NS200FI ABS EURO 4

Motosikal dan Enjin Nasional Sdn Bhd

Fi ABS EURO IV

Parts Catalogue
Kawasan Perusahaan Gurun, 08300 Gurun, Kedah Darul aman, Malaysia.
Tel : 604-466 8000 Fax : 604-466 8300
Pusat Panggilan Pelanggan 1 800 880 181 www.modenas.com.my

Distributor : A Member OF :
EON Head Office Complex, No. 2 Level 2 Persiaran Kerjaya, Taman Perindustrian Glenmarie,
Section U1 40150, Shah Alam, Selangor Darul Ehsan.
Tel : 03-7880 2775 Fax : 03-7880 2290

MODENAS Service Centres in Malaysia

Kedah Kawasan Perindustrian Gurun, 08300 Kedah
Tel: 04-466 8236 Fax: 04-4668109

Perak No. 123, Jalan Raja Musa Aziz, 30300 Ipoh, Perak
Tel: 05-249 8961 Fax: 05-249 8965
04-466 8117
Selangor No. 62 & 64 Jalan Pluto Ay, U5/AY, Seksyen U5 40150
Shah Alam, Selangor
Tel: 04-466 8160 Fax: 03-7845 0972
Pahang No. A 149, Lorong Seri Teruntum 8,
Jalan Dato Wong Ah Jang, Taman Tunas Maju,
25200 Kuantan, Pahang PARTS CATALOGUE
Tel: 09-512 3380 Fax: 09-512 3383
04-466 8199 Fax: 09-512 3383
Johor No. 1, Jalan Kempas 2, Taman Tanah Tampoi
81200 Johor Bahru, Johor
Tel: 07-235 1695 Fax: 07-235 2693
04-466 8148

[JILID 1-27/02/2020]
99924-L062-01
Notice ABS EURO 4

All information contained in this manual is based on the latest

product information at the time of publication. MODENAS
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
dealers for the latest information on product improvements
incorporated after this manual was issued.

DOC. NO. : 99924-L062-01 REV. FEB. 2020

Copyrights : All rights reserved. No part of this publication may

be reproduced, stored in a retrival system, or transmitted in any
forms or by any means, electronic mechanical photocopying,
recording or otherwise, without the prior written permission of
Motosikal Dan Enjin Nasional Sdn. Bhd.
Foreword ABS EURO 4 Instructions ABS EURO 4

We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar 200 1. How to Read the Catalogue : Open the catalogue and from the pictorial
NS’ Motorcycle. This catalogue has been specially designed to assist you in index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
selecting the correct parts for procurement to maintain 100% availability.
find out the figure of the part you wish to order. Write down the part
number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
In case, if you need any technical assistance contact the concerned Regional by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
Office or write to us on the following address : to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Edaran MODENAS Sale & Marketing Office
Assy Assembly V Volts
EON OFFICE COMPLEX
N.I. Not illustrated Cyl CylinderComp.Complete
No. 2 Level 2 Persiaran Kerjaya,
O/s Over size Fr. Front
Taman Perindustrian Glenmarie,
Rr. Rear Std. Standard
Section U1 40150, Shah Alam,
Selangor Darul Ehsan L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Tel. No : 03-7880 2775 Fax : 03-7880 2290 Hex. Hexagonal AR As required
H ECU Horizontal ECU V ECU Vertical ECU
Index ABS EURO 4 Index ABS EURO 4

Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 30 Stand Assembly 60

2 Cylinder Head 4 31 Tyre/ Tube / Rim 62
3 Valve 6 32 Front Hub Non ABS EURO III 64
4 Camshaft / Tensioner 8 33 Front Hub ABS EURO IV 66
5 Cylinder and Piston 10 34 Front Caliper Assy 68
6 Crankshaft 12 35 Front Disc Brake 70
7 Transmission 14 36 Anti Brake Lock System EURO IV 72
8 Change Drum / Shift Fork 16 37 Rear Hub Non ABS EURO III 74
9 Gear Change Mechanism 18 38 Rear Hub ABS EURO IV 76
10 Engine Assy / Crankcase RH 20 39 Rear Disc Brake System 78
11 Crankcase LH 22 40 Rear Brake Pedal 80
12 Balancer Idler Gear / Water Pump 24 41 Handle Bar Assy 82
13 Oil Pump 26 42 Front Fork 84,86
14 Radiator 28 43 Radiator Cover 88
15 Cover Clutch 30 44 Fuel Tank Assy 90
16 Cover Magneto 32 45 Fuel Pump Assy 92
17 Clutch Assy 34 46 Fittings - Petrol Tank Cover & Side Cover 94
18 Carburettor 36 47 Fittings - Cover Seat 96
19 Air Cleaner Complete 38 48 Meter Assembly 98
20 EVAP EURO IV 40 49 Control Cables 100
21 Silencer Assy 42 50 Chain Case & Hugger Assembly 102
22 Starter Assy 44 51 Belly Pan Mounting 104
23 Magneto, C.D.I. & H.T. Coil 46 52 Head Lamp & Fairing Fitting 106
24 Seat Assy / Seat Lock 48 53 Indicator Light Assy / Rear Number Plate Assy 108
25 Engine Mountings 50 54 Tail Lamp Fitment & Indicator 110
26 Frame and Frame Fitting 52 55 Electrical 112
27 Swing Arm / Rear Shock Absorber 54 56 Electrical 114
28 Pillion Foot Rest / Holder 56 57 Tool Kit 116
29 Mudguard- Front & Rear 58 58 Accessories / Grab Handle / Saree Guard 118
59 Painted Parts 119,121
Index ABS EURO 4 Index ABS EURO 4

Plate No. Description Page No. Plate No. Description Page No.

60 Decal Seat 123,125

Kit List 127,132

Amendment Sheet 133,134

Part Index 135,150

Pictorial Index ABS EURO 4 Pictorial Index ABS EURO 4

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT 11

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 5 CAMSHAFT / TENSIONER 7 TRANSMISSION 13 CHANGE DRUM / SHIFT FORK 15
Pictorial Index ABS EURO 4 Pictorial Index ABS EURO 4

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 17 ENGINE ASSY & CRANKCASE RH 19 OIL PUMP 25 RADIATOR 27

Till Nov15 From Dec 15

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
CRANKCASE LH 21 BALANCER IDLER GEAR/WATER PUMP 23 COVER CLUTCH 29 COVER MAGNETO 31

11
Pictorial Index ABS EURO 4 Pictorial Index ABS EURO 4

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO . PLATE NO. : 22 PAGE NO .
CLUTCH ASSEMBLY 33 THROTTLE BODY 35 SILENCER ASSEMBLY 41 STARTER ASSEMBLY 43

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
AIR CLEANER COMPLETE 37 MECHANISM EVAP 39 REGULATOR ASSEMBLY , IGNITION COIL 45 SEAT ASSEMBLY, SEAT LOCK 47
Pictorial Index ABS EURO 4 Pictorial Index ABS EURO 4

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
ENGINE MOUNTINGS 49 FRAME AND FRAME FITTINGS 51 MUD GUARD - FRONT & REAR 57 STAND ASSEMBLY 59

PLATE NO. : 28 PAGE NO.

PLATE NO. : 27 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
PILLION FOOT REST / HOLDER 55
SWING ARM/REAR SHOCK ABSORBER 53 TUBE / TYRE / RIM 61 FRONT HUB NON ABS EURO III 63

4
EURO
E FOR
IC ABL
PPL
TA
NO
Pictorial Index ABS EURO 4 Pictorial Index ABS EURO 4

PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
FRONT HUB ABS EURO IV 65 FRONT MASTER CYLINDER 67 REAR HUB 73 REAR HUB 75

WA
: USE 4
ING T3- M
RN DO FRO
LY ID
ON FLU AIN
E NT P
ER

UR O4
RE
AK CO CA
BR ING
LED LER OV
SEA FIL
A AN E REM
CLE OR
BEF

BLE FO
ICA
PPL
TA
NO

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
FRONT DISC BRAKE 69 ANTI BRAKE LOCK SYSTEM 71 REAR DISC BRAKE SYSTEM 77 REAR BRAKE PEDAL 79

PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT PISTON SEAL

INSULATOR
DUST SEAL

CALIPER PISTON
CALIPER PISTON

11
BLEEDER CAP

BLEEDER SCREW
Pictorial Index ABS EURO 4 Pictorial Index ABS EURO 4

PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PLATE NO. : 46 PAGE NO.
PLATE NO. : 41 PAGE NO. PAGE NO.
FRONT FORK 83, 85 FUEL PUMP ASSEMBLY FITTINGS- PETROL TANK COVER 93
HANDLE BAR ASSEMBLY 81 91
& SIDE COVERS

RH Mounting LH Mounting

PLATE NO. : 43 PLATE NO. : 47 PAGE NO.

PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 48 PAGE NO.
RADIATOR COVERS FITTINGS- SEAT COVERS 95
87 FUEL TANK ASSEMBLY 89 METER ASSEMBLY 97

9
Pictorial Index ABS EURO 4 Pictorial Index ABS EURO 4

PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.

PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO.
TAIL LAMP ASSY / FRONT NUMBER PLATE TAIL LAMP ASSEMBLY 109
107
CONTROL CABLES 99 CHAIN CASE & HUGGER ASSY. 101
PULSAR 200 NS

PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO. PLATE NO. : 55 PAGE NO . PLATE NO. : 56 PAGE NO .
BELLY PAN MOUNTING EURO IV 103 HEADLAMP & FAIRING FITTINGS 105 ELECTRICAL 111 ELECTRICAL 113

5
Pictorial Index ABS EURO 4 Pictorial Index ABS EURO 4

PLATE NO. : 57 PAGE NO. PLATE NO. : 58 PAGE NO. PLATE NO. : 60 PAGE NO. PLATE NO. : 60 PAGE NO.
TOOL KIT 115 ACCESSORIES / GRAB HANDLE 117 PAINTED PARTS 123 PAINTED PARTS 125

BLE
ILA
AVA
T
NO

PLATE NO. : 59 PAGE NO. PLATE NO. : 59 PAGE NO.

PAINTED PARTS EURO IV 119 PAINTED PARTS EURO IV 121
 ABS EURO 4 Plate No.: 1 ABS EURO 4

Cover Cylinder Head

No. Part No. Description Qty. Remarks

1 JL 5110 41 Cover Cylinder Head 1

2 JL 5110 42 Gasket Head Cover(Rubber) 1
3 JG 5110 21 Washer 4
4 JG 5110 22 Bolt Special 4
4

1 2
Front Wheel Direction
 ABS EURO 4 Plate No.: 2 ABS EURO 4

Cylinder Head

No. Part No. Description Qty. Remarks

15 1 DT 5110 97 Head Cylinder Complete(new Casting) 1

2 JL 5110 22 Gasket Cylinder Head 1
14
3 JG 5410 68 Hex Flange Head Bolt M10 4
5 4 LD A000 08 Washer 11.2*20*2T 4
9
13 5 JL 5110 09 M6 Stud Bolt 2
6 DK 1012 25 Switch Oil Pressure 1
3
7 DK 1013 40 O-Ring 1
4 8 JG 3514 00 Coolant Water Temp S ens or 1
9 JL 5111 12 Sleeve Spark Plug 1
10 10 39 1283 21 ‘O’ Ring Sleeve 1
17 16 11
11 KJ AC18 24 O-Ring 1
12 39 2608 01 Grub Screw 1
13 JL 6012 37 Thermostat Assembly 1
7 14 JL 5110 29 Cover Thermostat 1
6
15 KA EQ06 20 Bolt - Flange :- M6 2
8
16 JG 5110 46 Stud (M8*1.25) 2
17 LC G000 06 Nut Hex Flanged 2
1
18 JL 4022 19 Oil Pressure Switch 1
12

18

3 4
Front Wheel Direction
 ABS EURO 4 Plate No.: 2A ABS EURO 4

Cyl Head New Casting Circulars IB:303

Qty.
No. Part No. Description 200
Qty.
200 Remarks
NS AS

1 36 DT00 81 Kit Cyl Head(new Casting) 1

2 DT 5110 97 Head Cylinder Complete(new Casting) 1
3 JL 5112 41 Camshaft Assembly 1
4 JL 5111 14 Shaft Rocker Arm 2
5 JL 5111 15 Plate Stopper 1
1
6 JL 5111 12 Sleeve Spark Plug 1
7 KJ AC18 24 O-ring 1
8 JL 5112 50 Spacer Camshaft 1
2
9 39 0594 17 Internal Circlip 1
7 10 LA C000 57 Bolt Socket-m6x1xl 16xcl 8.8xblk 1
3 11 JG 5112 69 Bolt Flange 1
8

4
9

5
10

11
6

3A 4B
Front Wheel Direction
 ABS EURO 4 Plate No.: 3 ABS EURO 4

Valve

No. Part No. Description Qty. Remarks

11
1 JL 5110 10 Valve Intake 2
2 JL 5110 11 Valve Exhaust 2
10
3 39 2017 19 Seal - Oil 4
8
8 9 4 DG 1010 29 Cotter Valve 8
7 5 DT 5112 61 Assembly Rocker Arm Intake 1
6 DT 5112 62 Assembly Rocker Arm Exhaust 1
8 JL 5112 49 Shaft Rocker Arm 2
6 8 9 7
8 39 2440 11 Plain Washer 4
4 9 DH 1012 95 Wave Washer 2
7 10 JL 5112 54 Plate Stopper Rocker Shaft 1
11 LA E000 16 Bolt Flanged M5X0.8X6L-Precoated 1
12 36 JL00 11 Valve Repair Kit 4
5

12

2
2

5 6
Front Wheel Direction
 ABS EURO 4 Plate No.: 4 ABS EURO 4

Camshaft / Tensioner

No. Part No. Description Qty. Remarks

1 JL 5112 41 Camshaft Assembly 1

2 AP 1012 36 Bearing - Ball : - 12 X 28 X 8 1
3 JG 5312 20 Bearing - Ball 6202/HN 1
1 2 4 39 0594 17 Circlip - Internal 1
3 6
4 5 JL 5112 50 Spacer Camshaft 1
5 8 6 JL 5112 20 Sprocket Camshaft 1
7 JL 5112 22 Timing Chain 1
8 DU 1012 25 Bolt Special Flanged (Camshaft) 1
9 36 JL00 01 Kit Cam Chain Guide 1
11
10 DH 1013 92 Chain Guide Pivot Bolt 1
12
7 11 CS 1011 28 Gasket 1
12 JC 1010 34 Tensioner Assembly 1
13 13 KA DQ06 20 Bolt Hexagon 2
14 39 2669 21 R ing O ( Tens ioner Bolt) 1 N. I.
15 JG 5112 70 Bolt Flanged M6X1X6L-Special 1
10

15

7 8
Front Wheel Direction
 ABS EURO 4 Plate No.: 5 ABS EURO 4

Cylinder and Piston

No. Part No. Description Qty. Remarks

1 36 JL00 07 Kit Assy Block Piston 1

2 36 JU00 01 Kit Piston Ring 1
3 39 2181 06 Pin - Hollow Dowel :- 14 X 20 2
4 JL 5210 02 Gasket Cylinder Block 1
3 5 39 2132 17 Ring - Snap 2
1

