure 1 displays the schematic diagram of the study. The inputs involve the materials
needed to produce Polystycrete Panels: cement, sand, polystyrene, mesh wire, tire wire, water.
The polystyrene will be cut into a rectangular panel. Mesh wire will be utilized to support the
panel's structure by holding the mesh wire in place. The sand, cement, and water will be mixed to
form concrete, which will then be used to make the concrete panel encasing the polystyrene. The
wet concrete will be fit into molds and then dried after to fit on all four sides of the polystyrene.
After drying, the result would be the production of a block of polystyrene encased in concrete.
Finally, the sound insulation, heat insulation, and the panel's compressive strength will be
measured.
                                                                                                  8
The materials that will be used by the researchers to create the Polystycrete Precast Panels
include cement, sand, polystyrene, mesh wire, and tire wire. The procedure indicates how the
researchers will carry out the product's development and the experimentation to be done on it.
The materials will be examined to see if they respond as intended to their function using
experimentative methods.
Research Questions
Panels as an alternative way of constructing establishments and houses. It aims to answer the
following questions:
2. Does the compressive strength of the Polystycrete Precast Panels improve over time?
b. Thermal insulation?
alternative way to construct soundproofed establishments and houses and to dig deeper into its
benefits for educational institutions. Furthermore, this study could be important to the following;
Community. This study could assist the community to a cheaper and more durable
Future Researchers. The ideas presented may be used as reference data in conducting
Students. This study will provide information for the students to have a better
understanding of the topic. In addition, it will enhance their critical thinking in these kinds of
topics.
Teachers/Professors. The research study will provide the teachers knowledge on the
creation process and usefulness of Precast Polystycrete Panels and could awaken interest on the
subject.
This study aims to measure the sound insulation of Polystycrete Precast Panels, as well as
its compressive strength. The materials will be sourced from the company’s own resources. The
production and making of the polystyrene blocks will take place in JAC 678 Masterson Avenue,
The Polystycrete Panel is restricted to a rectangular shape that will be used for the
building of either floors or walls; however, the researchers will solely examine the Polystycrete
Panel's effectiveness in noise insulation and its compressive strength as a wall. In examining the
transmission loss of the blocks, the device to be used will be a sound level meter application
installed in the researcher’s mobile phone. The researchers will not take into account the mobile
phone’s microphone’s sensitivity to sound. Following the Sound Transmission Class Rating,
sounds outside the limit of 125Hz to 2000Hz will not be put into test in determining the block’s
noise insulation.
The researchers will collaborate with the JAC678 Corporation, who will provide the
resources for the research study. The researchers will use 2 months alloted for the study itself.
Definition of Terms
Cement. A building material that sets, hardens, and adheres to other materials.
Concrete. A building material composed of cement and sand or gravel bound together by
water.
Insulation. The use of certain materials to reduce the rate of heat transfer.
Mortar. A building material made by mixing cement with fine aggregates and typically
Noise pollution. The propagation of unwanted sound or noise which could have adverse
Polymer. A substance composed of macromolecules, which are very large molecules that
Thermal insulation. The act of impeding the passage and propagation of heat inside or
                                           Chapter 2
                                       Literature Review
This chapter will present the direction, insight, and concepts that revolve around the
study. In addition, this chapter serves to reinforce the credibility of the study.
industry use in recent years. Since it is a light, stiff foam that provides good thermal insulation
and a high level of impact resistance, EPS is a well-known insulation material used in a variety
of applications. Its features include absolute water and vapour barriers, air tightness for regulated
settings, long life, low maintenance, quick, and economical construction. It also has a high load-
bearing capability at a low weight. The foam in EPS is a thin, cellular plastic made up of tiny,
spherical particles that are around 98% air. The superior insulation and shock absorption
properties of EPS are a result of its microcellular closed cell structure. (Sulong et al., 2019).
The compressive strength of EPS concrete is governed by the quantity of EPS, followed
by the water to cement ratio. Previous studies reported that the compressive strength of EPS
concrete increases as its density increases (Xu et al., 2012). Similar findings have also been
reported using ultrasonic testing whereby the EPS particle size affects the mechanical properties,
or the flexural strength of the EPS concrete (Liu N. & Chen B., 2014). The effects of EPS
particles on fire resistance, thermal conductivity, and compressive strength of foamed concrete is
                                                                                                12
studied (Sayadi et al., 2016). This article concludes that based on the experiment involving
foamed concrete and Expanded Polystyrene Lightweight Concrete (EPS LWS) of different
densities and volumes, the volume expansion of EPS leads to remarkable reduction in thermal
conductivity, fire endurance, and compressive strength of the concrete. Application of LWC
allows reduction in structural dead load and cross sectional of elements, such as columns, beams,
braces, and plates. In addition, LWC-derived structures are lighter and thus lessen the impact of
earthquakes. Moreover, by using LWC, longer spans, thinner sections, and better cyclic load
A similar study by Fernandi et al. (2017) focused on the structural feasibility of EPS
based lightweight concrete sandwich wall panels and found that casting EPS between two
cement fiber sheets makes for a robust but lightweight wall panel that can be used as non-load
bearing partitions in multi-storey buildings and load-bearing walls for single-storey buildings. It
discusses the use of foam concrete made with 50% recycled EPS to create lightweight wall
panels. The elastic modulus of the panels is in the range of 1 kN/mm2, and the panels have a
high flexural capacity when cast between cement fiber sheets. The panels have tongue and
groove joints for connections and can be used for rapid construction with a good finish that
eliminates the need for plaster. The panels have environmental benefits due to their ability to
Polystyrene is one of the most widely used materials in the polymer industry which has
many customers due to the economy and health. Lightness, resistance against mechanical
moisture, good pressure strength and its many other features which can justify the use of these
In a previous study, it was found that expanded polystyrene created some air cavities
within the transition zone of styrofoam and cement-sand (Ali et al., 2018). The more expanded
polystyrene is added, the more water will be absorbed by the cavities (Gusti et al., 2009).
