CLAAS KgaA mbH

Postfach 1163, 33426 Harsewinkel

Tel. +49 (0)5247 12-0
www.claas.com
00 11 169 710
TRACTOR
GB - 10.07
Printed in France

ARION 510 . 520 . 530 . 540

ARION 610 . 620 . 630 . 640

Use and
Maintenance
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RECOMMENDATIONS
Thank you for choosing a CLAAS tractor.
In this guide you will find the instructions for use and maintenance that you must know to get the best service from your tractor.
This document is not to be considered as contractual. CLAAS has a policy of continuous technical improvement to all their
products, and therefore reserve the right to change without notice and at any time the details contained in this booklet.
If you are still unsure about any points, the technicians of the CLAAS network will be pleased to give you any additional
information you may require.
The description of the different models contained in this manual was established from technical characteristics known at the
time of writing the document. The manual contains all existing equipment (standard or optional) for these models, and their
presence in the tractor depends on the version and options chosen and on the country of sale.
IMPORTANT: Read chapter 'M' specifying the guarantee conditions. Servicing operations during the guarantee period
are mandatory; failure to carry then out will nullify the contractual guarantee.
Failure to observe the instructions for use and maintenance as described in this manual definitively excludes any possibility of
recourse to the CLAAS guarantee system.
FOR YOUR SAFETY
Before using the tractor for the first time, read the user's manual and observe the general safety instructions!

Warning triangle

In this user's manual, this sign indicates all the paragraphs concerning safety aspects. Pass on these safety instructions to all
other users.
The instruction and warning plates affixed to the tractor give important information about possible risks of use. Respect for
these instructions is a guarantee of your safety!
APPROPRIATE USE
This tractor has been designed to be used exclusively for normal agricultural work (appropriate use).
Any use other than that defined above will be considered as inappropriate and will release the manufacturer from any liability
in the event of damage or injury; the user alone will bear the risks resulting from such misuse.
Appropriate use also supposes the observance of the operating, maintenance and repair regulations laid down by the
manufacturer.
The tractor must be used, maintained and repaired only by persons with a thorough knowledge of the vehicle and aware of the
possible risks.
Specific accident prevention instructions must be observed as well as general rules concerning technical safety, health and
safety regulations and the highway code.
Note: The manufacturer declines all responsibility for any damage resulting from any modification made to the tractor
without their approval.

Arion 500-600 10.07 – GB 1

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DESCRIPTION

MODEL TYPE
Arion 510 1804
Arion 520 1814
Arion 530 1824
Arion 540 1834
Arion 610 1904
Arion 620 1914
Arion 630 1924
Arion 640 1934

2 Arion 500-600 10.07 – GB

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DESCRIPTION: CHAPTER SYMBOLS

REF CHAPTERS SYMBOLS

HOMOLOGATION ACCORDÉE AU
IDENTIFICATION - APPROVAL TYPE/VERSION R ANNÉE
PAR LE MINISTÈRE DE L’AGRICULTURE
SOUS LE NUMÉRO

SAFETY

B CAB

C ELECTRICAL SERVICES

D ENGINE

E TRANSMISSION

F FRONT AXLE

G HYDRAULICS - REAR LINKAGE AND HITCH

H FRONT POWER TAKEOFF, LINKAGE AND FRONT COUPLING

I ON-BOARD COMPUTER

J WHEELS AND TYRES

DIMENSIONS, WEIGHTS, CAPACITIES AND BALLAST

kg

K mm
l

L MAINTENANCE

OPERATIONS THAT ARE MANDATORY UNDER THE

M
GUARANTEE

Arion 500-600 10.07 – GB 3

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 Notes

4 Arion 500-600 10.07 – GB

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 CONTENTS

A - IDENTIFICATION - CERTIFICATION - SAFETY

IDENTIFICATION .................................................................................................................................................. A.2
TRACTOR PLATE ................................................................................................................................................................ A.2
ENGINE PLATE.................................................................................................................................................................... A.3
CERTIFICATION ................................................................................................................................................... A.4
SAFETY ................................................................................................................................................................. A.5
SAFETY................................................................................................................................................................................ A.5
SAFETY STICKERS WITH WARNING PICTOGRAMS..................................................................................................... A.16