4 5

9 10
Front Wheel Direction
 ABS EURO 4 Plate No.: 6 ABS EURO 4

Crankshaft

No. Part No. Description Qty. Remarks

1 36 JU00 36 Kit Crankshaft Assembly 1 Consist 1 Qty of 39193120

2 JF 5310 07 Conrod Assy Compl 1
1 3 JF 5310 14 Bolt (Jf Con Rod) 2
4 JU 5310 21 Bush Big End 2
5 39 2203 07 Pin - Parallel 2
6 39 1931 20 Bearing - Ball : 28 X 68 X 18 2
7 31 1011 73 Key-Woodruff 3
8 JG 5310 27 Sprocket Crankshaft 1
2 9 JG 5310 31 Spacer Crankshaft 1
10 LC D000 01 Nut Sprocket Drive Lock 1
11 JG 5310 41 Balancer Drive Gear 1
5 5
4 12 JG 5310 40 Nut Balancer Drive Lock 1
6 13 JG 5512 16 Gear Drive 1
14 LD H000 02 Washer 1

10
13 8
12 14 9
4 6
11
7 7
7

11 12
Front Wheel Direction
 ABS EURO 4 Plate No.: 7 ABS EURO 4

Transmission
26
No. Part No. Description Qty. Remarks

1 JG 5510 28 Shaft Input T/M Assy 1 N.I

2 JG 5510 27 Shaft Input T/M Comp 1
3 39 2158 11 Washer - Plain 1
17 25 4 JG 5510 13 Bush 6th Drive / Bush 2nd Driven 2
24
5 JG 5512 13 Gear 6th Drive 1
23 6 JG 5510 20 Washer Splined 2
2 19 7 BF 5510 37 Ring - Snap 2
8 JG 5512 14 Gear Drive Multiple 3&4 1
3
22 9 JG 5512 20 Gear 5th Drive 1
5 21
10 JG 5512 27 Gear 2nd Drive 1
4 20
11 JG 5510 22 Washer - Plain 2ng Gear I/P Shaft 1
6 17 19 12 JG 5510 26 Output Shaft Assy 1 N.I
8 13 JG 5510 25 Output Shaft Assy With Plug 1
18
17
14 DH 1012 35 Circlip 1
7 3 15 39 2159 11 Washer Special 1
6
9 16 JG 5512 28 Gear 2nd Driven 1
16
17 BF 5510 37 Ring - Snap 2
10 5
141 18 JG 5512 22 Gear 5th Driven 1
7
11 19 JG 5510 20 Washer - Plain 2ng Gear I/P Shaft 2
20 JG 5512 23 Gear 3rd Driven 1
21 JG 5510 21 Washer Plain O/P Shaft 1
13 22 JG 5512 15 Gear 4th Driven 1
27 23 JG 5512 24 Gear 6th Driven 1
24 JG 5510 00 Bush 1st Driven 1
25 JG 5512 25 Gear 1st Driven 1
26 JG 5510 21 Washer Plain O/P Shaft 1
28
27 DK 1013 52 O-Ring Sprocket Collar(17.5*1.5) 1
28 JG 5510 10 Collar Sprocket 1
29
29 DV 1010 48 Sprocket Output (14T) 1
30 30 DJ 1013 12 Plate Drive Sprocket 1
31 31 LA E000 17 Bolt Flanged M6X1X10L-Precoated 2

13 14
Front Wheel Direction
 ABS EURO 4 Plate No.: 8 ABS EURO 4

Change Drum / Shift Fork

No. Part No. Description Qty. Remarks

1 JG 5610 11 Drum Complete Gear Shift 1

2 EC 5610 23 Spring Gear Switch Indicator 1
3 39 2606 07 Pin Indicator 1
8 4 JG 5610 10 Spacer-Guide Gear Shift 1
5 JG 5612 22 Guide Gear Shift 1
8 6 LA C000 24 Bolt Socket Head M6X1X20L 1
7 JG 5610 12 Fork Gear Shift Input 1
12
2 8 JG 5610 13 Fork Gear Shift Output 2
9 JG 5610 16 Shaft Gear Shift Fork 1
10 JG 5612 25 Shaft Gear Shift Fork Output 1
1 11 JG 5612 15 Compression Spring 2
12 JG 5610 08 Gear Indicator Pin 1
3

4 7

5
9
6

15 16
Front Wheel Direction
 ABS EURO 4 Plate No.: 9 ABS EURO 4

Gear Change Mechanism

No. Part No. Description Qty. Remarks

12 10
9 1 JL 5612 05 Assembly Shift Lever- Ball Joint 1
8
2 JL 5612 06 Assembly Arm Change Ball Joint 1
3 DH 1015 09 Damper 1
11
4 52 JF00 62 Tie Rod With Nut Assy 1
5 39 1902 04 Bolt - Flange :- M6 1
6 JL 5614 09 Bolt Gear Change Lever 1
7 01 1009 05 ‘O’ Ring 2
8 DT 5612 06 Lever Gear Shift Assy Comp. 1
9 JG 5612 15 Compression Spring 1
10 JG 5612 32 Torsion Spring 1
5 11 JG 5612 17 Bush-Torsion Spring 1
12 JL 5614 10 Washer - Steel 1

2
3

1
4
7
6

17 18
Front Wheel Direction
 ABS EURO 4 Plate No.: 10 ABS EURO 4

Engine Assembly / Crankcase RH

No. Part No. Description Qty. Remarks

4 5 6
1 JL 5010 78 Assembly Engine 200 1
2 36 DT00 78 Kit Crankcase RH 1
3
3 39 1931 20 Ball Bearing 28 X 68 X 18 1
8 4 LA D000 77 Bolt Flanged M6x16 1
7 5 JG 5410 46 Balancer Bearing Stopper 1
29 6 JL 6010 10 Water Seal Double Lip 1
11
7 JL 5312 05 Balancer Assy 1
28
9 8 39 2602 20 Bearing - Ball 6202/HN3 1
9 AA 1014 37 Precoated Flanged Bolt M6 X 12 1
10 10 JG 5410 59 Plate Stopper Bearing Drum 1
11 39 2601 20 Bearing - Ball 1
12 LB B000 06 Screw Pan head 3
2A 13 JU 5410 05 Breather Plate 1
14 59 2000 28 Bearing BallRH 1
15 JG 5612 04 Bolt Drum Stopper 1
16 JG 5612 05 Washer 1
17 JG 5610 09 Stopper Drum Complete 1
18 JG 5612 26 Spring 1
12 2 19 39 2562 20 Bearing - Needle Roller 1
13
20 39 0746 01 Screw Pan Cross - M6 1
21 JG 5410 45 Input Shaft Bearing Stopper 1
6 22 DP 1011 91 Bolt Shifter 1
23 JG 5710 14 Oil Filter 1
14 27 24 JG 5710 16 O-Ring 1
25 56 JL1X 3V Cap Oil Filter JL
( 571001) “ s late Grey” 1
23
26 KA EQ06 16 Bolt Flange 2
18 24 25 27 LE B000 01 Circlip Internal 1
26
28 JL 5810 93 Valve Reed Assembly 1
29 KA ED08 35 Bolt Flanged 1
19
20
21
16 15
17
22

19 20
Front Wheel Direction
 ABS EURO 4 Plate No.: 11 ABS EURO 4

Crankcase LH

No. Part No. Description Qty. Remarks

1
7 21
1 36 DT00 80 Kit Crankcase LH 1
2 LA E000 14 Bolt Flanged 2
20
3 DH 1013 81 Pre Coated pan Screw 1
4 JG 5410 63 Bracket Harness Upper 1
2
18 5 JG 5410 44 Bracket Harness Lower 1
6 39 1773 04 Bolt M-5 x 16 4
4 7 JL 3518 02 Neutral Indicator Switch 1
10
3 9 8 39 1043 19 Seal Oil 1 Gear Change lever
9 KE BA37 15 Circlip Internal 1 Output Shaft
2 17 10 DG 1014 56 Seal Oil 1 Output Shaft
5 6 11 59 2000 06 Bearing Ball 1 Output Shaft
6 12 JG 5410 15 Needle Bearing 1 Input Shaft
13 39 2562 20 Needle Bearing 1
14A 8 13 14 JY 5710 30 Mesh Oil Filter Assy 1
14 14a LJ A000 04 ‘O’ ring Strainer 1
15 JA 5410 48 Strainer Cap with ‘O’ Ring 1
15 16 JG 5410 41 Gasket Crankcase 1
17 JG 5410 58 Chain Guard 1
22 18 KB BG06 12 Pan Screw Head 3
19 19 39 2181 06 Hollow Pin Dowel 4
20 KA DQ06 40 Bolt Flange 10
21 LA D000 81 Bolt Flange Pre-coated 4
22 JG 5410 74 Oil Nozzle 1

11

12 16

21 22
Front Wheel Direction
 ABS EURO 4 Plate No.: 12 ABS EURO 4

Balancer Idler Gear / Water Pump

No. Part No. Description Qty. Remarks

1 JL 5312 05 Balancer Assy 1

2 59 2000 36 Balancer Bearing (6203/ HN 3C3D8) 2
3 JL 5312 03 Sleeve Balancer Driven 1
14 12 4 JG 5312 12 O Ring Balancer Driven 1
5 JG 5312 15 Washer (2.5MM) 1
6 JG 6010 05 Dome Nut 1
7 7 JG 5312 07 Gear Balancer Driven 1
13 1
16 9 8 DS 1011 54 Key 1
10
9 DH 1010 48 Washer - Special :- Camshaft 1
4 3 10 DK 1013 86 Pre-coated Soc Hd Cap Bolt M8X40 1
5
11 36 JL00 39 Water Pump Rotor 1
12 JL 6010 05 Cover Water Pump 1
13 JG 6010 12 O-Ring (Water Pump Cover) 1
6 8
2
14 KA EQ06 20 Bolt Hexagonal 5
15 39 1665 11 Washer - Seal :- 6 1
16 39 2606 07 Pin - Parallel 2
15 17 KA DQ06 06 Hex Bolt Flange Pre-coated 1
17

11

23 24
Front Wheel Direction
 ABS EURO 4 Plate No.: 13 ABS EURO 4

Oil Pump

No. Part No. Description Qty. Remarks

1 JU 5710 00 Oil Pump Assy Comp 1

2 KE AB10 10 Circlip 1
3 39 0999 06 Pin - Hollow Dowel 2
4 LA E000 18 Bolt Flanged M6X1X30L-Precoated 3

3
4

25 26
Front Wheel Direction
 ABS EURO 4 Plate No.: 14 ABS EURO 4

Radiator

No. Part No. Description Qty. Remarks

24
1 JL 6012 10 Cowl Radiator 1
1 18 2 DJ 1810 65 Nut - Clip :- M6 5
5 4 3 3 JL 1812 56 Grommet For Radiator Cowl 3
4 JL 6012 31 Sleeve Cowl Mounting 3
2629 17
30 5 KA DA06 16 Bolt-Flange Dia-06 L-12 3
15 28 20 1
6 JL 6010 00 Hose Thermostat To Radiator
31 7 JG 6012 34 Clamp Radiator Pipe 2
8 JG 6012 09 Clamp Radiator Pipe Dia 19.8 2
22 9 JL 6012 20 Coolant Hose Radiator To T 1
10 JL 6012 19 Hose By Pass To Pump 1
11 JL 6012 12 Clamp Radiator Dia 19 1
16 23 12 JL 6012 28 Coolant Pipe T Assembly 1
13 LJ A000 05 O-Ring Coolant Pipe 1
14 LA E000 41 Blot Flange 2
15 JL 6012 34 Radiator Core 1
19 16 JP 6012 35 Fan Radiator 1 Ref.Cir.IB-371
6 17 JG 6012 35 Pressure Cap Radiator (Metallic) 1
2
18 JG 6012 11 Cap Expansion Tank 1
7 19 JL 6012 15 Clamp -Expansion Tank 2
11
21 20 JG 1710 29 Spring Band Clip 10 Mm 3
21 JL 6012 35 Expansion Tank Assy 1
27 9 22 KA DF06 16 Bolt - Flanged 2
25 23 JL 6012 27 Hose -Expansion Tank 1
24 JL 6012 14 Hose -Expansion Tank Top 1
8 25 LA D000 40 Bolt Flange M6 - 6L 3
26 39 2704 11 Washer Spring 4
11 27 JG 5810 14 Silent Block 4
10 12 28 39 1944 04 O Ring Expansion Tank 1
14 29 39 2704 11 Plain Washer 4
30 JL 6012 16 Rubber Damper Radiator Mtg, 2
31 JW 1710 15 Collar 3
13

27 28
Front Wheel Direction
 ABS EURO 4 Plate No.: 15 ABS EURO 4

Cover Clutch

No. Part No. Description Qty. Remarks

1 52 JL08 92 Clutch Cover Assy 1

2 39 1990 20 Bearing - Needle 1
3 LD B000 20 Washer 12.5X24X0.8T 1
13
4 JG 5510 17 Spring 1
5 JG 5510 15 Shaft Clutch Release Assy 1
7
6 JU 5514 01 Rod Push 1
18 14 5
7A 7 JG 5412 30 Cap Oil Filling 1
11 4 7A 39 1537 21 Ring ‘O’ 1
3 8 JL 5412 27 Gauge 1
10
2 9 DS 1012 15 Clip - Wire 1
20
19
16 15 10 39 1041 19 Seal - Oil 1
1 9 11 39 0999 06 Pin - Hollow Dowel 2
12 JL 5412 07 Gasket Clutch Cover 1
13 DT 5410 18 Bracket Clutch Cable 1
17 14 KA DQ06 30 Bolt Flanged 11
8
6 15 39 1046 19 Seal - Oil 1
16 JG 5412 31 Plate -position 1
11
17 AA 1014 37 Precoated Flanged Bolt M6 X 12 2
18 JL 5412 22 Decal Triple Spark 1
21 12 19 JL 5412 30 Damper Clutch Cover 1
20 JL 5412 31 Plate Damper Clutch Cover 1
21 DH 1013 88 Bolt M5 x 10 5

29 30
Front Wheel Direction
 ABS EURO 4 Plate No.: 16 ABS EURO 4

Cover Magneto

No. Part No. Description Qty. Remarks

1 52 JL10 82 Cover Magneto 1

2 2 JA 5412 33 Cap TDC Finder 1
6 3 30 1011 95 Ring - O 1
1
4 39 0999 06 Pin - Hollow Dowel 2
3 5 JL 5412 08 Gasket Magneto Cover 1
8 7 6 KA DQ06 30 Bolt Flanged 9
4
7 JL 5412 03 Cover LH RR 1
8 KA DQ 06 45 Hex Headed Bolt Flange 3
9 JL 2330 15 Gear Shift Label-6 Speed 1
10 JL 5412 38 Decal Triple Spark 1
11 DT 5412 10 Jet Oil Stator 1
10 12 BA 1020 04 Plug 1

11
9

12

31 32
Front Wheel Direction
 ABS EURO 4 Plate No.: 17 ABS EURO 4

Clutch Assy

No. Part No. Description Qty. Remarks

14 1 DT 5514 09 Clutch Assy Comp 1

13 2 DT5514 1 2 Collar 1
12 3 36 DT00 55 Kit Cl Housing & Primary Gear 1
4 JG 5514 28 Washer Clutch 1
5 DT 5514 02 Plate (Wheel Clutch) 1
6 36 DT00 84 Kit Friction Plate 1
11
7 DT 5514 08 Pressure Plate 5
10 8 DT 5514 01 Clutch Center (Hub Clutch) 1
9 9 DT 5514 03 Spring -Clutch 4
10 JG 5514 43 Clutch Holder (Holder Clutch) 1
8 11 JG 5514 51 Bolt Sh 6*22 4
7 12 JL 5514 07 Washer - Plain (Primary Drive Gear) 1
13 DH 1016 48 Nut Clutch Center Lock (Pre-coated) 1
14 JG 5514 23 Clutch Lifter Bearing 1

5 6

1
3
2

33 34
Front Wheel Direction
 ABS EURO 4 Plate No.: 18 ABS EURO 4

Throttle Body

No. Part No. Description Qty. Remarks

9
1 DT 6112 10 Throttle Body 1
2 JU 5810 06 Clamp Connecting Tube 1
3 JL 5810 39 Pipe Intake 1
4 LB C000 02 Screw CSK Cross 3
5 JG 6110 07 Fuel Injector 1
7 6 JG 6112 06 Motor Stepper 1
5 7 DT 6112 08 Injector Cap With Quick Connector 1
8 DT 1710 54 Fuel Tube 1
9 JG 6110 06 Injector Clip 1
10 JG 5814 24 Fixing Screw 2
11 JG 5814 07 O-ring Pipe Intake 1 N. I.

