Logik 9 - Rev.0 - Eng
Logik 9 - Rev.0 - Eng
1
Revision 0 – 01.07.2015
INDEX
CAUTION Page 3
MOUNTING Page 5
PROGRAMMING Page 12
WARRANTY Page 25
EC DECLARATION Page 26
CAUTION
2
Revision 0 – 01.07.2015
THE LOGIK 9 IS AN INDUSTRIAL CONTROL EQUIPMENT (NOT A SAFETY ISTRUMENT)
FOR THE OPERATION OF A SCREW COMPRESSOR WITH SOFTWARE CLASS A (see EN
60730-1).
THE INSTALLATION MUST BE MADE IN ACCORDANCE TO THE LOCAL AND
INTERNATIONAL STANDARDS AND REGULATIONS WHERE THE COMPRESSOR IS
MANUFACTURED.
THE INSTALLATION AND START UP OF THE CONTROLLER MUST BE CARRIED OUT BY
TRAINED PERSONNEL WELL KNOW IN THIS MANUAL.
THE CONTROLLER HAS TO BE USED IN STANDARD INDUSTRIAL ENVIRONMENT AND IT
CAN NOT BE USED IN EXPLOSION RISK ENVIRONMENT, MARITIME AND MILITARY
PURPOSE.
THIS MANUAL COULD BE SUBJET TO CHANGES; PLEASE CONTACT LOGIKA CONTROL
TECHNICAL OFFICE IN CASE OF DOUBT ON THE LAST VERSION.
ATTENTION
LA LOGIK 9 EST UN CONTROLE EQUIPMENT INDUSTRIEL (PAS UN INSTRUMENT DE
SECURITE) POUR LE FONCTIONNEMENT D’UN COMPRESSEUR A VIS AVEC SOFTWARE
DE CLASS A (voir EN 60730-1).
L'INSTALLATION DOIT ETRE EFFECTUEE CONFORMEMENT AUX NORMES ET AUX
REGLEMENTATIONS LOCALES ET INTERNATIONALES OU LE COMPRESSEUR EST
FABRIQUE.
L'INSTALLATION ET MISE EN MARCHE DE LA COMMANDE DOIVENT ETRE EFFECTUEES
PAR DU PERSONNEL QUALIFIÉ BIEN SAVOIR DANS CE MANUEL.
LE CONTROLEUR DOIT ETRE UTILISE DANS LA NORME ENVIRONNEMENT INDUSTRIEL
ET IL NE PEUT PAS ETRE UTILISE DANS UN ENVIRONNEMENT DE RISQUE
D'EXPLOSION ET MARITIME FINS MILITAIRES.
CE MANUEL POURRAIT ETRE SOUS RESERVE DE MODIFICATION; S'IL VOUS PLAIT
CONTACTER LOGIKA CONTROL TECHNIQUE BUREAU EN CAS DE DOUTE SUR LA
DERNIERE VERSION.
TECHNICAL FEATURES
- Industrial control equipment for the operation and management of screw compressors only, pollution degree 2.
- In accordance to EC Directives:
Directive:
3
Revision 0 – 01.07.2015
LVD : 2014/35/UE
EMC: 2014/30/UE
RHOS: 2011/65/EU
based on the following harmonized standards applied:
SAF-EMC: EN 60730-1
RHOS: EN 50581
- In accordance to UL 508 (FILE #: E316817).
- Black auto-extinguishing box in ABS:
a) according CE: IP64 for the front panel and IP20 for the other parts;
b) according UL: type 1 and Type 12 for front panel mounting, installation in pollution degree 2 for the other parts.
- Inputs and outputs via terminal-block board to wires (250Vac – 10A – 12-24AWG) tightening torque: 8 Nm
- Working temperature: -10°C (14°F) ÷ 50°C (122°F), 90% RH (non-condensing)
- Storage temperature: -20°C (-4°F) ÷ 70°C (158°F).
- Power supply: 12 Vac 10% - 50÷60 Hz (power of the transformer’s secondary: ~6 VA) from safety transformer
- Max. current absorbed: ~ 200mA
- Visualization through LCD custom (10 digit 7 segments + 6 icons)
- no. 1 input for pressure transducer settable via software into input for electromechanical pressure switch
- no. 1 input for temperature probe to detect air end temperature (KTY/NTC).