B - DRIVING POSITION
OPERATING AND WORKING ENVIRONMENT .................................................................................................. B.2
INSTRUMENTS AND CONTROLS (DRIVING POSITION) ................................................................................................. B.2
INSTRUMENTS AND CONTROLS (PANEL) ....................................................................................................................... B.4
STOWAGE AND ACCESSORIES........................................................................................................................................ B.5
LIGHTING, INDICATORS AND SAFETY ............................................................................................................. B.6
DESCRIPTION ..................................................................................................................................................................... B.6
DRIVING LIGHTS AND HORN............................................................................................................................................. B.9
WORKING LIGHTS AND ROTATING BEACON................................................................................................................ B.11
OVERHEAD LIGHT ............................................................................................................................................................ B.11
REAR VIEW MIRRORS...................................................................................................................................................... B.12
KEY-OPERATED IGNITION SWITCH ................................................................................................................ B.13
DESCRIPTION ................................................................................................................................................................... B.13
MULTIFUNCTION ARMREST............................................................................................................................. B.14
ADJUSTMENT.................................................................................................................................................................... B.14
SEAT.................................................................................................................................................................... B.15
OPERATION....................................................................................................................................................................... B.15
STEERING WHEEL............................................................................................................................................. B.18
ADJUSTMENT.................................................................................................................................................................... B.18
INSTRUMENT PANEL ........................................................................................................................................ B.19
DESCRIPTION ................................................................................................................................................................... B.19
OPERATION....................................................................................................................................................................... B.22
OPERATION....................................................................................................................................................................... B.25
CALIBRATION.................................................................................................................................................................... B.26
DISPLAY.............................................................................................................................................................. B.27
TRANSMISSION DISPLAY (DIGITAL).............................................................................................................................. B.27
NATURAL VENTILATION AND WINDOWS....................................................................................................... B.28
OPERATION....................................................................................................................................................................... B.28
HEATING - VENTILATION - MANUAL AIR CONDITIONING ............................................................................ B.31
DESCRIPTION ................................................................................................................................................................... B.31
OPERATION....................................................................................................................................................................... B.31
HEATING/VENTILATION/AUTOMATIC CLIMATE CONTROL ......................................................................... B.32
DESCRIPTION ................................................................................................................................................................... B.32
OPERATION....................................................................................................................................................................... B.33
CAB SUSPENSION............................................................................................................................................. B.35
ADJUSTMENT.................................................................................................................................................................... B.35

ARION 500-600 10.07 – GB

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C - ELECTRICAL SYSTEM
TRAILER/IMPLEMENT LIGHT SOCKET..............................................................................................................C.2
DESCRIPTION .....................................................................................................................................................................C.2
ELECTRIC CABINET SUPPLY SOCKET .............................................................................................................C.3
DESCRIPTION .....................................................................................................................................................................C.3
EVENT COUNTER SOCKET.................................................................................................................................C.4
DESCRIPTION .....................................................................................................................................................................C.4
ISO SOCKET .........................................................................................................................................................C.5
DESCRIPTION .....................................................................................................................................................................C.5
PREFITMENTS FOR INSTALLING A CONTROL BOX IN THE CAB ..................................................................C.6
FITTING BOX MOUNTING...................................................................................................................................................C.6
CABLE ROUTING ................................................................................................................................................................C.6
BATTERY...............................................................................................................................................................C.7
DESCRIPTION .....................................................................................................................................................................C.7
BATTERY MASTER SWITCH ...............................................................................................................................C.8
DESCRIPTION .....................................................................................................................................................................C.8
FUSES AND RELAYS ...........................................................................................................................................C.9
RECOMMENDATIONS ........................................................................................................................................................C.9
CAB-MOUNTED SERVICES FUSE BOX.............................................................................................................................C.9
CAB TOP FUSE BOX.........................................................................................................................................................C.12
PRIMARY SERVICES FUSE BOX .....................................................................................................................................C.15

D - ENGINE
CHARACTERISTICS .............................................................................................................................................D.2
DISPLAYS..............................................................................................................................................................D.4
DESCRIPTION .....................................................................................................................................................................D.4
SAFETY .................................................................................................................................................................D.5
SAFETY: MECHANICAL PROTECTION..............................................................................................................................D.5
ENGINE CONTROL ...............................................................................................................................................D.7
STARTING THE ENGINE.....................................................................................................................................................D.7
ACCELERATOR CONTROLS............................................................................................................................................D.10
STOPPING THE ENGINE ..................................................................................................................................................D.13
CLAAS POWER MANAGEMENT .......................................................................................................................D.14
OPERATION.......................................................................................................................................................................D.14
FUEL ....................................................................................................................................................................D.15
RECOMMENDATIONS ......................................................................................................................................................D.15

E - TRANSMISSION
TRANSMISSION SPECIFICATIONS.....................................................................................................................E.2
GEARBOX ............................................................................................................................................................................ E.2
ROAD SPEED ...................................................................................................................................................................... E.2
REAR AXLE........................................................................................................................................................................ E.14
PTO..................................................................................................................................................................................... E.15
DISPLAYS............................................................................................................................................................E.17
TRANSMISSION DISPLAY (DIGITAL)............................................................................................................................... E.17
INSTRUMENT PANEL ....................................................................................................................................................... E.18