10

6
2
3

35 36
Front Wheel Direction
 ABS EURO 4 Plate No.: 19 ABS EURO 4

Air Cleaner Complete

1
No. Part No. Description Qty. Remarks

1 JL 5810 98 Air Flitter Assy 1

2
2 DT 5810 16 Entry Duct 1
3 KB UA06 30 Screw Truss 4
4 DT 5810 28 Seal Top Cover 2
5 DT 5810 62 Filter Element 1
3 6 39 0239 11 Washer 2 N.I
7 JL 5811 06 Breather Tube Assy 1
4 8A JF 5810 26 Clamp 1
8B JG 5810 56 Clamp 1
5 9 JG 5810 56 Clamp ( Breather Tube) 1
10 JL 5810 55 Tube Drain 1
4
11 DG 1210 02 Clamp ( Hose C’Case Breather) 1
12 DS 1211 26 Plug 1
13 KA EM06 10 Bolt Flange M6-L10mm 1
13 14 KA DA06 30 Bolt Flange M6-L33mm 1
7

14

8B
9

10
11
8A

39
37 38
Front Wheel Direction
 ABS EURO 4 Plate No.: 20 ABS EURO 4

EVAP EURO IV

No. Part No. Description Qty. Remarks

1 JY 1710 77 Canister 1
2 JZ 1710 55 Strap Canister 2
3 JL 1138 30 Bracket Canister Mtg 1
4 KA DA06 12 Bolt Flanged 2
6 5 1 5 JY 1710 69 Spring Band Clamp 15x10 1
8 7 6 JL 1718 39 Tube Canister To Purge Valve 1
7 11
9 11 7 JY 1710 90 Spring Band Clamp 13x12 8
7
11 10 18 8 JG 1716 01 Valve Purge 1
13
9 JL 1718 54 Tube Purge Valve To Connector 1
2
2 10 JG 1710 86 Connector Tube Evap 1
11 7 11 JY 1710 70 Spring Band Clamp 9 X8.4 4
12
7 12 JF 1716 06 Tube Conn. To Throttle Body-K8 1
15 13 JL 1718 37 Tube Y-connector To Canister 1
7 3
7 14 JY 1138 42 Connector Y Shape 1
14
4
15 JL 1718 36 Tube Tank To Y Connector- 1
16 16 JF 1716 07 Tube Connector To Plug 1
17 JY 1718 25 Plug Fuel Drain 1
7 18 JF 1718 07 Tube Canister Drain 1
17

39 40
 ABS EURO 4 Plate No.: 21 ABS EURO 4

Silencer Assembly

No. Part No. Description Qty. Remarks

1 JL 5912 40 Assembly Muffler 1

2 JL 5912 35 Pipe Exhaust Assy 1
9
3 JG 5910 38 Band Clip 1
5 JG 5910 39 Gasket Muffler Pipe-A 1
6 JL 5911 56 Sleeve Top 4
7 JL 5911 57 Sleeve Bottom 2
2
8 JL 5910 75 Heat Shield 1
12
6 9 JG 5910 70 Gasket Exhaust 1
11 10 KA DA06 35 Bolt Flange 2
14 11 KA DA06 30 Bolt Flange 2
1 12 JL 5911 65 Damper S ilencer Mounting 4
13 DH 1016 07 Truss Screw 2
13
14 JG 5110 10 O2 Sensor 1

7
10

41 42
Front Wheel Direction
 ABS EURO 4 Plate No.: 22 ABS EURO 4

Starter Assembly

No. Part No. Description Qty. Remarks

1
1 JL 3516 00 Starter Motor Assy 1
1a KA DQ06 25 Bolt M6-Motor mtg. 2 N.I
2 JG 6214 13 Gear Starter Counter 2 Assy1 1
3 JG 6214 12 Gear Starter Counter 1 1
4 JG 6214 17 Assembly Gear Starter Clutch 1
5 52 JY01 85 Hex Bolt Flanged 1
2
6 JG 3510 19 Body Complete Starter Clutch 1
7 39 0849 14 Washer 4
3 8 LD B000 10 Spring Dowel Sleeve 4
9 JG 5410 43 Retainer Gear Starter 1
6 10 39 1672 04 Bolt Flange 1
11 DH 1013 89 Pre Coated Screw M6 X 20 4
12 4 12 JG 3510 20 Rotor Assy (W/O Clutch Assy) 1
13 JG 3510 05 Stator Assy Compl 1
14 DK 1012 84 Hex Soc. Head Screw(M5X0.8X35) 3
9 15 JG 5412 23 Plate - Stopper (Wiring Harness) 1
13 16 LA E000 10 Bolt Flange M5 X 13L 2
10
17 JY 5514 02 Clutch One way Assy 1

5
8
11 7
17
16 14

15

43 44
Front Wheel Direction
 ABS EURO 4 Plate No.: 23 ABS EURO 4

Regulator Assembly, Ignition coil

No. Part No. Description Qty. Remarks

8
5 1 JL 4020 03 Regulator Assy 1
4 4
1 2 DK 1110 28 Spark Plug RG6HC 2
9 3 JL 3512 18 Ignition Spark Plug 1
4 39 1944 04 Bolt - Flanged 4
5 DD 1110 12 Grommet For H. T. Cable 2
6 JD 3512 07 Spark Plug Cap 1
4 14 7 AN 1110 15 Spark Plug Cap 1
4 8 JL 3512 52 HT Coil 2 1
9 JL 3512 50 HT Coil 1 1
13 10 DH 1110 13 Grommet - Spark Plug 2
11 7 11 DH 1110 16 Grommet - Sleeve Spark Plug 1
10
12 DD 1110 11 Grommet - Spark Plug Cap 1
6 10 13 DK 1110 11 Cap Spark Plug 1
14 KA DA06 30 Bolt 2
12 15 JY 4036 04 Roll Over Sensor 1
3
16 KB UC06 25 Screw 2
2 17 JF 1138 42 Bracket Roll Over Sensor 1
2
18 DT 1138 06 Sleeve Sensor Roll Over 2
19 39 0239 11 Plain Washer 2
16 20 39 1972 15 Nut flange 2
21 JL 1138 36 Bracket Mtg Loose 1
19
22 JL 1812 56 Grommet 2
22
23 23 KA CA06 12 Bolt Socket 2
17

21
15 18

20

45 46
Front Wheel Direction
 ABS EURO 4 Plate No.: 24 ABS EURO 4

Seat Assembly, Seat Lock

No. Part No. Description Qty. Remarks

3
1 JL 1910 01 Seat Assy Front 1
2 JL 1910 07 Damper For Seat 6
3 DK 2110 07 Damper Seat Front 1
1
6 6 4 JG 1910 08 Collar -Seat 2
5 FD 2110 06 Grommet - Seat 2
6 DS 1612 87 Flange Bolt - M6 2
7 JL 1910 04 Seat Assy Comp Rear 1

4 8 JD 1910 06 Damper Round 2

9 JG 2326 01 Lock Assy Seat Rear 1
4
2 10 JG 2326 06 Seat Lock Cable 1
2 5 11 KA DA06 22 Bolt - Flanged 2
2 12 JL 2326 04 Cover seat lock assy 1
5

8 11
11

10
12

47 48
Front Wheel Direction
 ABS EURO 4 Plate No.: 25 ABS EURO 4

Engine Mountings

No. Part No. Description Qty. Remarks

1 52 JL01 56 Engine Stay LH 1

2 52 JL01 57 Engine Stay RH 1
3 39 1956 04 Bolt - Flanged Small 4
4 JL 1110 54 Engine Mtg Bolt Front 1
5 JA 1134 03 Flanged Bolt M10X110 2
12
6 39 2723 15 Nut Flanged M10 2
11
7 JL 1110 92 Bkt. Radiator Lower LH 1
8 JL 1110 93 Bkt. Radiator Lower RH 1
9 39 1062 04 Bolt Flanged 4
10 LA C000 49 Bolt Socket 1
11 JL 1138 24 Bracket Relay Mtg. 1
12 KA EA06 10 Bolt Flange 1

3 13 JU 2312 05 Nut Leg Guard Mounting 1

2 14 LD C000 01 Washer Leg Guard 1

15 KD AA10 18 Washer Plain 1
8 9
7 16 KD BE06 13 Washer Plain 1
13 15 17 6 5 17 JG 58 10 14 Silent Block (M6) 2
18
6 19 18 39 2704 11 Washer (Spring Steel) 2
14 20
19 KD DB06 12 Washer Spring Thin 2
16 10
1 4 20 LC L000 02 Nut Flanged-M6x1xHT.6xCL4 2
21 KA DA06 08 Bolt - Hexagon Socket Head :- M6 2

49 50
Front Wheel Direction
 ABS EURO 4 Plate No.: 26 ABS EURO 4

Frame and Frame Fittings

No. Part No. Description Qty. Remarks

3

4 2 1 JL 1112 21 Frame Assy Complete 1

2 JL 1111 03 Cap Tube End 2
3 PD 1510 06 Cup Steering 1
4 DK 1810 75 Nut Steering 1
5 JL 2330 76 Label Statutory 1
1
6 JL 1110 78 Bracket Horn Mtg Lh 1
7 36 JG00 11 Kit Steering head bearing 1
7 8 JG 5810 14 Silent Block 4
9 KA DF06 08 Bolt Flange 2

9
6

51 52
Front Wheel Direction
 ABS EURO 4 Plate No.: 27 ABS EURO 4

Swing Arm / Rear Shock Absorber

No. Part No. Description Qty. Remarks

1 JL 1220 06 Shockabsorber Mono 1

2 LA C000 19 Bolt Socket M10 X 1.25 X 55 2
2 3 JL 1220 13 Assembly Swing Arm Comp 1
4 DG 1710 16 Sleeve 2
1 5 DG 1710 18 Bearing - Needle 2
6 DG 1710 19 Seal - Oil 4
1918 7 JL 1220 02 Cap Swing Arm Tube 2
4
5
8 JL 1220 01 Adjuster Chain Lh 1
14
10 6 2 9 JL 1220 09 Adjuster Chain Rh 1
5 3
12
4 11 10 JL 1220 03 Slider Chain 1
9
17 11 39 0454 11 Washer - Plain 2
18 15
12 39 0553 02 Screw - Self Tapping 2
16
13 13 JL 1220 04 Spacer Chain Adjuster 2
7 14 JL 1220 08 Spacer Central Swing Arm 1
15 JL 1812 24 Grommet I 1
16 JL 1812 25 Grommet II 1
13
8 7 17 JL 1220 26 Shaft - Swing Arm 1
18 DT 1138 48 Cap -Swing Armpivot 2
19 39 1053 15 Nut 1

53 54
Front Wheel Direction
 ABS EURO 4 Plate No.: 28 ABS EURO 4

Pillion Foot Rest

8
7 No. Part No. Description Qty. Remarks
6
1
1 56 JL3Y 1Y Holder Step RH Slate Grey 1
2 52 DT05 01 Step Assy Main RH Slate Grey 1
3 JL 1130 12 Spring Torsion 1
4 36 JL00 41 Kit Main Step Hardware 2
4 5 JL 1130 36 Rubber Main Step Pillion 2
20 3 6 LA C000 45 Bolt-Socket 4
7 56 JL4K 1Y Step Holder Pillion RH Slate Grey 1
8 LA C000 46 Bolt Socket 4
23
12 9 36 JL00 15 Kit Pillion Hardware 2
2
10 56 JF19 1Y Step Pillion RH K10 Slate Grey 1
11 56 JL4M 1Y Flap Holder Rh Slate Grey 1
5 9 12 KA ET06 10 Bolt - Flanged :- Small 2
13 DT 1130 15 Lock Plate RH 1
14 52 DT05 03 Step Assy Main LH S late Grey 1
13
10
15 56 JL3X 1Y Holder Step LH S late Grey 1
16 56 JL4J 1Y Step Holder- PillionLH Slate Grey 1
11
17 56 JF18 1Y Step Pillion LH Slate Grey 1
8 16 18 DT 1130 14 Lock Plate LH 1
19 56 JL4L 1Y Flap Holder Lh Slate Grey 1
20 JL 1130 33 Bracket Rear Brake Switch 1
21 JL 1130 38 Step bolt 1
22 39 1055 15 Nut Hex. with flange- M10 1
23 JZ 1130 61 Rubber Pad Step 2
15
4 6

14
22
3 4
9
23
5

21 18 19
17

55 56
Front Wheel Direction
 ABS EURO 4 Plate No.: 29 ABS EURO 4

Mudguard - Front & Rear

3 Description
No. Part No. Qty. Remarks

6 8 9
21 1 DS 1611 25 Guide - Cable 1
2 DJ 1610 69 Nail - Cable Guide 1
3 JL 1814 64 Bracket Brace Fender 1
5 4 4 DT 1814 34 Cup Washer Front-Fender-Mtg 2
18 5 KA CA 05 20 Bolt Socket Head 2
6 JG 1134 07 Bolt - Flanged 4
17 20 7 KA DE 06 14 Bolt - Flanged 2
8 DT 1318 75 Clamp Brake Hose - K8 1
9 KA ED 06 18 Bolt-flange-kae St-d Dia-06 L-18 1
15 16 10
10 KA CA08 30 Bolt - Flanged 2
11 JL 1812 09 Fender Rear Front 1
2 12 JL 1812 21 Foam-Rear Fender Front 1
13 LD B000 23 Washer - Plain 2
14 JL 1814 05 Mudflap -Front 1
14
1 15 39 0242 11 Washer - Plain 3
16 39 1698 01 Screw - Pan Head M5 3
17 JL 1814 68 Collar FR Fender 2
12 18 DJ 1610 91 Grommet FR Fender 4
19 DT 1814 35 Grommet FR Fender 2 N.I.
11 20 DT 1814 33 Plug Front Fender Rear 1
21 DT 1318 37 Bracket Hose Clamp Abs 1

13

57 58
Front Wheel Direction
 ABS EURO 4 Plate No.: 30 ABS EURO 4

Stand Assembly

No. Part No. Description Qty. Remarks

4
7
1 36 JL00 25 Kit Center Stand 1 As an acces s ories
2 DG 1611 24 Damper 1
3 3 JL 1132 10 Bush Main Stand 2
8
3a 39 1013 21 O Ring 4
1 4 LA D001 35 Bolt - Flanged M8 1
5 KA DF08 12 Bolt - Hexagon M8 X 1.25 1
3a
6 LA D001 34 Bolt Flanged 1
2 7 JL 1132 07 Spring Main Stand 1
8 JL 1132 12 Cover Spring Main Stand 1
9 JL 1132 01 Assembly Side Stand 1
10 JF 4014 05 Switch Side Stand 1
11 39 0422 15 Nut - Nyloc M10 1
12 DF 1611 02 Bolt For Side Stand Mounting 1
13 KA DB05 16 Bolt - Flanged 1
14 JZ 4036 01 Magnet Assembly 1
15 JL 1132 09 Spring Side Stand 1
16 DH 1611 46 Cover - Spring Side Stand 1
17 52 JL00 72 Bracket Side Stand Mtg 1
18 1
5 6 13 18 JL 1138 18 Cover Side Stand Switch
10
11 17

