SanyoMDF U537
SanyoMDF U537
MDF-U537
SM7210139
Effective models
・Feature 1
・Specification MDF-U333 3
MDF-U537 5
MDF-U537D 7
・Dimensions MDF-U333 9
MDF-U537 10
MDF-U537D 11
・Refrigeration circuit 12
Refrigeration circuit principle diagram MDF-U333 15
Refrigeration circuit welding points MDF-U333 16
Refrigeration circuit principle diagram MDF-U537 17
Refrigeration circuit welding points MDF-U537 18
Refrigeration circuit principle diagram MDF-U537D 19
Refrigeration circuit welding points MDF-U537D 20
・Electrical Parts 21
・Specification of sensor 24
・Control specification 25
・W iring diagram 34
・Circuit diagram 37
・Components on P.C.B. 38
・Test data 39
・Parts loyout 49
・User’smanual 50
Features
<MDF-U333>
■ HFC refrigerant
Refrigerant circuit contains HFC refrigerant that effect to environment little.
Latest cooling system reduces negative factor to global environment. With ambient
temperature at 35℃, while temperature of inside chamber maintains -30℃.
■ PCM structure
PCM structure reduces amount of organic solvent.
■ Specification unified
Unified specification for same categories, which also realized to unify performance for
high/low temperature alarm (SV is changeable in the range ±5~±15℃), power failure
alarm, remote alarm terminal, setting memorization by non-volatile memory.
Adopt new microprocessor system for display panel and keypad makes operation easily.
■ Validation
Control panel enables zero “0” adjust for validation.
■ Option
Internal temperature observation system is option.
Unit has communication function corresponding to it.
Features
<MDF-U537,537D>
■ HFC refrigerant
Refrigerant circuit contains HFC refrigerant that effect to environment little.
Latest cooling system reduces negative factor to global environment. With ambient
temperature at 35℃, while temperature of inside chamber maintains -30℃.
■ PCM structure
PCM structure reduces amount of organic solvent.
■ Specification unified
Unified specification for same categories, which also realized to unify performance for
high/low temperature alarm (SV is changeable in the range ±5~±15℃), power failure
alarm, remote alarm terminal, setting memorization by non-volatile memory.
Adopt new microprocessor system for display panel and keypad makes operation easily.
■ Validation
Control panel enables zero “0” adjust for validation.
MDF-U333
Items Specification
Model description Biomedical freezer
Model Number MDF-U333
Outer dimension (Max) W 614 × D 733 × H 1620 mm
Inner dimension W 490 × D 485 × H 1290 mm
Effective chamber capacity 274 lit.
Exterior Zinc galvanized steel w/powder polyester coating (PCM)
Interior Polystyrene resin
Insulation Rigid polyurethane foam
Outer door 1 pc, Zinc galvanized steel w/powder polyester coating (PCM)
Latch 1 pc
Door lock 1 pc
(L) 4 pcs Inner dimension: W 446×D369×H220 mm
Basket
Accessories (S) 1 pc (for bottom column) Inner dimension: W 487×D221×H155mm
Others Defrosting spatula 1 pc, key 1 set, 4 card holders
Caster 4 pcs
Leveling legs 2 pcs (with caster)
Access hole φ 30mm. 1 place in left side.
Weights 81 Kg
Evaporator Tube on sheet type (function both evaporator and shelf)
Condenser Wire and tube type
Compressor Hermetic type 225W
HFC refrigerant
Refrigerant
R-134a
Cooling performance -30℃ (internal 1/2h air temperature, AT:35℃, no load)
Internal temperature control -20℃~-30℃
range (AT:5℃~35℃、no load)
Power supply Local voltage
MDF-U333
Items Specification
Microprocessor controlled system with non-volatilized memory.
Temperature controller
Temp. set range : -18℃~-40℃
Temperature sensor Thermistor
LED digital display (green colored) by 1℃.
Temperature display
Range : -50℃~50℃
Changeable SV±5℃~15℃. (Initial SV±10℃)
High/Low
ALARM lamp brinks and buzzer sounds intermittently
Temperature
(about 15 min. delay)
Remote alarm contact: turns ON during power failure alarm.