- no. 4 key buttons: no.1 Start/Stand-by + no.3 function keys (up/down/enter)
- no. 4 opto isolated digital inputs from 12-24Vac to detect:
IN 1 = emergency stop button
IN 2 = OR alarms and/or thermal motor – thermal fan
IN 3 = phases sequence relay and/or thermal motor – thermal fan
IN4 = remote start/stop and/or thermal motor – thermal fan
- no. 5 outputs via relay with contacts 1.5A AC1 250Vac – 6A AC1 250Vac total:
RL1 = line contactor
RL2 = star contactor
RL3 = delta contactor
RL4 = load solenoid valve
RL5 = settable into alarm or fan contactor
- No.1 RS485: Multiunit/Master-Slave
- Non volatile memory to keep setting data, compressor status and working hours
- The electronic controller switched OFF due to micro-interruption over ~ 300ms
Weight: ~290g
Accessories:
- nr. 1 temperature probe KTY 13.5 with black cable TPE, length 2.5 m, working range –10°C÷130°C, resolution 1°C
to detect air end temperature.
- nr. 1 pressure transducer 4-20mA for working pressure control: 2 wires, AISI 316L stainless steel membrane,
working range 0 ÷ 15 bar, resolution 0,1bar, precision ± 0,1bar.
MOUNTING
4
61,6 Revision
mm 0 – 01.07.2015
OVERALL DIMENSIONS
166,2 mm
ELECTRICAL DRAWING AND LEGEND OF CONNECTIONS
Respect the working technical features and instructions on the electrical wiring; in special way both the
cables of the temperatures probes and pressure transducers must be isolated from the power cables and
proper RC filters must be placed on the contactors’ coils.
Besides pay attention low voltage and high voltage cables run on separate trunks.
On the back side of the controller there must be enough space for wiring and connectors.
The rear side of the controller must be protected against condensation, oil and dust.
Don’t wash the front panel by water injection; clean the front panel with a soft cloth using soap water.
LEGEND
5
Revision 0 – 01.07.2015
Terminal M2: Outputs via Relay
Pole no.1 = common relay – 24-230Vac
Pole no.2 = output relay RL1 – line contactor
Pole no.3 = output relay RL2 – star contactor
Pole no.4 = output relay RL3 – delta contactor
Polo no.5 = output relay RL4 – load solenoid valve
Polo no.6 = output relayRL5 – alarm output or fan contactor
To connect a serial net you have to pay carefully attention to some executive aspects:
1) Use flexible cable, shielded, twisted 22 AWG type.
2) Connect D- and D+ to two conductors of same couple and 0 to a third one (if available) or both conductors of
a second couple; don’t leave free couple of wires.
3) Connect the cable’s shield to only one end of 0.
4) DO NOT CONNECT the cable’s shield to the electrical ground of the plant.
5) The net MUST NOT BE LONGER than 400 meters.
6) Max connectable units through serial net RS 485 is 32.
7) In case of connection of more compressors via serial line RS485 you have to set the parameter into menu
(compressor setting).
7
Revision 0 – 01.07.2015
8) The units on serial net RS485 must be connected without any reversal: pole D+ to D+, pole D- to D-, pole 0 to
0.
9) In case of connection with more than 2 units it is necessary to provide only one line without any deriving.
At the terminal both starting and ending the net it is possible to place (in parallel to D- and D+) a termination
resistance 120 Ohm.
In the picture below you can see the connection of 4 units on serial net RS485 by using a shielded cable with
two twisted couples.
NOTE TO THE WIRING: wrong wiring can damage both the controller and other utilities connected on the
serial net
8
Revision 0 – 01.07.2015
CONTROL PANEL
Group 1
. Group 2
°
Group 4 Group 3
GROUP 1
Main Visualization and in case of alarm detected: working pressure detected.
Programming: setting value.
GROUP 2
Main Visualization: unit of measurement of the pressure (bar/psi).