9 15
12
16

14

59 60
Front Wheel Direction
 ABS EURO 4 Plate No.: 31 ABS EURO 4

Tube / Tyre / Rim

Qty.
No. Part No. Description Qty. Remarks

1 DT 1310 18 Tyre Tubeles s ( S ize 100/80-17) 1

1 2 DK 1510 26 Valve Tubeless Tyre 2
3
3 JL 1310 04 Wheel Rim 2.5X17 1
56 DT 2Z 5N Wheel Front Matte Safire Blue 1
4 JL 1312 09 Wheel Rim 3.5X17 1
5 DT 1312 22 Tyre 130/70-17 1

4 5
2

61 62
Front Wheel Direction
 ABS EURO 4 Plate No.: 32 ABS EURO 4

Front Hub NON ABS EURO III

No. Part No. Description Qty. Remarks

1 JL 1310 04 Wheel Front 1

2 JG 1310 01 Spacer 1
6 3 KP BC62 02 Bearing - Ball 2
1 5
4 DG 1510 05 Seal - Oil 1
5 52 JL01 41 Disc Front ( BLACK ) 1
4
6 JD 1318 11 Special Bolt M8 6
3 7 JL 1310 00 Collar 1
8 JC 1510 20 Case Meter Housing(W/O Sensor) 1
10 JC 2010 46 Stopper 1 Sensor Mtg
11 59 2100 19 ‘O’ Ring 1 Sensor
12 KD DB04 08 Washer - Spring
O 4
1 Sensor Mtg

O 4 13 KB BA04 08 Screw Pan Cross - M4

E U R 1 Sensor Mtg

R EUR 14 JL 1310 01 Axle

F O R 1

FO 15 LD B000 29 Washer
B LE 1

A B L E 14 16 LC J000 02 Nut - U M14

L I CA 1
IC 7
PP
P P L
OTA
TA
3
O N
N
2 11
10
12
13

8
15
16

63 64
Front Wheel Direction
 ABS EURO 4 Plate No.: 33 ABS EURO 4

Front Hub ABS EURO IV

No. Part No. Description Qty. Remarks

1 JL 1310 04 Wheel Front 1

2 JL 1310 00 Collar 1
3 KP BC62 02 Bearing - Ball 2
4 DG 1510 05 Seal - Oil 1
5 DT 1318 02 Disc Front 1
5 6 JD 1318 11 Special Bolt M8 6
7 JG 1310 01 Space 1
10 8 DT 4024 04 Wheel Speed Sensor (ABS) 1 Front & Rear
9 JU 1318 01 Sensor Disc Front 1 ABS
9
8 10 JL 1310 01 Axle 1
11 LD B000 29 Washer 1
12 11 2 3 14
12 LC J000 02 Nut - U M14 1
13 39 1943 04 Flanged Bolt ( Speed Sensor Mtg) 1 N.I
4 14 DT 1310 17 Collar Assy 1
6 3

7
1

65 66
 ABS EURO 4 Plate No.: 34 ABS EURO 4

Front Master Cylinder

Qty.
No. Part No. Description Qty. Remarks

1 JG 1610 10 Lever Front Brake 1

2 1
2 DJ 1910 29 Bolt Front Bracket l 1
3 DJ 1910 30 Nut 1
4 36 DH19 02 Oil Window Kit 1
5 DE 1910 30 Screw 2
6 DE 1910 29 Cover - Reservoir 1
3 7 DE 1910 28 Diaphragm 1
5
5 8 JF 1318 16 Master Cylinder with lever 1
6
E

9 DJ 2011 09 Front Brake Switch 1

US
G: 3-4
NIN DOT ROM
AR
W LY ID F ER
ON FLU AIN
E T
AK ON AP G
BR D C R C VIN
ALE ILLE O

10 DE 1910 10 Washer - Copper 4

SE N F REM
A A E
CLE FOR
BE

4 11 DK 1510 69 Bolt - Banjo 2

10 12 36 JL01 41 Hose Master Cyl to ABS 1
13 LA D000 37 Bolt Flanged M8X1X50 2
10
11 14 36 DT00 34 Major Kit Fr Master Cyl 1
14 15 36 JF00 82 Kit Push Rod 1 N.I.
7
16 36 JF00 81 Kit Clamp Kit Mast Cyl 1
13
13
12

16
9

10
8/8a
10
11

67 68
Front Wheel Direction
 ABS EURO 4 Plate No.: 35 ABS EURO 4

Front Caliper Assembly

Qty.
No. Part No. Description Qty. Remarks

1 DT 1318 53 Caliper Assy Brake Front 1

1 2 JL 1318 06 Screw Bleeder 1
2
3 3 DE 1510 47 Bleeder Cap 1
4 JL 1318 07 Boot 1
5 JL 1318 32 Pad 1
4
6 YJ L040 04 Minor Kit-CALIPER 1
7 DJ 1510 75 Major Kit 1
8 JL 1318 25 Spring Pad 1
x

6
8

5 2 PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

69 70
Front Wheel Direction
 ABS EURO 4 Plate No.: 36 ABS EURO 4

Anti Brake Lock System - EURO IV

No. Part No. Description Qty. Remarks

1 JL 1319 29 Unit ABS Wet - K16A 1

2 JL 1319 24 Hose Master Cylinder to ABS 1
3 36 JL01 42 Hose Caliper to ABS 1
4 DT 1138 50 Bracket ABS Mtg 1
5 LA E000 21 Bolt Flanged 1
6 KA ED06 12 Bolt Flanged 2
7 KA ED06 08 Bolt Flanged 1
2 8 DT 1318 75 Clamp Brake Hose 3
9 DT 1318 72 Bkt ABS Brake Hose Clamp 1
9 10 DE 1910 10 Copper Washer 1
11 DK 1510 69 Benjo Bolt 4
1 12 KA EA06 22 Bolt Flanged 2
6
6

8
3 12
7
4

11

10

71 72
Front Wheel Direction
 ABS EURO 4 Plate No.: 37 ABS EURO 4

Rear Hub NON ABS EURO III

Qty.
No. Part No. Description Qty. Remarks

1 3 1 DK 1510 36 Lock Set 1

23 2 JL 1410 00 Chain 1
5 3 KP BC62 02 Bearing - Ball 1
16
2 17 4 KP BC63 02 Bearing - Ball 1
4 Ref.
5 JL 1312 16 Collar Bearing Assy 1
6 JL 1312 32 Coupling Rubber 1
22 7 JL 1312 25 Coupling 1
8 KP AC60 05 Bearing Coupling 1
9 DK 1510 12 Oil Seal 2
10 LA A000 19 D Bolt 6
11 JL 1312 26 Washer 6 Rubber 3

O 4 12 LC A000 09 Nut
O 46

EUR R
13 JL 1312 03 Axle 1
R E U
7
6
F O
14 DK 1510 15 Sleeve
F O R 1

B LE 15 JL 1312 11 Spacer for Coupling

BLE
1

CA
8 16 52 JL01 42 Disc Rear(Black) 1
CA
9 19
I
AP P L 18 17 39 2038 04 Bolt Hex
P PLI 6

NO
T 10
18 LD B000 29
OTA
Washer 2
19
20
LC J000 02
DK 1510 81
N
Nut - U
Spacer I
1
1
14
21 DK 1510 82 Spacer II 1
11 22 JL 1410 01 Sprocket 40T 1
12 23 30 1510 82 Seal Oil 1
20 24 30 1510 98 Supporter 1 N.I
13

73 74
Front Wheel Direction
 ABS EURO 4 Plate No.: 38 ABS EURO 4

Rear Hub ABS EURO IV

No. Part No. Description Qty. Remarks

1 39 0746 01 Screw Pan Head 3

2 JL 1410 01 Sprocket 40T 1
2A JL 1410 00 Chain O Ring Type 1
2B DK 1510 36 Connecting Link- 'o' Ring Chain 1
3 KP BC63 02 Bearing - Ball 1
4 KP BC62 02 Bearing - Ball 1
5 JL 1312 16 Collar Bearing Assy 1
6 JL 1312 32 Coupling Rubber 1
7 JL 1312 25 Coupling 1
16
8 DK 1510 13 Bearing Coupling 1
22 9 30 1510 82 Oil Seal 2
9 21 19
2B 10 LA A000 19 D Bolt 6
5
6 17 18 11 JL 1312 26 Washer 6 Rubber 3
2A 7
10 1 20
2 23 12 LC A000 09 Nut 6
9
11 13 JL 1312 03 Axle 1
4
15 14 14 DK 1510 15 Sleeve 1
13
3 15 JL 1312 11 Spacer for Coupling 1
8 16 JL 1312 18 Disc Rear 1
18 12 17 39 2038 04 Bolt Hex 6
18 LD B000 29 Washer 2
19 LC J000 02 U Nut Swing Arm 1
20 DK 1510 81 Spacer I 1
21 DK 1510 82 Spacer II 1
22 DT 4024 04 Wheel Speed Sensor (ABS) 1 Front & Rear
23 JU 1318 02 Sensor Disc Rear 1

75 76
Front Wheel Direction
 ABS EURO 4 Plate No.: 39 ABS EURO 4

Rear Disc Brake System

Qty.
No. Part No. Description Qty.
V Remarks
21 H
24 ECU ECU
5 23
1 DT 1318 26 Assembly Caliper 1
20 2 DT 1318 66 Assembly Master Cyl. Rear 1
6 3 JL 1318 03 Hose Disc Brake Rear 1
4 DK 1510 69 Banjo Bolt 2
4 19 5 JG 1318 21 Reservoir Rear Brake 1
6 JL 1312 20 Hose - Reservoir 1
2 22 7 DK 1510 63 Clip Reservoir 1 Cap Reservoir (N.I.)
8 DE 1910 10 Copper Washer 4 Banjo Bolt
9 DE 1510 47 Cap Bleeder Screw 1
3 10 DE 1510 46 Bleeder Screw 1
11 YJ L040 05 Major Kit Caliper Assy Rear 1
12 YJ L040 06 Minor Kit Caliper Assy Rear 1
14 12 4
16 15 8 13 DK 1510 85 Set Disc Pad 1
14 30 1910 38 Pin 1
1
15 39 0198 11 Washer Plain 1
PISTON SEAL 16 39 0808 08 Split Pin 1
17 36 DT00 39 Major Kit - Rear 1 N.I.
DUST SEAL
18 36 DT00 40 Minor Kit - Rear 1 N.I.
19 JL 1318 77 Clamp 1
CALIPER PISTON 20 DK 1510 45 Cap Reservoir Rear Brake 1
21 36 JG00 83 Reservoir with Cap Rear Brake 1
22 JL 1318 41 Bracket Reservoir mounting 1
11
23 JL 1318 78 Bracket Reservoir Cap 1
BLEEDER CAP
9 24 KB BA05 12 Screw 1
25 DK 1510 90 Insulator Kit 1 N.I
10 BLEEDER SCREW
13

77 78
Front Wheel Direction
 ABS EURO 4 Plate No.: 40 ABS EURO 4

Rear Brake Pedal

Qty.
No. Part No. Description Qty. Remarks

1 JL 1610 01 Brake Pedal 1

2 59 0400 48 Bolt - Flanged : M8 1
3 JL 1319 28 Assy Brake Shaft 1
4 DH 1910 13 Spacer Brake Shaft assy 1
5 JL 4014 06 Switch - Rear Brake 1
1
6 KA Ea06 08 Hex. head bolt 1
7 JL 1130 33 Bracket Rear brake switch 1
8 JL 1610 06 Spring Rear Brake Switch 1
9 DH 1910 06 Spring - Brake Pedal 1 N.I.
2 10 39 1537 21 O Ring 2

10 6
3
5
7

79 80
Front Wheel Direction
 ABS EURO 4 Plate No.: 41 ABS EURO 4

Handle Bar Assy

No. Part No. Description Qty. Remarks

23
1 JL 1510 21 Handle Bar Tube LH assy 1
2 56 JL31 5X Holder Handle LH (Stoic Black) 1
22 21 2A JL 1510 38 O ring 4
21
3 39 1180 11 Washer - Plain 2
4 LA C000 20 Bolt Socket M8X1.25Px55L 2
5 JL 1510 28 Plug Handle Holder 2
20 1
6 56 JL32 5X Holder Handle RH (Stoic Black)
7 JL 1510 34 Handlebar Tube Assy RH 1
13
8 DG 1810 08 Bolt - Socket 4
3
9 JL 1510 35 Handlebar Weight 2
7 10 39 2427 04 Bolt - Hexagon Socket Head Cap:M 2
11 4
2A 11 JL 1610 16 Lever & Support Holder Assy LH 1
12 12 JG 1610 08 Lever Clutch 1
10 13 JG 4014 16 Clutch Switch (6Amp Diode) 1
14 DS 1910 52 Lever Boot 1 N.I.
5 9 15 JL 1610 03 Handle Grip LH 1
1
6 16 JL 1610 08 Grip Hand Assy RH 1
3
16 17 JG 1510 22 Pipe - Throttle 1
18 JL 2326 05 Lock Set 3 In 1 + Tank Cap 1
2A 2 17
19 JL 4014 03 Switch Ignition 1
8 20 JL 4014 00 Switch Control LH 1
21 JL 4014 05 Switch Control RH 1
22 JL 2316 01 Mirror Assy RH 1
18 23 JL 2316 00 Mirror Assy LH 1
15 19 24 LB U000 12 Screw 1 N.I.
25 DK 1810 83 Bush Silent 1 N.I.
9
10

81 82
Front Wheel Direction
 ABS EURO 4 Plate No.: 42 ABS EURO 4

Front Fork
Qty.
No. Part No. Description Qty. Remarks

1 JL 1210 05 Fork Assy- Front 1

2 DT 1210 52 Tube Outer LH 1
27
1 3 DT 1210 53 Tube Outer RH 1
4 DK 1810 06 Socket Headed Bolt - M10 X1.5X35 2
26 5 DK 1810 07 Copper Washer 2
16 6 DK 1810 21 Inner Dust Seal 2
14B 17
7 DK 1810 18 Washer Seal 2
11 8 DK 1810 19 Oil Seal 2
6 14C 18
7 12 25 9 DK 1810 17 Guide Bush 2
14D
8 20 10 DK 1810 20 Oil Seal Stopper 2
9 14A
10 21 11 DK 1810 15 Washer 2
12 JL 1510 12 Spacer Tube 2
19
15 10 13 JL 1210 08 Fork Pipe Inner 2
13
28/29
14A DK 1810 09 Cap Oil Lock 2
2/3
21 14B DK 1810 10 Seat Pipe 2
14C DK 1810 12 Piston Ring 2
20
5 14D DK 1810 13 Rebound Spring 2
30 22
4 15 JL 1210 01 Spring Main Spring 2
23 16 DK 1810 22 Fork Bolt 2
24
17 DK 1810 23 O' Ring 2
18 56 JL33 5X Upper Bracket (Stoic Black) 1

83 84
Front Wheel Direction
 ABS EURO 4 Plate No.: 42 ABS EURO 4

Front Fork

No. Part No. Description Qty. Remarks

19 JL 1812 35 Lamp Shade Assy 1

20 JC 1810 23 Cover Cushion 4
21 JC 1810 22 Cove Trail B 4
27 22 JL 1510 37 Under Bkt Assy Complete 1
1
23 DK 1810 25 Spring Washer 2
24 DK 1810 28 Bolt 2
26 25 DG 1810 08 Bolt - Socket 2
16 26 JL 1510 36 Steering Top Bolt 1
14B 17
27 DK 2011 21 Front Reflex Reflector LH 1
11 28 JL 1210 07 Assy Leg LH- K16A-ABS 1
6 14C 18
7 12 25 29 JL 1210 06 Assy Leg RH- K16A-ABS 1
14D
8 20 30 DK 1810 11 Slide Bush 1
9 14A
10 21