ARION 500-600 10.07 – GB

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 SAFETY ............................................................................................................................................................... E.19
REVERSER NEUTRAL ...................................................................................................................................................... E.19
TRANSMISSION NEUTRAL............................................................................................................................................... E.21
MECHANICAL PROTECTION............................................................................................................................................ E.22
GEARBOX ........................................................................................................................................................... E.24
STARTING THE TRACTOR ............................................................................................................................................... E.24
MANUAL GEAR CHANGES............................................................................................................................................... E.29
AUTOMATIC GEAR CHANGES......................................................................................................................................... E.34
RATIO MANAGEMENT ...................................................................................................................................................... E.39
LOW RANGE...................................................................................................................................................................... E.40
REAR AXLE ........................................................................................................................................................ E.41
DIFFERENTIAL LOCK ....................................................................................................................................................... E.41
TRACTOR BRAKES........................................................................................................................................................... E.43
TRAILER BRAKE ............................................................................................................................................................... E.44
PTO..................................................................................................................................................................................... E.46
STATIONARY WORKING ................................................................................................................................... E.53
REQUIREMENTS............................................................................................................................................................... E.53
TOWING .............................................................................................................................................................. E.54
REQUIREMENTS............................................................................................................................................................... E.54

F - FRONT AXLE
CHARACTERISTICS............................................................................................................................................. F.2
MECHANICAL PROTECTION .............................................................................................................................. F.5
OPERATION.......................................................................................................................................................................... F.5
INSTRUMENT PANEL ......................................................................................................................................................... F.5
FRONT AXLE ENGAGEMENT ............................................................................................................................. F.6
OPERATION.......................................................................................................................................................................... F.6
AUTOMATIC MODE............................................................................................................................................................. F.6
PERMANENT MODE ........................................................................................................................................................... F.7
PROACTIV SUSPENSION .................................................................................................................................... F.8
OPERATION.......................................................................................................................................................................... F.8
FIXED MODE ....................................................................................................................................................................... F.8
AUTOMATIC MODE............................................................................................................................................................. F.9

G - HYDRAULICS - REAR LINKAGE AND HITCH

CHARACTERISTICS.............................................................................................................................................G.2
HYDRAULIC SYSTEMS.......................................................................................................................................................G.2
LINKAGE ..............................................................................................................................................................................G.3
HITCH ...................................................................................................................................................................................G.4
HYDRAULIC SYSTEMS........................................................................................................................................G.5
AUXILIARY SPOOL VALVES...............................................................................................................................................G.5
POWER BEYOND ..............................................................................................................................................................G.16

ARION 500-600 10.07 – GB

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 LIFT ..................................................................................................................................................................... G.17
CONTROLS........................................................................................................................................................................G.17
SAFETY ..............................................................................................................................................................................G.18
USING THE LINKAGE........................................................................................................................................................G.20
MODE SELECTION............................................................................................................................................................G.21
POSITION CONTROL ........................................................................................................................................................G.21
FORCE CONTROL.............................................................................................................................................................G.21
UPPER LIMIT .....................................................................................................................................................................G.23
LOWERING SPEED ...........................................................................................................................................................G.24
TRANSPORT DAMPER .....................................................................................................................................................G.24
ACTIVE WHEEL SPIN MANAGEMENT.............................................................................................................................G.25
EXTERNAL CONTROLS....................................................................................................................................................G.26
HITCH.................................................................................................................................................................. G.28
RECOMMENDATIONS ......................................................................................................................................................G.28
ADJUSTABLE LINKS .........................................................................................................................................................G.28
TOP LINK............................................................................................................................................................................G.29
STABILISERS.....................................................................................................................................................................G.30
AUTOMATIC HOOKS.........................................................................................................................................................G.31
DRAW BAR COUPLINGS ..................................................................................................................................................G.32
TOW HOOK........................................................................................................................................................................G.33
AUTOMATIC PICK-UP HITCH ...........................................................................................................................................G.33

H - FRONT POWER TAKEOFF, LINKAGE AND FRONT COUPLING

FRONT LOADER ...................................................................................................................................................H.2
CHARACTERISTICS............................................................................................................................................................H.2
ELECTROPILOT ..................................................................................................................................................................H.4
FLEXPILOT...........................................................................................................................................................................H.5
UNHITCHING OF THE FRONTAL LOADER .......................................................................................................................H.6
LINKAGE OF THE FRONTAL LOADER ............................................................................................................................H.10
LINKAGE OF THE TOOL ...................................................................................................................................................H.12
UNHITCHING OF THE TOOL ............................................................................................................................................H.14
LEVEL INDICATOR............................................................................................................................................................H.15
"PCH SYSTEM" ..................................................................................................................................................................H.16
MAINTENANCE ON THE TRACTOR WITH FRONTAL LOADER.....................................................................................H.16

I - ON-BOARD COMPUTER
CLAAS INFORMATION SYSTEM .......................................................................................................................... I.2
DESCRIPTION ...................................................................................................................................................................... I.2
OPERATION.......................................................................................................................................................................... I.3

J - WHEELS AND TYRES

TYRES.................................................................................................................................................................... J.2
RECOMMENDATIONS .........................................................................................................................................................J.2
INFLATION PRESSURE .......................................................................................................................................................J.3
TWIN WHEELS .....................................................................................................................................................................J.4
TRACK WIDTHS.................................................................................................................................................... J.5
CHARACTERISTICS: SETTING THE TRACK......................................................................................................................J.5
FRONT TRACK .....................................................................................................................................................................J.7
REAR TRACK......................................................................................................................................................................J.26
TYRE COMBINATIONS ......................................................................................................................................................J.33