Programming: code of the parameter the controller is visualizing
Till Programming: joined to Group 1 in case the controller has have to visualizes values expressed in thousands.
GROUP 3
Main Visualization: working temperature detected or compressor status.
Programming: code of the menu the controller is visualizing.
In case of alarm detected: code of the alarm detected.
GROUP 4
Programming: progressive number of the menu into the main flow.
1.Fan working
.
2.Compressor loading - Compressor unloading (blinking)
3.Remote start/stop enabled
4.Alarm detected
5.Maintenance timer over
6.Unit of measurement of the temperature (Main Visualization) 7 3
6 5
2) OFF status switch to ON by pushing and the display visualizes the following:
I
.
°
Compressor going to stop alternated into pressure detected blinking in case
(unload running)
remote start/stop
input opened
On the main visualization by pushing simultaneously you enable the quick setting to start and stop pressure;
the display visualizes the following:
10
Revision 0 – 01.07.2015
.
with start pressure value blinking; now you can change the set by and/or and confirm by , so LCD shift to
the following:
.
with stop pressure value blinking.
Follow the procedure to set the start pressure and confirm by .
Once the setting is confirmed the display shift back to the main visualization.
PROGRAMMING
When the compressor is OFF, on the main visualization you enter the main menu to the programming by pushing ;
pay attention, on this way only the menu/parameters without password (level 0) are visible and settable.
You can flow up and down the flow by using and/or ; below you can check out the menu flow with related
11
Revision 0 – 01.07.2015
password level to access:
NOTE: in case of alarm visualized the button get reset function, so to enter the menu you have to reset the alarm
before.
NOTE
When the last menu is visualized by pushing you quit the flow and the display shift back to the main visualization;
after 120 seconds the password level is lost.
For security reasons after 120 seconds you push any button, the controller quit the programming procedure
automatically and load the setting values already modified.
ANTIPANIC FUNCTION: in any position of the flow you are by pushing for about 5 seconds the display shift back
to the main visualization.
By pushing you confirm the menu you need to enter to set; below is an example of visualization:
PARAMETER CODE
PROGRESSIVE NUMBER OF THE MENU YOU ARE IN
- By the buttons and/or you select the code of the parameter to set; once the last parameter is visualized if
you keep on pushing , the display shift back to the menu you are in.
- By the button you confirm the parameter and the setting value starts blinking to indicate the editing is enabled.
- By the buttons and/or you change the value and confirm the new one by .
ENTER PASSWORD
When the compressor is by pushing for about 2 seconds you enter the label to select the password level and
set the menu and parameters protected by related password code.
The display visualizes the following:
12
Revision 0 – 01.07.2015
By the buttons and/or you can select the password level you need to enter (Service) (Factory) and
confirm by the button : the display visualizes as many segments as the characters you have to enter and the first
one blinks:
- select = no. 2 segments (default password 22)
- select = no. 3 segments (default password 333)
NOTE: without password means that the menu/parameter is visualized and editable to level 0 only.
Once the password level has been confirmed you can set the first digit by the button and/or and confirm by
; now the next digit starts blinking.
To set the next digits, follow the same procedure as per the first one.
The password is accepted once you confirm the last digit so you can now set the parameter related to the password
level selected; in case you enter a wrong password code, the display visualizes the following message:
The message blinks for about 3 seconds to indicate the password code is wrong and shift back to the main
visualization.
PASSWORD FORGOTTEN
In case you miss the password code, you can restore the default codes (on both 2 levels) according the following
procedure:
take power off to the controller in case it is powered; then supply power again and keep on pushing for about 5
seconds.
The display visualizes the blinking message to indicate the upload of the default password codes is in progress.
In this menu you can change the password code related to two password levels available.
Passwords are: (Service) - (Factory).
To enter the menu push and the display visualizes the following:
13
Revision 0 – 01.07.2015
You can select the password level to change by using and/or then push to enable the modification; in case
you keep on pushing you shift back to previous menu.
Once you enalbe the modification the first digits blinks so you can change it by using and/or ; confirm the digit
by and the second one starts blinking to modification: follow the same procedure for all next digits.