19
15 10
13
28/29
2/3
21

20
5
30 22
4
23
24

85 86
Front Wheel Direction
 ABS EURO 4 Plate No.: 43 ABS EURO 4

Radiator Covers

No. Part No. Description Qty. Remarks

1 JL 1810 19 Shroud Assy RH 1

1 2 KB UB05 12 Screw Truss 4
3 DJ 1612 29 Clip Nut M5 4
5 4 KB UA06 12 Screw - Truss 4
7 4 5 39 1672 04 Bolt - Flange : M6 X 16 2
2
6 JL 1812 32 Shroud Mtg Bkt RH 1
7 39 2141 24 Washer 4
6 8 JL 1810 17 Shroud Assy LH 1
3
9 DJ 1810 65 Nut - Clip :- M6 4

4
3 7
8

87 88
Front Wheel Direction
 ABS EURO 4 Plate No.: 44 ABS EURO 4

Fuel Tank Assembly

No. Part No. Description Qty. Remarks

1 52 JL07 50 Tank Assy 1

2 JL 1710 28 Damper Tank Cover Rest FR LH 1
3 JL 1710 29 Damper Tank Cover Rest FR RH 1
4 JL 1710 30 Damper Tank Cover Rest Centl LH 1
8
5 JL 1710 31 Damper Tank Cover Rest Centl RH 1
6 JL 1710 38 Beading Tank LH 2 N.I
14 7
7 JL 2326 05 Lock set 3 in 1 + Cap tank 1
15 10
8 KA CD05 16 Hex Soc Head Cap Screw M5X0.8 6
3 19
13 9 JD 1710 59 EVAP Cap Rubber Seal 1
1 10 JL 1710 49 Damper ring 1
2 11 JL 1710 73 Damper Tank Cover Rest Rear 1
12 JL 1710 63 Fuel Tube 1
13 JL 1710 18 Grommet Tank Mtg Front 1
14 KA DE08 20 Bolt Tank Mtg Front 3
15 JL 1710 19 Sleeve Tank Mtg Front 3
5
16 JL 1710 20 Grommet Tank Mtg Rear 2
4

12
11

14
15
16

89 90
Front Wheel Direction
 ABS EURO 4 Plate No.: 45 ABS EURO 4

Fuel Pump Assy

Qty.
No. Part No. Description Qty. Remarks

1 JL 1718 56 Fuel Pump Assy 1

2 DT 1718 39 Plate Pressure K7 Fuel Pump 1
3 LA D001 54 Bolt Flange--6 6
4 DT 1710 89 Assy Tube Filter To Regulator 1
1 5 DT 1710 87 Assy Tube Pump To Filter 1
6 DT 1718 14 Fine fuel Filter 1
7 JY 4022 35 Pigtail Ph-3 Fuel Pump 1

2
3

4
6

91 92
Front Wheel Direction
 ABS EURO 4 Plate No.: 46 ABS EURO 4

Fittings - Petrol Tank Cover & Side Cover

Qty.
7 6 4 4 5 6 No. Part No. Description Qty. Remarks
8 3 7
6 12
5
3 9 1 JL 1710 99 Bracket Side Cover Mtg RH 1
12 6 10 10 2 JL 1710 22 Bracket Side Cover Mtg LH 1
3 JL 1710 57 Damper 4
11
4 JL 1710 71 Tank Cover Mtg Sleeve 4
1 5 JL 1710 24 Damper Structure Mtg 4
2 6 JL 1710 70 Rubber Grommet 4
11 ‘ 7 LA C000 63 Bolt - Socket :- M6 2
8 JL 1710 62 Cover Mesh Rh 1
9 JL 1710 61 Cover Mesh LH 1
RH Mounting LH Mounting 10 KA DB 05 16 Bolt Flanged 2
11 DJ 1612 29 Clip Nut M5 16
12 LA C000 22 Bolt Socket-Special Head 4
16 13 KB UB 05 16 Screw Truss 8
14 KA DA05 12 Bolt Flanged 2
15 JL 1710 78 Pad Tank Cover 1
13 12
11 16 JL 1710 48 Tank Cover Central 1
17 JL 1138 32 Bracket Side Cover Mtg 1

13

11

15

17 14

93 94
Front Wheel Direction
 ABS EURO 4 Plate No.: 47 ABS EURO 4

Fittings - Cover Seat

No. Part No. Description Qty. Remarks

1 DS 1410 12 Grommet Side Cover Front 2

2 39 1943 04 Bolt Flanged 4
3 39 0239 11 Washer - Plain 2
4 39 0722 11 Washer 2
5 KA DE 06 14 Bolt Flange 2
8
2
6 KB UA06 12 Screw Mushrum Head 4
7 DH 1611 58 Grommet- Side Cover Rear 2
3
8 LA C000 35 Bolt Socket 4
9 DJ 2011 73 Grommet for cables- RR Fender 2
1
10 JL 1812 14 Seat Cowl Central Inner 1
10
11 36 JL00 16 Kit S Cowl Grommet- P 200 1 N.I.
45 7

95 96
Front Wheel Direction
 ABS EURO 4 Plate No.: 48 ABS EURO 4

Meter Assembly
Qty.
No. Part No. Description Qty. Qty.
Remarks
Remarks

1 JL 4024 10 Speedometer Assembly 1

2 JG 1812 38 Grommet Dashboard 3
3 KC AA05 04 Nut - Hexagon :- M5 X 0.8 3
4 JL 1812 41 Assembly Speedo Flap 1
6
5 JB 1812 23 Beading Speedo Flap 2
6 KA CB 05 14 Bolt-Socket-Kac St-B Dia-05 L-14 4
7 LD B000 07 Washer Plain 3

5
1

7
3

97 98
Front Wheel Direction
 ABS EURO 4 Plate No.: 49 ABS EURO 4

Control Cables
Qty.
No. Part No. Description Qty. Qty.
Remarks
Remarks

1 JL 1612 05 Cable Throttle 1

2 JL 1612 00 Cable Clutch 1
3 JC 2010 43 Cable Speed Sensor(Potted) 1

99 100
Front Wheel Direction
 ABS EURO 4 Plate No.: 50 ABS EURO 4

Chain Case & Hugger Assembly

Qty.
No. Part No. Description Qty. Qty.
Remarks
Remarks
8 7

1
1 JL 1812 05 Cover Assy Chain 1
3
2 JG 1220 28 Extruded Washer 2
3 39 1791 04 Bolt Flanged M6X8 2
2
4 DT 1814 16 Assy Hugger Rear 1
5 39 0265 12 Spring Washer 2
6 LA C000 36 Bolt Special Socket 2
6 7 JL 1812 53 Chain Cover RH Side 1
5
8 LA C000 54 Bolt Socket Head 2
4

101 102
Front Wheel Direction
 ABS EURO 4 Plate No.: 51 ABS EURO 4

Belly Pan Mounting

Qty.
No. Part No. Description Qty. Remarks

1 JL 1813 07 Bracket Belly Pan 1

2 JY 1812 55 Washer End Cap 8
3 KB UA06 20 Screw Truss 4
4 KA DF06 12 Bolt Flanged 2
5 KA DF06 80 Bolt Flanged 1
2
2
5 3

2
2
3 3
2
1

2 4
2
3

103 104
Front Wheel Direction
 ABS EURO 4 Plate No.: 52 ABS EURO 4

Head Lamp & Fairing Fitting

1
Qty.
No. Part No. Description Qty. Remarks
5
4
1 JL 1810 08 Windshield Assembly 1
2 2 JG 1812 36 Well Nut - M5 X 16 L 2
10
11 3 3 JG 1812 35 Washer Special 2
15
4 LB S000 02 Screw M5X20Lx4.8 2
5 JL 1812 47 Grommet Wind Screen Mounting 2
6 6 JL 1812 03 Fairing 1
78
7 KD BA05 12 Washer Plain Small 6
8 LB R000 02 Self Tapping Screw - Dia 5 6
9 JL 4010 18 Head Lamp Assy 1
10 KA DE06 14 Bolt - Flanged 2
33 32
31 30 12 11 KD AA06 11 Washer - Plain 3
13 12 KB UA05 16 Screw - Truss - M5 X 16L, 4.8 2
13 39 2141 24 Washer 2
28 14 JL 1812 36 Bracket Lower Mtg 1
15 JL 1812 49 Damper Head Lamp 2
16 JL 1812 37 Bracket Upper Mtg 1
16 25 24 23 18
9 17 JL 1812 35 Lamp Shade Assly. 1
18 KA CH08 35 Bolt Pivot Mass Carrier 4
19 36 JL00 17 Kit Wind Shield Mtg 1
21 29
20 DK 2010 44 Bulb Pilot 2
17 21 PD 4010 14 Head Lamp Bulb (H4 Blue Tinge) 1
22 JL 1812 83 Bracket Wind Shield 1
23 JL 1812 57 Collar Fairing 4
24 PA 1812 93 Collar Fairing Mtg. 4
25 PA 1812 92 Grommet Fairing Mtg. 4
26 JL 1812 63 Foam Strip 1
14 27 KB UA06 16 Screw Truss 1
28 JG 1812 38 Grommet Dashboard 3
10
29 KA DT06 14 Bolt Flanged-m6x1xl14xcl8.8xblak 2
11 30 PA 1812 92 Grommet Fairing Mtg 2
20 27 31 PA 1812 93 Collar 2
26 22
32 JL 1812 57 Collar Fairing 2
33 KA CH08 35 Bolt Soket-m8x1.25xl35xcl10.9xbl 2

105 106
Front Wheel Direction
 ABS EURO 4 Plate No.: 53 ABS EURO 4

Tail Lamp Assy / Front Number Plate

No. Part No. Description Qty. Remarks

15 12
1 JL 4010 02 Lamp Tail Assy 1
2 JL 1138 00 Bracket Rear Blinker Mtg 1
1
3 KB BA05 14 Screw Pan Cross 2
4 JD 4010 07 Rear Number Plate Lamp 1
5 KC GD06 06 Nut Hex Flanged 2
6 JL 1138 03 Bracket Reflector 1
7 JL 1138 10 Bracket Number Plate Illumination 1
2
8 JL 1138 10 Grommet Illumination Bracket 2
3 9 JL 11 3812 Sleeve 2
11
10 JL 2328 08 Bracket RR Number Plate Mtg. 1
4 11 JL 4010 16 Cover Illumination Lamp 1
12 DJ 1612 29 Nut Clip 3
13 39 2484 15 Nut Hex Flanged 1
5 10 14 DD 2010 02 Reflector 1
15 39 1907 01 Screw Truss Cross 3

6 7
8 9

13

14

107 108
Front Wheel Direction
 ABS EURO 4 Plate No.: 54 ABS EURO 4

Tail Lamp Fitment & Indicator

Qty.
2 3 No. Part No. Description Qty. Remarks
1
1 JL 4010 02 Lamp Tail Assy 1
2 39 1907 01 Screw - Truss Cross : M5 3
3 DJ 1612 29 Clip Nut M5 3
4 JL 4010 05 Indicator Assy FR LH 1
5 JL 4010 06 Indicator Assy FR RH 1
6 JL 4010 04 Indicator Assy RR RH 1
7 JL 4010 03 Indicator Assy RR LH 1
8 39 1225 15 Nut - Hexagon With Flange : M10 4

4 8
6
8

109 110
Front Wheel Direction
 ABS EURO 4 Plate No.: 55 ABS EURO 4

Electrical
Qty.
No. Part No. Description Qty. Remarks

1 JL 4022 32 Harness Wiring 1

2 30 1910 48 Band 5
3 30 2010 64 Band 3
4 JF 1812 73 Assy Battery Case 1
5 KA EA06 22 Bolt - Flanged 2
6 KA ED06 25 Bolt - Flanged 2
7 JL 3514 11 ECU Assy - EPM44 1
1 8 KB BF04 08 Pan Screw For ECU Fitment 4 N.I.
2 9 DT 1813 16 Sleeve Battery Case 4
10 DT 1813 17 Grommet Battery case 4
11 JF 1812 82 Bracket Ecu Mtg Lower 1
12 JY 1138 72 Pad Resting Ecu C Sample LH 1
13 JY 1138 73 Pad Resting Ecu C Sample RH 1
3 14 JY 1710 07 Pad Rubber New Ecu My16 2
15 JY 1138 77 Damper Ecu Locator 1
16 JY 1138 74 Damper Ecu C Sample Mtg Top 1
5
17 JY 1138 64 Bracket Ecu Mtg Top C Sample 1
11
9 18 KC GA06 06 Nut Hex Flanged 4
17 7
14 4
12
18
6
15
9

10
16 13

111 112
Front Wheel Direction
 ABS EURO 4 Plate No.: 56 ABS EURO 4

Electrical

3 Description
No. Part No. Qty. Remarks

1
1 JL 4030 00 Relay Inter lock 5
2 26012-0013 Battery YTX9 BS 1
3 DT 4022 19 Cable Earth 1
5 4 JL 4020 08 Light Control Module ( EPM 44 ) 1
5 JG 4016 01 Horn 1
4 6 39 1507 11 Washer - Plain 1
7 KA DA08 14 Hex Head Bolt - Flanged M8 1
8 JN 3516 04 Starter Relay- With Grommet 1
6
8 9 DG 2010 84 Fuse 30A (Blade Type) 1
7
10 JL 4030 01 Relay 1
11 PA 4022 07 Cable Regulator to Motor 1 N.I
9 12 JL 4032 00 Termination Unit 1
10 12 13 AP 2010 25 Fuse 15A (Blade Type) 3 N.I
14 DT 4022 27 Fuse 5A Mini 2 N.I
15 DT 1810 22 Battery Band 1
16 JL 1138 25 Battery Band 1
16
15

113 114
Front Wheel Direction
 ABS EURO 4 Plate No.: 57 ABS EURO 4

Tool Kit

No. Part No. Description Qty. Remarks

1 JL 2310 04 Tool Kit 1

2 DK 2210 24 Band Tool Kit 2

1 2

L E E
AB B L
A I L L A
AV A I
T AV
NO NO
T

115 116
Front Wheel Direction
 ABS EURO 4 Plate No.: 58 ABS EURO 4

Accessories / Grab Handle

Qty.
No. Part No. Description Qty. Remarks

1 JL 2312 01 Guard Leg LH 1

2 JL 2312 03 Guard Leg Guard Rh 1
3 JL 2314 04 Grab Handle Assy Lh 1
6
7 7 4 JL 2314 05 Grab Handle Assy Rh 1
1 2 6
5 LA C000 35 Bolt Socket M8 X 1.25 4
6 KD BE06 13 Washer 4
7 LA C000 48 Bolt Socket 2
8 LA C000 49 Bolt Flanged M6-6L 1
9 JU 2312 07 Nut Flange 1
10 JU 2312 05 Nut Leg Guard Mounting 1

9 5
10

4
6
8

117 118
Front Wheel Direction
 ABS EURO 4 Plate No.:59 ABS EURO 4

Painted Parts
Qty.
No. Part No. Description Qty. Remarks

1 52 JL10 18 Assy Fr. Fender Red Dcal 1

52 JL10 20 Assy Fr. Fender + White Dcal 1
3
52 JL10 19 Assy Fr. Fender + Black Dcal 1
2
52 JL10 21 Assy Fr. Fender + Yellow Dcal 1
1

