Question 4 How To Answer
Question 4 How To Answer
Installation
Substation Underground
cable
Transformer
CU
Earthing systems
Protective Wiring systems
(Ze) TNS/ TN-CS/TT devices & Circuits
& Conductors
sizes L/N
Diversity
Cpc
Earthing &
Bonding
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1. Types of cables and uses- (Wiring system) [BS7671 chapter 52]
Types of
cables-WIRING SYSTEM-17.docx
• PVC/PVC also known as twin & Earth
In domestic and similar environments
• Single core cables
• FP200
Fire proof cable - Light with a foil covering the cables – flexible. – fire alarm
circuits
• Mineral Insulated Metal sheath(MIMS) or Mineral Insulated copper
conductor/clad (MICC)
Fire resistant cable/ high current carrying capacitor
• XLPE
Underground high voltage distribution cable
conductor Insulation
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• 3 core cable – means 3 LIVE conductors = 3 Phase
the first letter relates to the general category of external influence: - BS7671 App 5
A Environment – hot/cold – dry or wet/
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Singles – in steel/PVC conduit or steel/ PVC trunking
OSG
Conduit/Trunking will provide the mechanical protection
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MIMS cable or MICC
With stand very high
temperatures 50000C
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Each type of cable has its recommended Installation Methods
(REFERENCE METHODS)
This how the cable can be installed.
Installation
Reference Methods.ppt
2. Installation methods/Reference methods – (Appendix 4)
• 100
• 101
• 102
• 103
• A
• B
• C
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• E/F
• Segregation – is separation of cables - band 1 from Band11
BS7671 App 4
Conductor current carrying capacity
OSG App F
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3. Diversity – (OSG App A) BS 7671 Reg 311
Knowledge for Q6 of Design
project
DIVERSITY CURRENT
-Stud.docx DEMAND.pptx
DIVERSITY Tut.docx
Selecting a cable of reasonable size for the circuits and sub circuits the cable is meant to supply.
103.9A
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A 10KW domestic domestic cooker.
What is the maximum current demand?
I = P/V = 10000 / 230 = 43 A
Calculate the anticipated current demand for determining the size of the
supply cable for a 12KW domestic cooker, a) whose cooker unit has NO
socket outlet, b) whose cooker unit has a socket outlet? Also determine
the size of the protective device for this cable.
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Calculate the anticipated current demand for determining the size of the
supply cable for the following loads of a 230V supply for a domestic
household. Also determine the size of the protective device for this cable.
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Calculate the anticipated current demand for determining the size of the
supply cable for the following loads of a 230V supply for a small shop. Also
determine the size of the protective device for this cable.
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Knowledge for Q6 of Design project
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Knowledge for Q4 of Design project
4. Conductor sizes selection and volt drop –(Appendix 4) OSG Appendix F
• Ib, Design current – current drawn by a load/appliance
• In, Nominal Current – rating of protective device
• It, - Tabulated current- current in specific tables
• Iz - CCC cable current carrying capacity
• Ca, -ambient temperature
• Ci,- thermal insulation
• Cg,- grouping factor
• Cf,- fusing factor
• 3% & 5% - permissible voltage drops for lighting & power respectively
• Zs- earth loop impedance - for shock protection
• Ze – external earth loop impedance – (DNO)
• Size of earthing conductor – thermal Constrains/adiabatic equation & shock
protection
• Verify selectivity between protective devices.
Ib ≤ In ≤ Iz ≤ It
8 KW shower
1. Current drawn by this shower is design current ( Ib) = P/ V
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09/11/23
Domestic COOKER
Ib ≤ In ≤ It ≤ Iz
Ib ≤ In
In is size of protective device = 32A type B to BS EN 60898 – by experience or from
manufacturers/BS7671/OSG
Conditions in which the cable is installed – PVC/PVC Flat – for domestic
Ca,= 300C factor is 1
Ci, = N/A
Cg = 6 circuits = 0.57 – with 5 other circuits
Cf, = for BS 3036 = 0.725 -N/A
In ≤ It
It = In / Factors = 32/ 0.57 = 56.1A – BS7671-Table 4D5/OSG-F6
Assuming the cables are installed – reference method C- site decision/stated
It ≤ Iz
So, 56.1A gives Iz = 64A giving live conductor sizes = 10mm2
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Check for volt drop assuming the Length = 15m site decision/stated
mV/A/m x Ib x L / 1000
4.4 x 31.6 x 15 / 1000 = 2.1V √
This is acceptable since the volt drop is less than 5% = 11.5V
Can now confirm that the live conductors are 10mm2 - adopted
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Zs = Ze + R1 +R2 = 0.65 + 0.08 = 0.73 Ω
Maximum Zs from OSG is = 1.1 Ω so Zs of 0.73Ω is acceptable.