ARION 500-600 10.07 – GB

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 SPECIAL CASES .................................................................................................................................................J.35
TOOLS OPERATING AT GREAT DEPTH ..........................................................................................................................J.35

K - DIMENSIONS, WEIGHTS, CAPACITIES AND BALLAST

DIMENSIONS AND WEIGHTS.............................................................................................................................. K.2
DESCRIPTION ..................................................................................................................................................................... K.2
CAPACITIES ......................................................................................................................................................... K.5
DESCRIPTION ..................................................................................................................................................................... K.5
BALLAST .............................................................................................................................................................. K.7
DESCRIPTION ..................................................................................................................................................................... K.7

L - MAINTENANCE
GENERAL.............................................................................................................................................................. L.3
RECOMMENDATIONS ........................................................................................................................................................ L.3
FREQUENCY......................................................................................................................................................... L.4
SUMMARY TABLE ............................................................................................................................................................... L.3
OPERATIONS ...................................................................................................................................................................... L.5
BLEEDING AIR FROM THE INJECTION SYSTEM ........................................................................................... L.40
DESCRIPTION ................................................................................................................................................................... L.40
MAINTENANCE LOGBOOK ............................................................................................................................... L.41
RECOMMENDATIONS ...................................................................................................................................................... L.41

M - OPERATIONS THAT ARE MANDATORY UNDER THE GUARANTEE

OPERATIONS MANDATORY UNDER THE TERMS OF THE CONTRACTUAL GUARANTEE ........................M.2
PRE-DELIVERY INSPECTION - HANDING OVER TO THE CUSTOMER ........................................................................ M.2
MANDATORY ROUTINE MAINTENANCE ......................................................................................................................... M.2
MANDATORY INSPECTIONS ............................................................................................................................................ M.3

ARION 500-600 10.07 – GB

ARION 500-600 10.07 – GB
A – IDENTIFICATION - CERTIFICATION
- SAFETY

Arion 500-600 10.07 – GB A.1

IDENTIFICATION
In any correspondence or order, always include the tractor identification number, the engine type and serial number, and the
CEE structural certification N°.
TRACTOR PLATE

Plate (1) is riveted behind the cab

TYPE : 1

841msn44
SERIAL NO:

A – Tractor type.
CLAAS KGaA mbH
B – The tractor identification N° (this n° is also stamped on the Type A
front right of the chassis). No CEE C
No identification
C – The CEE certification N° (German certification n° for B
50 km/h version tractors). Masse totale admissible (kg)
(suivant pneumatiques)
D – Maximum loaded weight depending on tyre fit (in kg). D
Essieu AV E
E – Maximum front axle loaded weight depending on tyre fit Essieu AR F
(in kg). Masse remorquable admissible
(kg)
F – Maximum rear axle loaded weight depending on tyre fit (in sans frein G
kg). frein mécanique H
frein à inertie I
G – Maximum unbraked trailer weight (in kg). freins assistés J
Fabriqué par RENAULT Agriculture
H – Maximum trailer weight - mechanical brake (in kg).
I – Maximum trailer weight - inertia brake (in kg). 841hsn50

J – Maximum trailer weight - servo brake (in kg).

A.2 Arion 500-600 10.07 – GB

ENGINE PLATE

The engine identification plate (3) can be seen from behind the
mount (2).
This plate contains the engine type and serial number.

TYPE :

101msn07

SERIAL NO:

101hsn00

LOADER

In any correspondence, always state :

The model, type and serial number (plate A)
1 Type
Mettre
Mettre /Model
Mettre
Mettre
Mettre dessin N°
Mettre Mettre dessin
dessin
Mettre dessin
dessin du de /
dessin dessin du
dessin du tracteur
du tracteur
du tracteur
tracteur
Serial série Typ
du du tracteur +
Poids number
du tracteur tracteur + chargeur
tracteur +
+ chargeur
chargeur
+ chargeur
+ chargeur
+ chargeur chargeur
+ chargeur Weightdu / Seriennumme
chargeur
Schwingegew
of
the
loadersans
r ...............
icht without
outil

implement
......
......
.........kgs

3
504 303

4 1

TYPE : A

431msn00

SERIAL NO:

Arion 500-600 10.07 – GB A.3

CERTIFICATION
Plates (1) and (2) are riveted behind the cab.
Description
A- Tractor type.
B- The tractor identification N° (this n° is also stamped on the
1 2
front right of the chassis).
C- The CEE certification N° (German certification n° for 50 km/h
version tractors).
Maximum loaded weight depending on tyre fit.
Maximum front axle loaded weight depending on tyre fit.
Maximum rear axle loaded weight depending on tyre fit.
G- Maximum unbraked trailer weight (in kg).
H- Maximum trailer weight - mechanical brake (in kg). 841msn43
I- Maximum trailer weight - inertia brake (in kg).
J- Maximum trailer weight - servo brake (in kg). 1 2
CLAAS KGaA mbH
K- EMC (electromagnetic compatibility) acceptance. Type A
e2
No CEE
L- EMC (electromagnetic compatibility) acceptance N°. No identification
C