2 52 JL09 18 Side Mask LH S BlK + Red 1

52 JL09 36 Side Mask LH S BlK + White 1
52 JL09 27 Side Mask LH S Blk + Black 1
52 JL09 80 Side Mask LH S Blk + Yel 1

3 52 JL09 19 Side Mask RH S BlK + Red 1

6 5 52 JL09 37 Side Mask RH S BlK + White 1
52 JL09 28 Side Mask RH S BlK + Black 1
52 JL09 81 Side Mask RH S BlK + Yel 1
4

4 52 JL09 17 Tank Cover Top P Red 1

52 JL09 35 Tank Cover Top M White 1
52 JL09 26 Tank Cover Top S Black 1
52 JL09 79 Tank Cover Top B Yellow 1

5 56 JL20 45 JL Tank CVR LH P Red 1

56 JL20 42 JL Tank CVR LH M White 1
56 JL20 46 JL Tank CVR LH S Black 1
56 JL20 47 JL Tank CVR LH B Yellow 1

6 56 JL21 45 JL Tank Cover RH P Red 1

56 JL21 42 JL Tank Cover RH M White 1
56 JL21 46 JL Tank Cover RH S Black 1
56 JL21 47 JL Tank Cover RH B Yellow 1

119 120
Front Wheel Direction
 ABS EURO 4 Plate No.:59 ABS EURO 4

Painted Parts
Qty.
No. Part No. Description Qty. Remarks

7 52 JL10 53 CVR Side Assy LH Red Decal 1

52 JL10 61 CVR Side Assy LH White Decal 1
52 JL10 57 CVR Side Assy LH Black Decal 1
8 7 52 JL10 65 CVR Side Assy LH Yellow Decal 1

8 52 JL10 55 Assy Side Cover Rh Satin Blk + Re 1

52 JL10 63 Assy Side Cover Rh Satin Blk + Wh 1
52 JL10 59 Assy Side Cover Rh Satin Blk + Bl 1
52 JL10 67 Assy Side Cover Rh Satin Blk + Ye 1
9
9 52 JL09 20 Seat Cowl Assy Red Decal 1
52 JL09 38 Seat Cowl Assy White Decal 1
52 JL09 29 Seat Cowl Assy Black Deca 1
52 JL09 82 Seat Cowl Assy Yellow Decal 1

10 56 JL38 4R Belly Pan LH Passion Red 1

56 JL38 5Y JL Belly Pan LH Metallic White 1
56 JL38 31 JL Belly Pan LH Sparkle Black 1
11 10 56 JL39 6T Belly Pan Rh K4 Ug Bright Yellow 1

11 56 JL39 4R Belly Pan Rh K4 Ug Passion Red 1

56 JL39 5Y JL Belly Pan RH Metaalic White 1
56 JL39 31 JL Belly Pan RH Sparkle Black 1
56 JL38 6T Belly PanLH K4 Ug Bright Yellow 1

121 122
Front Wheel Direction
 ABS EURO 4 Plate No.: 60 ABS EURO 4

Decal Seat
Qty.
No. Part No. Description Qty. Remarks

1
1 36 JL01 14 Kit Dcl Fairing Red-black 1
36 JL01 18 Kit Dcl Fairing Wht-blk 1
36 JL01 22 Kit Fairing Dcl Bl-gray 1
36 JL01 31 Kit Fairing Dcl Yl-gray 1
2
2 36 JL01 15 Kit Dcl Covr Tank Red-blk 1
36 JL01 19 Kit Dcl Covr Tank Wht-blk 1
36 JL01 23 Kit Cover Tank Dcl Bl-gra 1
36 JL01 32 Kit Cvr Tank Dcl Yl-gray 1

3 3 36 JL01 37 Kit Dcl Side Cover Red-blk 1

36 JL01 36 Kit Dcl Side Covr Wht-blk 1
36 JL01 38 Kit Dcl Side Cvr Blk-gry 1
36 JL01 39 Kit Dcl Side Cvr Yl-gry 1

4 4 36 JL01 16 Kit Dcl Seat Cowl Red-blck 1

36 JL01 20 Kit Dcl Seat Cowl Wht-blk 1
36 JL01 24 Kit Dcl Seat Cowl Blk-gry 1
36 JL01 34 Kit Dcl Seat Cowl Yl-gry 1

5 36 JL01 17 Kit Dcl Fender Red-black 1

5
36 JL01 21 Kit Dcl Fender White-black 1
36 JL01 25 Kit Fender Front Dcl Bl-gray 1
36 JL01 30 Kit Fender Fr Dcl Yl-gry 1

6 JL 2332 55 Decal Wheel I Red-grey(front) 1

6 JL 2332 69 Decal Wheel I White-gray(front) 1
JL 2332 98 Decal Wheel I Black-gray(front) 1
JL 2333 10 Decal Wheel I Yellow-gray 1

123 124
 ABS EURO 4 Plate No.: 60 ABS EURO 4

Decal Seat
Qty.
No. Part No. Description Qty. Remarks

7 7 JL 2332 55 Decal Wheel I Red-grey(front) 1

JL 2332 69 Decal Wheel I White-gray(front) 1
JL 2332 98 Decal Wheel I Black-gray(front) 1
JL 2333 10 Decal Wheel I Yellow-gray 1
8
8 JL 2332 56 Decal Wheel II Red-grey(rear) 1
JL 2332 70 Decal Wheel II White-gray(rear) 1
JL 2332 99 Decal Wheel II Black-gray(rear) 1
JL 2333 11 Decal Wheel II Yellow-gray 1

9 36 JL01 35 Kit Tank Cvr Dcl Ns200 1

10 JL 2333 16 Decal Tank 3d Pulsar-grey 2
9 11 JL 2330 02 B Logo Decal Front 1
12 JL 2333 14 Decal Tank 3d Pulse - Grey 2
13 JL 2333 18 Decal Abs Fender Front 2 N.I.

10

11
12

125 126
 ABS EURO 4 ABS EURO 4

Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1. 36JL0009 Kit Chain Sprocket-P200 DV101048 Sprocket Output (14T) 1 8. 36JU0001 Piston Ring-P200 JU521206 Ring Piston Top 1
JL141000 Chain 1 JU521207 Ring Piston Second 1
JL131228 Sprocket 39T 1 JU521208 Ring Piston Oil 1

2. 36JL0011 Kit Valve Repaire-P200 39201719 Seal - Oil 1

JF511215 Seat Valve Spring 1 9. 36JL0015 Pillion Hardware-P200 JD113019 Pin Foot Step 1
JF511217 Valve Spring 1 30141031 Ring - O 1
JF511214 Retainer Valve Spring 1 39104011 Washer - Plain 1
DG101029 Collet 2 39078408 Pin - Split 1

3. 36JL0012 Kit Tank Damper-P200 JL171028 Damper Tank Cover Fr LH 1 10. 36JL0016 S Cowl Grommet-P200 JL181219 Grommet -1 Seat Cowl 2
JL171029 Damper Tank Cover Fr RH 1 JL181220 Grommet -2 Seat Cowl 2
JL171030 Damper Tank Cover Center LH 1 DL161015 Grommet 2
JL171031 Damper Tank Cover Center RH 1
JL171032 Damper Tank Cover Rear 1 11. 36JL0017 Wind Shield MtG-P200 01160508 Washer Lock 3
JL171038 Beading Tank LH 1 JG181236 Well Nut - M5 X 16 L 2
JG181235 Washer Special 2
4. 36JL0013 Kit Seat Damper-P200 JL191007 Damper For Seat 6 JL181247 Grommet Wind Screen Mounting 2
DK211007 Damper Seat Front 1 JL171057 Damper -Tank Side cover 2
DS141012 Grommet Side Cover Front 4
5. 36JL0014 Kit Engine Gasket-P200 JL541207 Gasket Clutch Cover 1
JL541208 Gasket Magneto Cover 1 12 36JL0005 Kit Primary Drive + Driven JG551216 Gear Primary Drive 22 T 1
JL521002 Gasket Cylinder Block 1
JU551405 Housing Clutch Assly Comp 1
JL511022 Gasket Cylinder Head 1
JG541041 Gasket Crankcase 1
13 36JL0117 Kit Dcl Fender Red-blk BSIV JL233253 Decal Fender Front LH Red-black 1
CS101128 Gasket 1
JL233254 Decal Fender Front RH Red-black 1
JL511001 Gasket Head Cover(rubber) 1
JG591070 Gasket Exhaust 1
14 36JL0114 Kit Dcl Fairing Red-blk BSIV JL233243 Decal Fairing LH Red-black 1
JL233244 Decal Fairing RH Red-black 1
6. 36JL0007 Block & Piston-P200 JL521200 Piston Assly Compl 1
JL521004 Cylinder Block With Nipple 1
15 36JL0115 Kit Dcl CVR Tank Red-blk JL233245 Decal Cover Tank Up LH Red-blk 1
BSIV JL233246 Decal Cover Tank Up Rh Red-blk 1
7. 36JL0001 Chain Guide-P200 JL531004 Guide Chain (Slack Side) 1
16 36JL0116 Kit Dcl Seat Cowl Red-blck JL233251 Decal Cowl Seat LH Red-black 1
JL531005 Guide Chain (Tight Side) 1
BSIV JL233252 Decal Cowl Seat RH Red-black 1

127 128
 ABS EURO 4 ABS EURO 4
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

17 36JL0137 Kit Dcl Side Cover Red-blk Fi JL233319 Decal Side Cover LH Red-black 1 29 36JL0131 Kit Fairing Dcl Yl-gray Bsiv JL233300 Decal Fairing Lh Yellow-gray 1
JL233250 Decal Side Cover RH Red-black 1 JL233301 Decal Fairing Rh Yellow-gray 1

18 36JL0121 Kit Dcl Fender White-black JL233267 Decal Fender Front LH White-gray 1 30 36JL0132 Kit Cvr Tank Dcl Yl-gray Bsiv JL233302 Decal Cover Tank Top Lh Ylw-gray 1
BSIV JL233268 Decal Fender Front RH White-gray 1 JL233303 Decal Cover Tank Top Rh Ylw-gray 1

19 36JL0118 Kit Dcl Fairing Wht-blk BSIV JL233257 Decal Fairing LH White-gray 1 31 36JL0133 Kit Dcl Side Cvr Yl-gry Bsiv JL233304 Decal Side Cover Lh Yellow-gray 1
JL233258 Decal Fairing RH White-gray 1 JL233305 Decal Side Cover Rh Yellow-gray 1

20 36JL0119 Kit Dcl Covr Tank Wht-blk JL233259 Decal Tank Upper LH White-gray 1 32 36JL0134 Kit Dcl Seat Cowl Yl-gry Bsiv JL233306 Decal Cowl Seat Lh Yellow-gray 1
BSIV JL233260 Decal Tank Upper RH White-gray 1 JL233307 Decal Cowl Seat Rh Yellow-gray 1

21 36JL0120 Kit Dcl Seat Cowl Wht-blk JL233265 Decal Cowl Seat LH White-gray 1 33 36JL0139 Kit Dcl Side Cvr Yl-gry Fi JL233325 Decal Side Cover Lh Yellow-gray 1
BSIV JL233266 Decal Cowl Seat RH White-gray 1 JL233305 Decal Side Cover Rh Yellow-gray 1
34 36JL0135 Kit Tank Cvr Dcl Ns200 JL233327 Decal Cover Tank LH-200 1
21 36JL0136 Kit Dcl Side Covr Wht-blk Fi JL233321 Decal Side Cover LH White-gray 1 JL233328 Decal Cover Tank RH-200 1
JL233264 Decal Side Cover RH White-gray 1
35 36DT0078 KIT CRANKCASE RH EU IV JL541058 Crankcase Sub-assembly Rh 1
23 36JL0125 Kit Fender Front Dcl Bl-gray JL233296 Decal Fender Front LH Black-gray 1 39193120 Brg Ball (28*68*18) 63/28/hn3cnp 1
JL233297 Decal Fender Front RH Black-gray 1 59200028 Bearing Ball Balancer Rh 1
39260220 Bearing Ball 1
24 36JL0122 Kit Fairing Dcl Bl-gray JL233288 Decal Fairing LH Black-gray 1 39260120 Bearing Ball 1
JL233289 Decal Fairing RH Black-gray 1 39256220 Needle Roller Brg. 1
JG601007 Special Shaft Seal Ring (oil) 1
25 36JL0123 Kit Cover Tank Dcl Bl-gray JL233290 Decal Cover Tank Top LH Blk-gray 1 BF561020 Bearing Plain 1
JL233291 Decal Cover Tank Top RH Blk-gray 1 JL601010 Water Seal_double Lip 1

26 36JL0124 Kit Dcl Seat Cowl Blk-gry JL233294 Decal Cowl Seat LH Black-gray 1 36 36DT0079 KIT CRANKCASE RH BSIV JL541026 Crankcase Rh Subassembly 1
BSIV JL233295 Decal Cowl Seat RH Black-gray 1 39193120 Brg Ball (28*68*18) 63/28/hn3cnp 1
59200028 Bearing Ball Balancer Rh 1
27 36JL0138 Kit Dcl Side Cvr Blk-gry Fi JL233323 Decal Side Cover Lh Black-gray 1 39260220 Bearing Ball 1
JL233293 Decal Side Cover Rh Black-gray 1 39260120 Bearing Ball 1
39256220 Needle Roller Brg. 1
28 36JL0130 Kit Fender Fr Dcl Yl-gry Bsiv JL233308 Decal Fender Front Lh Yellow-gry 1 JG601007 Special Shaft Seal Ring (oil) 1
JL233309 Decal Fender Front Rh Yellow-gry 1 BF561020 Bearing Plain 1
JL601010 Water Seal_double Lip 1

129 130
 ABS EURO 4 ABS EURO 4

Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

37 36DT0080 KIT CRANKCASE LH BSIV JL541029 Crankcase Lh Subassembly 1

JG541020 Jet Oil Crankcase Rh 1
JG541074 Oil Nozzle 1
JG541015 Needle Bearing Hk 1514 Rs 1
59200006 Brg Ball 6204z Hn3 (20*47*14) 1
JY541058 Oil Seal Output Shaft 1
KEBA3715 Circlip Internal 1
39256220 Needle Roller Brg. 1
39104319 Seal - Oil 1
BF561020 Bearing Plain 1

131 132
 ABS EURO 4 ABS EURO 4

Amendment Sheet Amendment Sheet

Page Fig. Old part New part Updation Remarks Page Fig. Old part New part Updation Remarks
no. no. no. no. Description date no. no. no. no. Description
date
14 30 JG551019 DJ101312 Plate Drive Sprocket 04. 07. 17 Alternate 72 3 JL131925 36JL0142 Hose Caliper toABS 04. 09. 17 Alternate

42 7 JG591157 JL591157 Sleeve Bottom 04.07.17 Alternate 122 8 52JL0996 52JL1055 ASLY SIDE COVER RH SATIN BLK + RE 21.09.17 Alternate

106 11 KADE0611 KDAA0611 Washer - Plain 04.07.17 Alternate 122 8 52JL0998 52JL1063 ASLY SIDE COVER RH SATIN BLK + WH 21.09.17 Alternate

124 3 36JL0137 JL233319 Decal Cover SideLH Red-grey 04.07.17 Addition 122 8 52JL0997 52JL1059 ASLY SIDE COVER RH SATIN BLK + BL 21.09.17 Alternate

JL233250 Decal Side CoverRH Red -grey 04.07.17 Addition 122 8 52JL0999 52JL1067 ASLY SIDE CVR RH SATIN BLK + YE 21. 9. 17 Alternate

124 3 36JL0136 JL233321 Kit Dcl Side Covr Wht-blk 04.07.17 Addition 118 1 JL231201 JL231213 Guard LegLH 22.9.17 Correction

JL233264 Decal Side CoverRH White-gray 04. 07. 17 Addition 118 2 JL231203 JL231214 Guard LegRH 22. 9. 17 Correction