Alarm
ALARM lamp brinks, buzzer sounds intermittently, remote alarm
Power failure
contact turns ON during power failure alarm.
Remote alarm Remote alarm terminal 3P: contact capacity DC30v, Max2A, N.O.
contact –COM. (During power failure, temperature alarm: ON)
ALARM lamp
BUZZER: Buzzer key
ALARM TEST: Alarm test key
Control panel SET: To switch the SV and PV
Operation >: To shift the set digit
panel ∧: To change the SV
DEF: Defrost key
Power switch (Breaker switch)
Rear
Battery switch: Power failure alarm switch
Press > key for five seconds
Key lock function
L0: Unlock L1: Lock
When each sensor is in fault,
Self diagnosis function Error code and internal temperature are displayed alternately.
Remote alarm contact turns ON with buzzer sounds.
Power switch Breaker switch
Compressor protection Overload relay
Chart recorder: MTR-G85
Option Mounting kit: MPR-S7(for bottom mounting)
: MDF-S740T(for top mounting)
Specification
MDF-U537
Items Specification
Model description Biomedical freezer
Model Number MDF-U537
Outer dimension (Max) W 804 × D 772 × H 1802 mm
Inner dimension W 658 × D 607 × H 1272 mm
Effective chamber capacity 482 lit.
Exterior Zinc galvanized steel w/powder polyester coating (PCM)
Interior Polystyrene resin
Insulation Rigid polyurethane foam
Zinc galvanized steel w/powder polyester coating (PCM)
Outer door
2 pcs (upper and lower compartment)
Latch 2 pcs
Door lock 1 pc
(M) 6 pcs (upper compartment)
Inner dimension: W 290×D536×H136 mm
Basket
Accessories (S) 8 pcs (lower compartment)
Inner dimension: W 290×D536×H100mm
Others Defrosting spatula 1 pc, key 1 set, 14 card holders
Caster 4 pcs
Leveling legs 2 pcs (with caster)
Access hole φ 30mm. 1 place on rear.
Weights 131 Kg
Evaporator Tube on sheet type (function both evaporator and shelf)
Condenser Wire and tube type
Compressor Hermetic type 350W
HFC refrigerant
Refrigerant
R-407D
Cooling performance -30℃ (internal 1/2h air temperature, AT:35℃, no load)
Internal temperature control -20℃~-30℃
range (AT:5℃~35℃、no load)
Power supply Local voltage
MDF-U537
Items Specification
Microprocessor controlled system with non-volatilized memory.
Temperature controller
Temp. set range : -18℃~-40℃
Temperature sensor Thermistor 2P
LED digital display (green colored) by 1℃.
Temperature display
Range : -50℃~50℃
Changeable SV±5℃~15℃. (Initial SV±10℃)
High/Low
ALARM lamp brinks and buzzer sounds intermittently
Temperature
(about 15 min. delay)
Remote alarm contact: turns ON during power failure alarm.
Alarm
ALARM lamp brinks, buzzer sounds intermittently, remote alarm
Power failure
contact turns ON during power failure alarm.
Remote alarm Remote alarm terminal 3P: contact capacity DC30v, 2A, N.O. –COM.
contact (During power failure, temperature alarm: ON)
ALARM lamp
BUZZER: Buzzer key
ALARM TEST: Alarm test key
Control panel SET: To switch the SV and PV
Operation >: To shift the set digit
panel ∧: To change the SV
DEF: Defrost key
Power switch (Breaker switch)
Rear
Battery switch: Power failure alarm switch
Press > key for five seconds
Key lock function
L0: Unlock L1: Lock
When each sensor is in fault,
Self diagnosis function Error code and internal temperature are displayed alternately.
Remote alarm contact turns ON with buzzer sounds.
Power switch Breaker switch
Overload relay
Detect temperature near compressor by thermistor sensor to control
Compressor protection compressor during overload.
Alarm: Error code and internal temperature are displayed alternately.
Remote alarm contact turns on with buzzer sounds.
Chart recorder: MTR-G85
Option Mounting kit: MPR-S7(for bottom mounting)
: MDF-S740T(for top mounting)
Specification
MDF-U537D
Items Specification
Model description Biomedical freezer
Model Number MDF-U537D
Outer dimension (Max) W 804 × D 772 × H 1802 mm
Upper chamber W 658 × D 607 × H 589 mm
Inner dimension
Lower chamber W 658 × D 607 × H 603 mm
Effective chamber capacity 452 lit.