Polystyrene has been found to be hydrophobic and has a smooth surface, which makes it
acceptable to be mixed with cement and sand as the aggregate (Gusti et al., 2009). Based on
these findings, it is speculated that polystyrene could be utilized as a substitute material to make
bricks and reduce noise since the styrofoam-created air cavity in the brick material may be able
to absorb noise. In addition, the previous study presented that by employing styrofoam as a
sound-absorbing material with a core thickness of around 30 mm and 40 mm, it has the
absorption coefficient of 0.628 and 0.574 at 500 Hz frequency (Sinarep et al., 2014). According
to Beaver (2021), compared to concrete, concrete’s rigidity transforms movement into sounds
and may manifest as noise if not paired with soundproofing materials, which may be undesirable
for the people occupying the space. However, given that using polystyrene can reduce the sound
The global supply of fossil fuels is depleting, the majority of which is used for
temperature regulation (Yücel et al., 2003). To combat this issue, considering resources that
could be good insulators during the construction phase could regulate heat, improve structural
comfort and health, and benefit individual and national economies by using less energy.
Polyethylene materials are among these resources, and analyses on polystyrene materials show
                                                                                                14
that, for the same thermal conductivity resistance, it is the most economical and lightweight
among said polyethylene materials (Edremit, 1997). Building products produced from
polystyrene are appropriate materials for building types and wall systems (Munsell, 1995).
Polystyrene materials that have a 15% usage ratio in plastics are chosen for insulation, as
polystyrene has a high insulation and low weight resulting in a low increase in building dead
loads. Polystyrene is also commonly used in heat insulation as 98% of its structure is composed
of air which blocks the flow of heat energy, making it a good conductor (Specialchem, n.d.). The
R-value (ability to resist heat flow) of polystyrene depends on the density; loose-fill insulation,
formed by beads of polystyrene, has a lower R-value than a solid foam board (Energy.gov, n.d.).
                                                                                                 15
                                          Chapter 3
                                         Methodology
Design
The research study will utilize a pre-experimental design, which falls under quantitative
research. The researchers will observe a single intervention group as the population undergoes
tests to measure their strength and insulation capabilities, and the results will be compared to the
Setting
The research will be conducted within the JAC678 Corporation’s office, Masterson
Avenue, Cagayan de Oro City, Misamis Oriental, in the Philippines' Northern Mindanao region,
along with the participation of JAC678 staff, who patiently answered initial inquiries and will
guide the researchers into the actual creation of the Polystycrete Precast Panels.
                                                                                                  16
Research Ethics
The production of polystyrene releases over fifty chemical byproducts which can contaminate
the land, air, and the water of the communities near these facilities.
the Department of Health and Human Services (IARC Monographs on the Evaluation of
Carcinogenic Risks to Humans, 2002). The studies in the publication entitled “IARC
Monographs on the Evaluation of Carcinogenic Risks to Humans (2002) showed that there have
been adverse effects recorded after exposure to styrene, ranging from irritation on the skin, eyes,
the upper respiratory tract, and the gastrointestinal tract, to more severe effects in chronic levels
of exposure like depression, headaches, fatigue, hearing loss, nerve tissue damage, and
disruption in kidney function. It also appears to mimic estrogen in the body and disrupt normal
children (World Centric, 2019). Hydrochlorofluorocarbons are also found to be produced during
the making of polystyrene. With our product, since it is covered with concrete and does directly
expose people to the polystyrene, it lessens the risk of people being exposed to styrene and the
effects that come with prolonged exposure to it. Chemical degradation of the polystyrene into
dissolved organic carbon and carbon dioxide from exposure to sunlight is also avoided (National
decompose and consuming “vast space” in landfills. While EPS degrades in seawater, it does not
biodegrade – it just breaks down for marine life and eventually seeps into the food chain (Global
Seafood Alliance, 2022). One of the ways EPS can be recycled is by using it in walls for its
thermal conductivity. Using the EPS as one of the main components of Polystycrete Panels for
establishments and housing can potentially reduce the amount of polystyrene going into the sea
and polluting marine waters, as well as reducing the number of polystyrene occupying landfill
spaces.