124 3 36JL0138 JL233323 Decal Cover SideLH Black-grey 04.07.17 Addition 124 4 Jl233250 JL233320 Decal Cover SideRH Red-grey 13. 10. 17 Alternate

JL233293 Decal Side CoverRH Black-gray 04.07.17 Addition 124 4 Jl233264 JL233322 Decal Cover SideRH White-grey 13. 10. 17 Alternate

124 3 36JL0139 JL233325 Decal Cover SideLH Yellow-grey 04.07.17 Addition 56 1 JL113060 56JL3Y1Y Holder StepRH S late Grey 24. 10. 17 Correction

JL233305 Decal Side CoverRH Yellow-gray 04.07.17 Addition 56 2 JL113007 52JL1035 Step Assly MainRH S late Grey 24. 10. 17 Correction

42 7 JG591157 JL591157 Sleeve Bottom 02. 08. 17 Alternate 56 8 LAC00016 LAC00046 Bolt Socket 24. 10. 17 Correction

6 5 JL511006 DT511261 As s embly Rocker Arm Intake 02. 08. 17 Alternate 108 8 JL113810 JL 113811 Grommet Illumination Bracket 30. 10. 17 Correction

6 6 JL511007 DT511262 As s embly Rocker Arm Exhaus t 02. 08. 17 Alternate 20 25 Jl571001 56JL1X3V CAP OIL FILTER (JL571001) “SLATE GREY” 30. 10. 17 Updation

24 11 JG601013 36JL0039 Water Pump Rotor 02.08.17 Alternate 114 4 – JL402008 Light Control ModuleEPM
( 44) 06. 11. 17 Addition

28 5 KADA0616 39194404 Bolt-Flange Dia-06 L-12 02.08.17 Alternate 38 10 – DT351803 S ens or Throttle Pos ition 09. 11. 17 Remove

52 3 DK181076 PD151006 Cup Steering 02.08.17 Alternate 4 1 – 36 DT0081 Kit Cyl Head( new Cas ting) 27. 11. 17 Ref. Cir IB:303

58 16 39242001 39169801 Screw - Pan Head M5 02.08.17 Alternate 4 1a – DT511097 Head Cylinder Complete(new Casting) 27.11.17 Ref. Cir IB:303

60 17 JL113202 52JL0072 Bracket Side Stand Mtg 02.08.17 Alternate 4 9 – JL 511112 S leeve S park Plug 27. 11. 17 Ref. Cir IB:303

78 21 36JG0018 36JG0083 Reservoir with Cap Rear Brake 02.08.17 Alternate 4 11 – KJAC1824 O-RING 27.11.17 Ref. Cir IB:303

88 1 JL181229 JL181019 Shroud AssyRH 02.08.17 Alternate 6 7 – JL511249 Shaft Rocker Arm 27.11.17 Ref. Cir IB:303

88 8 JL181226 JL181017 Shroud AssyLH 02.08.17 Alternate 6 10 – JL511254 Plate Stopper Rocker Shaft 27.11.17 Ref. Cir IB:303

14 15 39216611 39215911 Washer Special 02.08.17 Alternate 8 1 – JL 511241 Cams haft As s embly 27. 11. 17 Ref. Cir IB:303

38 7A JL581099 JL581106 Tube Assly Breather 02. 09. 17 Alternate 8 5 – JL511250 Spacer Camshaft 27.11.17 Ref. Cir IB:303

108 12 KADd0510 KADA0510 Bolt Flanged 02. 09. 17 Alternate 126 13 – JL 233318 Decal Abs Fender Front 06. 12. 17 Addition

68 12 JL131924 36JL0141 Hose Master Cyl toABS Unit 04. 09. 17 Alternate 108 2 JL113800 56JL 6F1Y J l Bkt. Rear Blinker Mounting S late Gray 12. 12. 17 Updation

34 1 DT551400 DT551409 Clutch Assy Comp 15. 09. 17 ( ALT) From July 2017 (IB-288) 112 7 JL351411 JF351404 EPM44 MTB S eries For Prodn 15. 12. 17 Updation

34 2 JG551427 DT551412 Collar 15. 09. 17 (ALT) From July 2017 (IB-288) 100 4 ----- JC 201043 Cable S peed S ens or( Potted) 20. 12. 17 Addition

34 3 36DT0033 36DT0055 Kit Cl Housing & Primary Gear 15.09.17 ( ALT) From July 2017 (IB-288) 68 12 JL131919 JL131802 Hose Assembly 05.01.18 Alternate

133 134
 ABS EURO 4 ABS EURO 4
Amendment Sheet Amendment Sheet
Page Fig. Old part New part Description
Updation
Remarks Page Fig. Old part New part Description Updation Remarks
no. no. no. no. date no. no. no. no. date
56 2 52JL1035 52DT0501 Step Assly Main RH Slate Grey 13.3.18 UPDATION

56 14 52JL1024 52DT0503 Step Assly Main LH Slate Grey 13.3.18 UPDATION

68 14 --- 36DT0034 Major Kit Fr Master Cyl 29.3.18 Addition

68 15 --- 36JF0081 Kit Clamp Kit Mast Cyl 29.3.18 Addition

70 6 --- YJL04004 Minor Kit-CALIPER 29.3.18 Addition

78 11 --- YJL04005 Major Kit Caliper Assly Rear 29.3.18 Addition

78 12 --- YJL04006 Minor Kit Caliper Assly Rear 29.3.18 Addition

78 17 --- 36DT0039 Major Kit - Rear 29.3.18 Addition

78 18 --- 36DT0040 Minor Kit - Rear 29.3.18 Addition

36 11 ------- JG581407 O-ring Pipe Intake 15.5.18 Addition

34 6 JG551448 36DT0084 Kit Friction Plate 28.11.18 Updated
34 6 JG551455 36DT0084 Kit Friction Plate 28.11.18 Updated
72 1 JL131926 JL131929 Unit ABS Wet-K16A 29.01.19 Updated
58 23 39195804 KAED0618 Bolt-flange-kae St-d Dia-06 23.05.19 Alternate
42 5 JL591157 JG591039 Gasket Muffler Pipe-A 29.05.19 Updated
28 16 --------- JP601235 Fan Radiator 22.08.19 Added Ref.Cir.IB-371
4 18 --------- JL402219 Pigtail Oil Pressure Switch 13.09.19 Added
86 30 --------- DK181011 Slide Bush 11.10.19 Added
4B 4 --------- JL511114 Shaft Rocker Arm 14.10.19 Added
6 7 --------- JL511114 Shaft Rocker Arm 14.10.19 Added
4B 5 --------- JL511115 Plate Stopper 14.10.19 Added
6 10 --------- JL511115 Plate Stopper 14.10.19 Added
4B 10 --------- LAC00057 Bolt Socket-m6x1xl 14.10.19 Added
80 6 KAEA0608 39179104 Bolt - M6 07.01.20 Alternate Updation

133 134
 ABS EURO 4 ABS EURO 4
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
30101195 3 32 39105515 22 56 39214124 7 88 36DT0033 3 34
30151082 23 74 39106204 9 50 39214124 13 106 36DT0034 14 68
30151082 9 76 39118011 3 82 39215811 3 14 36DT0039 17 78
30151098 24 74 39122515 8 110 39215911 15 14 36DT0040 18 78
30191038 14 78 39128321 10 4 39218106 3 10 36DT0055 3 34
30191048 2 112 39150711 6 114 39218106 19 22 36DT0078 2 20
30201064 3 112 39153721 7A 30 39220307 5 12 36DT0079 2 20
31101173 7 12 39153721 10 80 39242704 10 82 36DT0080 1 22
39019811 15 78 39166511 15 24 39244011 8 6 36DT0081 1 4
39023911 6 38 39167204 10 44 39248415 13 108 36DT0081 1 4B
39023911 19 46 39167204 5 88 39256220 19 20 36DT0084 6 34
39023911 3 96 39169801 16 58 39256220 13 22 36JF0081 16 68
39024211 15 58 39177304 6 22 39260120 11 20 36JF0082 15 68
39026512 5 102 39179104 6 80 39260220 8 20 36JG0011 7 52
39042215 11 60 39179104 3 102 39260607 3 16 36JG0083 21 78
39045411 11 54 39190204 5 18 39260607 16 24 36JL0001 9 8
39055302 12 54 39190701 15 108 39260801 12 4 36JL0007 1 10
39059417 9 4B 39190701 2 110 39262921 11 4 36JL0011 12 6
39059417 4 8 39193120 6 12 39266921 14 8 36JL0015 9 56
39072211 4 96 39193120 3 20 39270411 26 28 36JL0016 11 96
39074601 20 20 39194304 13 66 39270411 29 28 36JL0017 19 106
39074601 1 76 39194304 2 96 39270411 18 50 36JL0025 1 60
39080808 16 78 39194404 5 28 39272315 6 50 36JL0039 11 24
39084914 7 44 39194404 4 46 59040048 2 80 36JL0041 4 56
39099906 3 26 39195604 3 50 59040048 20 108 36JL0114 1 124
39099906 11 30 39197215 20 46 59200006 11 22 36JL0115 2 124
39099906 4 32 39199020 2 30 59200028 14 20 36JL0116 5 124
39101321 3a 60 39201719 3 6 59200036 2 24 36JL0117 6 124
39104119 10 30 39203804 17 74 59210019 11 64 36JL0118 1 124
39104319 8 22 39203804 17 76 01100905 7 18 36JL0119 2 124
39104619 15 30 39203804 12 118 36DH1902 4 68 36JL0120 5 124
39105315 19 54 39213217 5 10 36DT0032 1 4 36JL0121 6 124

135 136
 ABS EURO 4 ABS EURO 4
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
36JL0122 1 124 52JL0936 2 120 56JL2146 6 120 DE151046 10 78
36JL0123 2 124 52JL0937 3 120 56JL2147 6 120 DE151047 3 70
36JL0124 5 124 52JL0938 9 122 56JL315X 2 82 DE151047 9 78
36JL0125 6 124 52JL0979 4 120 56JL325X 6 82 DE191010 10 68
36JL0130 6 124 52JL0980 2 120 56JL335X 18 84 DE191010 10 72
36JL0131 1 124 52JL0981 3 120 56JL3831 10 122 DE191010 8 78
36JL0132 2 124 52JL0982 9 122 56JL384R 10 122 DE191028 7 68
36JL0134 5 124 52JL1018 1 120 56JL385Y 10 122 DE191029 6 68
36JL0135 9 126 52JL1019 1 120 56JL386T 11 122 DE191030 5 68
36JL0141 12 68 52JL1020 1 120 56JL3931 11 122 DE191033 16 68
36JL0142 3 72 52JL1021 1 120 56JL394R 11 122 DF161102 12 60
36JU0001 2 10 52JL1053 7 122 56JL395Y 11 122 DF161252 11 108
36JU0036 1 12 52JL1055 8 122 56JL396T 10 122 DG101029 4 6
52DT0501 2 56 52JL1057 7 122 56JL3X1Y 15 56 DG101456 10 22
52DT0503 14 56 52JL1059 8 122 56JL3Y1Y 1 56 DG121002 11 38
52JF0062 4 18 52JL1061 7 122 56JL4J1Y 16 56 DG151005 4 64
52JL0072 17 60 52JL1063 8 122 56JL4K1Y 7 56 DG151005 4 66
52JL0141 5 64 52JL1065 7 122 56JL4L1Y 19 56 DG161124 2 60
52JL0156 1 50 52JL1067 8 122 56JL4M1Y 11 56 DG171016 4 54
52JL0157 2 50 52JL1082 1 32 56JL6F1Y 2 108 DG171018 5 54
52JL0750 1 90 52JY0185 5 44 AA101437 9 20 DG171019 6 54
52JL0797 1 90 56DT2Z5N 3 62 AA101437 17 30 DG181008 8 82
52JL0892 1 30 56JF181Y 17 56 AN111015 7 46 DG181008 25 86
52JL0917 4 120 56JF191Y 10 56 AP101236 2 8 DG201084 9 114
52JL0918 2 120 56JL0401 7 90 AP201025 13 114 DH101048 9 24
52JL0919 3 120 56JL1X3V 25 20 BA102004 12 32 DH101235 14 14
52JL0920 9 122 56JL2042 5 120 BF551037 7 14 DH101295 9 6
52JL0926 4 120 56JL2045 5 120 BF551037 17 14 DH101381 3 22
52JL0927 2 120 56JL2046 5 120 CS101128 11 8 DH101388 21 30
52JL0928 3 120 56JL2047 5 120 DD111011 12 46 DH101389 11 44
52JL0929 9 122 56JL2142 6 120 DD111012 5 46 DH101392 10 8
52JL0935 4 120 56JL2145 6 120 DD201002 14 108 DH101509 3 18

137 138
 ABS EURO 4 ABS EURO 4
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
DH101607 13 42 DK151013 8 76 DK181019 8 84 DT131826 1 78
DH101648 13 34 DK151015 14 74 DK181020 10 84 DT131837 21 58
DH111013 10 46 DK151015 14 76 DK181021 6 84 DT131853 1 70
DH111016 11 46 DK151026 2 62 DK181022 16 84 DT131866 2 78
DH161146 16 60 DK151031 2 78 DK181023 17 84 DT131872 9 72
DH161158 7 96 DK151036 1 74 DK181025 23 86 DT131875 22 58
DH191006 9 80 DK151036 2B 76 DK181028 24 86 DT131875 8 72
DH191013 4 80 DK151045 20 78 DK181075 4 52 DT171054 8 36
DJ101312 30 14 DK151063 7 78 DK181083 25 82 DT171087 5 92
DJ151074 6 70 DK151069 11 68 DK201044 20 106 DT171089 4 92
DJ151075 7 70 DK151069 11 72 DK201121 27 86 DT171814 6 92
DJ161069 2 58 DK151069 4 78 DK211007 3 48 DT171839 2 92
DJ161091 18 58 DK151073 17 78 DK221024 2 116 DT181022 17 114
DJ161229 3 88 DK151074 18 78 DP101191 22 20 DT181316 9 112
DJ161229 11 94 DK151081 20 74 DS101154 8 24 DT181317 10 112
DJ161229 16 108 DK151081 20 76 DS101215 9 30 DT181416 4 102
DJ161229 3 110 DK151082 21 74 DS121126 12 38 DT181433 20 58
DJ181065 2 28 DK151082 21 76 DS141012 1 96 DT181434 4 58
DJ181065 9 88 DK151085 13 78 DS161125 1 58 DT181435 19 58
DJ191023 14 68 DK151088 11 78 DS161287 6 48 DT402219 3 114
DJ191029 2 68 DK151089 12 78 DS191052 14 82 DT402227 14 114
DJ191030 3 68 DK151090 25 78 DT113014 18 56 DT402404 8 66
DJ201109 9 68 DK181006 4 84 DT113015 13 56 DT402404 22 76
DJ201173 9 96 DK181007 5 84 DT113806 18 46 DT511097 1a 4
DK101225 6 4 DK181009 14A 84 DT113848 18 54 DT511097 2 4B
DK101284 14 44 DK181010 14B 84 DT113850 4 72 DT511239 1 8
DK101340 7 4 DK181011 30 86 DT121052 2 84 DT511261 5 6
DK101352 27 14 DK181012 14C 84 DT121053 3 84 DT511262 6 6
DK101386 10 24 DK181013 14D 84 DT131017 14 66 DT541018 13 30
DK111011 13 46 DK181015 11 84 DT131018 1 62 DT541210 11 32
DK111028 2 46 DK181017 9 84 DT131222 5 62 DT551400 1 34
DK151012 9 74 DK181018 7 84 DT131802 5 66 DT551401 8 34