Exterior Zinc galvanized steel w/powder polyester coating (PCM)
Interior Polystyrene resin
Insulation Rigid polyurethane foam
Zinc galvanized steel w/powder polyester coating (PCM)
Outer door
2 pcs (upper and lower compartment)
Latch 2 pcs
Door lock 1 pc
(M) 6 pcs (upper compartment)
Inner dimension: W 290×D536×H136 mm
Basket
Accessories (S) 8 pcs (lower compartment)
Inner dimension: W 290×D536×H100mm
Others Defrosting spatula 1 pc, key 1 set, 14 card holders
Caster 4 pcs
Leveling legs 2 pcs (with caster)
Access hole φ 30mm. 2 places on rear.
Weights 136 Kg
Evaporator Tube on sheet type (function both evaporator and shelf)
Condenser Wire and tube type
Compressor Hermetic type 350W
HFC refrigerant
Refrigerant
R-407D
Cooling performance -30℃ (internal 1/2h air temperature, AT:35℃, no load)
Internal temperature control -20℃~-30℃
range (AT:5℃~35℃、no load)
Power supply Local voltage
MDF-U537D
Items Specification
Microprocessor controlled system with non-volatilized memory.
Temperature controller
Temp. set range : -18℃~-40℃
Temperature sensor Thermistor 2P (upper and lower compartment)
LED digital display (green colored) by 1℃.
Temperature display Range : -50℃~50℃
Selectable to display upper or lower compartment by switch.
Changeable SV±5℃~15℃. (Initial SV±10℃)
High/Low
Temperature ALARM lamp brinks and buzzer sounds intermittently
(about 15 min. delay)
Remote alarm contact: turns ON during power failure alarm.
Alarm
ALARM lamp brinks, buzzer sounds intermittently, remote alarm
Power failure
contact turns ON during power failure alarm.
Remote alarm Remote alarm terminal 3P: contact capacity DC30v, 2A, N.O. –COM.
contact (During power failure, temperature alarm: ON)
ALARM lamp
BUZZER: Buzzer key
ALARM TEST: Alarm test key
SET: To switch the SV and PV
Control panel >: To shift the set digit
Operation
panel ∧: To change the SV
DEF: Defrost key
TOP/BOTTOM: Switch key to display upper or lower compartment.
Power switch (Breaker switch)
Rear
Battery switch: Power failure alarm switch
Press > key for five seconds
Key lock function
L0: Unlock L1: Lock
When each sensor is in fault,
Self diagnosis function Error code and internal temperature are displayed alternately.
Remote alarm contact turns ON with buzzer sounds.
Power switch Breaker switch
Overload relay
Detect temperature near compressor by thermistor sensor to control
Compressor protection compressor during overload.
Alarm: Error code and internal temperature are displayed alternately.
Remote alarm contact turns on with buzzer sounds.
Chart recorder: MTR-G85
Option Mounting kit: MPR-S7(for bottom mounting)
: MDF-S740T(for top mounting)
Dimensions
<MDF-U333>
>
Dimensions
MDF-U537
Dimensions
<MDF-U537D>
>
Refrigeration circuit
MDF-U333 Unit:mm
MDF-U537 Unit:mm
MDF-U537D Unit:mm
<MDF-U333>
>
Refrigeration circuit principle diagram
<MDF-U537>
>
Refrigeration circuit welding points
<MDF-U537>
>
Refrigeration circuit principle diagram
<MDF-U537D>
>
Refrigeration circuit welding points
<MDF-U537D>
>
Electrical Parts
The following show temperature and resistance characteristics on each thermistor sensor
(type 502).
SET :Press once to setting mode and press again to memorize the set value.
(It works as ENTER key)
DEF :In PV display keep pressing the key over 5 seconds to start defrosting.
During defrosting, press the key to quit defrosting.
During defrosting, internal temperature and “dF” is displayed alternately.
During defrosting, high-low temperature alarm is cancelled.