M- Smoke absorption coefficient. B 023003 L

Masse totale admissible (kg)
N- CEE structure acceptance. (suivant pneumatiques)
D
O- CEE structure acceptance N°. Essieu AV E
F
1,28 M
Essieu AR
Masse remorquable admissible
(kg)
sans frein G
frein mécanique H
S e2 N
frein à inertie I
freins assistés J
072 0
Fabriqué par RENAULT Agriculture

841hsn49

Certification number Loader

– Certification of Arion tractors (40 km/h version) in CLAAS frontal loaders are in conformity with the essential
accordance with European directives 2003/37/CE . requirements in the machine directive.
– Certification of Arion tractors (50 km/h version) in In conformity with the standard EN12525, the commands to
accordance with German construction and use regulations activate the frontal loader and the tools must be in "maintained
(StVZO) . action" mode with the exception of the floating position which
– Certification of Arion structures in accordance with may be maintained in its position by notching.
European directives 79/622/CEE (amended 1999/40/CE ).
– CEE certification N° for Arion 500 tractor (40 km/h
version): e2*2003/37*0002.
– CEE certification N° for Arion 600 tractor (40 km/h
version): e2*2003/37*0003.
– German certification N° for Arion 500 tractor (50 km/h
version) : N177
– German certification N° for Arion 600 tractor (50 km/h
version) : N180
– Certification N° of safety structures of Arion 500 tractors:
e2 S 136.
– Certification N° of safety structures of Arion 600 tractors:
e2 S 135.

A.4 Arion 500-600 10.07 – GB

SAFETY
SAFETY INSTRUCTIONS
FOREWORD

CLAAS Tractors are designed and built to give you optimum service over many years. They are designed to provide the most
comfortable and safe working conditions. However, accidents can easily happen in agricultural work. It is important to know the
dangers and how to avoid them. We respectively draw your attention to certain aspects that merit constant attention (non
exhaustive list).
The guarantee ceases immediately if the standards, the instructions or the maintenance of the frontal loader given in this
assembly notice document and instructions for use are not respected. The guarantee does not cover damages resulting from
using components and spare parts not provided by Claas or not approved by Claas.
Changing the ECU parameters fully releases Claas from responsibility.

Loader
A frontal loader must never be fitted on the rollbar tractor if the tractor does not have a protective system against falling objects.
Any violation of the safety seals will invalidate any claims for liability against CLAAS for the entire delivery.
Any assembly of the CLAAS frontal loader over and above the recommendations of the CLAAF rate in force at the date of
purchase shall result in the annulment of the CLAAS guarantee for the entire delivery.
Any modification of a part of the CLAAS delivery, or use of a tool or element installed on the frontal loader not originating from
CLAAS, shall result in the annulment of the CLAAS guarantee for the entire delivery.
Do not modify your frontal loader or subject it to modification by a third party without obtaining prior written permission from
CLAAS. Failure to comply with these rules may make your frontal loader dangerous. In the event of damage or injury, CLAAS's
liability may not be invoked.

Arion 500-600 10.07 – GB A.5

PRECAUTIONS BEFORE STARTING

Caution is the best guarantee against any risk of accident

The driver must be fully familiar with the tractor and must
understand all the controls, their position and their purpose.
This manual must be read carefully.
If the tractor is used by anybody other than the owner, he must
be given all explanations required to allow him to work safely.
The driving position must be clean (instrument panel, steering
wheel, floor and pedals).
Footsteps must be clean (no mud) to avoid slipping when
climbing or descending.
Use the steps and handles provided when getting into or out of
the tractor. Before starting the engine, make sure that all
controls are in the neutral position, particularly the power
take-off lever.
Only run the engine in well ventilated areas.
Make sure there is nobody nearby before starting the tractor.
Fully release the handbrake before starting.
Do not start work if the tractor is not working properly. 001hsn25

001hsn26

A.6 Arion 500-600 10.07 – GB

CONDITION OF THE TRACTOR

Maintaining the tractor in the best possible condition, by

carrying out all routine maintenance (oil changes, level checks,
overhauls, adjustments and thorough cleaning) will allow it to
be used in the safest and most profitable way.
Check the following items first:
– High temperature components: Check that airborne
particles such as straw, grass, wood chips etc., do not
accumulate in high temperature areas. Clear debris from
around the engine and the exhaust system. For tools
attached to the front or the side of the tractor, inspect and
clean the areas around the attachments for the various
supports.
– Brakes: Check that the brakes work properly. Check the
operation of the hand brake and foot brake.
– Steering: Check the operation of the hydrostatic steering.
– Transmission: Check the transmission fluid level (especially
if external services are used).
– Hydraulic system: Check the condition of the system
(unions, pipes, hoses), particularly the hoses to the steering 001hsn27

actuators.
– Electrical system: Check the condition of the electrical
system (batteries, wiring, headlights, indicator lights, hazard
lights, rotating beacons, windscreen wipers, etc.).
– Lighting - indicators: All lighting and indicating equipment
must not only be in working order, but must be fully visible;
clean them. Carry a spare set of bulbs. Replace any
defective element.

