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Turbocharger Install

This document provides detailed assembly and disassembly instructions for the G3516B 50Hz Generator Set Engine. It includes specific steps for installing the turbocharger, including the use of O-ring seals and anti-seize compound, along with torque specifications for various bolts. The publication is intended for maintenance and repair personnel working on this engine model.

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0% found this document useful (0 votes)
24 views5 pages

Turbocharger Install

This document provides detailed assembly and disassembly instructions for the G3516B 50Hz Generator Set Engine. It includes specific steps for installing the turbocharger, including the use of O-ring seals and anti-seize compound, along with torque specifications for various bolts. The publication is intended for maintenance and repair personnel working on this engine model.

Uploaded by

ali.fabaseyfi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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G3516B 50Hz Generator Set Engine 7EZ00001-UP(SEBP2906 - 56) - Systems & Compo...

Page 1 of 5

Shutdown SIS

Previous Screen

Product: GEN SET ENGINE


Model: G3516B GEN SET ENGINE 7EZ00261
Configuration: G3516B 50Hz Generator Set Engine 7EZ00001-UP

Disassembly and Assembly


G3516B and G3520B Generator Set Engines
Media Number -RENR2269-12 Publication Date -01/09/2016 Date Updated -23/09/2016

i01474435

Turbocharger - Install
SMCS - 1052-012

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Inspect the condition of the seals and the O-ring seals. Replace the seals and the O-ring seals, if
necessary.

Illustration 1 g00768855

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G3516B 50Hz Generator Set Engine 7EZ00001-UP(SEBP2906 - 56) - Systems & Compo... Page 2 of 5

2. Install O-ring seal (18) in the elbow for the aftercooler.

3. Install O-ring seal (19) in the elbow for the turbocharger compressor housing.

Illustration 2 g00768854

4. Install seal (16) in the exhaust bellows.

5. Install seal (17) in the exhaust elbow.

Illustration 3 g00768739

6. Attach a suitable lifting device on turbocharger (15). Put the turbocharger in position. Put 4C-
5597 Anti-Seize Compound on the bolt threads. Install four bolts (14). Tighten the bolts to a
torque of 215 ± 40 N·m (159 ± 30 lb ft).

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Illustration 4 g00772296

7. Put 4C-5597 Anti-Seize Compound on the threads of bolt (13). Install bolts (13). Tighten the
bolts to a torque of 45 ± 10 N·m (33 ± 7 lb ft).

Illustration 5 g00768738

8. Install four bolts (11) that fasten elbow (12) to the turbocharger compressor housing.

Illustration 6 g00768736

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G3516B 50Hz Generator Set Engine 7EZ00001-UP(SEBP2906 - 56) - Systems & Compo... Page 4 of 5

9. Install four bolts (10).

10. Install tube (8) and tube (9).

Illustration 7 g00768735

11. Install nut (7) on the fitting from the turbocharger.

Illustration 8 g00768734

12. Put tube (6) in position.

13. Put the gasket for elbow (4) in position. Put 4C-5597 Anti-Seize Compound on the threads of
bolt (5). Install bolts (5). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).

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Illustration 9 g00768733

14. Put turbocharger supply line (2) in position and install two nuts (1). Put the clip in position and
install bolt (3).

Copyright 1993 - 2024 Caterpillar Inc. Mon Dec 16 09:21:26 UTC+0330 2024
All Rights Reserved.
Private Network For SIS Licensees.

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