This means that our circuit will disconnect in the required time hence preventing
SHOCK
TN-0.4s
TT – 0.2s
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So we use the adiabatic equation:
√3152 x 0.4 / 115
√99225 x 0.4/115 = 1.73 mm2
√39690/115 = 199.2/115 = 1.73 mm2 so a 6mm2 will melt under fault conditions of
315A
So a 6mm2 cpc is appropriate
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conductor size – MCO3044FC/B
Ib ≤ In ≤ Iz ≤ It
Calculate the size of conductors used to supply a 14KW domestic cooker?
Maximum current demand of this cooker = I = P/V
14000/230 = 61A
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Now we choose the type and size of protective device to be used to protect the
conductors for cooker.
Fuses -BS 3036 / RCBOs BSEN 61009/ CB – BSEN 60898
Choice is RCBO – Brandon
Ib ≤ In
2
Size is 32A from manufacturers catalogue – most economical
In is known as NOMINAL Current and this is the rating of the PROTECTIVE
DEVICE.
It = In / (FACTORS)
What are FACTORS
Factors are conditions under which the cables/ conductors are
installed which compromise HEAT dissipation/ breathing of cables
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Ca – ambient temperature
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Cf – ONLY when BS3036 rewireable fuses are used – 0.725
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It = In / (FACTORS)
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5
It ≥ Iz
H
o
w
lo
n
g is the cable from consumer unit to cooker?
We measured it to be 15m
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so volt drop = 7.3x 30.3 x 15/ 1000 =3.3V √ good
or volt drop is 4.4 x 30.3 x 15 / 1000= 2 V√ good less
than 5% of 230V = 11.5V
7
checking for shock protection – disconnection
time
disconnection times are TN – 0.4s
or 5 sec for distribution
TT – 0.2s or 1 sec for distribution
Zs – Ze + (R1 + R2)
What is Ze value?
TNS so Ze= 0.5Ω by choice
What about (R1 + R2)
Using either 6 mm2 & 4mm2
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(R1 + R2) = 7.69 x 15 /1000 = 0.12Ω
Using 10mm2 & 6mm2
(R1 + R2) = 4.91 x 15 /1000 = 0.07Ω
i) Zs = Ze + (R1 + R2) =
i) Zs – 0.5 + (0.12) = 0.62Ω less than 1.1Ω √
ii) Zs – 0.5 + (0.07) = 0.57Ω less than 0.88 √
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ADEABATIC equation
Ifault = Uo / Zs
i) 230 / 0.62
371A
ii) 230/0.57
= 404A
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14/11/23
Page 28 of 54
Conductor Sze CableRatingChallen
Selection Procedure ge Updated-17.ppt
L3-17.docx
5. IP codes
• IP 4 X IP54
IP is for protection against ingress of solids and liquids
IP X X
First digit ranges from 0 to 6 where 0 is no protection and 6 is highest protection –
dust tight
Second digit ranges from 0 – no protection to 8 – protection against complete submession
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6. Zones in bathrooms and wet rooms – (Part 7)
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Overload current
and Fault current- 17.docx
7. Protective devices and types of electrical faults
• BS88
• BS1363
• BS60898- types & Uses
• BS3036
• RCD
• Overload
• Earth Fault
• Overcurrent
• Ia, I2
• Selectivity
They operate yet fuses blow and CB, RCDs & RCBOS trip
Overload current
and Fault current- 17.docx
• BS88 – series
• BS1363
• BS3036 – rewireable fuses/ semi enclosed fuses
• RCD
• BS60898 (CB)- & BS EN 61009 (RCBOs)-1 types B, C and D & Uses
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Uses
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Prospective Fault Current in KA
It is potentially/anticipated fault current which would flow in the event of a fault
between LIVE conductors or Line to Earth Fault
Is determined by
the distance
between
substation And
the Main DB
(Length of cable)
&
The current used
by installation
Ifault = U0/Zs
-4
0.78/1000 = 7.8 x10 = 0.
I = 230/=0.078 =
2948
Ipf is important in that if not verified it may be too high the cause EXPLOSION
and damage to device instead of normal operation
The difference between the two is the condition of the circuit-breaker after manufacturer's
testing.
Icn is the maximum fault current the breaker can interrupt safely, although the breaker
may no longer be usable.
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Ics is the maximum fault current the breaker can interrupt safely without loss of
performance.
Design Q 5
Single phase & Three phase the [Ipf] is in 2 categories, which is Prospective
Fault Current (IPFC) & Prospective Short circuit current (IPSCC)
• Overload
• Earth Fault
• Overcurrent
• Ia, I2
• Selectivity
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Electrical faults
Overload Short circuit- [L-N Earth fault [L- Earth leakage
L-L] E][N-E]
Fuses to BS3036, Fuses to BS3036, Fuses to BS3036, RCD &
BS88 series, BS88 series, BS88 series, BS EN 61009
BS1361 series BS1361 series BS1361 series
CB – BS EN CB – BS EN CB – BS EN
60898, 61009 60898, 61009 60898, 61009
RCD
Insulation
deterioration
Ingress of
moisture/conducting
particles
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I= 230/5.8 =39.6A
I = 230 / 0.58 = 396A
I = 230/0.06=3800A
The low the Zs value = the higher the fault current = the higher the fault current
the quicker the disconnection time.