001hsn28

Arion 500-600 10.07 – GB A.7

Only fit genuine CLAAS parts. The CLAAS network is at your
disposal for any parts or products required to keep your tractor
in perfect working order.
Using components not controlled or approved by Claas
reduces the machine operating capacity, as well as driving and
operating safety.

001hsn29

ADJUSTMENT OR MAINTENANCE - REPAIRS

Only carry out operations well within your capabilities. A

number of simple adjustments are described in the manual
(clutch and brake free travel, etc.). Never attempt to work on
your tractor unless you have perfectly understood the
procedure and have all the basic equipment required.
Special equipment is required to remove or install major
components (the cab, engine, transmission, front axle); this
equipment represents the only guarantee of safe working
conditions and successful repair.
The CLAAS network is at your disposal for all this work. It has
the approved special tooling, the skills required and genuine
CLAAS parts. If you have any doubts at all, call in your CLAAS
agent.

001hsn30

A.8 Arion 500-600 10.07 – GB

Use of axle stands

If the tractor is to be placed on axle stands, always work on a

flat, horizontal, hard surface.
Check the axle stands are suitable for the load. For this
operation, check the tractor's front and rear weights in chapter
K.
4-4-wheel drive tractor
If the rear axle is on stands, do not start the engine.
Risk of the tractor moving if the brakes are activated (foot brake
or hand brake).
If the engine has to be started, the front axle must also be
supported on axle stands.

001hsn31

Hydraulics

Transmission oil: Transmision oil is used as hydraulic fluid for the linkage and external services.
Oil escaping from a pipe under pressure can have sufficient force to penetrate the skin. Should an injury be caused by oil under
pressure, see a doctor immediately. Serious infection can occur if the wound is not treated immediately.
Consequently, always use a piece of wood or cardboard to find a leak on a pipe under pressure: never use your hand!
As a general rule: Make sure the unions are tight and the pipes in good condition before putting the system under pressure.
Never loosen a union when the circuit is under pressure.
For any repairs to the hydraulic system, stop the engine and lower the implement to the ground.
Let the oil cool down before working on the system, to prevent any risk of getting burnt when the oil flows. Maintenance -
greasing: Always stop the engine.
The hydraulic circuit of the frontal loader is designed to bear a maximum service pressure of 200 bar. Never modify the
connection of hydraulic hoses.

Arion 500-600 10.07 – GB A.9

Electrical services

Knowledge and skill are required to work on the electrical

system. If the need arises (installation of miscellaneous
accessories, radio etc.) contact your approved CLAAS repair
agent.
Deplus: Moreover:
Always disconnect the battery negative terminal before working
• casateri

on the electrical system.

Never weld on the tractor or on a towed implement.
• él .

• Neaj ms. Never "patch-up" electric circuits.

Never replace a blown fuse with a larger calibre fuse; you could
jamasi d'ince.

cause a fire.
Never carry out work on components such as the alternator or
•Neaj mrtourne.

the fan motor when the engine is running.

If you need to handle the battery, ensure that acid does not
• Esure.

contact the skin; protect your eyes from splashes.

001hsn32

Fuel

Re-fuelling
Before filling the tank, always carefully clean around the fuel cap to remove any pieces of straw, twigs, etc. which could help
start and then propagate a fire.
Moreover:
– Never fill the tanks when the engine is running or near a naked flame.
– Do not smoke when filling with fuel.

Coolant

Auc ne Do not work on the cooling system when the engine is hot.

A.10 Arion 500-600 10.07 – GB

ROAD USE - USE FOR TRANSPORT

Always comply with THE LEGISLATION on the use of

agricultural tractors on the road. Never exceed the maximum
transportation speed of the machine. If in doubt, consult the
police or insurance companies.
Whenever possible, avoid using busy roads.
When transporting equipment on a public road, use the warning
device required by the highway code. All indicators must be
clean and in working order.
The working lights must not be lit.
Brake pedals must be coupled together.
Do not use the differential lock on the road or in bends.
Certification aspects of the wearing of seat belts are laid down
in the construction and use regulations. Comply with the law in
your country.
If carrying an additional passenger, the tractor must be fited
with a passenger seat.
Do not carry passengers except on the seat provided for the
purpose.
001hsn34
Reduce speed on rough roads or tracks.
Towing: If the trailer has an independent brake system, connect
the brake pipe to the brake valve coupling and not to the
auxiliary spool valve.
If it is necessary to stop on the road in a position that causes a
traffic hazard (insufficient visibility), it is mandatory to switch the
hazard warning lights on.
When transporting mounted equipment, set the linkage to the
raised position. If the tool has transport wheels, use them.
Slow down before changing direction.
When travelling downhill, always remain in gear: never
declutch. The gear selected should be the same as would be
used to climb an equivalent gradient.
Changing the tyres size may:
– Require a new instrument panel calibration in order to meet
the tractor approved values and speed limits authorized by
the country traffic regulations (refer to chapter B for
instrument panel calibration).
001hsn35
– Require a new approval for tyres not originally provided for A trailer calibration must meet:
the relevant model.
– The value limits approved for the ladder and coupling (such
values are mentioned in chapter G).
– The value limits indicated in the official plates.
– The value limits authorized by the country traffic regulations.