139 140
 ABS EURO 4 ABS EURO 4
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
DT551402 5 34 JD191006 8 48 JG232601 9 48 JG541068 3 4
DT551403 9 34 JD351207 6 46 JG232606 10 48 JG541074 22 22
DT551408 7 34 JD401007 4 108 JG351005 13 44 JG541223 15 44
DT551409 1 34 JF113842 17 46 JG351019 6 44 JG541230 7 30
DT551412 2 34 JF131816 8 68 JG351020 12 44 JG541231 16 30
DT561206 8 18 JF171606 12 40 JG351400 8 4 JG551000 24 14
DT581016 2 38 JF171607 16 40 JG401416 13 82 JG551010 28 14
DT581028 4 38 JF171807 18 40 JG401601 5 114 JG551013 4 14
DT581048 7 38 JF181273 4 112 JG402005 12A 114 JG551015 5 30
DT581062 5 38 JF181282 11 112 JG511010 14 42 JG551017 4 30
DT581064 1 38 JF351404 7 112 JG511021 3 2 JG551020 6 14
DT611208 7 36 JF401405 10 60 JG511022 4 2 JG551020 19 14
DT611209 1 36 JF511207 10 6 JG511046 16 4 JG551021 21 14
DT611210 1 36 JF531007 2 12 JG511269 11 4B JG551021 26 14
DU101225 8 8 JF531014 3 12 JG511270 15 8 JG551022 11 14
DV101048 29 14 JF581026 8A 38 JG531027 8 12 JG551025 13 14
EC561023 2 16 JG113407 6 58 JG531031 9 12 JG551026 12 14
FD211006 5 48 JG122028 2 102 JG531040 12 12 JG551027 2 14
JA113403 5 50 JG131001 2 64 JG531041 11 12 JG551028 1 14
JA541048 15 22 JG131001 7 66 JG531207 7 24 JG551213 5 14
JA541233 2 32 JG131821 5 78 JG531212 4 24 JG551214 8 14
JB181223 5 98 JG151022 17 82 JG531215 5 24 JG551215 22 14
JC101034 12 8 JG161008 12 82 JG531220 3 8 JG551216 13 12
JC151019 3 100 JG161010 1 68 JG541015 12 22 JG551220 9 14
JC151020 8 64 JG171029 20 28 JG541041 16 22 JG551222 18 14
JC181022 21 86 JG171086 10 40 JG541043 9 44 JG551223 20 14
JC181023 20 86 JG171601 8 40 JG541044 5 22 JG551224 23 14
JC201043 4 100 JG181235 3 106 JG541045 21 20 JG551225 25 14
JC201046 10 64 JG181236 2 106 JG541046 5 20 JG551227 10 14
JD131811 6 64 JG181238 2 98 JG541058 17 22 JG551228 16 14
JD131811 6 66 JG181238 28 106 JG541059 10 20 JG551423 14 34
JD171059 9 90 JG191008 4 48 JG541063 4 22 JG551427 2 34

141 142
 ABS EURO 4 ABS EURO 4

Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
JG551428 4 34 JG601012 13 24 JL113812 9 108 JL131211 15 76
JG551443 10 34 JG601209 8 28 JL113818 18 60 JL131216 5 74
JG551451 11 34 JG601211 18 28 JL113824 11 50 JL131216 5 76
JG561008 12 16 JG601230 28 28 JL113825 16a 114 JL131218 16 76
JG561009 17 20 JG601234 7 28 JL113830 3 40 JL131220 6 78
JG561010 4 16 JG601235 17 28 JL113832 17 94 JL131225 7 74
JG561011 1 16 JG601237 16 28 JL113836 21 46 JL131225 7 76
JG561012 7 16 JG611006 9 36 JL121001 15 84 JL131226 11 74
JG561013 8 16 JG611007 5 36 JL121005 1 84 JL131226 11 76
JG561016 9 16 JG611206 6 36 JL121006 29 86 JL131232 6 74
JG561204 15 20 JG621412 3 44 JL121007 28 86 JL131232 6 76
JG561205 16 20 JG621413 2 44 JL121008 13 84 JL131802 12 68
JG561215 11 16 JG621417 4 44 JL122001 8 54 JL131803 3 78
JG561215 9 18 JL111054 4 50 JL122002 7 54 JL131804 1 70
JG561217 11 18 JL111078 6 52 JL122003 10 54 JL131805 5 70
JG561222 5 16 JL111092 7 50 JL122004 13 54 JL131806 2 70
JG561225 10 16 JL111093 8 50 JL122006 1 54 JL131807 4 70
JG561226 18 20 JL111103 2 52 JL122008 14 54 JL131811 8 58
JG561232 10 18 JL111221 1 52 JL122009 9 54 JL131812 9 58
JG571014 23 20 JL113012 3 56 JL122013 3 54 JL131825 8 70
JG571016 24 20 JL113033 20 56 JL122026 17 54 JL131830 7 70
JG581014 27 28 JL113033 7 80 JL131000 7 64 JL131832 5 70
JG581014 17 50 JL113036 5 56 JL131000 2 66 JL131834 1 78
JG581014 8 52 JL113038 21 56 JL131001 14 64 JL131841 22 78
JG581056 8B 38 JL113201 9 60 JL131001 10 66 JL131877 19 78
JG581056 9 38 JL113207 7 60 JL131004 3 62 JL131878 23 78
JG581407 11 36 JL113209 15 60 JL131004 1 64 JL131918 8 68
JG581424 10 36 JL113210 3 60 JL131004 1 66 JL131924 2 72
JG591038 3 42 JL113212 8 60 JL131203 13 74 JL131928 3 80
JG591039 5 42 JL113803 6 108 JL131203 13 76 JL131929 1 72
JG591070 9 42 JL113810 7 108 JL131209 4 62 JL131930 16 74
JG601005 6 24 JL113811 8 108 JL131211 15 74 JL141000 2 74

143 144
 ABS EURO 4 ABS EURO 4

Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
JL141000 2A 76 JL171057 3 94 JL181253 7 102 JL233076 5 52
JL141001 22 74 JL171061 9 94 JL181256 3 28 JL233255 7 126
JL141001 2 76 JL171062 8 94 JL181256 22 46 JL233256 8 126
JL151012 12 84 JL171063 12 90 JL181257 23 106 JL233269 7 126
JL151021 1 82 JL171070 6 94 JL181257 32 106 JL233270 8 126
JL151023 18 82 JL171071 4 94 JL181263 26 106 JL233293 4 124
JL151028 5 82 JL171073 11 90 JL181283 22 106 JL233298 7 126
JL151034 7 82 JL171078 15 94 JL181307 1 104 JL233299 8 126
JL151035 9 82 JL171099 1 94 JL181405 14 58 JL233305 4 124
JL151036 26 86 JL171836 15 40 JL181464 3 58 JL233310 7 126
JL151037 22 86 JL171837 13 40 JL181468 17 58 JL233311 8 126
JL151038 2A 82 JL171839 6 40 JL191001 1 48 JL233314 12 126
JL161001 1 80 JL171854 9 40 JL191004 7 48 JL233316 10 126
JL161003 15 82 JL171856 1 92 JL191007 2 48 JL233318 13 126
JL161006 8 80 JL181008 1 106 JL231004 1 116 JL233319 3 124
JL161008 16 82 JL181017 8 88 JL231202 11 118 JL233320 4 124
JL161010 3 80 JL181019 1 88 JL231209 13 118 JL233321 3 124
JL161016 11 82 JL181203 6 106 JL231213 1 118 JL233322 4 124
JL161200 2 100 JL181205 1 102 JL231214 2 118 JL233323 3 124
JL161205 1 100 JL181209 11 58 JL231404 3 118 JL233325 3 124
JL171018 13 90 JL181214 10 96 JL231405 4 118 JL351218 3 46
JL171019 15 90 JL181221 12 58 JL231600 23 82 JL351250 9 46
JL171020 16 90 JL181224 15 54 JL231601 22 82 JL351252 8 46
JL171022 2 94 JL181225 16 54 JL232604 12 48 JL351600 1 44
JL171024 5 94 JL181232 6 88 JL232605 18 82 JL351802 7 22
JL171028 2 90 JL181235 19 86 JL232605 7 90 JL401002 1 108
JL171029 3 90 JL181235 17 106 JL232805 19 108 JL401002 1 110
JL171030 4 90 JL181236 14 106 JL232808 10 108 JL401003 7 110
JL171031 5 90 JL181237 16 106 JL233002 11 126 JL401004 6 110
JL171038 6 90 JL181241 4 98 JL233015 9 32 JL401005 4 110
JL171048 16 94 JL181247 5 106 JL233019 21 54 JL401006 5 110
JL171049 10 90 JL181249 15 106 JL233020 20 54 JL401016 22 108

145 146
 ABS EURO 4 ABS EURO 4
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
JL401018 9 106 JL511205 7 6 JL581093 28 20 JU231207 9 118
JL401400 20 82 JL511219 9 4 JL581098 1 38 JU232800 17 108
JL401403 19 82 JL511220 6 8 JL581106 7A 38 JU401802 18 114
JL401405 21 82 JL511221 5 8 JL591075 8 42 JU401803 15 114
JL401406 5 80 JL511222 7 8 JL591156 6 42 JU531021 4 12
JL401801 16 114 JL511241 3 4B JL591157 7 42 JU541005 13 20
JL401805 2 114 JL511241 1 8 JL591165 12 42 JU551401 6 30
JL402003 1 46 JL511249 4 4B JL591196 1 42 JU571000 1 26
JL402005 4 114 JL511249 7 6 JL591235 2 42 JU581006 2 36
JL402219 18 4 JL511250 8 4B JL591240 1 42 JW171015 31 28
JL402232 1 112 JL511250 5 8 JL601000 6 28 JY113842 14 40
JL402234 1 112 JL511254 5 4B JL601005 12 24 JY113864 17 112
JL402410 1 98 JL511254 10 6 JL601010 6 20 JY113872 12 112
JL402411 1 98 JL521002 4 10 JL601210 1 28 JY113873 13 112
JL403000 1 114 JL531203 3 24 JL601212 11 28 JY113874 16 112
JL403001 10 114 JL531205 7 20 JL601214 24 28 JY113877 15 112
JL403200 12 114 JL531205 1 24 JL601215 19 28 JY171007 14 112
JL501066 1 20 JL541203 7 32 JL601216 30 28 JY171069 5 40
JL501078 1 20 JL541207 12 30 JL601219 10 28 JY171070 11 40
JL511009 5 4 JL541208 5 32 JL601220 9 28 JY171077 1 40
JL511010 1 6 JL541222 18 30 JL601227 23 28 JY171090 7 40
JL511011 2 6 JL541227 8 30 JL601228 12 28 JY171825 17 40
JL511022 2 4 JL541230 19 30 JL601231 4 28 JY181255 2 104
JL511029 14 4 JL541231 20 30 JL601234 15 28 JY402235 7 92
JL511041 1 2 JL541238 10 32 JL601235 21 28 JY403604 15 46
JL511042 2 2 JL551407 12 34 JL601237 13 4 JY551402 17 44
JL511112 9 4 JL561205 1 18 JN351604 8 114 JY571030 14 22
JL511112 6 4B JL561206 2 18 JP601235 16 28 JY581028 8 38
JL511114 4 4B JL561409 6 18 JU131801 9 66 JZ113061 23 56
JL511114 7 6 JL561410 12 18 JU131802 23 76 JZ171055 2 40
JL511115 5 4B JL581039 3 36 JU231205 13 50 JZ403601 14 60
JL511115 10 6 JL581055 10 38 JU231205 10 118 KACA0520 5 58

147 148
 ABS EURO 4 ABS EURO 4
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
KACA0612 23 46 KADQ0640 20 22 KCGA0606 18 112 LAC00049 10 50
KACA0830 10 58 KADQ0645 8 32 KCGD0606 5 108 LAC00049 8 118
KACB0514 6 98 KADT0614 29 106 KDAA0611 11 106 LAC00054 8 102
KACD0516 8 90 KAEA0610 12 50 KDAA1018 15 50 LAC00057 10 4B
KACH0835 18 106 KAEA0622 12 72 KDBA0512 7 106 LAC00063 7 94
KACH0835 33 106 KAEA0622 5 112 KDBE0613 16 50 LAD00037 13 68
KADA0510 12 108 KAED0608 7 72 KDBE0613 6 118 LAD00040 25 28
KADA0512 14 94 KAED0612 6 72 KDDB0408 12 64 LAD00077 4 20
KADA0608 21 50 KAED0618 23 58 KDDB0612 19 50 LAD00081 21 22
KADA0612 4 40 KAED0625 6 112 KEAB1010 2 26 LAD00134 6 60
KADA0622 11 48 KAED0835 29 20 KEBA3715 9 22 LAD00135 4 60
KADA0630 14 38 KAEM0610 13 38 KJAC1824 11 4 LAD00154 3 92
KADA0630 11 42 KAEQ0616 26 20 KJAC1824 7 4B LAE00010 16 44
KADA0630 14 46 KAEQ0620 15 4 KPAC6005 8 74 LAE00014 10 4B
KADA0635 10 42 KAEQ0620 14 24 KPBC6202 3 64 LAE00014 2 22
KADA0814 7 114 KAEQ0630 3 38 KPBC6202 3 66 LAE00016 11 6
KADB0516 13 60 KAET0610 12 56 KPBC6202 3 74 LAE00017 31 14
KADB0516 10 94 KBBA0408 13 64 KPBC6202 4 76 LAE00018 4 26
KADE0614 7 58 KBBA0512 24 78 KPBC6302 4 74 LAE00021 5 72
KADE0614 5 96 KBBA0514 3 108 KPBC6302 3 76 LAE00041 14 28
KADE0614 10 106 KBBF0408 8 112 LAA00019 10 74 LBB00006 12 20
KADE0820 14 90 KBBG0612 18 22 LAA00019 10 76 LBC00002 4 36
KADF0608 9 52 KBUA0516 12 106 LAC00019 2 54 LBR00002 8 106
KADF0612 4 104 KBUA0612 4 88 LAC00020 4 82 LBS00002 4 106
KADF0616 22 28 KBUA0612 6 96 LAC00022 12 94 LBU00009 18 108
KADF0680 5 104 KBUA0616 27 106 LAC00024 6 16 LBU00012 24 82
KADF0812 5 60 KBUA0620 3 104 LAC00035 8 96 LCA00008 21 108
KADQ0606 17 24 KBUA0630 3 38 LAC00035 5 118 LCA00009 12 74
KADQ0620 13 8 KBUB0512 2 88 LAC00036 6 102 LCA00009 12 76
KADQ0625 1a 44 KBUB0516 13 94 LAC00045 6 56 LCD00001 10 12
KADQ0630 14 30 KBUC0625 16 46 LAC00046 8 56 LCG00006 17 4
KADQ0630 6 32 KCAA0504 3 98 LAC00048 7 118 LCJ00002 16 64

149 150
 ABS EURO 4 ABS EURO 4

Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
LCJ00002 12 66
LCJ00002 19 74
LCJ00002 19 76
LCL00002 20 50
LDA00008 4 4
LDB00007 7 98
LDB00010 8 44
LDB00020 3 30
LDB00023 13 58
LDB00029 15 64
LDB00029 11 66
LDB00029 18 74
LDB00029 18 76
LDC00001 14 50
LDH00002 14 12
LEB00001 27 20
LJA00004 14a 22
LJA00005 13 28
PA181292 25 106
PA181292 30 106
PA181293 24 106
PA181293 31 106
PA402207 11 114
PD151006 3 52
PD401014 21 106
YJL04004 6 70
YJL04005 11 78
YJL04006 12 78

151 152