When sensor error is occurred during defrosting, error code and internal
temperature is displayed alternately, and “dF” display is turned off.
During defrosting, only buzzer key is acceptable.
:During setting mode, shift between the first digit and the second digit.
In PV display, keep pressing the key over 5 seconds to enter the key lock
mode. (“L0”display)
<Alarm>
High temperature alarm :
When the internal temperature is higher than SV (+5℃~+15℃), alarm lamp and
digital display is blinking. After 15min.later, buzzer will sound and remote alarm
contact will turn ON. (initial value: +10℃)
Setting method :
Keep pressing key over 5 seconds to enter function mode (“F00”).
Then press key to count up value. Change “F01” to input high temperature alarm
value, “F02” to input low temperature alarm value.
Set either “F01” or “F02” then press SET key to turn alarm temperature setting mode
to set required value with key and key.
Press SET key again to memorize value.
3. Defrosting
This function is different by each model code (products) .
a. In PV display keep pressing DEF key over 5 seconds, defrosting will be started.
Model code 001 (MDF-U333) --- Force to turn compressor OFF.
Model code 002 (MDF-U537) --- Force to turn compressor & solenoid valve OFF. (Use 1 solenoid valve)
Model code 003 (MDF-U537D)
--- Single compartment → Force to turn OFF solenoid valve at the ROOM lamp illuminated.
--- Both compartments → Force to turn OFF 2 solenoid valves & compressor.
b. Press again DEF key to quit defrosting.(Manual start and finish)
4. Self diagnosis function
E01 : Temperature sensor (upper compartment temperature sensor for MDF-U537D)
is open circuit
E02 : Temperature sensor (upper compartment temperature sensor for MDF-U537D)
is short circuit
E03 : Lower compartment temperature sensor is open circuit (for MDF-U537D only)
E04 : Lower compartment temperature sensor is short circuit (for MDF-U537D only)
E05 : Compressor protect sensor is open circuit (for MDF-U537,U537D)
E06 : Compressor protect sensor is short circuit (for MDF-U537,U537D)
E07 : Solenoid valve control sensor is open circuit (for MDF-U537 only)
E08 : Solenoid valve control sensor is short circuit (for MDF-U537 only)
E09 : Buttery switch OFF with ALARM TEST
E10 : Compressor temperature is abnormal (for MDF-U537, U537D)
6. Power failure alarm (Buzzer and display isn’t functioned without buttery power
supplied)
When power failure is occurred, power failure alarm will be turned on by battery inside units.
During power failure alarm, alarm lamp is blinking, digit display turns off, buzzer sounds
intermittently and remote alarm contact turns ON.
Press BZ key to turn power failure alarm buzzer OFF.
Press BZ key to display PV for 5 seconds.
During power failure alarm, only BZ key (TOP/BOTTOM key for MDF-U537D) is available.
7. Alarm test
The function is to check performance (failure) for alarm lamp, buzzer and remote alarm.
In PV display, press ALARM TEST key to blink alarm lamp, to sound buzzer intermittently, to
turn remote alarm contact on (Without time delay). Digital display will be turned off.
During alarm test, only ALARM TEST key is available.
Note: During alarm test, with buttery switch turned OFF to display error code E09.
Displaying error code E09 takes priority over other error codes before ALARM TEST is
performed.
Setting method :
In PV display, keep key pressing over 5 seconds to enter function mode and will be
displayed “F00”. Press key to input required function code then press
SET key again.
F00 : Not functioned. In F00 displayed, press SET key to return PV display.
F01 : To set temperature of high temp. alarm performance in the range of +5℃~+15℃.
(initial value : +10℃)
F02 : To set temperature of low temp. alarm performance in the range of -5℃~-15℃.
(initial value : -10℃)
F03 : To set temperature of high temp. alarm performance in the range of +5℃~+15℃.
(initial value : +10℃)
Return to PV display except for lower compartment of MDF-U537D.
F04 : To set temperature of low temp. alarm performance in the range of -5℃~-15℃.
(initial value : -10℃)
Return to PV display except for lower compartment of MDF-U537D.
F06 : Input service code with key and key when F07 and following functions,
except F21, F22 and F25 would be performed. Press SET key to memorize service
code to enter function mode again to perform F07 and following functions.