Ia is current causing disconnection in the specified time
BS7671 App 3 graphs
X5 X 10 X 20
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Zs for Type B = 230 x 0.95 / 5x10 = 218.5/50 = 4.37Ω
Zs for CB 32 A -Type D -
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8. Earthing systems, - Knowledge for Q1 of Design project
• TNC-S-PME
• TNS
• TT
20- earthing
systems.pptx
• Maximum Ze values
Zs = Ze +(R1 +R2)
Ze =0.35Ω
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Ze =0.8Ω
Protective conductor size or cpc size depends on the csa of the LINE conductor –
2
20
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9. Earthing and bonding- (Part 5)
• Earthing conductor & cpc sizes
• Bonding conductor sizes
• Table 54.7, Table 54.8 adiabatic eqn
• What is the purpose of earthing?
• What is the purpose of bonding?
MET
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10. Maximum earth loop impedance values- (Part 4)
• Zs values determine disconnection times
Onsite Guide
Appendix B.pdf
In BS 7671 the Zs values are at 200C when conductors are not carrying
current
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Zs for CB 32 A -Type D – (230 x 0.95) /(32 x 20) = 218.5/640 =0.34Ω
From OSG = 0.34 x 0.8 = 0.27Ω
The OSG Zs value is the one you compare with any measured values during
testing
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Any circuit circuit with a high Zs value can be
i) Protected by an RCD or RCBO
ii) Use a bigger csa cpc size to lower (R1+R2) which adds to Ze to
give Zs – (this can only be done at design and construction
stage)
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continued
Standards circuits
• General lighting – 6 A maximum lighting points = P= V x I = 100W/230V
= 0.4A per lighting point so number of lights = 6/0.4 = 13 lighting points
• Power – sockets outlets BS1363
11. Radial circuits
• Lighting, breaker size, switching arrangements, luminaire categories
• Cooker, cooker control unit, current demand, diversity, conductor, size
• Alarm, emergency lighting, band 11 circuits
• Immersion, double pole isolator, current demand
• Shower, isolator, current demand
Types of circuits
• Lighting – one way, two -way, two way & intermediate
• Power- all other circuits – sockets, cooker etc
Most circuits are radial circuits – lighting, shower, motor, cooker, alarm
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ONLY one circuit is wired as ring – socket outlets - even so they are also wired as
radial
•
TN =0.4s
TT = 0.2s
TT system = 1s
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12. Sockets – (Appendix 15) Knowledge for Q7 of Design project
OSG - App H
• Ring – A1-100m2 using 2.5 mm2
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11. Radial circuits
• Lighting, breaker size, switching arrangements, luminaire categories
• Cooker, cooker control unit, current demand, diversity, conductor, size
• Alarm, emergency lighting, band 11 circuits
• Immersion, double pole isolator, current demand
• Shower, isolator, current demand
462.2 Every circuit shall be provided with isolation means for all live conductors, except as
detailed in Regulation 461.2.
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Exception is:
TN-C systems and TN-C-S systems, the PEN conductor shall not be isolated or switched. In TN-C-S
and TN-S systems, isolation or switching of the neutral conductor is not required if protective
equipotential bonding is installed and either:
TN systems
Devices for isolation shall be designed and/or installed so as to prevent unintentional or inadvertent
closure.
Padlocking –
Isolators must be lockable or in lockable enclosures and if NOT then they must be
positioned near the equipment
Lockable isolator no lockable
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63 FUNCTIONAL SWITCHING (CONTROL)
463.1
General 463.1.1
Turn ON/OFF
START/STOP
1. Most isolators are permissible for functional switching
2. Single pole switches or TP for 3 phase or TPN for TT systems
Means for switching off shall be provided where mechanical maintenance may involve a risk of
physical injury. – routine cleaning
Means shall be provided for emergency switching off of any part of an installation where it may be
necessary to control the supply to remove an unexpected danger.
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. Inspection &Testing
• Inspect-visual/see, touch/feel, smell-C1, C2, C3
• Dead test- continuity, insulation resistance, polarity
• Live test – Ze, Ipf, Zs, RCD
• Record results
• Completion of forms
Initial Verification, Minor Works Certificate, Electrical Condition Report
Calculate the size of conductors for a circuit comprising of 30 luminaires of 65W discharge lighting
circuit, if 700 thermoplastic single core cables in metal conduit is used. Ambient temperature is 350
In = 16A
Factors are
Ca - temperature
Cg - grouping
Ci – thermal insulation
Cf – rewirable fuse
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I
Giving z of 17.5 so conductor size is 1.5mm2
Zs = Ze + (R1+R2)
(R1+R2) = 22 x 14.82/1000 = 0.4Ω from Table I1
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So measured 0.64Ω ≤ max 1.09Ω so circuit is compliant
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