Materials
The researchers will use cement, sand, water, polystyrene, mesh wire, and tire wire to aid
in the development of the Polystycrete Precast Panels in this study. Each Polystycrete Precast
Panel consists of a polystyrene board as the core, surrounded by an outer shell with a wire mesh
Cement. The compound will bind other materials together by setting, hardening, and
adhering to them. It is a hydraulic binder that functions as a glue and hardens when water is
introduced.
Sand. The primary substance that will complete the concrete mixed together with the
cement and water. It will also enhance multiple properties of the concrete, including its thermal
Water. The water will act as a lubricant and is a key component in concrete that mixes,
Polystyrene. The Polystyrene will act as the precast block’s core. Incorporating it into
the block will improve its thermal insulation, noise insulation, and its compressive strength based
Mesh Wire. The mesh wire’s reinforcement will help the concrete maintain its form and
Tie Wire. The tire wire will help keep the mesh wire in place and prevent unwanted
Cutting of polystyrene. A polystyrene board will be cut to a cuboid shape smaller than the
concrete that will be encasing it. In the cutting of the board, four cube holes will be cut in each
corner of the polystyrene’s two sides. The four holes will be filled with cement.
Attaching tie wire and mesh wire to the polystyrene. Mesh wire will be attached to the
polystyrene to help keep the concrete’s shape, as per tradition. Tie wires will be used to keep the
mesh wire in place relative to the polystyrene. The four corners of the polystyrene, filled with
concrete, are where four of the tie wires will be used to hold the mesh wire in place.
                                                                                                 20
Mixing of cement, sand, and water. The concrete will be made by mixing 4 and ½ sacks
of cement, 2 sacks of wash sand, and 24 liters of water. Mixing can be done with the use of a
shovel.
Filling of concrete into molds. The concrete made from mixing will be put into a mold to
achieve a cuboid shape. The thickness of the concrete will be the same, however the length of the
concrete will differ depending on which face of the polystyrene it will be encasing.
Drying of concrete. Concrete will be dried, which will take 48 hours of air-drying.
Noise Insulation Test. A digital speaker will be involved to measure the noise insulation,
which will be placed outside a miniature version of a room constructed with Polystycrete panels.
Inside the miniature room is a microphone which will pick up on the sounds played by the
speaker. The speaker will play 16 different frequencies at a certain decibel loudness, ranging
from 125Hz to 4000Hz. To measure the decibels of each sound played outside the miniature
room and transmitted in the receiving room, the researchers will use a sound level meter
application available on mobile. For each trial, the sound measured in decibels transmitted to the
receiving room will be subtracted from the loudness of sound produced outside the room to
calculate the total transmission loss. After recording the data, the total transmission loss of each
frequency played will be added and divided by n (n = the total number of frequencies played)
(Yaukey, 2022). The results will be evaluated through the Sound Transmission Class rating.
                                                                                               21
Compressive Strength Test. The researchers will request a laboratory test report on the
prior testing conducted by the Department of Public Works and Highways (DPWH). The
researchers will specifically request for a 28-Day Compressive Strength Test, where after 6-7
days of drying the concrete, it will undergo one laboratory testing using the Universal Testing
Machine. The panel will be left undisturbed for another 7 days before undergoing its second test,
and the same will go for the third test. This test will take 4 weeks in total before obtaining the
Thermal Insulation Test. The Polystycrete panel will be laid down on a hot plate to
evenly distribute the heat to the side of the block. Using an industrial infrared thermometer, the
temperatures of the side exposed to the hot plate and the other side exposed to room temperature
will be recorded to test the heat being conducted through the panel. The heat current will then be
                                        Q = kA (ΔT/Δx)
                                                                                                22
where Q represents the heat current of the block, k is the thermal conductivity, A is the
area of the sides of the panel exposed to different temperatures, T is the temperature of the sides
of the panels, and x is the thickness of the panel. Solving for k in this equation can be achieved
where k1 and k2 are the thermal conductivities of the two materials measured in W/m*K,
and t1 and t2 are the thicknesses of the two materials measured in meters. After obtaining the
value of the heat current, the thermal resistance of the panel can be computed using the equation:
R = Δx / Q
where Δx is the thickness of the block and Q is the heat current of the panel. Afterwards,
the R-value of the wall can now be computed with the equation:
R-value/m^2 = R / A
where R is the thermal resistance measured in m*K/W and A is the area of the material
measured in square meters. The R-value measures how well a barrier resists the flow of
conductive heat. The higher the R-value, the better it is at insulating heat and people can spend
Data Analysis
To answer the first research question, the researchers will make use of descriptive data
summarizes features from a collection of information or a given set of data. This statistical test
will be used to simplify data from a three-day test requested from the DPWH.
                                                                                              23
A simple linear regression test will be used to show the relationship between the
Polystycrete Precast Panels’ compressive strength and time. This test will determine if the block
gets weaker or stronger with time. In answering the third research question, ANOVA will be
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