Once the last digit has been confirmed, the new password code has been loaded.
MENU 2 – = PRESSURES
NOTE: in case you set = 1, parameters ÷are not visualized and during the operation the display visualizes
the working temperature and compressor status only.
is visualized only if the parameter (Master/Slave – Multiunit operation) = 1 or 2 into menu 6 (Compressor
setting).
MENU 3 – = TEMPERATURES
NOTE: the parameters and are visualized only if the parameter = 1 into menu 6 .
NOTE
: set 0 disables Master/Slave switch.
: it is possible to set a fixed or variable unload timer.
Fixed: when the pressure reaches set (stop) timer starts counting; when the timer is over if the pressure is still
over set (start) the compressor stops; on the other hand if during the counting the pressure goes down set , the
compressors shift to loading again and timer reset.
Variable: the starting the compressor runs the unload fixed cycle above; on the next unload cycle the controller keeps
the time that the pressure takes going down from set to set : if this time (called tx), is lower than , on the
14
Revision 0 – 01.07.2015
next unload cycle will be shorter (1 minute less) and so on up to a minimum time of 2 minutes.
As soon as tx is shorter than modified, the setting value is uploaded again as stop timer.
: this is the minimum time has to pass between stop and next start of the compressor.
The parameters andare visualized only if the parameter = o (Master/Slave – Multiunit operation) into
the menu 6 (Compressor setting).
NOTE
The timer counting is related to ON time of RL1 and it comes backwards; when the timer reaches 0, it goes on as
negative counting.
The hours storage comes every 15 minutes: if during the counting the power goes off, the part of 15 minutes is lost. If
you set = 10000 the related maintenance message is not detected.
By changing the set value the residual time is recalculated.
Example: CAF, set 2000h, the counter is 1600, it means 400h has passed from reset. If yu change the set, for example
3000, the counter will change into 2600.
Starts/hour 0 ÷ 60 2 2
Air flow 1000 ÷ 10000 l/min. 0 0
Security 0 (no) ÷ 1 (yes) 2 2
Input IN2 0÷5 2 2
Input IN3 0÷5 2 2
Input IN4 0÷5 2 2
Output RL5 0÷1 2 2
Connection 0 (single) – 1 (Master/Slave) - 2 (Multiunit Slave) 1 1
Compressor no. 0 ÷ 32 1 1
Working mode 0÷1 1 1
15
Revision 0 – 01.07.2015
:
this parameter set the max. starts the compressor (electric motor) can run in one hour.
In case the compressor reaches the set before one hour, it keeps on unload working till the hour time is over.
NOTE: if you set 0, the counting related to the starts/hours is cancelled.
:
here you can set the nominal air flow of the compressor.
This parameter is used on Multiunit operation by Logik33S / Logik200 to select the more efficient compressor according
the pressure drop in the net.
:
this parameter is related to the air filter change .
0 = disabled
1 = enabled.
If you set 1 (enabled) when the timer is over, the compressor shut off and the display visualizes the alarm code ;
you can reset the alarm only after you have reset the timer into the related menu Reset.
÷: you can set the 4 digital inputs according the followings:
: default 0 = OR alarms
0 = OR alarms
1 = thermal motor
2 = thermal fan
3 = phases sequence relay
4 = remote start/stop
5 = remote load/unload
:
0: RL5 is set as alarm relay and the parameters and in menu are not visualized.
1: RL5 is set as fan contactor and the parameters and are visualized in menu .
:
this parameter allows to set the compressor operation according the followings:
0 (single) = compressor works standing alone.
1 (Multiunit Slave) = the compressor works as Slave unit (serial communication) into a compressors system all having
Logik controllers on board.
2 (Master/Slave) = the compressor works according Master/Slave operation (serial communication) together with
another compressor with Logik controller on board.
:
in case of serial communication with other compressors (compressors net), here you must combine the number of the
unit to detect the controller into the net.
:
this parameter is visualized only if Multiunit operation has been enabled.
It allows to take the compressor out of the compressors management without stopping the entire system: i.e. in case of
serve maintenance on the compressor.
0 (Multiunit operation available) = the compressor is managed into Multiunit operation.