Arion 500-600 10.07 – GB A.11

Transporting or lifting persons using the frontal loader is strictly forbidden.
Limit any movement with a raised load. The tractor may become unbalanced.
Never leave the tractor with a raised load.
OPERATION

GENERAL RULE

As a general rule, always use equipment in good condition, suitable for the size of the tractor and the type of work.
The load permitted on the axle must not exceed the load specified by the manufacturer of the tractor. Contact your approved
CLAAS repair agent.
Loader
Use the CLAAS frontal loader without the additional weights of the tractor (they may interfere with the movement).
Each tool has been designed for a specific use and has its own resistance limits.
Land clearing and stump removal are forbidden. They are not within the scope of the CLAAS frontal loader.

WHEEL TRACK

P. Always use the maximum track compatible with the work in hand, to reduce the risks of overturning.

ATTACHING IMPLEMENTS

To hitch or unhitch an implement, place the gear lever in neutral

Pourat

and apply the hand brake. Use a low gear for all tractor
manoeuvres.
Sufficient front-end ballast must be used if the implement is
Si

heavy, to prevent the tractor rearing-up.

Drawbar: This is not intended as a trailer towing hitch and is not
Bar eàtrouso

designed to carry vertical loads.

Use the safety equipment provided to hitch implements (towing
Pourl'at

jaw, towing stub, retaining pins, etc.).

During hitching operations or when using the external linkage
L

control, the operator must remain outside the hitch frame.

The eye bolt on the front ballast weights must only be used for
L

towing the tractor in conjunction with a towbar and over firm

ground. Under no circumstances is it to be used for towing a
tool or a bogged down tractor.
001hsn36

A.12 Arion 500-600 10.07 – GB

Driving

Do not enter or leave the tractor when it is in motion. Avoid risk of overturning.
Do not turn sharply when working on slopes. Maximum slope allowed while working: See chapter K .
During a break in work, even if only brief, stop the engine and apply the handbrake. If the ground slopes, engage a gear. Lower
the implement to the ground.
Loader
The use of controls that set the frontal loader in motion when the driver is not controlling the lever is forbidden and will place the
equipment outside standard limits.
Use the motivity of the tractor to penetrate into the material rather than momentum which subjects the frontal loader and the
tractor to substantial constraints.
Do not stress the hydraulic elements when the load is too substantial and when the jacks are at the end of their stroke.
Note: Work with flexibility and wisely.
Control the frontal loader from the driver's seat only.
Do not leave the seat without having first ensured that no movement of the controls will occur.
Remove any person from the frontal loader's area of operation.
Pay attention to electrical and overhead power lines when manoeuvring the frontal loader in raised position.
After using the frontal loader, park the tractor with the frontal loader lowered to the ground.

STATIONARY WORK

If the tractor has to work in a fixed position (use of static implements), chock the tractor wheels, apply the hand brake and keep
a constant watch on it.

USE OF TOOLS DRIVEN BY THE PTO

Do not wear loose clothing which could catch in moving parts.

É

The engine must be stopped before coupling or uncoupling the

P

attachment's universal joint shaft.

All guards must be fitted when working.
Autrav

When repairing, adjusting or lubricating an attachment in the

E

field, always set the PTO lever to neutral and stop the engine.
When the PTO is not in use, set the lever to neutral (shaft
L

stationary) and fit the protection cover.

001hsn37

Arion 500-600 10.07 – GB A.13

TOXIC PRODUCTS

A tractor uses a number of fluids: Diesel, Diester, transmission

oil, brakes and linkage fluid, engine oil, liquid for tyre ballast etc.
In the event of an accidental leak of one of these liquids causing
pollution to foodstuffs (for human or animal consumption), such
as vegetables, silage, hay, pellets etc., destroy the
contaminated products, because it is dangerous to ingest them.
Certain products used to treat crops are particularly dangerous.
Always read the instructions for the use of these products
carefully and follow them scrupulously.
In certain cases, the user must protect himself against any
contact with the product.
The cab air filter is only a dust filter. It gives no protection
against treatment product gases or mist.
The cab air filters are designed to remove dust from the air but
not chemical vapours. Even when shut, the cab does not
protect its occupants from poisonous pesticides, that are
injurious to health and may be fatal..
Protection equipment that is appropriate or recommended for 001hsn38
the relevant pesticide must be used and worn during filter use,
inspection, cleaning or replacement..
If the tractor is to be used for the application of agricultural
chemicals, the following must be done:
– Fit a checmical air filter for the presticides (consult an
authorised CLAAS agent). After each application, replace
the chemical filter with a normal filter.
– Observe the precautions laid down by the manufacturer of
the agricultural chemical.
– Keep the the cab clean by removing protective equipment
and eliminating any traces of contaminated soil or other
matter from shoes or boots before entering the cab.
IMPORTANT
CONSEIL

– Do not blow through the filters.