Service code : 384
Note)Service code is memorized unless input “000” again in ”F06”, or turn power OFF.
(Turn OFF = buttery switch and power supply switch are turned OFF)
Note) After using service code on service, input “000” again in “F06”.
key enables to change only “0” and “-“ in second digit and to change
“0”~”9” in first digit and first decimal place.
key enables to shift the second digit ⇔ the first digit ⇔
the first decimal place⇔the second digit.
F08 :To adjust 0 of temperature sensor (setting range: -9.9℃~+9.9℃)
In F17: It is functioned in model code 002(MDF-U537), 003(MDF-U537D).
Return to PV display in model code 001(MDF-U333)
Setting method: In ”F08” displayed, press SET key to display ”00.0”(initial value).
Set temperature with key and key and press SET key
again to memorize set value. Input is done by differential value.
F14 :Temperature sensor (solenoid valve control sensor for MDF-U537, lower compartment
temperature control sensor for MDF-U537D)
Temperature of each sensor is displayed as per 0.1℃
From second digit to first decimal point is shown in display.
It is not shown “-“ in display when temperature is lower than -20℃.
(Ex. Actual temperature -35℃ → Display shows 35.0℃)
When temperature is within the range of -19.9℃~-0.1℃, ”-“ is displayed.
Range : -72.0~+83.0℃
F17 :Model code setting or checking
001 :MDF-U333
002 :MDF-U537
002 :MDF-U537D
11.Differential
11. (COMP. ON/OFF point on program)
COMP ON permit : Activate at +0.0℃ higher than SV
COMP OFF: Activate at -0.6℃ lower than SV
12.Offset
12. value
The function is to correct differential value between temperature of temperature sensor and
of internal 1/2H (centre of chamber).
Initial offset
001 (MDF-U333): Shift –1.5℃from temperature of temperature control sensor (PV)
002 (MDF-U537): Shift +1.0℃from temperature of temperature control sensor (PV)
(For upper, lower compartment)
003 (MDF-U537D): Shift +0.0℃from temperature of temperature control sensor (PV)
(For upper, lower compartment)
Second offset
001 (MDF-U333): None
002 (MDF-U537):-18℃≧SV≧-25℃--- shift –0℃from PV (For upper, lower compartment)
-26℃≧SV -- shift +1.0 from PV (For upper, lower compartment)
003 (MDF-U537D):-18℃≧SV≧-30℃--- shift PV-2.4+(-18-SV)÷5 (For upper compartment)
-30℃>SV --- shift –0℃from PV (For upper compartment)
*Note) For lower compartment, add 0℃ to PV.
13.Display
13. offset
In display, temperature that is lower than SV is shown for a little time. With this case, display
offset –0.5℃should be done. (Round off numbers to the first decimal point)
14.Remote
14. alarm
During normal operation … … … Remote alarm contact is OPEN
During alarm or power failure … … … Remote alarm contact is CLOSE
15.Others
15.