1 (Multiunit operation not available) = the compressor is not managed into Multiunit operation; it works standing alone
by its own internal pressure sensor.
16
Revision 0 – 01.07.2015
MENU 7 – = WORKING HOURS
Here you can check out: total working hours, load working hours, starts/hour of the compressor, nominal air
consumption and software release of the controller further to the maintenance timer in progress.
The display visualizes the name of the data (,, , ) and related value.
= total working hours
= load working hours
= time to change air filter
= time to change oil filter
= time to change separator filter
= time to change oil
= time to check compressor
= time to lubricate bearings
= starts/hour
= nominal air consumption
= software release
Here it is the visualization of the last 20 alarms detected; the 21st erase the first one and so on.
17
Revision 0 – 01.07.2015
In the picture above: is the alarm code detected (make reference to the alarms list in this manual) and is the
number of times the alarm has been detected.
is the number of the menu you are in, represented by the code .
By the buttons and/or you can flow the alarms list up and down.
On case there is not any alarm stored, the display visualizes the message “ ”.
By the buttons and/or select the menu you need to reset and execute it by pushing for about 3 seconds:
the display visualizes the blinking message for a while to confirm reset in progress.
NOTE TO MAINTENANCE TIMER RESET: in case you confirm (maintenance timer) the display visualizes the
following:
By pushing and/or you can flow the maintenance timers to allow reset one by one: to understand the meaning
of the nomenclature make reference menu “5 – Maintenance timer” page 14.
Execute the reset as above, by pushing for about 3 seconds.
IMPORTANT NOTE: General Reset is allowed when the compressor is OFF only.
18
Revision 0 – 01.07.2015
ALARM CODES
NOTE: when the compressor shut off all the relays are switched off while RL5 switches on (in case into menu 6 -
parameter = 0).
NOTE: when warning is detected, RL5 switches on intermittently (in case into menu 6 - parameter = 0).
MAINTENANCE CODES
Reset to maintenance codes is possible by pushing while compressor is working.
19
Revision 0 – 01.07.2015
NOTE
1) Shut off alarm codes have priority to warnings while warnings have priority to maintenance codes.
2) When you reset a maintenance code visualized on the display while related timer has not been reset yet into
appropriate menu , every power on the display keep on visualizing the same maintenance code.
3) Both alarm and maintenance code are visualized during all compressor status.
4) In case of maintenance messages, after carried out maintenance on the compressor you have to reset the counter
in the menu ; if you don’t do that, every 50 working hours or every time you switch on the compressor the
message is visualized again.
OPERATING PRINCIPLE
1) Power on:
a) the display visualizes message ;
b) all relays are OFF.
2) Compressor ON by pushing start button and the display visualizes the pressure detected (according setting on
parameter ), working temperature and compressor status: the display visualizes to indicate RL4 status (load
solenoid valve).
Remote start/stop
If you set one of the input (IN2 – IN3 – IN4) as remote start/stop when the compressor is ON by start button if the
I
input related to remote start/stop opens the display visualizes the message with related icon and the
compressor switch to unload working according the same principle and time related to the pushing of the stop button
above.
When the compressor switch from load to unload working through remote start/stop the display visualizes the message
alternating the pressure (according the set on parameter ) and the temperature detected.
20
Revision 0 – 01.07.2015
Load solenoid valve operation (RL4)
1) set as fixed time = 0
When the pressure reaches stop set, RL4 switches OFF and the display visualizes the pressure (according the set on
parameter ) and the temperature and starts; once the timer is over, if the pressure is not lower than the
start set, the compressor stops; during timer in progress if the pressure goes down start set, the load solenoid
valve RL4 switches ON and the display visualizes the pressure (according the set on parameter ) and the
temperature while timer erases.
2) set as variable time = 1
The starting the compressor runs the unload fixed cycle above; on the next unload cycle the controller keeps the
time that the pressure takes going down from set to set : if this time (called tx), is lower than , on
the next unload cycle will be shorter (1 minute less) and so on up to a minimum time of 2 minutes.