Nepas oufel rlesfiltres.

– Check that the filters are not damaged. Confirm that the
seals are in good condition. Replace the filters if holed or
damaged.
– When disposing of used filters, comply with the regulations
relating to the disposal of pesticide containers.

A.14 Arion 500-600 10.07 – GB

AIR CONDITIONING

The air conditioning system contains a gas which can be

dangerous under certain conditions.
RECOMMENDATIONS:
RECOM ANDATIONS:

– Never work on the air conditioning.

Nejamasi ntervenri surlecircuitderéfigératoi n

– If a leak occurs, prevent any concentration of the gas (in a

closed building, in the cab, etc.). Avoid any contact between
the gas and hot articles. Do not smoke.
IMPORTANT
CONSEIL

It is recommended to keep a fire extinguisher and a first-aid kit

ready to hand.

001hsn38

SAFETY CABS

Our safety cabs have successfully undergone the official E.E.C.

and O.E.C.D. tests. As a result of these tests they have been
officially approved. They fully satisfy these tests.
Consequently, CLAAS disclaims responsibility for any accident
(impact or overturning) which applies loads greater than those
required by the tests to the structure.
Any safety structure which has been damaged (distorted) in an
accident must be replaced, not repaired.
If you want to add equipment or functions not provided as
standard or available as after-sales options, always contact
your CLAAS agent. It is important to obtain his advice since it is
forbidden to drill, weld or cut any of the safety structure
components since this would change the cab characteristics
and it would then no longer have official approval.

001hsn17

Arion 500-600 10.07 – GB A.15

ENVIRONMENTAL SAFETY

Precautions must be taken with waste in order to protect the

environment. Some liquids or parts such as oil, fuel, cooling and
brake fluids, filters and batteries pollute the surroundings.
Recover these liquids in sealed packaging so as to dispose of
them in compliance with the local requirements applicable and
the regulations in force in the country.

001hsn33

Safety stickers with warning pictograms

Placing the gear box in neutral
Follow the safety instructions when leaving the
driver's seat (refer to the user's manual for placing
the gear box in neutral).

USE AND MAINTENANCE

Warning:
– Read the user's manual carefully before using
the tractor.
– Take account of the instructions and safety
rules, and always use the tractor with great
care. WARNING
Carefully read
(according to destination) operator's manual
before using tractor.
Observe instructions
and safety rules and
always operate the
tractor safety.

781msn09 781msn25

A.16 Arion 500-600 10.07 – GB

SPEED LIMITS AND 13 YEAR AGE LIMIT FOR CHILDREN

Warning:
This tractor must not be operated at a speed
greater than 30 km/h on public roads.
WARNING
This tractor MUST
Warning: NOT be driven at
speeds in excess of
It is forbidden to transport a child under 13 years of 30km/Hr on the
public highway.
age on farm machinery.
(according to destination)
WARNING
It is prohibited for
children under 13
years of age to ride on
agricultural machines.

781msn10 781msn25

AIR CONDITIONING

Warning:
– This tractor's air conditioning is charged with
WARNING
freon R 134 , which is a toxic gas when
The air conditioning
exposed to the open air. system on this tractor
is charged with R134A
– Do not discharge the system without the FREON which forms a
appropriate equipment. poisonous gas when in
contact with a naked
(according to destination) flame.
DO NOT VENT
THE SYSTEM
WITHOUT THE
CORRECT
EQUIPEMENT

781msn11 781msn26

1 000 RPM PTO

Warning:
AT ENTION:

The power take-off must not be used at 1 000 rpm

unless the implement is designed to run at this
speed (see the user's manual).
(according to destination) WARNING
1000 REV/MIN P.T.O.
MUST NOT BE USED UNLESS
IMPLEMENT IS DESIGNED
TO BE AT THIS SPEED
(SEE OPERATOR HANDBOOK)

781msn12 781msn27

Warning:
To prevent accidents, disconnect hydraulic hoses
(of the grab hook) from the tractor distributors
immediately after locking on the implement.
(according to destination) WARNING
TO PREVENT ACCIDENTS,
DISCONNECT HYDRAULIC RELEASE
HOSE PIPE (ON PICKUP HITCH)
FROM TRACTOR’S HYRAULIC
SYSTEM, IMMEDIATELY AFTER
LATCHING THE IMPLEMENT.

781msn13 781msn28

Arion 500-600 10.07 – GB A.17

EXTERNAL CONTROLS

Warning:
AT ENTION:

Keep clear of the working zone of the linkage and

the power take-off when using external controls.
(according to destination)

WARNING
KEEP CLEAR OF LINKAGE
WHEN OPERATING EXTERNAL CONTROL

781msn14 781msn29

STARTER

Do not place the starter terminals in contact with a

tool that conducts electricity (danger of sparks).

781msn17 781msn31

BATTERY

Do not discard a worn battery but take it to a

recycling collection point.

Pb
781msn18 781msn31

A.18 Arion 500-600 10.07 – GB

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