MDF-U537: In case of : -18℃≧SV≧–25℃ with PV-SV+5℃≧0
Solenoid valve is: Forced to turn OFF
40
30 50Hz 60Hz
20
Internal temperature [℃]
10
-10
-20
-30
-40
0 2 4 6 8 10
Time scale [H]
MDF-U333 Pull up
20
10
Internal temperature [℃]
-10
-20
-30
-40
0 2 4 6 8
Time scale[H]
MDF-U333 Cooling unit pressure
1200
Pressure [kPa]
1000
800
600
400
200
0
0 1 2 3 4 5 6 7
Time scale [h]
W(50Hz) W(60Hz)
250
AT35℃,no load
200
Power consumption[W]
150
100
50
0
0 1 2 3 4 5 6 7
Time scale [h]
MDF-U333
Temperature uniformity and fluctuation
(Test condition)
Mains : 1φ100V50/60Hz
AT : 35℃
SV : -25℃・-20℃・-30℃
No load Measure with type T sensor
4
5
(1).SV=-25℃
Measuring point Temperature(℃) Fluctuation(℃)
Top 1 -21.8
2 -23.2
Middle 3( 1/2 center air) -24.3 ± 2.0
4 -24.6
Bottom 5 -24.2
Uniformity Max./Min -21.8/-24.6
Range(deg) 2.8(±1.4)
(2).SV=-20℃
Measuring point Temperature(℃) Fluctuation(℃)
Top 1 -17.1
2 -18.3
Middle 3( 1/2 center air) -19.1 ± 2.6
4 -19.4
Bottom 5 -19.0
Uniformity Max./Min -17.1/-19.4
Range(deg) 2.3(±1.15)
(3).SV=-30℃
Measuring point Temperature(℃) Fluctuation(℃)
Top 1 -26.3
2 -28.1
Middle 3( 1/2 center air) -29.3 ± 1.7
4 -29.4
Bottom 5 -29.1
Uniformity Max./Min -26.3/-29.4
Range(deg) 3.2(±1.6)
30
20
Internal temperature[℃]
10
-10
-20
-30
-40
0 2 4 6 8 10 12
Time scale [H]
MDF-U537 Pull up
AT 35℃,no load
20
10
Internal temperature [℃]
-10
-20
-30
-40
0 2 4 6 8 10
Time scale [H]
MDF-U537Cooling unit pressure
Pd(60Hz) Ps(50Hz) Pd(60Hz) Ps(60Hz)
2000
AT 35℃,no load
1500
Pressure [kPa]
1000
500
0
0 2 4 6 8 10 12
Time scale [H]
200
100
0
0 2 4 6 8 10 12
Time scale [H]
MDF-U537D Pull down
40
AT35℃,50Hz,no load
30
Top chamber
20
Internal temperature[℃]
Bottom chamber
10
-10
-20
-30
-40
0 2 4 6 8 10 12
Time scale[H]
40
AT35℃,60Hz,no load
30
Top chamber
20
Internal temperature[℃]
Bottom chamber
10
-10
-20
-30
-40
0 2 4 6 8 10 12
Time scale[H]
MDF-U537D Pull up
30
AT35℃,no load
20
10
Internal temperature[℃]
-10
Top chamber
Bottom
-20
chamber
-30
-40
0 2 4 6 8 10
Time scale[H]
MDF-U537D Cooling unit pressure
Pd(50Hz) Ps(50Hz) Pd(60Hz) Ps(60Hz)
2500
AT35℃,no load
2000
Pressure[kPa]
1500
1000
500
0
0 2 4 6 8 10 12
Time scale [H]
W(50Hz) W(60Hz)
400
Power consumption[W]
300
200
100
0
0 2 4 6 8 10 12
Time scale[H]
MDF-U537 / D temperature uniformity and fuluctuation
Mains : 100V50Hz
AT : 35℃
SV :-20℃・-25℃・-30℃
No load Mesure with type T sensor
Measureing point : Center point of each container /chamber
MDF-U537 MDF-U537D
1 1 4
2 2
8
3 3
4 5 9
5 6
6 7
7 8
《 MDF-U537 》
Measuring point SV -20℃ SV -25℃ SV -30℃
1 -19.7 -24.6 -30.8
2 -20.9 -25.7 -31.7
3 -21.1 -25.4 -31.7
4 -19.6 -24.7 -29.4
5 -19.9 -24.4 -29.6
6 -21.2 -25.1 -30.7
7 -18.7 -22.8 -27.8
8 -19.9 -24.1 -29.7
Uniformity [deg.] 2.5 2.6 3.9
Fluctuaation[℃] ±2.0 ±1.4 ±1.5
《 MDF-U537D 》
Measuring point SV -20℃ SV -25℃ SV -30℃
1 -17.7 -22.4 -27.4
2 -19.9 -25.1 -30.1
3 -18.8 -24.9 -30.8
4 -19.8 -24.9 -30.2
Uniformity [deg.] 2.2 2.7 3.4
Fluctuaation[℃] ±3.1 ±2.1 ±0.9
5 -22.4 -25.8 -29.8
6 -21.3 -25.3 -29.5
7 -20.5 -25.8 -30.4
8 -17.9 -23.3 -28.1
9 -21.7 -26.2 -30.4
Uniformity [deg.] 4.5 2.5 2.3
Fluctuaation[℃] ±3.2 ±2.6 ±1.3
Door latch
Inner parts
of door latch