As soon as tx is shorter than modified, the setting value is uploaded again as stop timer
a) if the air end temperature is equal or higher than the set value on the parameter = RL5 ON;
b) if the air end temperature is lower than the value ( – ) = RL5 OFF.
Master/Slave operation allows to put two compressors in communication via serial line for the optimal management on
air consumption.
NOTE: Master/Slave operation is allowed only between two compressors equipped with Logik controller.
21
Revision 0 – 01.07.2015
Above all check out the compressors are in communication through the proper serial port terminal at disposal.
Check into menu the parameters (timer to shift Master into Slave and Slave into Master) and (timer to start
Slave compressor in case Master does not reaches the stop set after first start up) are set according your need.
If the working hours difference between the two compressors is higher than set , the machine having less working
hours keeps on working till it reaches the same hours of the other + the working hours set on ; after this time only
the Master Slave shift is activated.
During Master/Slave operation the following parameters are common to both compressors:
---, Manual / Automatic restart (), timers and .
Changing one of the above parameters on one compressor, modification is transferred automatically to the other.
Pushing the Start button of one of the two compressors both are activated
Pushing the stop button of one of the two compressors both are put in OFF
NOTE
- In case you have to serve one of the two compressors before to stop it you have to set both units for standing alone
operation (menu - parameter = 0) and then set again Master/Slave operation after maintenance (menu -
parameter = 1).
- In case of serial line failure both compressors are Master to work standing alone.
22
Revision 0 – 01.07.2015
MULTIUNIT OPERATION
Multiunit function (configured on a net of Logik controllers up to 5 units max.), allows the cooperative operation of the
compressors managed.
All the controllers must be connected on bus RS485 and you have to set a MODBUS address to each one: pay attention
addresses must be different one to one. You can choose the addresses into a range from 1 to “n”, where “n” is the
number of controllers into the net.
It is strictly necessary one of the compressors is configured as "Master Multiunit" and this unit must have MODBUS
address = 1.
Till on Master unit you set the number of “Slaves": in other words the other compressors into the Multiunit net.
Till on Master unit you set the operating principle amongst: Smart, Balance Hours or Priority (for further details make
reference to the manual of the Master controller).
The parameters of Logik9 interested to the Multiunit operation are the followings (menu 6 ):
- : set 2 to operate Logik9 as Multiunit Slave.
- : set a value between 2 and n, where n is the number of compressors into the Multiunit net.
Pay attention to set different addresses into the different controllers.
- : it is the air flow (Liters/minutes) of the compressor; Master unit needs this data to match the best compressor to
operate in relation to the air consumption of the plant, in case of Smart operating principle.
- : in case you need to carry out maintenance, if you set this parameter = 1, you can exclude the compressor from
the Multiunit operation and stop it to serve.
During Multiunit operation the display shows the icon on the main visualization.
The pressure detected is the one Master detects and this detection is used to operate/manage the compressors
according the air demand from the plant.
Icon blinks in case of communication error to the Master or pressure transducer failure till on the Master unit.
If the remote start/stop inputs on Master opens, all Multiunit net switch to stand-by status and the display shows
on the main visualization.
In case the compressor is not under maintenance ( ≠ 1), if you push ON/OFF button on Logik9, all the compressors
into Multiunit net start/stop through a command sent to Master.
Further information on the management and operation of the compressors, make reference to the instruction manual
of the Master unit.
23
Revision 0 – 01.07.2015
WARRANTY TERMS
24 (twenty-four) months from the production date printed on the label of the serial number.
Both working and technical features of the controller must be fully respected: the warranty declines if the controller
has been opened or repaired by unauthorized personnel.
Operation or modification different from the original, wrong electrical wiring or bad assembling can be cause of failures
or malfunctioning of the controller; in these cases both warranty and own technical features of the controller declines.
Technical features, drawings, and any other document in this manual are property of Logika Control that forbid any
reproduction, even partial, of text and illustrations.
On its unquestionable judgement, Logika Control reserves the authority to modify the product to improve operation
and performance, besides to the right to withdraw the product from the production, in any time and without notice.
REVISION INDEX
Revision 0 = Issue
24
Revision 0 – 01.07.2015
25
Revision 0 – 01.07.2015